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3 ROUND KIKEN YOCHI ( DANGER PREDICTION / RAMALAN BAHAYA)

TANDAKAN  DI TEMPAT BAHAYA DI DALAM GAMBAR, LERAIKAN BAHAYA TERSEBUT KEPADA KEADAAN TAK SELAMAT,
PERBUATAN TAK SELAMAT DAN KESAN KE ATAS PEKERJA.
KLASIFIKASIKAN JENIS STOP 6, TAHAP KECEDERAAN DAN LANGKAH-LANGKAH KAWALAN.
MARK  AT DANGER POINTS IN THE PICTURE, BREAKDOWN THE POINT INTO UNSAFE CONDITION, ACTION & IMPACT. CLASSIFY
STOP 6, INJURY RANK AND CONTROL MEASURES.

No. 2R - Danger Point STOP 6 RANK 3R - Control Measures


1
○○ : Working at height during -Use safety body harness with
dismantle tent (6 m height) two hooks.
-To do checksheet before
usage .
- Only competance person to
 : Worker trip and fall
operate
down D A - Flagman c/w wisel to control
- Barricade work area.
Broken head skull - Maintain safe distance man
XX : and die. and machine

2 ○○ : Using scissorlift to dismantle


structure. (swl 227kg, 6 m height)
- Barricade work area with road
barrier and signage < 5 meter
gap
Hit by moving vehicle
 : - Flagman c/w wisel
- Competant person to operate
C A machine.
Worker hands and legs - To do inspection for machine
before operation.
XX : break

3 ○○ : Worker relocate power cable


- To wear cotton gloves
- Make sure main power supply
closed before start work.
Worker touch life cable - Use suitable tools
 : E A - Use proper tools and attire
when handling electrical work

Worker get electric shock and


XX : die

SF/ESH/102 Rev No. / Issue Date / Effectice Date: 00 / Jan 05 2017 / Jan 27 2017
3 ROUND KIKEN YOCHI ( DANGER PREDICTION / RAMALAN BAHAYA)

TANDAKAN  DI TEMPAT BAHAYA DI DALAM GAMBAR, LERAIKAN BAHAYA TERSEBUT KEPADA KEADAAN TAK SELAMAT,
PERBUATAN TAK SELAMAT DAN KESAN KE ATAS PEKERJA.
KLASIFIKASIKAN JENIS STOP 6, TAHAP KECEDERAAN DAN LANGKAH-LANGKAH KAWALAN.
MARK  AT DANGER POINTS IN THE PICTURE, BREAKDOWN THE POINT INTO UNSAFE CONDITION, ACTION & IMPACT. CLASSIFY
STOP 6, INJURY RANK AND CONTROL MEASURES.

No. 2R - Danger Point STOP 6 RANK 3R - Control Measures


1
○○ : Working at height during
dismantle roof (4 m height)
-Use safety body harness with
two hooks.
-To do checksheet before
usage .
- Only competance person to
 : Worker trip and fall
operate
down D A - Flagman c/w wisel to control
- Barricade work area.
Broken head skull - Maintain safe distance man
XX : and die. and machine

2 ○○ : Using scissorlift to dismantle roof.


(swl 227kg, 4 m height)
- Barricade work area with road
barrier and signage < 5 meter
gap
Worker hit by moving vehicle
 : - Flagman c/w wisel
- Competant person to operate
C A machine.
Worker hands and legs to - To do inspection for machine
before operation.
XX : break

3 ○○ : Using welding machine to weld


- Prepare 2 unit of fire
extinguisher and 2 pail of water
- Fire blanket to prevent fire
Fire splatter hits the worker splatters
 : F B - Use face sheild while grinding
and cutting process
- Barricade work area

Skin to burn
XX :

SF/ESH/102 Rev No. / Issue Date / Effectice Date: 00 / Jan 05 2017 / Jan 27 2017
3 ROUND KIKEN YOCHI ( DANGER PREDICTION / RAMALAN BAHAYA)

TANDAKAN  DI TEMPAT BAHAYA DI DALAM GAMBAR, LERAIKAN BAHAYA TERSEBUT KEPADA KEADAAN TAK SELAMAT,
PERBUATAN TAK SELAMAT DAN KESAN KE ATAS PEKERJA.
KLASIFIKASIKAN JENIS STOP 6, TAHAP KECEDERAAN DAN LANGKAH-LANGKAH KAWALAN.
MARK  AT DANGER POINTS IN THE PICTURE, BREAKDOWN THE POINT INTO UNSAFE CONDITION, ACTION & IMPACT. CLASSIFY
STOP 6, INJURY RANK AND CONTROL MEASURES.

No. 2R - Danger Point STOP 6 RANK 3R - Control Measures


1
○○ : Using backhoe jackhammer
machine to hack
- Barricade work area with
road barrier and signage < 5
meter gap
- Flagman c/w wisel
- Competant person to
 : Flying concrete hit
operate machine.
worker D A - To do inspection for
machine before operation.
Broken head skull
XX : and die.

2 ○○ : Using backhoe jackhammer


machine to hack
- Barricade work area with road
barrier and signage < 5 meter
gap
Hit by moving vehicle
 : - Flagman c/w wisel
- Competant person to operate
C A machine.
Worker hands and legs to - To do inspection for machine
before operation.
XX : break

3 ○○ : Using backhoe jackhammer


- Barricade work area with road
machine to hack barrier and signage < 5 meter gap
- Flagman c/w wisel
Worker inhale dust during - Competant person to operate

 : hacking process machine.


- To do inspection for machine
before operation.
- Wear face mask
Worker cannot breathing
XX : and collapse

SF/ESH/102 Rev No. / Issue Date / Effectice Date: 00 / Jan 05 2017 / Jan 27 2017
3 ROUND KIKEN YOCHI ( DANGER PREDICTION / RAMALAN BAHAYA)

TANDAKAN  DI TEMPAT BAHAYA DI DALAM GAMBAR, LERAIKAN BAHAYA TERSEBUT KEPADA KEADAAN TAK SELAMAT,
PERBUATAN TAK SELAMAT DAN KESAN KE ATAS PEKERJA.
KLASIFIKASIKAN JENIS STOP 6, TAHAP KECEDERAAN DAN LANGKAH-LANGKAH KAWALAN.
MARK  AT DANGER POINTS IN THE PICTURE, BREAKDOWN THE POINT INTO UNSAFE CONDITION, ACTION & IMPACT. CLASSIFY
STOP 6, INJURY RANK AND CONTROL MEASURES.

No. 2R - Danger Point STOP 6 RANK 3R - Control Measures


1
○○ : Working at height during
cut sliding door

- Use safety body harness


with two hooks when working
 : Worker trip and fall above 2 m
down D A - Buddy system
- Check ground before start
Broken head skull
XX : and die.

2 ○○ : Using welding machine to weld

Fire splatter hits the worker


- Prepare 2 unit of fire extinguisher
 : and 2 pail of water
F B - Fire blanket to prevent fire splatters
- Use face sheild while welding process
Skin to burn - Barricade work area with signace
XX :

3 ○○ : Using grinder to cut hollow bar

Grinder cut worker hand - Wear leather glove when cutting


 : - Make sure work area ground is stable
- Cut slowly / dont rushing

Hand cut and bleed


XX :

SF/ESH/102 Rev No. / Issue Date / Effectice Date: 00 / Jan 05 2017 / Jan 27 2017
WORK INSTRUCTION
Name of Company: INTELLIGENT CORE SDN BHD Please tick () the relevant type of high risk work:
Anzen Leader Project PIC Project Mgr
Name of Anzen Leader: MOHAMMAD NOOR FAZLI B SELAMAT Hot work
 Heavy object (> 100 kg)
Working Period:
Project Location:
15/6/2019 - 28/7/2019
PAINT SHOP
 Working at height (> 2.0 m)

In-machine work
Confined space

Crane operation


Additional PPE for high risk work:
Working at highly flammable area Electrical work (> 120V)

No. Step of Work PIC Identified Hazard(s) Control Measure(s) Photo / Sketch / Diagram
To brief KY and WI to all workers a) Misunderstanding step of work a) A/L brief clearly and accordingly to
and hazard prediction/finding standard.
1 Fazli (A/L) b) Methode Do and Don't
c) Any abnormal, stop, call, & wait
Inspection of tools, machine, & equipment a) Malfunctions tools a) Do visual check, daily checklist with
b) NG condition ( crack/broken) inspection tag.
2 Fazli (A/L) c) Fuse burn, cable open

Man A liase with PIC & utilities to turn OFF a) Electric shock a) Confirm power OFF before start work
DB. b) DB sharing electrical with other b) Use LOTO at DB
3 Fazli (A/L) work station c) Check with multimeter before start work
d) Apply green kanban at DB

Man B & C go up to tent work area using x a) Man drop a) Wear body harness with 2 big hooks
lift (swl 227kg, 6 m height) and open b) Tools drop and hooks at x lift bucket
spotlight bracket and its cabling using c) Get electric shock b) Tools put inside toolbox
cordless, cutter, and wrench. Then Man B d) Check other cable c) Standby flagman with wiesel
4 & C relocate spotlight and cabling to new Fazli (A/L) (network/signal) a) Power OFF DB and test with multimeter
area. before start.
b) Wrap cable with black tape
c) Apply signace & barricade work area
d) Use rubber glove

Repeat step 4 to remaining 3 spotlight. a) Man drop a) Wear body harness with 2 big hooks
b) Tools drop and hooks at x lift bucket
c) Get electric shock b) Tools put inside toolbox
d) Check other cable c) Standby flagman with wiesel
5 Fazli (A/L) (network/signal) a) Power OFF DB and test with multimeter
before start.
b) Wrap cable with black tape
c) Apply signace & barricade work area
d) Use rubber glove

SF/ESH/093 Revision No./Issue Date/ Effective Date: 0/Aug 30, 2016/ Aug 30, 2016
WORK INSTRUCTION
Name of Company: INTELLIGENT CORE SDN BHD Please tick () the relevant type of high risk work:
Anzen Leader Project PIC Project Mgr
Name of Anzen Leader: MOHAMMAD NOOR FAZLI B SELAMAT Hot work Heavy object (> 100 kg)
Working Period:
Project Location:
15/6/2019 - 28/7/2019
PAINT SHOP
 Working at height (> 2.0 m)

In-machine work
Confined space

Crane operation


Additional PPE for high risk work:
Working at highly flammable area Electrical work (> 120V)

No. Step of Work PIC Identified Hazard(s) Control Measure(s) Photo / Sketch / Diagram
Then Man B & C open and relocate cable a) Man drop a) Wear body harness with 2 big hooks
and wire conduit to returnable rack area (6 b) Tools drop and hooks at x lift bucket
m height) using cordless, KD clip, tapping c) Get electric shock b) Tools put inside toolbox
screw, and cutter. d) Check other cable c) Standby flagman with wiesel
(network/signal) d) Power OFF DB and test with multimeter
6 Fazli (A/L)
before start.
e) Wrap cable with black tape
f) Apply signace & barricade work area
g) Use rubber glove

Next, Man B & C dismantle 1 unit CCTV a) Man drop a) Wear body harness with 2 big hooks
and its cabling (5m height) and relocate to b) Tools drop and hooks at x lift bucket
new location by using cordless, KD clip, b) Tools put inside toolbox
7 and cutter. Fazli (A/L) c) Standby flagman with wiesel
d) Apply signace & barricade work area
e) Use cotton glove

Man B use cordless to make hole to a) Man drop a) Wear body harness with 2 big hooks
attached CCTV bracket and install the b) Tools drop and hooks at x lift bucket
CCTV. b) Tools put inside toolbox
8 Fazli (A/L) c) Standby flagman with wiesel
d) Apply signace & barricade work area
e) Use cotton glove

Then Man B make good the network cable a) Man drop a) Wear body harness with 2 big hooks
and plug in back the RJ45 to CCTV port b) Tools drop and hooks at x lift bucket
b) Tools put inside toolbox
9 Fazli (A/L) c) Standby flagman with wiesel
d) Apply signace & barricade work area
e) Use cotton glove
f) Test CCTV after finish
Kemudian, Man B & C naik ke atas a) Man drop a) Wear body harness with 2 big hooks
mengunakan x lift (swl 227kg, 8 m height) b) Tools drop and hooks at x lift bucket
dan membuka tent canvas (point 1) (2m x c) Object drop b) Tools put inside toolbox
10 2m x 10kg) dengan membuka bolt & nut Fazli (A/L) d) Sharp edge c) Standby flagman with wiesel
mengunakan spanar & cordless. Tent d) Apply signace & barricade work area
canvas kemudian diletakkan di dalam x e) Use cotton glove
lift. f) Keep distance with working area

SF/ESH/093 Revision No./Issue Date/ Effective Date: 0/Aug 30, 2016/ Aug 30, 2016
WORK INSTRUCTION
Name of Company: INTELLIGENT CORE SDN BHD Please tick () the relevant type of high risk work:
Anzen Leader Project PIC Project Mgr
Name of Anzen Leader: MOHAMMAD NOOR FAZLI B SELAMAT Hot work Heavy object (> 100 kg)
Working Period:
Project Location:
15/6/2019 - 28/7/2019
PAINT SHOP
 Working at height (> 2.0 m)

In-machine work
Confined space

Crane operation
Additional PPE for high risk work:
Working at highly flammable area Electrical work (> 120V)

No. Step of Work PIC Identified Hazard(s) Control Measure(s) Photo / Sketch / Diagram
Kemudian, Man B menurunkan x lift a) Man drop a) Wear body harness with 2 big hooks
dengan perlahan sambil Man C b) Tools drop and hooks at x lift bucket
memegang tent canvas. Setibanya di c) Object fall b) Tools put inside toolbox
11 bawah, Man C menyerahkan tent canvas Fazli (A/L) d) Sharp edge c) Standby flagman with wiesel
kepada Man D untuk dibuang ke tong d) Apply signace & barricade work area
roro. e) Use cotton glove
f) Keep distance with working area
Repeat step 10-11 until complete a) Man drop a) Wear body harness with 2 big hooks
dismantle all tent canvas (point 2-18) b) Tools drop and hooks at x lift bucket
c) Object drop b) Tools put inside toolbox
12 Fazli (A/L) d) Sharp edge c) Standby flagman with wiesel
d) Apply signace & barricade work area
e) Use cotton glove
f) Keep distance with working area
Kemudian, Man B & C naik ke atas a) Man drop a) Wear body harness with 2 big hooks
mengunakan x lift (swl 227kg, 8 m height) b) Tools drop and hooks at x lift bucket
dan mula membuka tent structure ( 2m x c) Object fall b) Tools put inside toolbox
13 40kg) dengan membuka bolt & nut Fazli (A/L) d) Sharp edge c) Standby flagman with wiesel
mengunakan spanar. Structure yang d) Apply signace & barricade work area
dibuka kemudian diletakkan didalam x lift. e) Use cotton glove e

Kemudian, Man B menurunkan x lift a) Man drop a) Wear body harness with 2 big hooks
dengan perlahan sambil Man C b) Tools drop and hooks at x lift bucket
memegang tent structure. Setibanya di d) Sharp edge c) Standby flagman with wiesel
14 bawah, Man C menyerahkan tent structure Fazli (A/L) d) Apply signace & barricade work area
kepada Man D untuk dibuang ke tong e) Use cotton glove
roro.
Repeat step 13-14 until complete a) Man drop a) Wear body harness with 2 big hooks
dismantle all tent structure (point 2-18) b) Tools drop and hooks at x lift bucket
c) Object fall b) Tools put inside toolbox
15 Fazli (A/L)
d) Sharp edge c) Standby flagman with wiesel
d) Apply signace & barricade work area
e) Use cotton glove
Kemudian, Man B naik ke atas menaiki x a) Man drop a) Wear body harness with 2 big hooks
lift (swl 227kg, 5m height) & Man A b) Tools drop and hooks at x lift bucket
mengikat tiang khemah A ( 5m x 80kg) di c) Object fall b) Confirm structure proper tie before
16 Fazli (A/L)
x lift hand rail mengunakan tali. d) Sharp edge dismantle
c) Standby flagman with wiesel
e) Use cotton glove

SF/ESH/093 Revision No./Issue Date/ Effective Date: 0/Aug 30, 2016/ Aug 30, 2016
WORK INSTRUCTION
Name of Company: INTELLIGENT CORE SDN BHD Please tick () the relevant type of high risk work:
Anzen Leader Project PIC Project Mgr
Name of Anzen Leader: MOHAMMAD NOOR FAZLI B SELAMAT Hot work Heavy object (> 100 kg)
Working Period:
Project Location:
15/6/2019 - 28/7/2019
PAINT SHOP
 Working at height (> 2.0 m)

In-machine work
Confined space

Crane operation
Additional PPE for high risk work:
Working at highly flammable area Electrical work (> 120V)

No. Step of Work PIC Identified Hazard(s) Control Measure(s) Photo / Sketch / Diagram
Kemudian, Man D membuka bolt & nut a) Man drop a) Wear body harness with 2 big hooks
tiang khemah A mengunakan spanar. b) Tools drop and hooks at x lift bucket
Selesai dibuka, Man B mengundur x lift c) Object drop b) Tools put inside toolbox
17 dengan perlahan dan menurunkan x lift Fazli (A/L) d) Sharp edge c) Standby flagman with wiesel
kebawah. d) Apply signace & barricade work area
e) Use cotton glove
f) Keep distance with working area
Setibanya di bawah, Man C membuka tali a) Tools drop a) Standby flagman with wiesel
& menyerahkan tiang khemah A kepada c) Object drop b Apply signace & barricade work area
Man A & D untuk dibuang ke tong roro d) Sharp edge c) Use cotton glove
18 mengunakan trolley. Fazli (A/L) d) Hit by x lift d) Keep distance with working area

Ulang step 16-18 sehingga selesai a) Man drop a) Wear body harness with 2 big hooks
membuka tiang khemah B & C. b) Tools drop and hooks at x lift bucket
c) Object drop b) Tools put inside toolbox
19 Fazli (A/L) d) Sharp edge c) Standby flagman with wiesel
d) Hit by x lift d) Apply signace & barricade work area
e) Use cotton glove e
f) Keep distance with working area
5s after works a) Untidy work area a) Clean work area before, during, & after
job

20 Fazli (A/L)

SF/ESH/093 Revision No./Issue Date/ Effective Date: 0/Aug 30, 2016/ Aug 30, 2016
WORK INSTRUCTION
Name of Company: INTELLIGENT CORE SDN BHD Please tick () the relevant type of high risk work:
Anzen Leader Project PIC Project Mgr
Name of Anzen Leader: MOHAMMAD NOOR FAZLI B SELAMAT
 Hot work Heavy object (> 100 kg)

Working Period:
Project Location:
15/6/2019 - 28/7/2019
PAINT SHOP
 Working at height (> 2.0 m)

In-machine work
Confined space

Crane operation
Additional PPE for high risk work:
Working at highly flammable area Electrical work (> 120V)

No. Step of Work PIC Identified Hazard(s) Control Measure(s) Photo / Sketch / Diagram
To brief KY and WI to all workers a) Misunderstanding step of work a) A/L brief clearly and accordingly to
and hazard prediction/finding standard.
1 Fazli (A/L) b) Methode Do and Don't
c) Any abnormal, stop, call, & wait

Inspection of tools, machine, & equipment a) Malfunctions tools a) Do visual check, daily checklist with
2 Fazli (A/L) b) NG condition ( crack/broken) inspection tag.
c) Fuse burn, cable open

Man A memotong hollow bar berikut a) Caught by rotating mechanism a) Use leather gloves
dengan mengunakan grinder. b) Spattter b) Standby 2 fire extinguisher, bucket of
Type 1: 210cm x 5cm x 5cm x 8kg x 3pcs water, & fire blanket.
3 Type 2: 306cm x 5cm x 5cm x 10kg x Fazli (A/L) c) Standby fire watcher
6pcs d) Wear face shield
e) Barricade work area with signace

Kemudian Man B berdiri di atas tangga a) Spattter a) Use leather gloves


jenis A (1.8m height) & mula welding b) Man falling b) Standby 2 fire extinguisher, bucket of
hollow bar type 1 mengunakan welding c) Object drop water, & fire blanket.
machine & diikuti dengan hollow bar type c) Standby fire watcher
4 2. Fazli (A/L) d) Wear face shield
e) Barricade work area with signace
f) Check ground area before start
g) Buddy system
h) Keep distance with object
Kemudian Man A berdiri di atas tangga a) Man falling a) Buddy system
jenis A (3m height) & mengecat hollow b) Sharp edge b) Check ground area before start
5 Fazli (A/L)
bar dengan cat berwarna pearl white. c) wear cotton glove& face mask

Kemudian Man A memotong lysaght a) Caught by rotating mechanism a) Use leather gloves when grinding
sheet (1575mm x 890mm x 5kg x 4pcs) b) Spattter b) Standby 2 fire extinguisher, bucket of
mengunakan grinder. water, & fire blanket.
6 Fazli (A/L) c) Standby fire watcher
d) Wear face shield
b) Barricade work area with signace

SF/ESH/093 Revision No./Issue Date/ Effective Date: 0/Aug 30, 2016/ Aug 30, 2016
WORK INSTRUCTION
Name of Company: INTELLIGENT CORE SDN BHD Please tick () the relevant type of high risk work:
Anzen Leader Project PIC Project Mgr
Name of Anzen Leader: MOHAMMAD NOOR FAZLI B SELAMAT
 Hot work Heavy object (> 100 kg)

Working Period:
Project Location:
15/6/2019 - 28/7/2019
PAINT SHOP
 Working at height (> 2.0 m) Confined space

In-machine work Crane operation


Additional PPE for high risk work:
Working at highly flammable area Electrical work (> 120V)

No. Step of Work PIC Identified Hazard(s) Control Measure(s) Photo / Sketch / Diagram
Kemudian Man B berdiri di atas tangga a) Heavy object drop b) a) Buddy system
jenis A (1.8m height) & mula tapping Sharp edge b) Wear cotton glove
7 lysaght sheet di hollow bar mengunakan Fazli (A/L) c) Man falling c) Keep distance from object
tapping screw & cordless.
Ulang step 7 untuk baki 3 lysaght sheet a) Heavy object drop b) a) Buddy system
sehingga selesai. Sharp edge b) Wear cotton glove
8 Fazli (A/L)
c) Man falling c) Keep distance from object

Selesai memasang, Man A double check a) Sharp edges a) Wear cotton glove
9 wall untuk memastikan wall completely Fazli (A/L)
seal.
Kemudian Man B berdiri di atas tangga a) Man falling a) Use cotton gloves
jenis A (1.5m height) & membuka 1 unit b) Sharp edge c) Buddy system
kipas mengunakan spanar. Selesai c) get hit by heavy object c) Barricade work area with signace
10 membuka, Man B menyerahkan kipas Fazli (A/L) d) Keep distance with materials
kepada Man D untuk dibawa ke tempat
simpanan barang.
Kemudian Man B berdiri di atas tangga a) Get electric shock a) Power OFF DB and test with multimeter
jenis A (1.5m height) & membuka 2 unit b) Man falling before start.
lampu mengunakan cordless. Selesai b) Sharp edge b) Wrap cable with black tape
11 membuka, Man B menyerahkan lampu Fazli (A/L) c) get hit by heavy object c) Apply signace & barricade work area
kepada Man D untuk dibawa ke tempat d) Use rubber glove
simpanan barang. e) Buddy system f)
Keep distance with materials
Next Man C & D open and terminate all a) Get electric shock a) Power OFF DB and test with multimeter
wiring conduit inside paint shop b) Man falling before start.
preparation building using cutter, cordless, b) Wrap cable with black tape
12 & ladder. Fazli (A/L) c) Apply signace & barricade work area
d) Use rubber glove
e) Buddy system

SF/ESH/093 Revision No./Issue Date/ Effective Date: 0/Aug 30, 2016/ Aug 30, 2016
WORK INSTRUCTION
Name of Company: INTELLIGENT CORE SDN BHD Please tick () the relevant type of high risk work:
Anzen Leader Project PIC Project Mgr
Name of Anzen Leader: MOHAMMAD NOOR FAZLI B SELAMAT
 Hot work Heavy object (> 100 kg)
Working Period:
Project Location:
15/6/2019 - 28/7/2019
PAINT SHOP
 Working at height (> 2.0 m)

In-machine work
Confined space

Crane operation


Additional PPE for high risk work:
Working at highly flammable area Electrical work (> 120V)

No. Step of Work PIC Identified Hazard(s) Control Measure(s) Photo / Sketch / Diagram
After finish, all cabling and conduit been a) Sharp edge a) Wear cotton glove
13 thrown into disposal container by Man C. Fazli (A/L)

Kemudian, Man A & B naik ke atas a) Man drop a) Wear body harness with 2 big hooks
mengunakan x lift (swl 227kg, 4 m height) b) Spatter and hooks at x lift bucket
dan mula membuka bumbung satu c) Finger pinch b) Standby 2 fire extinguisher,pail of
persatu mengunakan grinder, cordless & d) Sharp edge water,& fire blanket.
14 hammer. Fazli (A/L) e) Sprinkler system on run c) Wear cotton glove
condition d) Standby flagman with wiesel e)
f) get hit by heavy object Check ground area before start
f) Turn off water sprinkler before start
g) Keep distance with materials
Kemudian, Man B menurunkan x lift a) Man drop a) Wear body harness with 2 big hooks
dengan perlahan sambil Man A b) Heavy object drop and hooks at x lift bucket
memegang bumbung. Setibanya di b) Keep distance with materials
15 Fazli (A/L)
bawah, Man A menyerahkan bumbung
kepada Man D untuk dibuang ke tong
roro.
Repeat step 13-15 untill all roof complete a) Man drop a) Wear body harness with 2 big hooks
dismantle. b) Spatter and hooks at x lift bucket
c) Finger pinch b) Standby 2 fire extinguisher,pail of
d) Sharp edge water,& fire blanket.
16 Fazli (A/L) e) Sprinkler system on run c) Wear cotton glove d)
condition Standby flagman with wiesel e)
f) get hit by heavy object Check ground area before start
f) Turn off water sprinkler before start
g) Keep distance with materials

Kemudian Man C,& D membuka dinding a) Man falling a) Use cotton gloves
(lysaght wall) dengan mengunakan b) finger pinch b) Wear goggle
grinder, cordless & hammer. c) Sharp edge b) Standby 2 fire extinguisher,pail of
d) Sprinkler system on run water,& fire blanket.
17 Fazli (A/L) condition c) Buddy system
e) get hit by heavy object d) Barricade work area with signace
e) Check ground area before start
f) Turn off water sprinkler before start
g) Keep distance with materials

SF/ESH/093 Revision No./Issue Date/ Effective Date: 0/Aug 30, 2016/ Aug 30, 2016
WORK INSTRUCTION
Name of Company: INTELLIGENT CORE SDN BHD Please tick () the relevant type of high risk work:
Anzen Leader Project PIC Project Mgr
Name of Anzen Leader: MOHAMMAD NOOR FAZLI B SELAMAT
 Hot work Heavy object (> 100 kg)
Working Period:
Project Location:
15/6/2019 - 28/7/2019
PAINT SHOP
 Working at height (> 2.0 m)

In-machine work
Confined space

Crane operation
Additional PPE for high risk work:
Working at highly flammable area Electrical work (> 120V)

No. Step of Work PIC Identified Hazard(s) Control Measure(s) Photo / Sketch / Diagram
Kemudian Man D membuang dinding a) Finger pinch a) Use cotton gloves
yang dibuka ke dalam tong roro b) Sharp edge b) Wear goggle
18 Fazli (A/L)

Repeat step 17-18 untill all lysaght wall a) Man falling a) Use cotton gloves
complete dismantle. b) finger pinch b) Wear goggle
c) Sharp edge c) Buddy system
19 Fazli (A/L) d) Sprinkler system on run d) Barricade work area with signace
condition e) Check ground area before start
e) get hit by heavy object f) Turn off water sprinkler before start
g) Keep distance with materials

5s after works a) Untidy work area a) Clean work area before, during, & after
job
20 Fazli (A/L)

SF/ESH/093 Revision No./Issue Date/ Effective Date: 0/Aug 30, 2016/ Aug 30, 2016
WORK INSTRUCTION
Name of Company: INTELLIGENT CORE SDN BHD Please tick () the relevant type of high risk work:
Anzen Leader Project PIC Project Mgr
Name of Anzen Leader: MOHAMMAD NOOR FAZLI B SELAMAT Hot work Heavy object (> 100 kg)
Working Period: 15/6/2019 - 28/7/2019 Working at height (> 2.0 m) Confined space
Project Location: PAINT SHOP In-machine work Crane operation
Additional PPE for high risk work:
Working at highly flammable area Electrical work (> 120V)

No. Step of Work PIC Identified Hazard(s) Control Measure(s) Photo / Sketch / Diagram
To brief KY and WI to all workers a) Misunderstanding step of work a) A/L brief clearly and accordingly to
and hazard prediction/finding standard.
1 Fazli (A/L) b) Methode Do and Don't
c) Any abnormal, stop, call, & wait
Inspection of tools, machine, & equipment a) Malfunctions tools a) Do visual check, daily checklist with
b) NG condition ( crack/broken) inspection tag.
2 Fazli (A/L)
c) Fuse burn, cable open

Man A cover work area with tarpaulin a) Sharp edges a) To check ground condition before
canvas front and side operate
3 Fazli (A/L) b) Wear cotton glove
c) Barricade work area with signage.

Kemudian Man B mula memecahkan a) Hit by moving backhoe a) Wear goggles & face mask
concrete slab (9.6m x 5.7m x 0.2m) b) Flying concrete pieces hit b) Wear ear plug while hacking process.
sehingga kedalaman 1 feet mengunakan workers c) Barricade work area with signage.
4 JCB machine (4.1 ton, 13.6 feet). Fazli (A/L) c) Loud sound affect hearing d) Standby flagman with wiesel
d) dust from hacking process e) Cover work area with canvas

Selesai memecahkan concrete slab, Man a) Hit by moving backhoe a) Wear goggles & face mask
B collect piece of concrete mengunakan b) Flying concrete pieces hit b) Wear ear plug while hacking process.
JCB loader dan buang ke tong roro. workers c) Barricade work area with signage.
5 Fazli (A/L) c) Loud sound affect hearing d) Standby flagman with wiesel
d) dust from hacking process e) Cover work area with canvas

Kemudian Man C membancuh simen di a) Hit by moving mixer machine a) Wear goggles & face mask
dalam mesin bancuh simen. Selesai b) Dust during process b) Barricade work area with signage.
6 membancuh simen, Man C menuang Fazli (A/L) c) Standby flagman with wiesel
simen ke dalam hacked area. d) Cover work area with canvas

Kemudian, Man A & B meratakan simen a) Sharp edges a) Wear cotton gloves, goggle & face
mengunakan alat merata simen (trowel). b) Slip and fall down mask
7 Fazli (A/L)
c) Dust during process b) To wear rubber safety shoes

SF/ESH/093 Revision No./Issue Date/ Effective Date: 0/Aug 30, 2016/ Aug 30, 2016
WORK INSTRUCTION
Name of Company: INTELLIGENT CORE SDN BHD Please tick () the relevant type of high risk work:
Anzen Leader Project PIC Project Mgr
Name of Anzen Leader: MOHAMMAD NOOR FAZLI B SELAMAT Hot work Heavy object (> 100 kg)
Working Period: 15/6/2019 - 28/7/2019 Working at height (> 2.0 m) Confined space
Project Location: PAINT SHOP In-machine work Crane operation
Additional PPE for high risk work:
Working at highly flammable area Electrical work (> 120V)

No. Step of Work PIC Identified Hazard(s) Control Measure(s) Photo / Sketch / Diagram
Kemudian Man D menutup ruang kerja A) Cut by sharp edges a) To wear cotton gloves
dengan barricade tape untuk membiarkan b) Slip and fall down during action b) To wear rubber safety shoes during
simen kering. (1 hari) action.
8 Fazli (A/L)

5s after works a) Untidy work area a) Clean work area before, during, & after
job
9 Fazli (A/L)

10

11

12

13

SF/ESH/093 Revision No./Issue Date/ Effective Date: 0/Aug 30, 2016/ Aug 30, 2016
WORK INSTRUCTION
Name of Company: INTELLIGENT CORE SDN BHD Please tick () the relevant type of high risk work:
Anzen Leader Project PIC Project Mgr
Name of Anzen Leader: MOHAMMAD NOOR FAZLI B SELAMAT Hot work Heavy object (> 100 kg)
Working Period: 15/6/2019 - 28/7/2019 Working at height (> 2.0 m) Confined space
Project Location: PAINT SHOP In-machine work Crane operation
Additional PPE for high risk work:
Working at highly flammable area Electrical work (> 120V)

No. Step of Work PIC Identified Hazard(s) Control Measure(s) Photo / Sketch / Diagram
To brief KY and WI to all workers a) Misunderstanding step of work a) A/L brief clearly and accordingly to
and hazard prediction/finding standard.
1 Fazli (A/L) b) Methode Do and Don't
c) Any abnormal, stop, call, & wait

Inspection of tools, machine, & equipment a) Malfunctions tools a) Do visual check, daily checklist with
b) NG condition ( crack/broken) inspection tag.
2 Fazli (A/L) c) Fuse burn, cable open

After concrete dry, Man A open the A) Cut by sharp edges a) To wear cotton gloves
existing drain cover and replace with a b) Slip and fall down during action b) To wear rubber safety shoes during
3 new drain cover (8230mm x 400mm x Fazli (A/L) action.
50kg) c) Barricade work area with signage.

Then Man B standing on A ladder ( 1.8m a) Man falling a) Check ground before start
height) & modify existing watter gutter and b) Sharp edge b) Buddy system
added new down pipe into the storm drain c) Wear cotton glove
4 (500mm). Fazli (A/L) d) Barricade work area with signage.

5s after works a) Untidy work area a) Clean work area before, during, & after
job

5 Fazli (A/L)

SF/ESH/093 Revision No./Issue Date/ Effective Date: 0/Aug 30, 2016/ Aug 30, 2016
WORK INSTRUCTION
Name of Company: INTELLIGENT CORE SDN BHD Please tick () the relevant type of high risk work:
Anzen Leader Project PIC Project Mgr
Name of Anzen Leader:
Working Period:
MOHAMMAD NOOR FAZLI B SELAMAT
15/6/2019 - 28/7/2019
 Hot work Heavy object (> 100 kg)

Working at height (> 2.0 m) Confined space


Project Location: PAINT SHOP In-machine work Crane operation
Additional PPE for high risk work:
Working at highly flammable area Electrical work (> 120V)

No. Step of Work PIC Identified Hazard(s) Control Measure(s) Photo / Sketch / Diagram
To brief KY and WI to all workers a) Misunderstanding step of work a) A/L brief clearly and accordingly to
and hazard prediction/finding standard.
1 Fazli (A/L) b) Methode Do and Don't
c) Any abnormal, stop, call, & wait

Inspection of tools, machine, & equipment a) Malfunctions tools a) Do visual check, daily checklist with
b) NG condition ( crack/broken) inspection tag.
2 Fazli (A/L) c) Fuse burn, cable open

Man A memotong C channel bar (100cm x a) Caught by rotating mechanism a) Use leather gloves
10.16cm x 7.62cm x 8kg) mengunakan b) Spattter b) Standby 2 fire extinguisher, bucket of
grinder. Kemudian Man B berdiri di atas c) Man falling water, & fire blanket.
tangga jenis A (1.5m height) & mula c) Standby fire watcher
3 welding C channel bar pada existing C Fazli (A/L) d) Wear face shield
channel mengunakan welding machine. e) Barricade work area with signace
f) Check ground area before start
g) Buddy system

Kemudian Man B berdiri di atas tangga a) Man falling a) Use leather gloves
jenis A (1.5m height) & memotong sliding b) Spattter b) Standby 2 fire extinguisher, bucket of
door (4650mm x 3100mm) kepada 2 c) Sharp edge water, & fire blanket.
bahagian mengunakan oxy cutter. c) Standby fire watcher
1) sliding door 1 = 2950mm x 3100mm d) Wear face shield
4 2) sliding door 2 = 1700mm x 3100mm Fazli (A/L) e) Barricade work area with signace
f) Check ground area before start
g) Buddy system
h) Use 4 flashback arrestor

Kemudian Man A mengecat kesan a) Man falling a) Buddy system


potongan sliding door & c channel bar b) Sharp edge b) Check ground area before start
5 dengan cat (pearl white). Fazli (A/L) c) wear cotton glove& face mask

SF/ESH/093 Revision No./Issue Date/ Effective Date: 0/Aug 30, 2016/ Aug 30, 2016
WORK INSTRUCTION
Name of Company: INTELLIGENT CORE SDN BHD Please tick () the relevant type of high risk work:
Anzen Leader Project PIC Project Mgr
Name of Anzen Leader: MOHAMMAD NOOR FAZLI B SELAMAT Hot work Heavy object (> 100 kg)
Working Period: 15/6/2019 - 28/7/2019 Working at height (> 2.0 m) Confined space
Project Location: PAINT SHOP In-machine work Crane operation
Additional PPE for high risk work:
Working at highly flammable area Electrical work (> 120V)

No. Step of Work PIC Identified Hazard(s) Control Measure(s) Photo / Sketch / Diagram
Selepas cat kering, Man A test sliding a) finger pinch a) Use cotton gloves
door untuk memastikan ia lancar ketika
6 dibuka & ditutup. Fazli (A/L)

5s after works a) Untidy work area a) Clean work area before, during, & after
job
7 Fazli (A/L)

SF/ESH/093 Revision No./Issue Date/ Effective Date: 0/Aug 30, 2016/ Aug 30, 2016
LIST OF CONTRACTORS COMPANY: INTELLIGENT CORE SDN BHD
WORKING PERMIT (Foreigners)
VALIDITY OF WORKING PERMIT
SECTOR
NO. IC
NO NAME Expiry DATE ( *Valid only for 1 month)

Constru

Service

Cleanin
(Malaysians) NO. VISA

ction
Date

g
Date
Plan
MOHAMMAD NOOR FAZLI BIN
1 92052555111
SELAMAT Actual

Plan
AHMAD MUIZZ MAZULLAH M. NOOR
2 900913035659
Actual

Plan
3 YUSMAN SHAH BIN ZAINAL 800722065453
Actual

Plan
4 MOHD KHAIRUL ASROL B MAT KASAN 900419115045
Actual

Plan
5 MUHAMMAD FAHMI B. RUSLAN 880905436107
Actual

Plan
6 SHAMSUL NAZRI B. ACHIN 780722065453
Actual

Plan
7 ABU BAKAR ABDULLASAH 730903086277
Actual

Plan
8 VANMUHILLAN 650922107619
Actual

Plan
9 ASHAARY ABDZAN 650120715401
Actual

Plan
10 SAEHUL RAHMAN BK827484 5 MEI 2020
Actual

Plan
11 SABRI AWANG
Actual
990921125971
Plan
12
Actual
ANDI NURMANSUR 810616125273
Plan
13
Actual
ROSLAN MAZLAN 940711125313
Plan
14
Actual
RUZAIDI MADDA 931102125927
Plan
15
Actual
FARIZAL MOHD PARDI 810101127495
Plan
16
Actual
SAJIT 920813125722
Plan
17
Actual
ASMADI SAMSUL 960321135773
Plan
18
Actual
BAHARUDDIN MUHD YUDDIN 950927125781
Plan
19
Actual
SARIPUDDIN 840504126283
Plan
20
Actual
Plan
20
Actual
Plan
20
Actual
Plan
20
Actual
Plan
20
Actual
Plan
20
Actual
PROJECT INFORMATION
PROJECT NAME (REFERENCE NUMBER)
DEMOLISH PLASTIC PAINT SHOP RECEIVING AREA

ASSB PROJECT COORDINATOR


NAME DEPARTMENT TELEPHONE NUMBER

MR. CHOOK CHEE LEONG HR GENERAL ADMIN 0123132368

CONTRACTOR /MAKER INCHARGE


COMPANY NAME PERSON INCHARGE (PIC) TELEPHONE NUMBER

INTELLIGENT CORE SDN


NAZARI MOHD JEMADI 0104040808
BHD

INTELLIGENT CORE SDN MOHAMMAD NOOR FAZLI BIN


0176864993
BHD SELAMAT

INTELLIGENT CORE SDN


AHMAD MUIZZ MAZULLAH M. NOOR 0169234509
BHD

ANZEN LEADER NAME TELEPHONE NUMBER

MOHAMMAD NOOR FAZLI BIN SELAMAT 0176864993


ORGANIZATION CHART

ASSB PROJECT
COORDINATOR
(HR GENERAL ADMIN)
MR. CHOOK CHEE LEONG

MAIN CONTRACTOR
(Project Manager)
NAZARI MOHD JEMADI

MAIN CONTRACTOR
(Project Engineer)
MAIN CONTRACTOR AHMAD MUIZZ MAZULLAH M.
NOOR
(Anzen Leader)
MOHAMMAD NOOR FAZLI
BIN SELAMAT

SUB-CONTRACTOR SUB-CONTRACTOR
(BAKAR SERVICES)
ABU BAKAR ABDULLASAH
EMERGENCY CONTACT
NAME (PERSON INCHARGE) NO. PHONE

Project manager NAZARI MOHD JEMADI


0104040808

Project Engineer AHMAD MUIZZ MAZULLAH M. NOOR 0169234509


CONTRACTOR

Anzen Leader MOHAMMAD NOOR FAZLI B. SELAMAT 0176864993

NAME (PERSON INCHARGE) NO. PHONE

MR. CHOOK CHEE LEONG 0123132368


ASSB
PIC

EMERGENCY CONTACT NUMBER


(ASSB SHAH ALAM PLANT)
No. Department Name Extension Speed Dial Telephone No.

Mohd Amin Ismail 2030 1150 019 - 322 5061

Yoon Kim Kitt 2050 1181 012 - 357 0624

Vijay Thaker 2058 1172 017 - 313 8375


1 Safety and Health
T.Evanaisan - 1169 012 - 254 0340

Nordiyana Mohd Shah 2099 5221 017 - 933 6775

Mior Izrak Faizal - 5099 012 - 332 7778

Sulaiman Hassan 2075 1165 016 - 221 7497


2 Utilities
Mohammad Nor Jamali Hashim 2076 1122 012 - 406 9565

3 Fire Control Room Fire Technician 2222 - 03 - 5123 2222

Azman Atan 2104 1050 012 - 368 8886


4 Maintenance
Wan Suwardi Wan Ibrahim 2207 1178 016 - 666 0537

5 Inhouse Clinic - 2100 - 03 - 5123 2100

6 Human Resources Norhizam Bianamin 2096 - 012 - 322 0987

7 Security Security Guard ( Post A ) 2223 - 03 - 5123 2223

8 Police/ BOMBA/ Ambulance - - 1999 999

9 BOMBA ( SECTION 15 ) - - 1995 03 - 5519 4444

10 BOMBA ( SECTION 11 ) - - 1998 03 - 5510 2222


DENWACHO SCHEDULE

Date of application : Company Name : INTELLIGENT CORE SDN BHD

Abstract Construction charge


Contractor
Work Description: DEMOLISH PLASTIC PAINT SHOP RECEIVING AREA ASSB Project P.I.C : MR. CHOOK CHEE LEONG ABU BAKAR ABDULLASAH
Responsible Name:

HR GENERAL ADMIN HandPhone No: 0133520324


Location Work : PAINT SHOP Department :
Main contractor
MOHAMMAD NOOR FAZLI BIN SELAMAT
Anzen Leader Name:
Construction period (date): 15/6/2019 - 28/7/2019 Tel. No / Handphone no : 0123132368
HandPhone No : 0176864993

Hot Work 7.00 9.00 11.00 13.00 15.00 17.00 19.00 21.00 23.00 1.00 3.00 5.00
Work contents responsible man power dangerous point countermeasure
(Yes/No) 8.00 10.00 12.00 14.00 16.00 18.00 20.00 22.00 00.00 2.00 4.00

Safety briefing to all worker No All

Prepare all the daily work schedule No All

Relocate power cable and and cctv No 3

Demolished tent structure Yes 3

4s before end of working. All


No
CONSTRUCTION SEQUENCE

P
Man power total
A

Request to ASSB Construction completion necessary condition Construction completion result


NO Request Project P.I.C Reply
DENWACHO SCHEDULE

Date of application : Company Name : INTELLIGENT CORE SDN BHD

Abstract Construction charge


Contractor
Work Description: DEMOLISH PLASTIC PAINT SHOP RECEIVING AREA ASSB Project P.I.C : MR. CHOOK CHEE LEONG ABU BAKAR ABDULLASAH
Responsible Name:

HR GENERAL ADMIN HandPhone No: 0133520324


Location Work : PAINT SHOP Department :
Main contractor
MOHAMMAD NOOR FAZLI BIN SELAMAT
Anzen Leader Name:
Construction period (date): 15/6/2019 - 28/7/2019 Tel. No / Handphone no : 0123132368
HandPhone No : 0176864993

Hot Work 7.00 9.00 11.00 13.00 15.00 17.00 19.00 21.00 23.00 1.00 3.00 5.00
Work contents responsible man power dangerous point countermeasure
(Yes/No) 8.00 10.00 12.00 14.00 16.00 18.00 20.00 22.00 00.00 2.00 4.00

Safety briefing to all worker No All

Prepare all the daily work schedule No All

Demolished plastic paint shop preparation 3


Yes
building area
4s before end of working. No All
CONSTRUCTION SEQUENCE

P
Man power total
A

Request to ASSB Construction completion necessary condition Construction completion result


NO Request Project P.I.C Reply
DENWACHO SCHEDULE

Date of application : Company Name : INTELLIGENT CORE SDN BHD

Abstract Construction charge


Contractor
Work Description: DEMOLISH PLASTIC PAINT SHOP RECEIVING AREA ASSB Project P.I.C : MR. CHOOK CHEE LEONG ABU BAKAR ABDULLASAH
Responsible Name:

HR GENERAL ADMIN HandPhone No: 0133520324


Location Work : PAINT SHOP Department :
Main contractor
MOHAMMAD NOOR FAZLI BIN SELAMAT
Anzen Leader Name:
Construction period (date): 15/6/2019 - 28/7/2019 Tel. No / Handphone no : 0123132368
HandPhone No : 0176864993

Hot Work 7.00 9.00 11.00 13.00 15.00 17.00 19.00 21.00 23.00 1.00 3.00 5.00
Work contents responsible man power dangerous point countermeasure
(Yes/No) 8.00 10.00 12.00 14.00 16.00 18.00 20.00 22.00 00.00 2.00 4.00

Safety briefing to all worker No All

Prepare all the daily work schedule No All

Hacking floor No 3

Pour concrete to hack area No 3

4s before end of working. All


No
CONSTRUCTION SEQUENCE

P
Man power total
A

Request to ASSB Construction completion necessary condition Construction completion result


NO Request Project P.I.C Reply
DENWACHO SCHEDULE

Date of application : Company Name : INTELLIGENT CORE SDN BHD

Abstract Construction charge


Contractor
Work Description: DEMOLISH PLASTIC PAINT SHOP RECEIVING AREA ASSB Project P.I.C : MR. CHOOK CHEE LEONG ABU BAKAR ABDULLASAH
Responsible Name:

HR GENERAL ADMIN HandPhone No: 0133520324


Location Work : PAINT SHOP Department :
Main contractor
MOHAMMAD NOOR FAZLI BIN SELAMAT
Anzen Leader Name:
Construction period (date): 15/6/2019 - 28/7/2019 Tel. No / Handphone no : 0123132368
HandPhone No : 0176864993

Hot Work 7.00 9.00 11.00 13.00 15.00 17.00 19.00 21.00 23.00 1.00 3.00 5.00
Work contents responsible man power dangerous point countermeasure
(Yes/No) 8.00 10.00 12.00 14.00 16.00 18.00 20.00 22.00 00.00 2.00 4.00

Safety briefing to all worker No All

Prepare all the daily work schedule No All

Make good water pipe No 2

Dispose all materials inside lorry No 3

4s before end of working. 3


No

No All
CONSTRUCTION SEQUENCE

P
Man power total
A

Request to ASSB Construction completion necessary condition Construction completion result


NO Request Project P.I.C Reply

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