Brian G. Amsden
New delivery approaches to achieve minimally invasive, sustained and local release of drugs
are needed for more effective treatment of conditions such as cancer and ischemia. Hydro-
phobic, biodegradable, liquid injectable polymers possess a number of potential advantages
for this purpose. This review examines various
approaches that have been explored for the prep-
aration of these types of polymers, their ability to
control the release of various drugs ranging from
low-molecular-weight hydrophobic compounds
to protein therapeutics, and finally their degra-
dation rates and the tissue response to them upon
implantation.
Introduction
remain liquid upon injection. Other liquid polymer Brian Amsden obtained his PhD in Chemical
approaches, such as in situ setting through crystallization,[4] Engineering from Queen’s University in 1996,
gel formation,[5] or solute leaching,[6,7] are not considered in the area of therapeutic protein delivery from
and have been discussed in recent reviews.[1,2] hydrogels and polymer microspheres. He worked
for Angiotech Pharmaceuticals from 1996-97 as a
Research Associate, leading projects involving
General Concepts the formulation of paclitaxel for localized deliv-
ery to treat post-operative adhesions and psor-
To ensure that the polymer used is a liquid at temperatures iasis, and participating in projects developing
reasonable for injection into patients, it must have a low degradable microsphere and micellar formu-
molecular weight. At sufficiently low molecular weights, lations of paclitaxel for intra-articular delivery
the polymer chains in the melt are not entangled with each and systemic delivery, respectively. He left
other. As molecular weight increases, there exists a Angiotech to join the Faculty of Pharmacy at
particular molecular weight for each polymer at which the University of Alberta and is currently a Pro-
chain entanglement occurs, called the critical entangle- fessor in the Department of Chemical Engineer-
ment length (Me). Below Me, the polymer melt viscosity is ing at Queen’s University where he has been
typically Newtonian, and given by[8] since July 2000. His current research interests
include the development of biodegradable elas-
1 tomers, hydrogels, and low viscosity polymers
h ¼ KL Mw (1) for the local delivery of small molecules, pep-
tides, and proteins, and as scaffolds for soft and
where KL is a constant. Hence, as the polymer molecular connective tissue regeneration.
weight increases, the viscosity increases. Above Me, the
polymer melt viscosity is given by
the backbone or through elimination of polymer chain
3:4
h¼ KH M w (2) interactions by inclusion of a plasticizer, the viscosity
decreases. Furthermore, hTg is also molecular weight
in which KH is a constant. Above Me, chain entanglements dependent, decreasing as molecular weight increases.
result in marked increases in melt viscosity as molecular For biodegradability, most polymer designs include
weight increases by acting as temporary crosslink points hydrolyzable linkages such as esters or anhydrides. For
providing additional resistance to chain movement. Thus, these polymers, degradation rate is then dependent on the
it is important to ensure that the molecular weight used is relative rates of water diffusion into the bulk of the polymer
below Me to ensure a viscosity low enough to permit and the kinetics of the hydrolysis reaction.[9] The rate of
injection through a needle. water penetration is determined by the diffusivity of water
Molecular weight also influences the melting point of the into the polymer and the relative hydrophobicity of the
polymer, with the melting point decreasing as molecular polymer. Water diffusivity into polymers is dependent on
weight increases. If the polymer chosen, for reasons of polymer chain flexibility, increasing as chain flexibility
degradability perhaps, is semi-crystalline, molecular increase, and hence as glass transition temperature
weight can also be manipulated to ensure that it is decreases.[10] Degradation rates are also influenced by the
amorphous at its operating temperature of 37 8C. nature of the drug incorporated; hydrophilic drugs will act in
To ensure that it can flow readily through a needle, the an osmotic fashion to draw water into the polymer bulk,
polymer must also possess a low glass transition tempera- whereas hydrophobic drugs can act as plasticizers or can
ture. The glass transition temperature dependence of the retard water penetration into the bulk.[11] The hydrolysis
melt viscosity can be described using the Williams-Landel- kinetics are determined by the susceptibility of the linkage to
Ferry equation,[8] hydrolysis; for example, anhydrides undergo hydrolysis
much faster than do esters.[12] Moreover, esters and
!
h C1 T Tg anhydrides are susceptible to auto-catalyzed hydrolysis, as
log ¼ (3) they generate acidic degradation products that catalyze the
hTg C1 þ T Tg
hydrolysis, and hence the internal pH may decrease more
rapidly than the pH at the surface of the implanted polymer.
in which C1 and C2 are constants for a given polymer, and hTg
is the melt viscosity of the polymer at its glass transition
Poly(ortho ester)s
temperature. For many linear amorphous polymers, C1 and
C2 can be approximated as 17.44 and 51.6, respectively.[8] As The first descriptions of biodegradable, liquid polymers to
the glass transition temperature decreases, for example, by be used for drug delivery were from Heller et al. concerning
designing the polymer so as to possess flexible linkages in poly(ortho ester)s (POE).[13,14] Much of the early work was
Scheme 1. Structures of poly(ortho esters) developed by Heller et al.[16] Top: poly(ortho ester) class III, prepared through the transester-
ification reaction of 1,2,6-hexanetriol and trimethyl orthoacetate. Bottom: poly(ortho ester) class IV.[18] R represents the chemical group that
arises from the choice of diol used (e.g., 1,10-decanediol or triethylene glycol), while R0 represents the diol initiator used during the ring-
opening polymerization to yield either oligo(lactide) (shown above), or oligo(glycolide).
done using the poly(ortho ester) family prepared through nature of the diol used influenced the physical properties of
the transesterification reaction of 1,2,6-hexanetriol and the final polymer. For example, the use of 1,10-decanediol
trimethyl orthoacetate, designated POE III (Scheme 1). resulted in a hydrophobic polymer while triethylene glycol
These polymers degraded by hydrolysis of the ester linkages resulted in more hydrophilic polymers. The glass transition
yielding acetic acid and the original triol as degradation temperature of the polymers was also determined by choice
products. The degradation rate of the polymer was of the diol used. For example, inclusion of trans-cyclohex-
controllable by incorporating acidic or basic compounds. anedimethanol, which imparts rigidity to the polymer
Moreover, they were injectable, sterilizable, and possessed backbone, increased the polymer glass transition tempera-
good biocompatibility when injected into the ocular ture, whereas inclusion of longer chain alkane diols
subconjunctival space.[15] However, this polymerization decreased the polymer glass transition temperature;[16,17]
approach required long reaction times, control of the glass transition temperatures as low as 46 8C have been
molecular weight was unachievable, and it was very reported.[17] Control over the molecular weight of POE IV
difficult to scale up and so further development of POE III polymers was achieved by using an excess of diol relative to
was abandoned.[16] the diketene acetal or through the use of a chain-stopper
To overcome these problems, a new class of poly(ortho monofunctional alcohol, such as, for example, 1-decanol.[17]
ester)s was developed, designated POE IV. These polymers The number-average molecular weight for injectable
were prepared through polyaddition of polyols with a purposes was maintained below 5 000 Da, and the
diketene acetal, 3,9-diethylidene-2,4,8,10-tetraoxaspir- polydispersities ranged from 1.6 to 1.9.[17]
o[5.5]undecane (DETOSU). Examples of polyols used The degradation of POE IV is believed to occur in the
included 1,10-decanediol or triethylene glycol to provide following sequence. First, the lactide or glycolide segment is
backbone flexibility, and oligo(lactic acid) or oligo(glycolic hydrolyzed yielding a shorter polymer chain possessing a
acid) (termed latent acid diols) to provide controllable carboxylic acid end group. Further cleavage results in the
degradation rates (Table 1). The structure of these polymers liberation of free lactic or glycolic acid. These acidic groups
is provided in Scheme 1. It can be appreciated that a large then catalyze hydrolysis of the ortho ester groups. The final
number of different poly(ortho ester)s can be prepared in products of the degradation of this poly(ortho ester) class
this fashion through utilization of different diols. The are the original diol used (e.g., triethylene glycol or 1,10-
Da Da -C Pa s
a)
Complex viscosity; b)Zero-shear viscosity.
therefore diffusivity of the molecules within the polymer it imparts a low glass transition temperature and thus a low
matrix, but appear to be dependent on the overall charge of viscosity to the final polymer (the glass transition
the molecule. Bupivacaine (pKa ¼ 8 [25]), LYS (pHi ¼ 11 [25]), temperature of poly(e-caprolactone) is 60 8C [34]). Proper-
and VEGF (pHi ¼ 8.9 [26]) are all positively charged, whereas ties of examples of these polymers are given in Table 2. The
BSA (pHi ¼ 4.7 [27]) is negatively charged, at the pH data in Table 2 illustrate the degree of control over the final
conditions existing within the degrading polymer. This viscosity of the polymers achieved through copolymeriza-
influence of molecular charge was noted by Weert et al. tion and by manipulation of the molecular weight.
when examining protein release from the polymers.[24] Polymer viscosity can also be controlled by the choice of
They postulated that the more basic proteins effectively initiator used. For low-molecular-weight polymers, the
catalyze the degradation of the poly(ortho ester), enhancing initiator comprises a significant portion of the overall
their release, which is controlled by the polymer degrada- macromolecule. In the examples in Table 2 taken from
tion rate. This explanation is supported by the fact that the Bezwada et al.[32] and Scopelianos et al.,[33] the initiator used
bupivacaine is also released at the same rate as the was propylene glycol, whereas the initiator used by
positively charged proteins. Sharifpoor et al. was 1-octanol.[35] It has been demonstrated
In vitro release experiments have also been undertaken that the length of alkanol initiators used, and the presence
with poly(ortho ester)s composed of DETOSU, 1,10-decan- of carbon-carbon double bonds in the middle region of the
ediol, and 1,10-decanediol dilactate (molar ratios of initiator used, influences the melt viscosity of the final low-
100:50:50) using tetracycline.[28] Tetracycline release from molecular-weight polymer, all other parameters being kept
this more hydrophobic polymer lasted longer (approxi- constant. For primary alcohol initiators, the longer the
mately 15 days), but exhibited a more sigmoidal release chain length of the initiator the lower the melt viscosity of
pattern. This formulation was tested in humans for the polymer, until a chain length of eight carbons, after
treatment of infection in the periodontal pocket.[22] Despite which there was no noticeable effect. The use of secondary
the formulation being apparently well tolerated by the alcohols resulted in higher viscosities while the use of an
patients, the polymer was not retained at the injection site, unsaturated alcohol, also reduced the melt viscosity of the
with only 2 out of 24 sites having the formulation present polymer.[36,37] The influence of the initiator is explained in
by day 11. terms of the flexibility of the overall polymer chain; the
A drawback of the use of these polymers with respect to more flexible the polymer chain, the more readily it orients
drug delivery is that the accumulation of acidic degradation in the direction of the applied force, thus exhibiting a lower
products within the polymer resulted in a drop in pH to less viscosity. Increasing the number of carbons in an alkane
than 5.2 within a day within triethylene glycol-based portion of the polymer increases its chain flexibility, while
poly(ortho ester)s.[24] This drop in pH has been cited as the bulky pendant groups increase steric hindrance for bond
cause of both protein aggregation and VEGF denaturation rotation about the chain and decrease chain flexibility. The
through hydrolysis when released from these polymers.[24] presence of unsaturated groups along the backbone results
Attempts to overcome this denaturation could include the in eased rotation of the neighboring carbon groups on the
incorporation of basic compounds, as has been done backbone in the melt.[38]
previously with earlier POE polymers to control their The architecture of the polymer also has been used to
degradation rate.[15] Nevertheless, such attempts to control manipulate its viscosity. The use of polyol initiators such as
the acidic microenvironment within poly(lactide-co-glyco- glycerol or pentaerythritol in the ring-opening polymeriza-
lide) microspheres has been somewhat unsuccessful as pH tion leads to star polymers, and low-molecular-weight star-
varies throughout the interior of the polymer,[29] and so the shaped polymers possess a lower melt viscosity than their
use of these injectable polymers may need to be restricted to linear counterparts of equal molecular weight.[38] This
drugs that are not acid sensitive. approach was taken by Sokolsky-Papkov and Domb, who
used castor oil, a triglyceride of ricinoleic acid, as an initiator
in a polycondensation reaction of L- and D,L-lactic acid to
form a star polymer with three arms (Scheme 2); the
Poly(ester)s
polymer has a castor oil core with radiating poly(lactic acid)
A series of patents assigned to Ethicon Inc., describe the blocks and the length of the poly(lactic acid) blocks is
preparation and use of liquid or low melting point, controlled by the feed ratio of lactic acid to castor oil.[39,40]
biodegradable poly(a-hydroxy acid)s as injectable delivery The viscosity of the polymers formed was determined
systems.[30–33] All the patents describe the preparation of primarily by the molecular weight and were viscous liquids
low-molecular-weight co- or terpolymers of e-caprolactone due to the unsaturated group along the ricinoleic acid
with either lactide, para-dioxanone, or trimethylene backbone and the low molecular weight (Table 2). There
carbonate through ring-opening polymerization. The e- was also an influence of the stereoregularity of the polymer
caprolactone is considered a necessary comonomer because on viscosity; the poly(L-lactic acid) had a higher viscosity at a
Table 2. Physical properties of poly(a-hydroxy acid)s developed as liquid injectable delivery systems (CL ¼ e-caprolactone, PDO ¼ para-
dioxanone, LLA ¼ L-lactide, DLLA ¼ D,L-lactide, CO ¼ castor oil, TMC ¼ trimethylene carbonate, HLA ¼ monohexyl-substituted lactide,
diHLA ¼ dihexyl-substituted lactide).
Pa s -C
a)
[h] ¼ inherent viscosity in a 0.1 g dL1 hexafluorisopropyl alcohol solution at 25 8C,h ¼ zero-shear viscosity.
given molecular weight than did the poly(D,L-lactic acid), the hydrophilic lactide monomer in the SCP. Moreover, the
likely due to enhanced polymer-polymer chain interac- SCP was amorphous while the PCL was semi-crystalline,
tions. and crystalline regions resist hydrolysis and slow down the
While bulky pendant groups decrease polymer chain rate at which water can penetrate the polymer.[20] In the
flexibility, resulting in increased viscosity, flexible pendant approach of Trimaille et al. [41], the grafting of a single hexyl
groups increase polymer chain flexibility. This fact has been pendant group to the lactide monomer reduced the glass
exploited by Trimaille et al., who have synthesized alkyl- transition temperature of the resulting polymer to the point
substituted lactide (Scheme 3) and used these monomers to where the 4 500 Da polymer was a viscous liquid (Table 2);
prepare viscous liquid polymers through ring-opening however, the increased hydrophobicity that was generated
polymerization.[41] The viscosity of the poly-(hexyl-sub- reduced the overall degradation rate from that of poly(D,L-
stituted lactide) thus prepared decreased as the degree of lactide) of the same molecular weight (Figure 2B). The
hexyl substitution increased (Table 2). increase in degradation rate that resulted from grafting two
Examples of the in vitro degradation rate of poly(a- hexyl groups to the lactide was due to the significant (25 8C)
hydroxy acid) approaches examined in the literature are drop in glass transition temperature. This degree of
given in Figure 2. These polymers degraded through a bulk decrease in glass transition temperature allowed for an
degradation process, producing the characteristic weight increase in water diffusion through the polymer, leading to
loss profile; an initial period in which little weight loss is increased hydrolysis. Despite possessing low-molecular-
observed, followed by a period in which weight loss weight, the hydrophobic castor oil central core resulted in a
increases markedly.[11] In the data of Tomkins et al. slow degradation rate of the star-poly(lactic acid) approach
(Figure 2A),[42] the 2 800 Da star poly[(e-caprolactone)-co- of Sokolsky-Papkov (Figure 2C). Moreover, there was no
(D,L-lactide)] (SCP) degraded at a faster rate than the 1 400 Da influence of lactic acid stereoregularity on the degradation
poly(e-caprolactone) (PCL) because of the incorporation of rate, likely because each polymer was amorphous as the
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