Welcome To ABB
Technical Sharing Session
© ABB Group
September 24, 2013 | Slide 1
MV & LV Transformer Substations
Theory & Short Circuit Calculation
© ABB Group
September 24, 2013 | Slide 2
Contents
MV/LV transformers
is the most important part of the transformer substation
single transformer for low powers (up to 630kVA - 800kVA)
several units in parallel for higher powers (1000kVA - 2500kVA)
type of cooling system
air
oil
most used
AN cooling with natural air circulation
ONAN cooling with natural oil and air circulation types
General Information
MV/LV Transformer Substations
MV/LV transformers
MV/LV transformers
one single trafo or two trafos in parallel?
750M 750M
U VA U VA
1600kVA
800kVA 800kVA
6%
4% 4%
400V 400V
37 kA 55kA
General Information
MV/LV Transformer Substations
trip
trip
General Information
MV/LV Transformer Substations
Management philosophy for the protections
IMV1 and ILV1 trip to isolate the trafo affected by the fault
ensured service continuity
a logic for the disconnection of non-priority loads should be
foreseen
General Information
MV/LV Transformer Substations
Management philosophy for the protections
IMV1 trip, ILV1 trip for pulling
service continuity of the whole plant
a logic for the disconnection of non-priority loads should be
foreseen
General Information
MV/LV Transformer Substations
LV protection devices
I function protection
against instantaneous
short-circuit
General Information
MV/LV Transformer Substations
LV protection devices
G function protection
against earth-fault
MV/LV Transformer Substations
Calculation of Short Circuit Currents
Un
Ik
Un
Ik
3 Z knet Z cMV Z TR Z cLV
MV/LV Transformer Substations
Calculation of Short Circuit Currents
Distribution network
it is necessary to know the network short-circuit power
from 250MVA to 500MVA Un 30kV
from 700MVA to 1500MVA Un > 30kV
according to IEC 60076-5
Un2 Un
Z knet
Sknet 3 Iknet
MV/LV Transformer Substations
Calculation of Short Circuit Currents
Generators
it is necessary to know
rated apparent power Sn
rated voltage Un
subtransient reactance x”d
from 10% to 20% smooth rotor (isotropic machines)
from 15% to 30% salient pole rotor (anisotropic machines)
" 2
x U
X "d d n
100 Sn
MV/LV Transformer Substations
Calculation of Short Circuit Currents
Transformer
it is necessary to know
rated apparent power Sn
primary rated voltage voltage U1n
secondary rated voltage U2n
short-circuit voltage uk% from 4% to 8%
according to IEC 60076-5
uk % U22n
Z TR
100 Sn
MV/LV Transformer Substations
Calculation of Short Circuit Currents
Asynchronous motors
In case of short-circuit it functions as a
generator with a x”d from 20% to 25%
a current equal to 4-6 times the In can be
assumed as contribution to the short-circuit
the minimum criteria for taking into
consideration the phenomenon
ZcMV = 0.01
Sn = 400 kVA
U= 20/0.4 kV
uk% = 4 %
ZcLV = 0.06
MV/LV Transformer Substations
Calculation of Short Circuit Currents
Example
U Sk = 500
MVA
UMV= 20 kV Zu = 0.32
m
Z u20kV
U2
20 103 2
0.8
Sk 500 106
Z u400V Z u20kV
400
2
3.2 104
200002
MV/LV Transformer Substations
Calculation of Short Circuit Currents
Example
U
Zu = 0.32 m
ZT
2
uk % UnLV
4
400 0.016
2
Sn = 400 kVA
U= 20/0.4 kV ZT = 0.016
uk% = 4 %
MV/LV Transformer Substations
Calculation of Short Circuit Currents
Example U
Zu = 0.32 m
ZcMV = 410-3 m
ZT = 16 m
ZcLV = 0.61 m
ZcLV = 0.61
m
MV/LV Transformer Substations
Calculation of Short Circuit Currents
Example U Sk = 500
MVA Zu = 0.32 m
UMV= 20 kV
ZcMV = 410-3 m
ZT = 16 m
Un
Ik 14.1kA
3 Z u Z cMV Z T
Un ZcLV = 0.61 m
Ik 13.6kA
3 Z u Z cMV Z T Z cLV
Un = 400 V
MV & LV Transformer Substations
General Information about Circuit
Breakers
© ABB Group
September 24, 2013 | Slide 34
MV/LV Transformer Substations
IEC Standard Definition of Circuit Breakers
Definitions
Circuit-breaker: a mechanical switching device capable of making,
carrying and breaking currents under normal circuit conditions and
also making, carrying for a specified time, and breaking currents
under specified abnormal circuit conditions such as those of
overload or short-circuit (IEC 60947-1 def. 2.2.11)
MV/LV Transformer Substations
IEC Standard Definition of Circuit Breakers
Definitions
Moulded case CB: a circuit-breaker having a supporting
housing of moulding insulating material forming an
integral part of the circuit-breaker (Isomax / Tmax /
Formula)
Air CB: a circuit-breaker in which the contacts open and
close in air at atmospheric pressure (Emax)
MV/LV Transformer Substations
IEC Standard Definition of Circuit Breakers
Definitions
Current-limiting circuit-breaker: a circuit-breaker with a
break-time short enough to prevent the short-circuit
current reaching its peak value (IEC 60947-2 def. 2.3)
MV/LV Transformer Substations
Current-Limiting Circuit Breakers
I
Prospective
peak value
Limited
peak
value
t
Prospective short-
Specific let-through circuit current
Limited short-circuit
energy (I2t)
current
MV/LV Transformer Substations
Current-Limiting Circuit Breakers Ip
Icc
Prospecti
ve peak
I2t
Limited value
peak
value
Prospective short-
t
Specific let-through circuit current
energy Limited short-
circuit current
Icc
go
MV/LV Transformer Substations
Current-Limiting Circuit Breakers
Curva di limitazione
Ip
1E5kA
T2L160 In160 A
1E4kA 40 kA
1E3kA
Prospective
peak value
84 kA
100kA
16 kA
10kA
Icu
MV/LV Transformer Substations
Selection of Protective Devices
Protection of feeders
against overload In
Ib ≤ In or I1 ≤ Iz
against short-circuit Iz S
I2t ≤ k2S2
Ib
MV/LV Transformer Substations
Selection of Protective Devices
MV/LV Transformer Substations
Selection of Protective Devices
MV/LV Transformer Substations
Selection of Protective Devices
Protection of generators
Ingen ≤ I1
I3 or I2 ≤ 2.5-4 x Ingen
G
MV/LV Transformer Substations
Selection of Protective Devices
Protection of transformers
InT ≤ I1
Upstream CB
I3 or I2 Iinrush
MV/LV Transformer Substations
Example of an MV/LV Network
20kV
Steps
determining the short-circuit
currents
choosing the CB
setting of the MV overcurrent
protection …
setting of the LV overcurrent
protection …
400V
MV/LV Transformer Substations
Example of an MV/LV Network
20kV
400V
MV/LV Transformer Substations
Example of an MV/LV Network
20kV
400V
Low voltage selectivity
with ABB circuit breakers
Selectivity definitions and Standards
© ABB Group
September 24, 2013 | Slide 57
Agenda
Low voltage selectivity with ABB circuit breakers
In occurrence of a fault
(an overload or a short circuit)
if selectivity is provided
In occurrence of a fault
(an overload or a short circuit)
IEC 60947-2
def. 2.17.2 - 2.17.3
Thermal protection
L protection
Time-current selectivity
Short-circuit zone
Magnetic protection
S, D, I and EF protections
tA tA
tB tA
tB
tB
IA=IB IB IA IA IB
Agenda
Low voltage selectivity with ABB circuit breakers
Current selectivity
Time selectivity
Energy selectivity
Zone (logical) selectivity
1kA
tA The ultimate selectivity value
tA is equal to the instantaneous trip threshold
B A of the upstream protection device
Ultimate
selectivity
value
tB Other methods are needed to have a total
selectivity
ImB ImA
Current selectivity
Example
104s
103s Is Is = I3Amin
102s A
10s
Here the selectivity is a total selectivity,
1s
10-1s
B because it is guaranteed up to the maximum
10-2s
value of the short-circuit current, 1kA.
0.1kA 1kA 3kA 10kA
Current selectivity
Plus and minus
Plus
Easy to be realized
Economic
Instantaneous
CURRENT SELECTIVITY
Minus
Selectivity is often only partial
Current thresholds rise very quickly
Time selectivity
Base concept
Time selectivity is based on a trip delay of the upstream
circuit breaker, so to let to the downstream protection the
time suitable to trip
Setting strategy:
progressively increase the
B A
trip delays getting closer to
the power supply source
102s
I2 Is = IcwA (if function I = OFF)
B
10s
1s
Is = I3minA (if function I = ON)
t2
10-1s
10-2s
0.1kA 1kA 10kA 100kA
Time selectivity
Example
Which is the problem of time selectivity?
104s
The network must withstand high values of
103s
let-through energy!
102s
10s
B
If there are many hierarchical levels, the
1s
t2
progressive delays could be significant!
10-1s
10-2s
0.1kA 1kA 10kA 100kA
Time selectivity
Plus and minus
Plus
Economic solution
Easy to be realized
TIME SELECTIVITY
Minus
Quick rise of setting levels
High values of let-through energy
Energy selectivity
Base concept
103s
A
102s
10s
1s
B
10-1s
10-2s
104s
103s Is = 20kA
A
102s
B
Circuit breaker A conditions:
10s
I3=OFF
1s
10-1s
S as for time selectivity
10-2s
0.1kA 1kA 10kA
Energy selectivity
Plus and minus
PLUS
High selectivity values
Reduced tripping times
Low stress and network disturbance
ENERGY SELECTIVITY
MINUS
Increasing of circuit breakers size
Zone selectivity
Base concept
Zone selectivity is an evolution of the time
selectivity, obtained by means of a electrical
interlock between devices
locking
signal
A
A Does Not Open
B Does Not Open
Zone 2
B C Opens
Zone 3
C
Zone selectivity
Specifications
Zone selectivity needs:
a shielded twisted pair cable
Zone 1
an external source of 24V
dedicated trip units
Zone 2
PR223EF for Tmax T4, T5 and T6
PR332/P for Tmax T7 and T8
PR122/P and PR123/P for Emax
Zone 3
PR332/P and PR333/P for X1
PLUS
Trip times reduced
Low thermal and dynamic stress
High number of hierarchical levels
Can be made between same size circuit breakers
ZONE SELECTIVITY
MINUS
Cost and complexity of the installation
Additional wiring and components
Agenda
Low voltage selectivity with ABB circuit breakers
Back-up protection
excludes the use
of selectivity!!!
Back-up protection
Standards definition
T4L 250
Ik = 100 kA
Icu (T4L+T1N) = 100kA
T4L 250
Plus
Economic solution
Quick tripping times
BACK-UP PROTECTION
Minus
No selectivity
Low power quality
Example of Selectivity
~
T5H 630A 70kA
Incoming = T5H 630A (70kA
rating) Outgoing = T3N 160A
(36kA rating)
Results: The co-ordination T3N 160A 36kA
resulted in a conditional short-
circuit of 65kA for the T3 mccb!
Iz
The discrimination is up to 20kA.
65kA
Example of Selectivity
Discrimination
Example of Selectivity
Back-Up
Example of Selectivity
Meaning of Selectivity Value
T5H 70kA
T5H 70kA
T3N 36kA
T3N 36kA
T5H 70kA
T5H
T3N 20kA
T3N 36kA
Example of Selectivity
Meaning of Selectivity Value
T3N 36kA
5kA
Example of Selectivity
Meaning of Selectivity Value
10kA
Example of Selectivity
Meaning of Selectivity Value
20kA
Example of Selectivity
Meaning of Selectivity Value
400V
T2S160
T1D160
DOC
Electrical Installation Calculation and
Dimensioning
© ABB Group
September 24, 2013 | Slide 107
Contents
Introduction
Aim of the application
Target users
Products managed
How it works
Features
Support Tools
ABB Software Desktop
Assistance
How to obtain the software
DOC
Introduction
© ABB Group
September 24, 2013 | Slide 109
Aim of the application
Support Tools
Motors
ASD
Assistance
How to obtain the
Transformers
software
Product managed
Support Tools
ASD
Assistance
How to obtain the
software
Product managed
Support Tools
ASD
Assistance
How to obtain the
software
Product managed
Support Tools
ASD
Assistance
How to obtain the
software
Product managed
Support Tools
ASD
Assistance
How to obtain the
software
Product managed
How it works AF
Features
EN
Support Tools
ASD ESB
Assistance
How to obtain the E250
software
E259
E260
Product managed
Support Tools
ASD
Assistance
How to obtain the
software
Product managed
Support Tools
ASD
Assistance
How to obtain the
software
Product managed
How it works Primary distribution SF6 and Vacuum up to 36kV 3150A 50kA
Features
Support Tools
ASD
Assistance
How to obtain the
software
Product managed
REF610
REJ525
PR512/P (50-51)
PR512/P (50-51-50N-51N)
PR512/PD
Product managed
Earth Disconnectors
Product managed
Other Products
Introduction Motors
Aim of the application
Target users
Product managed M2xxx
How it works
Features M3xxx
Support Tools
ASD
Transformers
Assistance
How to obtain the
software
Oil Distribution Transformers
RESIBLOC
How
DOC it works
How it Works
Features - Professional and Light Profiles
Support Tools
ASD
Assistance
How to obtain the
software
Column Page
Faster and easier drawing
Main project data available in the grid
Features - Single line diagram drawing
Support Tools
ASD
Assistance
How to obtain the
software
By Macros
Faster and easier drawing
When using the Column layout, Objects are numbered by Page &
Introduction
Column
Aim of the application
Target users
Product managed
All the object in the same feeder have the same number
How it works
Features
I.e: Page =1, Column=3 leads to QF1.3+ WC1.3 +L1.3
Support Tools
ASD
Assistance
How to obtain the
software
Features - Single line diagram drawing
Support Tools
Use the „Previous/Next Sheet‟ commands to turn the pages
ASD
Assistance
How to obtain the
software
Features - Plant General Properties Window
This window is shown when starting a new project. Set all the options
carefully to spare time when drawing and calculating the electrical
Introduction
Aim of the application installation
Target users
Product managed
Main options:
How it works Power supply definition
Features Voltage level
Default distribution system
Support Tools
ASD Default number of phases
Assistance Method for SC calculations
How to obtain the Method for cable sizing
software
Options for addressing the device
selection
Features - Suggested Workflow
A toolbar on the right side of the working area suggests the preferred
way to develop a project with DOC
Introduction
Aim of the application
Target users
Product managed
How it works
Features MV diagram drawing
Support Tools LV diagram drawing
ASD
Assistance Calculation and automatic project dimensioning
How to obtain the
software Protection and discrimination verification thru the curves
Auxiliaries scheme drawing
Switchboard configuration
Printouts
Features - MV Diagram Drawing
The Medium Voltage section of the project can be drawn by the Macros
of the typical units of the Unimix switchboard or by Objects for more
Introduction
Aim of the application flexibility
Target users
Product managed
To pass to the Low Voltage section it is necessary to use the
How it works
Features transformers (when a low voltage section is not needed, the drawing
Support Tools
can be completed with MV Loads or Motors)
ASD
Assistance
How to obtain the
software
Features - Lv Diagram Drawing
The Low Voltage section of the project can be drawn by the Macros or
by Objects for more flexibility
Introduction
Aim of the application
Target users The Macros available represents the most common Objects
Product managed
combinations; not available combinations can be realized using the
How it works
Features Objects
Power Supply
Support Tools 1 Macro = 1 Feeder = Many
ASD
Assistance
How to obtain the
single objects Switchboard Arrival
software
I.e.: CB+Cable+Load
Sub-Switchboard
I.e.: Fuse+Cable+Load
Pop-up window
Feeders
Load-Flow
Introduction DOC can calculate the current distribution, the voltage profile
Aim of the application
Target users and the voltage drop profile in load condition considering:
Product managed
Section with different number of phases
How it works
Features
Unbalanced loads (automatic balance is optional)
Support Tools Transformer Voltage Regulator
ASD
Assistance
How to obtain the Cable dimensioning
software
Presence of meshes
More distribution systems
Features - Calculation and automatic dimensioning
Cable dimensioning
Introduction Given the power required by the loads and the motors, DOC is
Aim of the application
Target users able to size the cables in an iterative process bringing to the
Product managed
section optimization and the current profile calculation
How it works
Features
DOC implements several calculation methods
Support Tools
ASD IEC 60364
Assistance
How to obtain the CEI 64-8 Italian standard
software
VDE 298 German standard
NFC 15-100 French standard
UNE 20460 Spanish standard
IEC 60092 (for naval installation)
Features - Calculation and automatic dimensioning
Short Circuit
Introduction DOC can calculate the maximum and minimum short
Aim of the application
Target users circuit currents, with or without the motor contribution,
Product managed
for symmetrical and non-symmetrical faults, for different
How it works
Features times
Support Tools
ASD
DOC implements several calculation methods
Assistance
How to obtain the IEC 60909 LV\MV network, AC, 50-60Hz
software
Configuration Management
Introduction
Aim of the application In DOC it is possible to
Target users
Product managed simulate different
How it works scenarios for the electrical
Features
installation defining the
Support Tools
ASD
open/closed position for
Assistance
How to obtain the
the switching and
software
protecting devices
The calculation are
performed in the worst
condition
Features - Calculation and automatic dimensioning
Devices Selection
Introduction The calculation leads to an automatic proposal for all
Aim of the application
Target users the devices drawn in the scheme
Product managed
How it works
Features
Support Tools
ASD
Assistance
How to obtain the
software
Features - Curves
Assistance
How to obtain the
software 1E4s
1E3s
100s
10s
1s -TM1
Layer management (door, panel and plate layer, show hide busbars)
Registration
Introduction Visit www.bol.it.abb.com
Aim of the application
Target users
Product managed
Click on Profile Management
How it works
Features
Support Tools
ASD
Assistance
How to obtain the
software
Starting on a New
Project
The Single Line Diagram
© ABB Group
September 24, 2013 | Slide 152
ABB Software Desktop
Registration
Introduction Click on New User
Aim of the application
Target users
Product managed
How it works
Features
Support Tools
ASD
Assistance
How to obtain the
software
Starting on a New
Project
The Single Line Diagram
© ABB Group
September 24, 2013 | Slide 153
ABB Software Desktop
Registration
Introduction Click on Subscribe
Aim of the application
Target users
Product managed
How it works
Features
Support Tools
ASD
Assistance
How to obtain the
software
Starting on a New
Project
The Single Line Diagram
© ABB Group
September 24, 2013 | Slide 154
ABB Software Desktop
Registration
Introduction
Aim of the application
Target users
Product managed
After registering via internet ,
How it works
you will receive immediately
Features
an e-mail with ID and PSW
Support Tools to access the Upgrade
ASD
Assistance Service
How to obtain the
software
Refer to the ABB Local Sales Organization for a free copy of the
Introduction
software
Aim of the application
Target users
Product managed
How it works
Features
Support Tools
ASD
Assistance
How to obtain the
software