MASTER OF TECHNOLOGY
IN
PETROLEUM ENGINEERING
By
APURV PATEL
Roll No. 15MPE20
Under the guidance of
DR. MADHAVAN P NATARAJAN
This thesis entitled “Treatment of oil well produced water by continuous column
Examiners
Supervisors
Chairman
Place:
STUDENT DECLARATION
I Apurv Patel hereby declare that this written submission represents my ideas in my
own words and where others’ idea or words have been included, I have adequately
cited and referenced the original sources. I also declare that I have adhered to all
principles of academic honestly and integrity and have not misrepresented or
fabricated or falsified any idea / data / fact / source in my submission. I understand
that any violation of the above will be cause for disciplinary action by the PANDIT
DEENDAYAL PETROLEUM UNIVERSITY and can also evoke penal action
from the sources which have thus not been properly cited or from whim proper
permission has not been taken when needed.
Apurv Patel
Oil and gas present in the Earth's sub-surface are required in abundant quantities to
satisfy the requirement of the ever growing society.
The whole tenure of my project will be approximately 10months and is divided in two
parts. I've completed the literature review and characterize the produced water
parameter in first five months and in next five months adsorbent analysis and column
adsorption study.
I started my project reading papers subjected on the very basics starting from adsorption
method .Various technique available for to treat the produced water in petroleum
industry.
Adsorption technique to treat the produced water in petroleum industry carried out in
cost-effective manner and revenue it'll earn in the future is also considered important.
I've tried my best to understand and reproduces the aspects of the valuation of the field
and have gained immense knowledge in the same.
My warmest thanks to Dr. Syed Zaheer Hasan Director, Petroleum research lab in
Gujarat Energy Research Management Institute, Gandhinagar who had allowed me
to do my research work on there. I am also thankful to Dr. Mohammed Abdul
Rasheed and Dr. P L Srinivisa Rao, in-charge of petroleum research lab in GERMI
for helping me a lot in my project work.
I would like to thank Dr. Bhawanisingh G Desai for granted Permission in Institute
of Seismological Research, Gandhinagar. I am also thankful to Dr Siddharth
Prizomwala and Mr. Nisarg Patel for helping me in XRF.
I am also thankful to Mr Mustafa Vakharwala for helping me during project
analysis.
I also thank Pandit Deendayal Petroleum University for allowing me to complete my
master program.
Finally, I am indebted to my parents who have always supported me morally and
backed me all time.
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ABSTRACT
Produced water is generated when oil and gas are produced either from onshore (land
drilling) or offshore wells (deep water/shallow water drilling). Produced water from
any oil well can be hazardous, if it is directly contact in to aquatic life as they are
subjected to pollute water and soil. The present research study is mainly focuses on the
treatment of produced water from Limbodara ONGC GGS II by adsorption process
using local soil and charcoal as an adsorbent.
The adsorption experiments were carried out in columns that were capable with a
stopper for controlling the column flow rate. This experiment is useful in understanding
and predicting the behaviour of the process. The sample solution was passed through
the adsorption column with a known amount of activated carbon and soil with 100mg/l
at a flow rate of 8 mL/min by gravity. Into the column study the flow rate was kept
constant by controlling the stopper valve.
An experimental work was carried out to determine the amount of dissolved chemical
element present in the produced water. The dissolved chemical elements present in the
produced water are sodium, potassium, calcium and lithium and it was analysed through
flame photometer and whereas rest of the chemical elements were analysed from xrf
analyser. The factors affecting chemical absorption are pH, Flow rate, adsorption and
amount of samples were considered during the part of experiment. An optimum
mechanism of 120 to 150 minutes was found to remove the highest amount of unwanted
metals present in the produced water. Then, the adsorbed material soil and charcoal was
analysed through xrf analyser. The xrf analyser result confirm adsorbed chemical
ii
elements from produce water such as, barium, lead, vanadium etc. The project main
aim was to achieve the disposal standard limit by low cost treatment.
Activated carbon and soil was able to treat a real sample of produced water with an
initial concentration of emulsified oil very high, and reduce it to some amount, which
is equivalent to 60 % removal efficiency of oil.
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TABLE OF CONTENTS
ACKNOWLEDGEMENT .........................................................................................i
ABSTRACT................................................................................................................ii
ABBREVIATIONS ...................................................................................................xi
iv
1.2.6 Bacteria ........................................................................................... 8
1.2.8 pH ................................................................................................... 9
v
3.4 Adsorption process for produced water ....................................................... 34
REFERENCES ........................................................................................................ 73
vi
LIST OF TABLES PAGE NO
vii
LIST OF FIGURES PAGE NO
viii
LIST OF GRAPHS PAGE NO
ix
Graph 4-21 Difference of magnesium concentration in adsorbent found before and
after passing through produced water ........................................................................63
Graph 4-22 Difference of iron concentration in adsorbent found before and after
passing through produced water ................................................................................63
Graph 4-23 Difference of potassium concentration in adsorbent found before and
after passing through produced water ........................................................................64
Graph 4-24 Difference of sodium concentration in adsorbent found before and after
passing through produced water ................................................................................64
Graph 4-25 Difference of zinc concentration in adsorbent found before and after
passing through produced water ................................................................................65
Graph 4-26 Difference of vanadium concentration in adsorbent found before and
after passing through produced water ........................................................................65
Graph 4-27 Difference of barium concentration in adsorbent found before and after
passing through produced water ................................................................................66
Graph 4-28 Difference of radium concentration in adsorbent found before and after
passing through produced water ................................................................................66
Graph 4-29 Difference of lead concentration in adsorbent found before and after
passing through produced water ................................................................................67
Graph 4-30 Difference of thorium concentration in adsorbent found before and
after passing through produced water ........................................................................67
Graph 4-31 Year vs Metal generated in produced water .........................................68
Graph 4-32 Year vs Metal generated in produced water ..........................................68
x
ABBREVIATIONS
PW – Produced Water
MF – Membrane Filtration
RO – Reverse Osmosis
NF – Nano Filtration
UF – Ultra Filtration
MR – Material Removal
xi
CHAPTER 1 INTRODUCTION TO PRODUCED WATER
In subsurface formation, naturally occurring rocks are generally permeated with fluid
as water, oil, or gas (or some mixture of these fluids). Thus, reservoir rocks normally
contain both petroleum hydrocarbons (liquid and gas) and water. Sources of this water
may include flow from above or below the hydrocarbon zone, flow from within the
hydrocarbon zone, or flow from injected fluids and additives resulting from
production activities. This water is frequently referred to as “connate water” or
“formation water” and becomes produced water when the reservoir is produced and
the fluids are brought to the outside (Argonne National Laboratory et al, 2004)
Petroleum is a major source of energy and revenue for many countries today, and its
production has been described as one of the most important industrial activities in the
twenty-first century (Oliveira EP et al, 2005). Since late 1850s when Edwin Drake
drilled the first oil well, demand for petroleum has continued to rise. It is estimated
that world daily petroleum consumption would increase from 85 million barrels in
2006 to 106.6 million barrels by 2030. Despite its significance, petroleum is produced
with large volumes of waste, with wastewater accounting for more than 80% of liquid
waste (Azetsu-Scott K et al,2007) and as high as 95% in ageing oil fields (Kaur G et
al, 2009)
Communities across the world face water challenges due to increasing demand,
drought, depletion and contamination of groundwater, and dependence on only
sources of supply. Water generated during oil and gas extraction activities, known as
‘produced water’ (Fakhru'l-Razi A et al,2009).Even with its various sources and
supplies, water will become scarce with time due to poor management of water
infrastructure, increase in human population, change of climate, and lack of economic
and physical aids to care for this precious resource. As well, the paucity of fresh water
worldwide is coupled with lack of accessibility to this water; 1.2 billion people suffer
from this problem (F. R. Rijsbermanet al, 2006). As per Colorado School of Mines a
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public research university “Approximately 21 billion bbl of produced water are
generated each year in the United States from about 900,000 wells”
Produced water includes formation water, injection water and process water that is
extracted along with oil and gas during petroleum production. In addition, a portion
of the chemicals added during processing of reservoir fluids may partition to the
produced water. Produced water contains both soluble and insoluble (oil droplets not
removed prior to physical separation) petroleum fractions, and are found at variable
concentrations. This petroleum fraction consists of a complex mixture of organic
compounds similar to those found in crude oils and natural gases.
This is one of the main waste water produced in the oil and gas industries, and hence,
water pollution due to the discharge of these wastes back to streams and lakes without
treatment or without meeting the minimum treatment required will continue to
increase and cause an environmental concern (Yeats P et al, 2007). Oil water
contamination can be hazardous to humankind and aquatic life as they are subjected
to polluted water and soil. Adverse effects have been reported on people’s
contamination with oil and organic compounds. It is therefore necessary to treat
produced water from the oil and gas companies in order to protect the local
environment as well as wetland creatures (Mandal AK et al, 2009).
At most offshore production installations, produced water are separated from the
petroleum process stream and after treatment are discharged to the marine
environment or disposed of in a subsurface formation. Treatment of produced water
may be required in order to meet disposal regulatory limits or to meet beneficial use
specifications (e.g. for recreational purposes, drinking water for stock and wild life
etc.). If the oil and gas operator aims to utilize a low-cost disposal option such as
discharge to surface waters, the produced water must meet or exceed limits set by
regulators for key parameters.
The measurement of oil in produced water is important for both process control and
reporting to regulatory authorities. Oil in produced water is a method-dependent
parameter, a point which cannot be emphasised enough. Without the specification of
a method, reported concentrations of oil in produced water can mean little, as there
are many techniques and methods available for making this measurement, but not all
are suitable in a specific application (Miller GE et al, 2006).
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1.1.1 The Origin of Produced Water
Water is very often found together with petroleum in the reservoir where the water as
a consequence of higher density than oil, lays in vast layers below the hydrocarbons
in the porous reservoir media. This water, which occurs naturally in the reservoir, is
commonly known as formation water. At a particular time in an oil and gas
production, the formation water will reach the production wells and water production
will begin to initiate. The well water-cut will normally increase throughout the whole
oil and gas field lifetime, such that when the oil production from the field is shut down
and the oil content can be as low as a couple of percent 98 % water.
Also in order to maintain the hydraulic pressure in the petroleum reservoir which is
reduced as soon as production is initiated, seawater is commonly pumped into the
reservoir water layer below the hydrocarbons .This process, as a way of pressure
maintenance due to water injection, causes high extensions in recoverable
hydrocarbons but simultaneously contributes to increased water production.
(https://www.researchgate.net/figure/235971711_fig2_Figure-2-Typical-production-profile-
for-an-oilfield-17)
3
1.1.2 Overview of Produced Water Characteristics
Produced water properties and volumes can vary considerably depending on the
geographical location of the oil field and the geological formation throughout the
lifetime of a reservoir. However, having a good understanding of produced water
characteristics can facilitate operators to increase production. For instance, parameters
such as total dissolved solids (TDS) can help define pay zone when coupled with
resistivity measurements. Also, by knowing produced water constituents, producers
can determine the proper application of scale inhibitors and well treatment chemicals
as well as identify potential well-bore or reservoir problem areas.
4
2. Scale inhibitors used to limit mineral scale deposits; biocides to mitigate bacterial
fouling.
Studies have indicated that produced water discharged from gas/condensate platforms
are about 10 times more toxic than produced water discharged from the oil platforms.
However, for produced water discharged offshore, the volumes from gas production
are much lower and so the total impact may be less (Argonne National Laboratory et
al 2004).
Organic constituents are normally either dispersed or dissolved in produced water and
include oil and grease and a number of dissolved compounds.
Dispersed oil consists of small droplets suspended in the aqueous phase and if the
dispersed oil gets in contact with the ocean flow, contamination and accumulation of
oil on the ocean sediments may occur, which could disturb the benthic community.
5
The less dense dispersed oils can also rise to the surface and spread. Causing sheening
and increases the biological oxygen demand (BOD) near the mixing zone.
Produced water can contain precipitated solids, sand and silt, carbonates, clay,
propant, corrosion products and other suspended solids derived from the producing
formation and from well bore operations. Quantities can range from insignificant to a
solids slurry, which can cause the well or the produced water treatment system to shut
down. The solids can influence produced water fate and effects. Fine-grained solids
can reduce the removal efficiency of oil/water separators, leading to excedances of oil
and grease limits in discharged produced water.
Hydrocarbons that occur naturally in produced water include organic acids, polycyclic
aromatic hydrocarbons (PAHs), phenols and volatiles. These hydrocarbons are likely
contributors to produced water toxicity (and their toxicities are additive) although
individually the toxicities may be insignificant when combined aquatic toxicity can
occur.
6
Soluble organics are not easily removed from produced water and therefore are
typically discharged to the ocean or re-injected at onshore location. Generally, the
concentration of organic compounds in produced water increases as the molecular
weight of the compound decreases. The lighter weight compounds (BTEX and
naphthalene) are less influenced by the efficiency of the oil/water separation process
than the higher molecular weight PAHs and are not measured by the oil and grease
analytical method.
Organic components that are very soluble in produced water consist of low molecular
weight (C2-C5) carboxylic acids (fatty acids), ketones and alcohols. They include
acetic and propionic acid, acetone and methanol. In some produced waters, the
concentration of these components is greater than 5000 ppm. Due to their high
solubility, the organic solvent used in oil and grease analysis extracts virtually none
of them and therefore, despite their large concentrations in produced water they do
not contribute significantly to the oil and grease measurements.
Naphthalene is the most simple PAH, with two interconnected benzene rings and is
normally present in crude oil at higher concentrations than other PAHs (In Norwegian
fields, for example naphthalene comprises 95 % or more of the total PAHs in offshore
produced water). PAHs range from relatively “light” substances with average water
solubility to “heavy” substances with high liposolubility and poor water solubility.
They increase biological oxygen demand (BOD), are highly toxic to aquatic
organisms and can be carcinogenic to man and animals. All are mutagenic and harmful
to reproduction. Heavy PAHs bind strongly to organic matter (e.g. on the seabed)
contributing to their persistency. Higher molecular weight PAHs are less water
soluble and will be present mainly associated with dispersed oil. Aromatic
hydrocarbons and alkylated phenols are perhaps the most important contributors to
7
toxicity. Alkylated phenols are considered to be endocrine disruptors and hence have
the potential for reproductive effects. However, phenols and alkyl phenols can be
readily degraded by bacterial and photo-oxidation in seawater and marine sediments.
1.2.5 Scales
Scales can form when ions in supersaturated produced water react to form precipitates
when pressure and temperatures are decreased during production. Common scales
include calcium carbonate, calcium sulfate, barium sulfate, strontium sulfate and iron
sulfate. They can clog flow lines from oily sludge that must be removed and form
emulsions that are difficult to break.
1.2.6 Bacteria
One of the major concerns in the Oil & Gas sector is corrosion. This is often linked to
sulfate reducing bacteria (SRB) and the acid producing bacteria (APB). One reason
for this is that the very reductive conditions encourage the SRB to generate hydrogen
sulfide (H2S) gas. This gas has not only a foul odor (“rotten egg”) but also start off
process of electrolytic corrosion which can rapidly corrode steel. Bacteria can clog
equipment and pipeline and can form difficult-tobreak emulsion and hydrogen sulfide
that are corrosive.
1.2.7 Metals
The concentration of metals in produced water depends on the field particularly with
respect to the age and geology of the formation from which the oil and gas are
produced. Metals typically found in produced waters include zinc, lead, manganese,
iron and barium.
Metals concentrations in produced water are often higher than those in seawater.
However, potential impacts on marine organisms may be low because dilution reduces
8
the concentration and because the form of the metals adsorbed onto sediments is less
bioavailable to marine animals than metal ions in solution. Besides toxicity, metals
can cause production problems such as by reacting with oxygen in the air to produce
solids, which can interfere with processing equipment such as hydrocyclones and can
plug formations during injection or cause staining or deposits at onshore discharge
sites.
1.2.8 pH
Reduced pH can disturb the oil/water separation process and can impact receiving
water when discharged. Many chemicals used in scale removal are acidic.
1.2.9 Sulphates
The most abundant NORM compounds in produced water are radium-226 and
radium-228 which are derived from the radioactive decay of uranium and thorium
associated with certain rocks and clays in the hydrocarbon reservoir. As the water
approaches the surface, temperature changes cause radioactive elements to precipitate.
The resulting scales and sludge may accumulate in water separation systems (Argonne
National Laboratory et al, 2004).
9
environmental impact than discharges made to the open ocean by virtue of the dilution
that takes place following discharge.
Numerous variables determine the actual impacts of produced water discharge. These
include the physical and chemical properties of the constituents, temperature, content
of dissolved organic material, humic acids, presence of other organic contaminants
and internal factors such as metabolism, fat content, reproductive state and feeding
behaviour (Nicholas Owens, et al 2007).
The general practice in use for produced water treatment is gravity-based separation
and discharge into the environment, which can pollute soil, surface water and
underground water. For a long time, only non-polar oil in water (OIW) was regulated
by government, while little attention was given to dissolved organics in produced
water. Current researches are paying more attention to the consequence of dissolved
organic components, heavy metals and production chemicals on living organisms,
since their long-term effects on the environment are not fully documented and
understood. It has been reported that metals and hydrocarbons from oil platforms are
very toxic to the ecosystem and fish exposed to alkyl phenols have disturbances in
both organs and fertility (Cline JT et al, 1998).
A general legislation for discharging produced water into sea has been 40 ppm OIW,
but an increase in environmental concerns has made many countries to implement
more stringent regulatory standards. The United States Environmental Protection
Agency (USEPA) sets a daily maximum for oil and grease at 42 ppm.
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CHAPTER 2 LITERATURE SURVEY
The general objectives for operators treating produced water are: de-oiling (removal
of dispersed oil and grease), desalination, removal of suspended particles and sand,
removal of soluble organics, removal of dissolved gases, removal of naturally
occurring radioactive materials (NORM), disinfection and softening (to remove
excess water hardness) (Daniel Arthur J, et al 2005). To meet up with these objectives,
operators have applied many standalone and combined physical, biological and
chemical treatment processes for produced water management. Some of these
technologies are reviewed in this section.
This oil mixture of dispersed oil, free oil, and emulsified oil. Due to strict regulations for oil
discharge in the produced water, the latter must be treated accordingly. Which is depending
on the oil composition in the produced water before treatment and the target use of the treated
water, the treatment choice is selected. The treatment technologies often include American
Petroleum institute (API) gravity separator, gas flotation, induced gas flotation, hydro
cyclones, centrifuges and macro porous polymer extraction. The level required for removal is
based on the imposed regulations. Certain methods are employed to remove the dispersed oil
and grease. These methods are described below:
1. Skim Tanks
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2. API separators
3. Plate coalescers
4. Skim piles
These pieces of equipment are usually cost-effective, but may require large storage
space due to their high residence time. They can be used offshore or onshore for
treatment. A brief description of each is given below:
Skim tanks: These tanks have a large residence time which is sufficient for gravity
separation to happen. They also can be pressure vessels or atmospheric tanks.
API separators: An API separator is an oil skimmer that could be horizontal and have
a rectangular cross-section. They are used rarely offshore due to their large size
(Arnold et al, 1991). American Petroleum Institute (API) is used for oil classification,
where it represents the ratio of density of oil to the density of a reference substance
(water). It is always calculated at 60 degrees Fahrenheit. The equation used to
calculate API is shown below.
The classification of oil based on API is as follows: API > 31.1 is light oil, API
between 22.3 and 31.1 is medium oil, API < 22.3 is heavy oil and API < 10.0 is very
heavy.
The basic principles of these plates are that they allow the oil droplets to rise upwards
to the plate surface and form coalescers.
Skim pile: Skim pile are gravity water treating device used in offshore As shown in
fig flow through the multiple series of baffle plates creates quiescent zones that
reduces the distance given oil droplets must rise to be separated from the main flow.
It is usually used offshore at which the flow through baffle plates results in inactive
12
areas. This helps to minimize the distance for which an oil droplet will need to rise in
order to be strained from the main flow.
13
Figure 2.2 Gas flotation method
(http://en.citizendium.org/wiki/Induced_gas_flotation)
There are two types of gas flotation technology (dissolved gas flotation and induced
gas flotation) based on the method of gas bubble generation and resultant bubble sizes.
In dissolved gas floatation units, gas is introduced into the flotation chamber by a
vacuum or by creating a pressure drop, but mechanical shear or propellers are used to
create bubbles in induced gas flotation units. Gas floatation can remove particles as
small as 25 µm and can even remove contaminants up to 3 µm in size if coagulation
is added as pre-treatment, but it cannot remove soluble oil constituents from water.
Flotation is most effective when gas bubbles size is less than oil droplet size and it is
expected to work best at low temperature since it involves dissolving gas into water
stream.
Flotation can be used to remove grease and oil, natural organic matter, volatile
organics and small particles from produced water. It does not require chemical use,
except coagulation chemicals are added to enhance removal of target contaminants.
Solid disposal will be necessary for the sludge generated from this process and the
estimated cost for flotation treatment is $0.60/m of produced water (Çakmakce M et
al, 2008).
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2.1.1.3 Hydrocyclones
Hydrocyclones use physical method to separate solids from liquids based on the
density of the solids to be separated. They are made from metals, plastics or ceramic,
and usually have a cylindrical top and a conical base with no moving parts. The
performance of the hydrocyclone is determined by the angle of its conical section.
Hydrocyclones can remove particles in the range of 5–15 µm and have been widely
used for the treatment of produced water Jain hydro cyclone filter 2010).
(http://www.ogj.com/articles/print/volume-113/issue-4/processing/hydrocyclone-study-
enables-gosp-debottlenecking.html)
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Adsorption
Sand filters
Evaporation
Media filtration
Ion exchange technology
Membrane Treatment
Physical Treatment Reverse Osmosis
Ultrafiltration
Microfiltration
Nano filtration
Chemical Precipitation
Electrochemical Process
Fenton Process
Chemical Treatment
Photo electrolysis
Activated Sludge
Adsorption:
Adsorption is a surface phenomenon with common mechanism for organic and
inorganic pollutants removal from the waste water and produced water from oil and
gas industries. When a solution mixture of absorbable solute comes into contact with
solid with highly porous surface structure, liquid-solid intermolecular forces of
attraction cause some of the solute molecules from the solution to be deposited at the
solid surface or adsorbent. Some of the contaminated impurities which retained (on
the solid surface) in adsorption process is called adsorbate, whereas, the solid on
which it's retained is called as an adsorbent. This surface accumulation of adsorbate
on adsorbent process which it's called adsorption process.
16
An adsorption column is usually used, where it is packed with a certain adsorbent like
activated carbon, silica gel, bentonite etc. Soluble hydrocarbons will adsorb to the
surface of the adsorbent and eventually get engaged within the porous structure.
Common adsorbents used include activated carbon, nutshell media, zeolites, modified
organoclay, silica gel etc. where the surface area is a major factor in determining the
adsorption performance of these adsorbents. The major concern of adsorption
operation is the requirement of retention time which limits the throughput capacity.
Activated carbon can remove soluble BTEX, whereas organoclay can remove
insoluble hydrocarbons which are part of TPHs. Advantages include high efficiency
and no corrosion of equipment as well as no scale decomposition. Disadvantages
include high operating costs and disposal of spent material, as well as the possibility
to foul the bed of material. Zeolites have been used as one example of these
adsorbents, where they are introduced as pellets in a fixed bed. On the other hand,
Means et al. one column filled with resin which is capable of removing soluble organic
compounds based on this adsorbent. Nevertheless, to regenerate the adsorbent, the
used of solvents or acid backwash is proposed. The adsorption process it may be
affected by factors such as temperature, pH, salinity, dispersed/suspended oil,
dissolved organic chemicals, and heavy metals.
Sand filters: This method is purely physical method for treatment of waste water.
Sand filter provides efficient removal of large suspended solids particles. Sand filter
are mainly three types.
1) Rapid sand filter 2) Upward flow sand filter 3) Slow sand filter
In rapid sand filter and upward flow sand filter method require the use of flocculants
chemicals to work effectively while slow sand filters can produce very high quality
water free from taste and odour without the need for chemical aids. Sand filters can,
apart from being used in water treatment plants, that can be used for water purification
in particular households application.
A sand bed filter is like depth filter. Mainly there are two types of filter for
separating particulate solids from fluids:
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In addition, there are passive and active devices for causing solid-liquid separation
such as settling tanks, self-cleaning screen filters, hydro cyclones and centrifuges.
Media filtration: Filtration technology is extensively used for the removal of oil and
grease and TOC from produced water. Filtration can be accomplished by the use of
various types of media such as sand, gravel, anthracite, walnut shell and others.
Walnut shell filters are commonly used for produced water treatment. This process is
not affected by water salinity and may be applied to any type of produced water.
Media filtration technology is highly efficient for the removal of oil and grease, and
efficiency of more than 90% has been reported. Efficiency can be further enhanced if
coagulants are added to the feed water prior to filtration. Media regeneration and solid
waste disposal are setbacks to this process (Colorado School of Mines, 2009).
18
particles, UF separates macromolecules (Madaeni SS et al, 1999) and NF is selective
for multivalent ions. MF and UF can be used as an individual technology for treating
industrial wastewater, but RO and NF are usually employed in water desalination
Microfiltration/ultra-filtration.
MF has the largest pore size (0.1–3 µm) and is typically used for the removal of
suspended solids and turbidity reduction. It can operate in either cross-flow or dead
end filtration. UF pore sizes are between 0.01 and 0.1 µm. They are employed in the
removal of colour, odour, viruses and colloidal organic matter (Han R, et al, 2010).
UF is the most effective method for oil removal from produced water in comparison
with traditional separation methods (He Y, Jianget al.2008), and it is more efficient
than MF for the removal of hydrocarbons, suspended solids and dissolved constituents
from oilfield produced water(Bilstad T et al,1996). Both MF and UF operate at low
Trans membrane pressure (1–30 psi) and can serve as a pre-treatment to desalination
but cannot remove salt from water.
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0.001 µm. It is applicable for treating water containing TDS in the range of 500– 25
000 ppm. This technology is similar to RO (T. C. Frankiewicz et al, 2000). NF
membranes were employed for produced water treatment on both bench and pilot
scales. Mondal and Wickramasinghe studied the effectiveness of NF membranes for
the treatment of oilfield produced water. Results showed a minimal improvement
when compared with the effectiveness of brackish water RO treatment of the same
feed water.
Membrane technology operates two types of filtration processes, cross flow filtration
or dead-end filtration, that can be a pressure (or vacuum) driven system. This method
is good compare to chemical and biological treatments used in produced water
because it does not require the use of chemicals. Also this method does not need much
space for installation. They are suitable for water with high oil content, particles with
small sizes, and flow rates which are greater than 150 (m3/hr), and, hence, they also
work effectively for medium and large offshore platforms.
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oxidize hydrocarbons and dissolved organic compounds to carbon dioxide and water
and other oxidation by-products. It was reported that the Biochemical Oxygen
Demand (BOD) as well as the Chemical Oxygen Demand (COD) were minimized by
more than 90 % in 6 minutes using this method.
Photo catalytic treatment: Honda and Fujishima have illustrated the use of this
method to decompose water on TiO2 electrodes. In addition, this method is applicable
for different contaminants. The organic treatment follows this process by the photo
catalytic:
In this method was tried in an open reactor at fixed pH followed by flocculation and
settlement. The filtrate was removed, and then TiO2 was used as a catalyst at high
pressure conditions and ambient temperature. It was found that this method can
minimize the toxicity of produced water (EPA 1980)
This process requires upstream and downstream sedimentation to allow the full bed
of the filter to be used. Removal efficiencies of up to 70% nitrogen, 80% oil, 60%
COD, 95% BOD and 85% suspended solids have been achieved with BAF treatment
(Ball HL et al, 1994).
Water recovery from this process is nearly 100% since waste generated is removed in
solid form. BAF usually have a long lifespan. It does not require any chemicals or
cleaning during normal operations. Its power requirement is 1–4 kWh/day, and capital
accounts for the biggest cost of this technology. Solids disposal is required for
21
accumulated sludge in sedimentation basins and can account for up to 40% of the total
cost of this technology.
Some of the options available to oil and gas operators for PW management Water
reduction: Water reduction is an essential option to minimize costs for operators, and
it can be done by several ways including the following:
1. Reduce the volume of water incoming the wells by adding mechanical blocking
devices or water shut-off chemicals.
2. Reduce the amount of water injected during the fracturing process by material
substitution. For example, consider the use of nitrogen or carbon dioxide as an
alternative to water.
Recycle/Re-use: If water reduction is not a feasible option, then one should consider
recycling or re-using produced water. Commonly, re-injection of produced water into
a producing formation is employed in order to augment production. Almost all
produced water is injected underground. The remainder is treated for reuse or
discharged on the surface (Mark W, et al 2007). Several ways are used to recycle/re-
use produced water including injection of water for future purposes, injection for
hydrological uses such as subsidence control, agriculture uses (wetlands, livestock
and irrigation), industrial uses (power plants, oil/gas industries) and others like
firefighting, dust control, etc. Usually, if the water quality is acceptable for certain
uses, then it would be considered beneficial, especially water with a low TDS (less
than 10000 ppm).
22
2.3 Adsorption
In adsorption process if the interaction between the solid surface and the adsorbed
molecules has a physical nature, the process is called physisorption. In this case, the
attraction interactions are van der Waals forces and, as they are weak the process
results are reversible. Also, it occurs lower or close to the critical temperature of the
adsorbed substance. On the other hand, if the attraction forces between adsorbed
molecules and the solid surface are due to chemical bonding, the adsorption process
is called chemisorption.
Qt = (C0-Ct) V/m
Where Qt (mg/g) is the amount of adsorbate per mass unit of adsorbent at time t, C0
and Ct (mg/L) is the initial and at time t concentration of adsorbate, respectively, V is
the volume of the solution (L), and m is the mass of adsorbent (g).
23
the process in water and wastewater applications were developed by (i) Langmuir, (ii)
Brunauer, Emmet, and Teller (BET), and (iii) Freundlich.
Adsorption process generally used isotherms for the application of activated carbon
in water and wastewater treatment are the Freundlich and Langmuir isotherms.
Freundlich isotherm is an empirical equation. Langmuir isotherm has a rational basis.
(iv) Temperature,
Finally, the adsorption can be affected by the concentration of organic and inorganic
compounds. The adsorption process is strongly influenced by a mixture of many
compounds which are typically present in water and wastewater. The compounds can
mutually enhance adsorption, may act relatively independently, or may interfere with
one other. In most cases, as also shown hereinafter, natural organic matter (NOM)
negatively affects the adsorption of emerging compounds in surface waters and
wastewaters (Yoon Y et al, 2005).
24
Adsorbents: Adsorbents and adsorbents used in produced water. In Adsorption
process widely used to remove the oil present in produced water, and activated carbon
is an adsorbent that is commonly used in the removal of a wide variety of organic
compounds one of which is oil. It has been found to be technically feasible. As per
United states environmental protection agency recommended activated carbon is good
adsorbent in adsorption and one of the best available technologies for treating organic
compounds, but it still may be expensive, especially for developing countries.
Okiel in 2011 conducted a study to remove emulsified oil from produced water using
three different adsorbents, namely powdered activated carbon, deposited carbon, and
bentonite. The oil-water emulsion samples were allowed to stabilize and then were
divided into 200 mL portions where different doses of the adsorbents were added.
Contact time was varied, after which the samples were filtered and extracted using
1,1,2-trichloro-1,2,2-trifluoroethane solvent. Then the extracted oil was diluted and
tested by infrared spectroscopy. As per results showed that adsorbents were able to
remove oil, where the oil recovery ranged from 20 to 90 %. This recovery depended
on the amount of adsorbents used, their weight, and the contact time.
25
experimental breakthrough curve to the breakthrough profile obtained from Yoon and
Nelson method showed a satisfactory fit for activated carbon derived from oil palm
empty fruit bunch.
Anantha Singh also investigated the removal of crystal violet from wastewater, by
means of bottom ash, was investigated in a packed bed down-flow column. The bed
depth service time (BDST) model was used to analyse the experimental data up to
breakthrough time. A mass transfer model was used to analyse the mass transfer zone.
The breakthrough curve was analysed by the Thomas, Yoon–Nelson, and Clark
models. Result shows that adsorption capacity is inversely proportional to flow rate,
concentration and bed depth. The Thomas rate constant decreases with corresponding
decreases in flow rate. The value of s is decreased with corresponding increases in
flow rate, initial CV concentration, and bed depth. The values of r increase with
corresponding increases in concentration and flow rate.
I. M. Muhammad in 2012 showed that eggshells have the ability to adsorb oil
providing almost 100 % oil removal by using just 1.8 g/L of the eggshell. So that
preparing adsorbent as eggshells was crushed, washed, and dried -- after which they
were added to samples of produced water. Different dosages of eggshells were used
to find the optimum dosage, which was found to be 1.8 g to remove 194 mg of oil, i.e.
100 % of oil. Nonetheless, the adsorption was found to follow pseudo second order
kinetics, whereas the Temkin-Pyzhev isotherm was the most favourable isotherm that
has the highest correlation coefficient.
26
U. A. El-Nafaty in 2013 also studies by using natural adsorbents such as banana peel.
The adsorbent was chosen based on its low cost, abundance, and flexibility. It was
presented that banana peels can contribute to a 100 % oil removal by just using 50
mg/L of the adsorbent. The contact time is 35 minutes. The kinetics was described by
pseudo second order kinetics, and the Langmuir isotherm favours the adsorption
process.
27
CHAPTER 3 MATERIALS AND METHODS
2) Flame Photometer
3) Gravimetric
4) pH meter
5) Salinity meter
6) Conductivity meter
7) Orbital Shaker
9) Sieve Analyser
List of Glasswares:
1) Measuring cylinders
2) Test tubes
3) Separating funnel
4) Conical flask
5) Beakers
6) Funnel
28
3.2 Experimental Procedure:
Sample of produced water and soil collected from ONGC Limbodra GGS II. After
collect the sample than I started to measure its parameter into petroleum research lab
in GERMI.
29
3.3 Characterization of Produced Water:
After collecting produced water sample, parameters of produced water measured using Flame
photometer, Gravimetric, Atomic absorption spectroscopy (AAS) etc.
It is device which used for inorganic chemical analysis to determine the concentration
of certain metal ions, among them sodium, potassium, lithium, and calcium.
(http://www.systronicsindia.com/Product.aspx?QF1=3&Qf2=Flame%20Photometers&Qf5=
*MFG*)
As per principle, it is a controlled flame test with the intensity of the flame colour
quantified by photoelectric circuitry. In flame photometer the intensity of the flame
colour will depend on the energy that had been absorbed by the atoms that was
sufficient to vaporise them. A sample is introduced to the flame at a constant rate.
Then Filters select which colours the photometer detects and exclude the influence of
other ions. Before use, the device requires calibration with a series of standard
solutions of the ion to be tested Click and drags each of the standard solution below
the Capillary tube and click on the "Aspirate" button to calibrate the machine.
30
Figure 3.4 Flame Photometer Analysis
(GERMI, Gandhinagar)
4) Click and drag the fruit juice sample below the Capillary tube and click on the
"Start Test” button to measure the concentration.
General procedure for preparation of stock standard solution for flame photometer
31
1) Sodium
i) 1000ppm
2) Potassium
i) 1000ppm
Dissolve 1.9070 g KCL or 2.5869 g KNO3 in one litre of glass distilled water
3) Calcium
i) 1000ppm
Dissolve 2.497 g CaCO3 in approx. 300ml glass distilled water and add 10ml conc.
HCL
4) Lithium
Dissolve 4.945 g Li2CO3 in approx. 300ml glass distilled water and add 15ml conc.
HCL. After release of Co2 dilute to 1 litre.
32
generally the results get in ppm levels and a higher sensitivity of ppb levels when we
using graphite furnace atomisation.
The atoms of different elements absorb characteristic wavelengths of light. Analysing
a sample to see if it contains a particular element means using light from that element.
For example with lead, a lamp containing lead emits light from excited lead atoms
that produce the right mix of wavelengths to be absorbed by any lead atoms from the
sample. In AAS, the sample is atomised – i.e. to convert into the ground state free
atoms in the vapour state – and a beam of electromagnetic radiation emitted from
excited lead atoms is passed through the vaporised sample. Some of the radiation is
absorbed by the lead atoms in the sample. The more the number of atoms there is in
the vapour, the more radiation is absorbed. The amount of light absorbed is
proportional to the number of lead atoms. As per the calibration curve is constructed
by running several samples of known lead concentration under the same conditions as
the unknown. The amount the standard absorbs is compared with the calibration curve
and this enables the calculation of the lead concentration in the unknown sample. As
per an atomic absorption spectrometer needs the following three components: a light
source; a sample cell to produce gaseous atoms; and a means of measuring the specific
light absorbed.
3.3.3 Gravimetric
In this method requires that the extracted sample will be put in a flask with a known
weight, after which the temperature is controlled in a water bath, and the solvent is
evaporated, condensed, and then recovered. Then, the oil left in the flask is dried and
weighed, from which the weight of the flask is subtracted. Thus, the amount of the
left over (residual) PW is calculated.
Advantages include ease of determinations since gravimetric does not require any
calibration curve and normally it does not provide instrumental errors, and it can read
the atomic mass of any element up to six significant figures. However, it is time
consuming and it can only read one element or a limited number of elements at the
same time. This tool has been used to identify crude oil presence in samples, but
mostly to study the bacterial degradation of crude oil/organic matter.
33
pH: Before measuring ph of produced water prepared standard buffers solution it's ph
4.0 and 10.01 prepared using standard methods. Ref: Durst, R A 1975 Standard
methods.
The term adsorption refers to the accumulation of substance at the interface between
two phase (liquid - solid interface or gas - solid interfaces) the substance that
accumulates at the interface is called adsorbate and the solid on which adsorption
occurs is adsorbent.
Adsorbent: The substance on whose surface the adsorption process occurs is known
as adsorbent.
Adsorbate: The substance whose molecules get adsorbed on the surface of the
adsorbent is known as adosrbate.
1) Chemical adsorption
2) Physical adsorption
34
chemisorption the force of attraction is very strong; therefore adsorption can't be
easily reversed.
3) Experimental condition
4) Contact time
5) Adsorbent dosage
35
3.4.1 Soil and Charcoal Analysis
A sieve analysis (or gradation test) is a procedure used to assess the particle size
distribution (also called gradation) of a granular material. The size distribution is often
of critical importance to the way the material performs in use.
The size distribution is often of crucial importance to the way the adsorbent performs
in use. A sieve analysis can be performed on any type of non-organic or organic
granular materials including sands, crushed rock, clays, granite, feldspars, coal, soil,
a wide range of manufactured powders, grain and seeds, down to a minimum size
depending on the exact method.
A representative weighed sample is poured into the top sieve which has the largest
screen openings. Each lower sieve in the column has smaller openings than the one
above. At the base is a round pan, called the receiver.
The column is typically placed in a mechanical shaker. The shaker shakes the column,
usually for some fixed amount of time. After the shaking is complete the material on
36
each sieve is weighed. The weight of the sample of each sieve is then divided by the
total weight to give a percentage retained on each sieve. The size of the average
particle on each sieve is then analysed to get a cut-off point or specific size range,
which is then captured on a screen.
2) To make 25% of solution by weight for calcium chloride. Examples for 9ml of
distilled water add into 3gram of calcium chloride and make solution.
37
particularly in the investigation of metals, glass, ceramics and building materials, and
for research in geochemistry etc.
Adsorption tests were performed in set of 3 Erlenmeyer flasks (250ml) where 150ml
of produced water with initial concentration very high. Equal mass of adsorbent
100mg/l added into the flasks. but here adsorbent uses different like mixture soil and
activated charcoal in 1st flask ,soil as adsorbent in 2nd flask, activated carbon as
adsorbent in 3rd flask.
Each flask kept in orbital shaker of 120rpm and at 300c for 6 hours to reach
equilibrium. All samples were filtered using whatman filter paper 125mm. The
concentration of produced water measured by flame photometer.
Take 3 conical flasks of 250ml and fill each flask 100ml of formation water.
3rd flask: 150ml of formation water and 100mg/l activated charcoal and soil.
Here soil which I used from around oil well. And size of both adsorbent 300micron.
Then put this 3 flask on orbital shaker and shake. All flasks were shaken at a constant
rate, allowing sufficient time for adsorption equilibrium. In this practical assumed that
the applied shaking speed allows all the surface area to come in contact with metal
ions over the course of the experiments. This study was performed at room
temperature to be representative of environmentally relevant condition. It for 3 hours.
From each flask take 10ml regular interval time like 5, 10, 15, 30, 45, 60, 90,
120,150,180,240,360minutes.
After completing this process I measured the concentration of formation water like
potassium, sodium, lithium, and calcium. So it decreased some amount because some
impurities adsorbed in adsorbent onto the activated charcoal and soil.
38
Now draw graph of concentration of cation versus time so we know about that which
time concentration it would be constant.
So now take that time constant and change only adsorbent dosage so we know that
which adsorbent dosage is more suitable for that water. After that draw graph of
adsorbent dosage versus concentration of formation water like sodium, potassium,
lithium and calcium.
The solution volume (V) was kept constant. The amount of metal adsorbed per
unit mass is calculated as
Qe = (Ci - Ce) V/ m
Where Ci and Ce are the initial and equilibrium concentration (mg/L), m is the
mass of the adsorbent (g) and V is the volume of the solution (mL). And as per
the equation the percentage of metal ion removal (%MR) calculated using the
equation
The adsorption experiments were carried out in columns that were capable with a
stopper for controlling the column flow rate. This experiment is useful in
understanding and predicting the behaviour of the process. The sample solution was
passed through the adsorption column with a known amount of activated carbon and
soil at a flow rate of 8 mL/min by gravity. Into the column study the flow rate was
kept constant by controlling the stopper valve.
39
Figure 3.6 Column adsorption method
(ADEMILUYI et al, J. Appl. Sci. Environ. Manage. September, 2009 Vol. 13(3) 39 – 47)
The concentration of metal was measured in flame photometer as per American public
health association method.
After complete the whole process i collect all used adsorbent and put it normal
atmospheric temperature for dry. So that i analysis of that adsorbent using XRF. So I
can know how many impurities or chemical contamination adsorbed onto adsorbent.
40
CHAPTER 4 RESULT ANALYSIS
Following are the parameter of the produced water which I measured using flame
photometer and atomic adsorption spectrophotometer. All parameter measured as per
Bureau of Indian standard and American public health association standard method.
41
Metal Value(mg/L) Standard Method
Pb 0.037 IS - 3025 (Part 47)
V 2.601 APHA 22ne ed. 3500 B
AS 0.015 Is - 3025 (Part 37)
Mg 1467 APHA 22nd ed. 3500 Mg –B
Na 2029 APHA 22nd ed. 3500 Na- B Flame
photometry
Ca 1200-1360 APHA 22nd ed. 3500 Ca- B
EDTA Titrimetric method
Li 2.3-2.7 APHA 22nd ed. 3500 Li B- Flame
photometry
K 460 APHA 22nd ed. 3500 K - B Flame
photometry
Table 4-2 Ions measured in produced water
Here, Adsorbent as mixture of soil and charcoal. Soil which collected from around oil well
at Limobdra.
This is the results of the soil analysis measure through sieve analysis. (Simon J.
Blott, et al 2001)
42
Individual Cumulative
Size in Weight in
Description weight in weight in Φ
micron grams
percentage percentage
4000 25.84 13.03 13.03 -2
2000 13.82 6.97 20.01 -1
Sand 1400 5.52 2.78 22.80 0.25
Coarse grained 600 11.94 6.02 28.82 0.7
250 28.49 14.37 43.19 2
Fine grained
125 54.44 27.46 70.66 2.99
Very Fine
grained 65 47.12 23.77 94.43 4.1
45 4.29 2.164 96.60 4.47
Coarse silt 40 4.41 2.22 98.83 4.7
Clay <40 2.31 1.165 100 5
198.22
Table 4-3 Soil grain size analysis for oil well site at Limbodra
75
Weight in grams
50
25
0
-2 -1 0.25 0.7 2 2.99 4.1 4.47 4.7 5
Phi value
43
6
5
4
Phi value 3
2
1
0
-1
-2
-3
0 20 40 60 80 100
Soil Weight (%)
Here, Adsorbent use as mixture of soil and charcoal with size 300micron.
As can be seen from below table no 4.4 the amount of ion concentration adsorbed on
the mixture of soil and charcoal increase with time and at some point in time, it reaches
a constant value beyond which no more ions are removed from the produced water.
At this point, the amount of ion concentration desorbing from soil and activated
carbon is in state of dynamic equilibrium time reflects the maximum adsorption
capacity of the adsorbent under those operating condition.
44
Time in Ca+2 (mg/l) Li+ (mg/l) K+(mg/l) Na+(mg/l)
minutes
5 1149.0 2.2 456 1956.0
10 934.2 2.1 389 1803.0
15 808.6 2.1 377 1788.0
30 745.4 1.8 344 1594.0
45 725.0 1.7 330 1491.0
60 712.3 1.7 327 1273.0
90 704.4 1.5 298 1118.0
120 649.3 1.4 276 1093.0
150 618.8 1.4 254 830.2
180 598.1 1.3 241 763.8
240 596.7 1.2 234 755.5
360 596.1 1.1 232 750.3
Table 4-4 Effect of contact time on soil and charcoal versus produced water
Here as per graph no 4.3, calcium concentration versus time is shown that
concentration decreases with time. But after some time it is constant. In this practical
adsorbent used as mixture of soil and activated charcoal. As per this study the
adsorption capacity at equilibrium from 1149 to 596.1 mg/g with in the initial ion
concentration from 1200mg/l.
1200
Calcium concetration (mg/l)
1100
1000
900
800
700
600
500
0 50 100 150 200 250 300 350 400
Time in minutes
Graph 4-3 Effect of contact time on soil and charcoal versus calcium concentration in
produced water
45
Here as per graph no 4.4, lithium concentration versus time is shown that
concentration decreases with time. But after some time it is constant. In this practical
adsorbent used as mixture of soil and activated charcoal. As per this study the
adsorption capacity at equilibrium from 2.2 to 1.1 mg/g with in the initial ion
concentration from 2.3mg/l.
2.4
2.2
Lithium concetration(mg/l)
1.8
1.6
1.4
1.2
1
0 50 100 150 200 250 300 350 400
Time in minutes
Graph 4-4 Effect of contact time on soil and charcoal versus lithium concentration in
produced water
Here as per graph no 4.5, potassium concentration versus time is shown that
concentration decreases with time. But after some time it is constant. In this practical
adsorbent used as mixture of soil and activated charcoal. As per this study the
adsorption capacity at equilibrium from 456 to 232.5 mg/g with in the initial ion
concentration from 460mg/l.
46
500
Potassium concetration(mg/l)
450
400
350
300
250
200
0 50 100 150 200 250 300 350 400
Time in minutes
Graph 4-5 Effect of contact time on soil and charcoal versus potassium concentration
in produced water
Here as per graph no 4.6, sodium concentration versus time is shown that
concentration decreases with time. But after some time it is constant. In this practical
adsorbent used as mixture of soil and activated charcoal. As per this study the
adsorption capacity at equilibrium from 1956 to 750.3 mg/g with in the initial ion
concentration from 2029mg/l.
2100
Sodium concetration(mg/l)
1900
1700
1500
1300
1100
900
700
500
0 50 100 150 200 250 300 350 400
Time in minutes
Graph 4-6 Effect of contact time on soil and charcoal versus sodium concentration in
produced water
47
Here, Adsorbent use as only activated charcoal with size 300 micron
As can be seen from below table no 4.5 the amount of ion concentration adsorbed on
the Activated charcoal increase with time and at some point in time, it reaches a
constant value beyond which no more ions are removed from the produced water. At
this point, the amount of ion concentration desorbing from activated carbon is in state
of dynamic equilibrium time reflects the maximum adsorption capacity of the
adsorbent under those operating condition.
Here as per graph no 4.7 to 4.10, ion concentration versus time is shown that
concentration decreases with time. But after some time it is constant. In this practical
activated charcoal used as a single adsorbent.
48
1200
1100
900
800
700
600
500
0 50 100 150 200 250 300 350 400
Time in minutes
2.4
2.2
Lithium concetration(mg/l)
1.8
1.6
1.4
1.2
1
0 50 100 150 200 250 300 350 400
Time in minutes
Graph 4-8 Effect of contact time on activated charcoal versus lithium concentration
in produced water
49
460
440
Potassium concetration (mg/l)
420
400
380
360
340
320
300
0 50 100 150 200 250 300 350 400
Time in minutes
2200
2000
Sodium concetration(mg/l)
1800
1600
1400
1200
1000
0 50 100 150 200 250 300 350 400
Time in minutes
50
4.3.2 Effect of adsorbent dosage
1) Calcium
Here as shown in table no 4.6 when we increase adsorbent dosage 25mg/l to 125mg/l
than calcium concentration continuously decrease with adsorbent dosage but after
100mg/l adsorbent dosage the removal efficiency and calcium concentration it
decreasing low rate and after that it would be constant. In below table shown that
calcium concentration and removal efficiency. And I also as draw graph of calcium
concentration and material removal to the adsorbent dosage so we can better
understand.
51
950 60
(%)
(mg/l) 30
550
20
450
350 10
250 0
0 25 50 75 100 125 150
Amount of adsorbent in mg
2) Lithium
Here as shown in table when we increase adsorbent dosage 25mg/l to 125mg/l than
calcium concentration continuously decrease with adsorbent dosage but after 100mg/l
adsorbent dosage the removal efficiency and lithium concentration it decreasing low
rate and after that it would be constant. In below table shown that calcium
concentration and removal efficiency. And I also draw graph of lithium concentration
and material removal to the adsorbent dosage so we can better understand.
52
2.5 60
40
1.5
30
1
20
0.5
10
0 0
0 25 50 75 100 125 150
Amount of adsorbent in mg
3) Potassium
Here as shown in table when we increase adsorbent dosage 25mg/l to 125mg/l than
calcium concentration continuously decrease with adsorbent dosage but after 100mg/l
adsorbent dosage the removal efficiency and potassium concentration it decreasing
low rate and after that it would be constant. In below table shown that calcium
concentration and removal efficiency. And I also draw graph of potassium
concentration and material removal to the adsorbent dosage so we can better
understand.
53
500 60
40
300
water (mg/l)
30
200
20
100 10
0 0
0 25 50 75 100 125 150
Amount of adsorbent in mg
4) Sodium
Here as shown in table when we increase adsorbent dosage 25mg/l to 125mg/l than
calcium concentration continuously decrease with adsorbent dosage but after 100mg/l
adsorbent dosage the removal efficiency and sodium concentration it decreasing low
rate and after that it would be constant. In below table shown that calcium
concentration and removal efficiency. And I also draw graph of sodium concentration
and material removal to the adsorbent dosage so we can better understand.
54
2000 70
500 20
10
0 0
0 25 50 75 100 125 150
Amount of adsorbent in mg
Q0 and b are Langmuir constants related to adsorption capacity and rate of adsorption
respectively.
As per Langmuir isotherm I drawn graph Ce/Qe Vs Ce for calcium, lithium, potassium
and sodium ions
55
1) Calcium
180
Specific Adsorption ,Ce/Qe (mg/l)
Specific adsorption
56
2) Lithium
300
Specific Adsorption ,Ce/Qe (mg/l)
250
200
150
100
50 y = 164.26x - 79.822
R² = 0.9567
0
0 0.5 1 1.5 2 2.5
Lithium concetration ((mg/l)
57
3) Potassium
unit mass of
adsorbent, Qe
(mg/g) Specific
Adsorption
Specific
Adsorption
25 410.0 2.00 205.00
50 350.5 2.19 160.04
75 290.0 2.26 128.31
100 232.5 2.27 102.46
125 215.0 1.96 109.69
Table 4-12 Amount of potassium adsorbed per unit mass of soil and charcoal
250
Specific Adsorption ,Ce/Qe (mg/l)
200
150
100
50 y = 0.5048x - 10.124
R² = 0.954
0
0 100 200 300 400 500
Potassium concetration (mg/l)
58
4) Sodium
150
Specific Adsorption ,Ce/Qe
100
(mg/l)
50
y = 0.0743x + 9.285
R² = 0.9693
0
0 500 1000 1500 2000
Sodium concetration (mg/l)
59
Langmuir Isotherm parameters for adsorption of metal ions
16
Maximum Adsorption capacity, Q0
14
12
=Qmax (mg/g)
10
0
K Li Metal ion Na Ca
Graph 4-19 Estimated isotherm parameters for adsorption of metal ions onto soil
and charcoal
60
14
12
0
K Li Na Ca
Metal ion
Graph 4-20 Estimated isotherm parameters for adsorption rate of metal ions onto
soil and charcoal
61
Elements Soil Activated Soil and Soil and
charcoal Activated Activated
charcoal in charcoal in
size 250 µm, size less than
after passing 250 µm, after
produced passing
water produced
water
Calcium 8.04% 3.33% 6.63% 3.96%
Silicon 2.37% 3.14% 22.15% 6.59%
Sodium 2.22% 9.02% 12.64% 6.59%
Aluminium 1.03% 1.96% 6.89% 3.74%
Potassium 0.97% 1.05% 1.26% 1.03%
Magnesium 0.95% 0.78% 1.92% 1.05%
Iron 0.19% 0.72% 2.59% 2.51%
Phosphorus 0.12% 0.53% 0.21% 0.23%
Strontium 299.1ppm 212.3ppm 303.6ppm 327ppm
Manganese 111.5ppm 209.4ppm 358.2ppm 339.5ppm
Zinc 30.2ppm 23.3ppm 72.5ppm 66.3ppm
Vanadium 15.8ppm 54ppm 69.1ppm 59.9ppm
Barium 12.8ppm 23.9ppm 601.5ppm 778.5ppm
Rubidium 6.6ppm 5.9ppm 48.6ppm 57.6ppm
Lead 5.5ppm 10ppm 26.3ppm 22.45ppm
Thorium 2.1ppm 1.9ppm 4.1ppm 4.2ppm
Gallium 2.0ppm 4.6ppm 9.9ppm 10.5ppm
Table 4-15 Amount of chemical elements found in soil and charcoal through XRF
analysis
62
2.50%
2.00%
Magnesium concentration
1.50%
1.00%
0.50%
0.00%
Soil Charcoal Soil+Char(>250µm) Soil+Char(<250µm)
3.00%
2.50%
2.00%
Iron concentration
1.50%
1.00%
0.50%
0.00%
Soil Charcoal Soil+Char(>250µm) Soil+Char(<250µm)
Graph 4-22 Difference of iron concentration in adsorbent found before and after
passing through produced water
63
1.50%
Potassium Concentration
1.00%
0.50%
0.00%
Soil Charcoal Soil+Char(>250µm) Soil+Char(<250µm)
15.00%
Sodium Concentration
10.00%
5.00%
0.00%
Soil Charcoal Soil+Char(>250µm) Soil+Char(<250µm)
Graph 4-24 Difference of sodium concentration in adsorbent found before and after
passing through produced water
64
80.00
60.00
Zinc concetration in PPM
40.00
20.00
0.00
Soil Charcoal Soil+Char(>250µm) Soil+Char(<250µm)
Graph 4-25 Difference of zinc concentration in adsorbent found before and after
passing through produced water
75.00
Vanadium concentration in PPM
50.00
25.00
0.00
Soil Charcoal Soil+Char(>250µm) Soil+Char(<250µm)
65
1000.00
750.00
Barium concetration in PPM
500.00
250.00
0.00
Soil Charcoal Soil+Char(>250µm) Soil+Char(<250µm)
Graph 4-27 Difference of barium concentration in adsorbent found before and after
passing through produced water
75
Radium concetration in PPM
50
25
0
Soil Charcoal Soil+Char(>250µm) Soil+Char(<250µm)
Graph 4-28 Difference of radium concentration in adsorbent found before and after
passing through produced water
66
30
25
Lead concentration in PPM
20
15
10
0
Soil Charcoal Soil+Char(>250µm) Soil+Char(<250µm)
Graph 4-29 Difference of lead concentration in adsorbent found before and after
passing through produced water
4
Thorium concentration in PPM
0
Soil Charcoal Soil+Char(>250µm) Soil+Char(<250µm)
67
Year 2013 2014 2015 2016
Produced water 20 22 25 26
per day (m3)
Produced water 7300000 8030000 9125000 9490000
per Year (litre)
Barium (gm) 5683 6251 7103 7387
Rubidium (gm) 420.4 462.5 525.6 546.0
Lead (gm) 163.8 180.2 204.8 213.0
Thorium (gm) 30.66 33.72 38.32 39.85
Manganese (gm) 2478 2726 3097 3221
Strontium (gm) 2387 2625 2983 3103
Table 4-16 Estimated metal present in produced water data
4000
Metal generated in grams
3000
2000
1000
0
2013 2014 2015 2016
Year
Manganege Strontium
750
Metal generated in grams
500
250
0
2013 2014 2015 2016
Year
68
CHAPTER 5 DISCUSSIONS, CONCLUSIONS AND
RECOMMENDATIONS
5.1 DISCUSSION
This shows that produced water is not a single commodity and could contain a variety
of the following constituents mention above in various proportions. Also, the physical
and chemical properties of produced water vary considerably depending on the
geographic location of the field, the geological host formation and the type of
hydrocarbon product being produced. Produced water properties and volume can even
vary throughout the lifetime of a reservoir and hence a concern area in the oil and gas
industries to be fully understood to enhance higher oil recovery.
Produced water is by far the largest volume by product or waste stream associated
with oil and gas exploration and production. Today produced water is the largest
volume waste stream in oil and gas production with an estimated 240 million bbl/day
requiring treatment and disposal.
Approximately 21 billion bbl (barrels; 1 bbl = 42 U.S. gallons) of produced water are
generated each year in the United States from nearly a million wells representing
about 57 million bbl/day, 2.4 billion gallons/day, or 913 000 m3/day.
69
More than 50 billion bbl of produced water are generated each year at thousands of
wells in other countries. The oil production is high while water production is at a
lower rate in the early life of an oil well and over time, oil production decreases while
the water production goes up. One other way of considering this is to examine the
ratio of water-to-oil. For instance, worldwide estimate – 2:1 to 3:1 and U.S. estimate
– 5.1 to 8:1 because many U.S. fields are mature and past their peak production,
although the ratio may be even higher (such as > 50:1). (Clark et al, 2009)
As wells mature oil and gas volumes in the production stream are gradually replaced
by ever increasing volumes of water and sand. At some point the cost of managing
the produced water exceeds the profit from selling the oil and the well is shut down
when this point is reached. However, in contrast to this phenomenon, coal bed
methane well initially produces a large volume of water, which declines over time.
The methane production starts low, builds to a peak, and then decreases. In any of
these cases managing these waste streams efficiently and compliantly represents
major separation, treatment and disposal challenges for operators around the world,
especially those working offshore and in other environmentally sensitive regions.
Sand and water production can also damage vital production equipment through
corrosion, erosion and blockages. All of these processes, if left unaddressed could
create flow assurance, health and safety or environmental problems. As production
progresses, conditions change making the demands of each well different and the
requirements of every solution unique.
Produced water management typically differs between onshore and offshore facilities.
This is partly due to the space and weight restrictions at most offshore sites. Also the
primary contaminant of concern is typically different between onshore discharges
(salt content) and offshore discharges (oil and grease level).
Onshore produced water faces different options depending on where in the country
the well is located and whether the water comes from an oil or gas well or from coal
bed natural gas (CBNG – also known as coal bed methane or CBM) production. The
management technologies and practices used by various companies in managing
water can be grouped into three major categories: water minimization, recycle/reuse,
and treatment/disposal. However, the categories overlap somewhat, for example many
of the reuse opportunities require that the produced water is treated before it can be
70
used for another purpose. These issues of produced water and its problems associated
with the management process calls for more attention into a detail studies and research
of the impact of produced water. There are various technologies implored by many
companies in the management and handling of produced water.
However, this research work was aimed at considering adsorption as one of the
technologies used in the oil and gas industries for treating produced water.
In this work, a thorough literature review was completed which highlighted the
importance of treating produced water, and some of the common techniques followed
in the process of treatment. Below are the important conclusions regarding the
treatment of produced water using adsorption technique with mixture of activated
charcoal and soil as adsorbent.
Flame photometer and AAS is the optimum analytical tool to quantify produced water.
Continuous column adsorption experiments for the adsorption of produced water were
studied by the use of adsorbent as mixture of activated charcoal and soil. Results
collected present the following: Optimum adsorbent dosage = 100mg/l, optimum
contact time = 180 minutes, and optimum temperature = 28.0.
The experimental data obtained in this study best fits the Langmuir isotherm model,
Activated carbon and soil was able to treat a real sample of industrial produced water
with an initial concentration of emulsified oil very high, and reduce it to some amount,
which is equivalent to 60 % removal efficiency of oil.
71
Maximum adsorption capacity of activated carbon and soil was found to be 100mg/l
was evaluated using the Langmuir isotherm model.
In this study, activated carbon and soil as an adsorbent is capable of treating produced
water efficiently and because it is economical to be employed in large scale
applications, it can be an alternative to other adsorbents that treat emulsified oil in
produced water.
In way to forward to increase adsorption capacity and removal rate of emulsified oil
from produced water using different adsorbent or add some chemicals or mixture of
good adsorbent which will help to increase the adsorption rate for produced water
.And also using as per suitable different adsorption isotherms which will helpful for
this study.
72
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