Module -1
Principles of Transportation Engineering: Importance of transportation,
Different modes of transportation and comparison, Characteristics of road
transport Jayakar committee recommendations, and implementation – Central
Road Fund, Indian Roads Congress, Central Road Research Institute
Highway Development and Planning: Road types and classification, road 10 L1,L2
patterns, planning surveys, master plan – saturation system of road hours
planning, phasing road development in India, problems on best alignment
among alternate proposals Salient Features of 3rd and 4thtwenty year road
development plans and Policies, Present scenario of road development in India
(NHDP & PMGSY) and in Karnataka (KSHIP & KRDCL) Road development
plan - vision 2021.
MODULE -4
Pavement Construction: Design of soil aggregate mixes by Rothfuch’s method.
Uses and properties of bituminous mixes and cement concrete in pavement
construction.
10 L2,L3,
Earthwork; cutting and Filling, Preparation of subgrade, Specification and Hours L4
construction of i) Granular Sub base, ii) WBM Base, iii) WMM base, iv)
Bituminous Macadam, v) Dense Bituminous Macadam vi) Bituminous
Concrete,
vii) Dry Lean Concrete sub base and PQC viii) concrete roads
Module -5
Highway Drainage: Significance and requirements, Surface drainage system
and design-Examples, sub surface drainage system, design of filter materials,
10 L1,L2,
Types of cross drainage structures, their choice and location Hours L3
Highway Economics: Highway user benefits, VOC using charts only-Examples,
Economic analysis - annual cost method-Benefit Cost Ratio method-NPV-IRR
methods- Examples, Highway financing-BOT-BOOT concepts
Course outcomes: After studying this course, students will be able to:
1. Acquire the capability of proposing a new alignment or re-alignment of existing roads,
conduct necessary field investigation for generation of required data.
2. Evaluate the engineering properties of the materials and suggest the suitability of the
same for pavement construction.
3. Design road geometrics, structural components of pavement and drainage.
4. Evaluate the highway economics by few select methods and also will have a basic knowledge
of various highway financing concepts.
Program Objectives:
1.Engineering knowledge 2.Problem analysis 3. Interpretation of data
Question Paper Pattern:
The question paper will have 5 modules comprising of ten questions. Each full question carrying
16 marks
There will be two full questions (with a maximum of three subdivisions, if necessary) from each
module.
Each full question shall cover the topics as a module
The students shall answer five full questions, selecting one full question from each module.
If more than one question is answered in modules, best answer will be considered for the
award of marks limiting one full question answer in each module.
Text Books:
1. S K Khanna and C E G Justo, “ Highway Engineering”, Nem Chand Bros, Roorkee
2. L R Kadiyali, “Highway Engineering”, Khanna Publishers, New Delhi.
3. R Srinivasa Kumar, “Highway Engineering”, University Press.
4. K.P.subramanium, “Transportation Engineering”, SciTech Publications, Chennai.
INTRODUCTION:
Mobility is a basic human need. From the times immemorial, everyone travels either for food
or leisure. A closely associated need is the transport of raw materials to a manufacturing unit
or finished goods for consumption. Transportation fulfils these basic needs of humanity.
Transportation plays a major role in the development of the human civilization.
Basic Definition: A facility consisting of the means and equipment necessary for the
movement of passengers or goods. At its most basic, the term “transportation system” is used
to refer to the equipment and logistics of transporting passengers and goods. It covers
movement by all forms of transport, from cars and buses to boats, aircraft and even space
travel. Transportation systems are employed in troop movement logistics and planning, as
well as in running the local school bus service.
Benefits: The main benefit of implementing a transportation system is delivery of goods and
personnel to their destinations in a timely manner. This in turn increases the efficiency of
vehicle use, as the same vehicle can be used for “multi-drop” jobs, such as bus services or
home delivery networks, far more effectively when their routes are planned in advance rather
than being generated “on the fly.”
Size: Transportation systems are developed in a wide variety of sizes. Local transport
networks spanning the bus network for a city and its suburbs are common, as are wide
delivery networks for haulage firms. Airlines use international transportation systems to
coordinate their flights. The larger the distance being covered, the more effective the use of
vehicles when a transportation system is used.
IMPORTANCE OF TRANSPORTATION:
Transportation is a toll to measure the Economic, Industrial, Social and Cultural development
of any country. The world that we live in now will most likely be impossible had it not been
for innovations in transportation. There would not have been any great infrastructure,
industrialization, or massive production, if transportation was incompetent. Life would not
It is vital for the economic development of any region people and the communities are
essentially to be transported material from one place to other. In the production stage
transportation is required for carrying raw materials like seeds, manure, coal, steel etc. In the
distribution stage transportation is required from the production centres viz; farms and
factories to the marketing centres and later to the retailers and the consumers for distribution.
The transportation has lots of advantages and even disadvantages. The more focus is on
advantages as we cannot think about the life without transportation. The importance of
transportation may include:
1.Availability of raw materials: Transportation helps in carrying the raw materials from one
place to another place. Initially raw materials are made at one place and are being transported
to another place for processing and for manufacturing goods.
2.Availability of goods to the customer: The goods are being transported from one place to
another place. These goods which are produced at one place are transported to other distant
places for their usage. It flexibly moves the goods from one place to another place.
3.Enhances the Standard Of Living: It improves the standard of living. As the
transportation of each and every good is being done then the productivity increases which
results in the reduced or the effective costs. Because of reduction in the cost they can use
different commodities for different purposes and can lead a secure life.
4. Helps a lot during the emergencies and even during natural disasters:
Transportation helps during the natural disturbances. It helps in quick moving from one place
to another place and supplies the required operations.
5.Helps for the employment: Transportation provides employment for many people as
drivers, captains, conductors, cabin crew and even the people are used for the construction of
different types of transportation vehicles. And even by the use of transportation the remote
people are being employed with the access to the urban facilities and the opportunities.
6.Helps in mobility of the laborers: Many people are traveling to other countries on their
employment basis. Transportation plays an important role in such cases.
7.Helps for bringing nations together: Transportation on the whole is used for globalization
i.e. it brings nations together and it creates awareness about the cultural activities and even
about the industries and helps a lot for importing and exporting of different goods.
Economic Activity: Two important factors well known in economic activity are:
1.Production or supply.
2.Consumption for human wants or demand.
Economic activity are the process by means of which the products are utilized to satisfy
human demand .the role of transportation in the economic activity starts its function from
production stage to the final distribution.
Social Effects: The various social effects of transportation may be further classified into:
1. Sectionalism and transportation: improved transportation has important implication in
reducing sectionalism with in the country and also outside the country. More frequently
travels in other part of the country and outside the country tends to increases knowledge of
the people from other section of society.
2.Concentration of population into urban area: the prosperity and employment opportunities
of urban area attract the population from other areas resulting in enhanced the population
from other areas movements to and from factories, officer, schools, hospitals and other social
needs.
3.Aspect of safety, law and order.: transport facilities are essential for rusting aids to areas
affecting by an emergency .to maintain law and order at home it is required to have an
efficient system of transport network. to defined the territory of the country against external
aggression and to guard the borders with the foreign territories transport facilities are needed.
2.The use of more efficient systems of supply results in an increase in the total amount of
goods available for consumption.
3.Since the supply of goods is no longer dependent on the type of mode, items can be
supplied by some alternative resources if usual source cannot supply what is needed.
Social role of transportation: Transportation has always played an important role in
influencing the formation of urban societies. Although other facilities like availability of food
and water played a major role, the contribution of transportation can be seen clearly from the
formation, size and pattern, and the development of societies, especially urban centers.
Formation of settlements: From the beginning of civilization, the man is living in
settlements which existed near banks of major river junctions, a port, or an intersection of
trade routes. Cities like New York, Mumbai and Moscow are good examples.
Size and pattern of settlements: The initial settlements were relatively small developments
but with due course of time, they grew in population and developed into big cities and major
trade centers. The size of settlements is not only limited by the size of the area by which the
settlement can obtain food and other necessities, but also by considerations of personal
travels especially the journey to and from work. The increased speed of transport and
reduction in the cost of transport has resulted in variety of spatial patterns.
Growth of urban centers: When the cities grow beyond normal walking distance, then
transportation technology plays a role in the formation of the city. For example, many cities
in the plains developed as a circular city with radial routes, where as the cities beside a river
developed linearly. The development of automobiles and other factors like increase in
personal income, and construction of paved road network, the settlements were transformed
into urban centers of intense travel activity.
Political role of transportation: The world is divided into numerous political units which
are formed for mutual protection, economic advantages and development of common culture.
Transportation plays an important role in the functioning of such political units.
Administration of an area: The government of an area must be able to send/get information
to/about its people. It may include laws to be followed, security and other needful
information needed to generate awareness. An efficient administration of a country largely
depends on how effectively government could communicate this information to all the
country. However, with the advent of communications, its importance is slightly reduced.
Political choices in transport: These choices may be classified as communication, military
movement, and travel of persons and movement of freight. The primary function of
transportation is the transfer of messages and information. It is also needed for rapid
movement of troops in case of emergency and finally movement of persons and goods. The
political decision of construction and maintenance of roads has resulted in the development
of transportation system.
Airways:
1.The transportation by air is the fastest among the four modes.
2.Air also provides more comfort apart from saving in transportation time for the passengers
and the goods between the airports.
Waterways:
1.Transportation by water is the slowest among the four modes.
2.This mode needs minimum energy to haul load through unit distance
2. Road transport requires a relatively small investment for the government. Motor vehicles
are much cheaper than other carriers like rail locomotives and wagons, water and air carriers.
Construction and maintenance of road is also cheaper than that of railway tracks, docks,
harbors and airports.
3. Road transport offers a complete freedom to road users to transfer the vehicle from one
lane to another and from one road to another according to need and convenience. This
5. Speed of movement is directly related with the severity of accident. The road safety
decreases with increasing dispersion in speed. Road transport is subjected to a high degree of
accidents due to flexibility of movements offered to the road users.
6. Road transport is the only means of transport that offers itself to the whole community
alike.
Roadways:
Advantages:
1.Flexibility: It offers complete freedom to the road users.
2.It requires relatively smaller investments and cheaper in construction with respect to other
modes.
3.It serves the whole community alike the other modes.
4.For short distance travel it saves time.
5.These are used by various types of vehicles.
IMPLEMENTATIONS:
Majority of the recommendations were accepted by the government implemented by Jayakar
Committee.
Some of the technical bodies were formed such as,
1.Central Road Fund (CRF) in 1929
2.Indian Roads Congress (IRC) in 1934
3.Central Road Research Institute (CRRI) in 1950.
History:
The invention of wheel brought up the necessity of providing a hard surface to move the
vehicles. Such trace of road network is believed to have existed in Mesopotamia in the period
of 3500 BC. The first road on which there is some authentic records is that of Assyrian
empire constructed by about 1900 BC. Only during Roman empire the roads were built in
large scales.
Roman Roads: Many of the early roman roads were of elaborate construction.
FRENCH Roads (Tresaguet Construction): The main feature of this was that the thickness
of construction need be only in the order of 30 cm. Further due consideration was given to
sub grade moisture condition and drainage of surface water.
CLASSIFICATION OF ROADS
Types of Roads
i) Based on Seasons of the year
a. All weather roads: are those which are negotiable during all weather, expect at major river
crossing where interruption to traffic is permissible up to a certain extent.
b. Fair weather roads: are those, the traffic may be interrupted during monsoon season at
causeways where streams may overflow across the road.
ii) Based on type of carriage way
a. Paved Roads: provided with a hard pavement course at least of WBM layer
b. Unpaved Roads: not provided with hard pavement surface. Earth and gravel roads are
unpaved roads.
iii) Based on type of pavement surface
a. Surface Roads: provided with a bituminous or cement concrete surfacing.
b. Un Surfaced Roads: not provided with bitumen or cement concrete surfacing.
iv) Based on traffic volume
a. Light: Roads on which traffic volume are low. Examples village are ODR roads.
b. Medium: Roads on which the traffic intensity is relatively more to ODR.
c. Heavy: Roads on which the traffic intensity is high.( NH and SH).
v) Based on Load transported or tonnage
a. Class A or Class I: where the vehicles carries less tonnes of load on the roads.
a. National Highway :
b. State Highway :
c. Major district Roads :
d. Minor or Other District Roads :
e. Village Roads :
vii) Based on 3rd 20 year road plan
a. Primary System: (Expressway & NH)
b. Secondary System ( SH & MDR)
c. Tertiary System or Rural Roads (ODR & VR)
viii) Classification of Urban Roads
a. Arterial Roads
b. Sub- arterial Roads
c. Collector streets
d. Local Streets
ROAD PATTERNS
1.Rectangular or Block pattern: In this pattern, the whole area is divided into rectangular
blocks of plots, with streets intersecting at right angles. The main road which passes through
the center of the area should be sufficiently wide and other branch roads may be
comparatively narrow. The main road is provided a direct approach to outside the city.
Advantages:
1. The rectangular plots may be further divided into small rectangular blocks for construction
of buildings placed back to back, having roads on their front.
2. In this pattern has been adopted for the city roads.
3. The construction and maintenance of roads of this pattern is comparatively easier.
Limitations:
1. This pattern is not very much convenient because at the intersections, the vehicles face
each other.
Example: Chandigarh has rectangular pattern.
2.Radial or Star and block Pattern: In this pattern, the entire area is divided into a network
of roads radiating from the business outwardly. In between radiating main roads, the built-up
area may be planned with rectangular block.
Advantage
1. Reduces level of congestion at the primary bottleneck location.
2. Prevents traffic from accessing local flow routes in the direction of the event venue that
operate in favor of egress traffic flow.
3. If one is block then other side traffic can move.
4. Vehicles face each other less than block pattern.
Limitations
1. Proves particularly effective if two-lane ramp traffic does not have to merge at downstream
end of ramp.
2. Safety appurtenances such as guide rail transitions, crash attenuators, and post support
bases have not been designed to provide adequate protection at hazardous locations from the
opposite direction of travel
3.Radial or Star and Circular Pattern: In this system, the main radial roads radiating from
central business area are connected together with concentric roads. In these areas, boundary
by adjacent radial roads and corresponding circular roads, the built-up area is planned with a
curved block system.
Advantages
1. At traditional intersections with stop signs or traffic signals, some of the most common
types of crashes are right-angle, left-turn, and head-on collisions. These types of collisions
can be severe because vehicles may be traveling through the intersection at high speeds. With
circular pattern, these types of potentially serious crashes essentially are eliminated because
vehicles travel in the same direction.
2. Installing circular pattern in place of traffic signals can also reduce the likelihood of rear-
end crashes.
3. Removing the reason for drivers to speed up as they approach green lights and by reducing
abrupt stops at red lights.
4. Because roundabouts improve the efficiency of traffic flow, they also reduce vehicle
emissions and fuel consumption.
Limitations:
1. Center lines of roads leading to circular pattern should be properly aligned with the central
island.
4.Radial or Star and Grid Pattern: Change in direction, and because street patterns are the
most enduring physical element of any layout, it could potentially contribute to systematic
site planning and, consequently, deserves a closer look. Though the network is entirely
interconnected, north-south movement becomes circuitous, indirect, and inconvenient,
making driving an unlikely choice and vividly illustrating that interconnectedness by itself is
insufficient to facilitate movement.
Advantages:
1. Keep vehicular traffic safe with a high proportion of 3-way intersections.
2. Reduce cut-through traffic by similar or other means.
3. Improve traffic flow in both directions using Savannah’s cellular structure.
4. Improve land use efficiency and unit density.
Limitations:
1. Islands separating the approach and exit lanes, known as splitter islands, should extend far
enough.
2. Traffic signs, pavement markings, and lighting should be adequate so that drivers are
aware that they should reduce their travel speed.
Examples: The Nagpur road plan formulae were prepared on the assumption of Grid pattern.
5. Hexagonal Pattern: In this pattern, the entire area is provided with a network of roads
formatting hexagonal figures. At each corner of the hexagon, three roads meet the built-up
area boundary by the sides of the hexagons is further divided in suitable sizes.
Advantages:
1.Three roads meet the built-up area boundary by the sides of the hexagons.
Limitation:
1.Traffic signs, pavement markings, and lighting should be adequate so that drivers are aware
that they should reduce their travel speed.
6.Minimum Travel Pattern: In this road pattern, city is contented by sector center, suburban
center and neighborhood center by the road which required minimum to connect the city
center. Advantages:
1.These types of potentially serious crashes essentially are eliminated.
Limitations:
1. Traffic signs, pavement markings, and lighting should be adequate so that drivers are
aware that they should reduce their travel speed.
2. Intersections can be especially challenging for older drivers.
PLANNING SURVEYS
The field surveys thus required for collecting the factual data may be called as planning
survey or fact finding surveys:
Highway planning phase includes
i) Assessment of road length requirement for an area
ii) Preparation of Master plan showing the phasing of plan in annual and or five year plans.
PREPARATION OF PLANS
PLAN 1 General area plan showing almost all existing features viz, topography, exiting
road networks, drainage structures, river, villages with population, agricultural
area etc..
PLAN 4 Shows existing road network with traffic flows and studies. Proposed new and
alternative routes.
MASTER PLAN
Master plan is referred to as road development plan of a city; district or a street or for
whole country. It is an ideal plan showing full development of the area at some future date. It
serves as the guide for the plan to improve some of the existing roads and to plan the network
of new roads.
It helps in controlling the industrial, commercial and agricultural and habitat growth
in a systematic way of that area. It gives a perceptive picture of a fully developed area in a
plan and scientific way.
SATURATION SYSTEM
It is one of the methods to determine the best alternative based on maximum utility of road
network.
The factors which are taken for obtaining the utility per unit length of road are:
i) Population served by the road network
ii) Productivity served by the net work
a. Agricultural products
b. Industrial products
Since the area under consideration may consist of villages and towns with different
populations, it grouped into some ranges and assigned utility units.
Population less than 500, utility unit = 0.25
501-1000, utility unit = 0.50
1001- 2000, utility unit = 1.00
2001 – 5000, utility unit = 2.00 etc..
Similarly the agriculture products for tonnes productivity, utility units = 1
Industrial products for tonnes productivity, utility units =10 etc.
The various steps to be taken to obtain maximum utility per unit length are:
1.Population factors or units: Since, the area under consideration consists of villages
and towns with different population these are grouped into some convenient
population range and some reasoning values of utility units to each range of
population serve are assigned.
2.Productivity Factors or units: The total agricultural and industrial products served
by each road system are worked out and the productivity served may be assigned
appropriate values of utility units per unit weight.
3.Optimum Road length: Based on the master plan the targeted road length is fixed for
the country on the basis of area or population and production or both. And the same
may be taken as a guide to decide the total length of the road system in each
proposal.
CLASSIFICATION OF ROADS
i) National Highway ( NH): are main Highways running through the length and breadth of
India, connecting major ports, foreign highways, capitals of large states and large industrial
and tourist centres including roads required for strategic movement for the defence of India.
Examples: NH-1: Delhi-Ambala- Amritsar. NH-1-A: Bifurcation of NH-1 beyond Jalandar to
Srinagar and Uri.
ii) State Highway (SH): are arterial roads of a state, connecting up with the national
highways of adjacent state, district head quarters and important cities within the state and
serving as the main arteries for traffic to and from district roads. Examples: SH17 –
Bangalore- Mysore.
iii) Major District Roads (MDR) : are those roads with in a district serving area of
production and markets and connecting those with each other or with the main highways of a
district.
iv) Other District Roads: are roads serving rural areas of production and providing them
with outlet to market centres, taluk head quarters, block development head quarters or other
main roads.
v) Village Roads (VR): are roads connecting villages or groups of villages with each other to
the nearest road of a higher category.
SALIENT FEATURE
i) The responsibility of construction and maintenance of national highways were assigned to
the central government.
ii) Planned for 20 year (1943-63) aiming to provide 2 lakh km of surfaced roads and
remaining un surfaced roads. Total targeted road length 5,32,700 km . Achieved 7, 09,122km
by the end of 1961.(road density 16km/100sqkm).
iii) The road length formulated is based on star and grid pattern. But due consideration was
given for existing irregular pattern and obligatory points not fitting in the geometric pattern.
iv) The size of grid is 16km so that max distance from the centre is 8km and average distance
from village road to metalled road is 3.2 km.
v) The ODR and VR are meant to provide internal road system linking to Higher category of
road network.
FORMULAE
NH+ SH+ MDR (km) = [A/8 + B/32 + 1.6N + 8T] +D – R
ODR+ VR (km) = [0.32V + 0.8 Q + 1.6 P + 3.2 S] + D
Where, A= agricultural area, km2
B= Non-Agricultural area, km2
N = number of towns and villages with population range 2001-5000.
T= number of towns and villages with population over 5000
D = Development allowance of 15 percent of road length calculated to be provided for
agricultural and Industrial during the next 20 years
R= Existing length of railway track in km.
V= Number of villages with population 500 or less
Q= Number of villages with population range 501-1000
P = Number of villages with population range 1001-2000
S= Number of villages with population range 2001-5000
SECOND TWENTY YEAR ROAD PLAN (1961-1981) BOMBAY ROAD PLAN
This plan envisaged overall road length of 10,57,330 km by the year 1981 ( achieved . The
cost of the plan has been worked out to Rs. 5,200 crores based on 1958 price level. Five
different formulae were framed to calculate the length of NH, SH, MDR, ODR and VR.
Classification of the Roads by Bombay Road Plan:
i) Express way: are those connecting major capitals and other important centre with in the
country where the traffic density is high and the vehicles are allowed to travel with no cross
interruption. The express way are constructed with high design standards and design speed.
ii) NH, SH, MDR, ODR & VR.
SALIENT FEATURE
1. Drawn on more scientifically in view of development needed in under developed areas.
Targeted road density 32km per 100 sqm, road length of 10,57,330 km, achieved road length
= 15,02,697km.
2. Maximum distance of any place in a developed or agricultural area would be 6.4 km from
a metalled road and 2.4 km from any category of roads.
FORMULAE
i) Length of NH (km) = area of the region/ 50
ii) Length of SH (km)
a. By area, SH (km) = area of the region/ 25
b. Based on no. Of towns, SH (km) = 62.5 x no. Of towns – NH
It is to be recognized that even after the habitations eligible under PMGSY are fully covered.
There is still left with a large number (about 1.68 lakh) unconnected habitations of lower size
population. To serve the last person and the remotest village. IRC and Ministry of Rural
Development have decided to formulate a 20 year vision (May 2007) covering various
aspects related to rural areas and it’s dovetailing with the higher categories of roads and the
urban landscape.
OBJECTIVES
i) The road network as on May 2007 stands at 3.3 million km. Of this, rural roads comprise
around 2.7 million km, i.e. about 85 percent. Overall village accessibility stood at 54 percent
in the year 2000.
ii) Emphasis is continuing in social development sectors so as to improve the quality of life
and alleviate poverty
iii) The objective has to be to provide full connectivity to all habitations including provision
of bridges and culverts. Accordingly, the following vision for new connectivity has been
recommended.
a) Habitations with population above 1000 (500 in case of hill, NE states, deserts and tribal
areas) by the year 2009-10
b) Habitations with population above 500 (250 in case of hill, NE states, deserts and tribal
areas)by year 2014-15
c) Habitations with population above 250 by the year 2021-22
iv) The Central Government has also introduced the concept of a Core Network, which is
defined as the network that is essential to provide one basic access to each habitation.
v) Proper drainage and design standards were made for rural roads .Many management rule,
powers to different authorities and other standard data book was set and prepared by NRRDA
(National Rural Road Development Authority).
vi) Importance was given to the use of advanced and latest equipments in road constructions
to facilitate the economics.
vii) The Government also needs to develop independent think-tanks and academicians on
various aspects of rural roads like engineering, safety, environmental issues, socio-economic
impact, etc
viii) Action should be taken by each state to formulate a 5-year Action Plan in the light of
recommendations of the Vision document.
ROADS WING
Deals with development and maintenance of National Highway in the country
Main Responsibilities:
1.Planning, development and maintenance of National Highways in the country.
2. Extends technical and financial support to State Governments for the development of state
roads and the roads of inter-state connectivity and economic importance
3.Evolves standard specifications for roads and bridges in the country.
4.Serves as a repository of technical knowledge on roads and bridges.
TRANSPORT WING
Deals with matter relating to Road Transport
Main Responsibilities:
1. Motor Vehicle legislation.
2.Administration of the Motor Vehicles Act, 1988.
3.Taxation of motor vehicles.
4.Compulsory insurance of motor vehicles.
5.Administration of the Road Transport Corporations Act, 1950.
6.And promotion of Transport co-operatives in the field of motor transport.
6. Explain briefly the contribution of the following in road development in India. Indian roads
congress, Central road fund.
7.Explain the objectives of :CRRI,IRC,HRB,CRF.
8.Explain the role of transportation in social and economic development of the country.
9.Explain the role of transportation in rural development in India.
10.Outline the scope of highway engineering studies.
Highway Development and Planning
3. What are the objectives of 3rd road development plan? How do you determine road lengths
by 3rd road development plan formulae?
MODULE -2
Highway Alignment and Surveys: Ideal Alignment, Factors affecting the alignment,
Engineering surveys-Map study, Reconnaissance, Preliminary and Final location & detailed
survey, Reports and drawings for new and re-aligned projects
Highway Geometric Design: Cross sectional elements–width, surface, camber, Sight
distances–SSD, OSD, ISD, HSD, Design of horizontal and vertical alignment–curves, super-
elevation, widening, gradients, summit and valley curves.
INTRODUCTION
The position or the layout of the centre line of the highway on the ground is called the
alignment.
It includes, Horizontal alignment: - straight path, horizontal deviation and curves.
Vertical alignment: - changes in gradient and vertical curves
A) Obligatory Points: There are control points governing the alignment of the highways.
These control points may be divided broadly into two categories.
i) Points through which the alignment is to pass:
This may cause the alignment to often deviate from the shortest or easiest path. The various
examples of this category may be bridge site, intermediate town, a mountain pass or quarry.
Case 1: When it is necessary to cross hill range, mountains the various alternatives are to cut
a tunnel or to go around the hill. This suitability depends on many factor like site condition,
topography, cost consideration etc. The figure shows how the alignment AB deviated to
ACB.
Case 2: due to the position of the bridge the alignment deviated from CD to CFD. Because
the bridge are constructed at narrow gap and where the intensity of water force is low.
Case 3: when connecting a road network between two station. It always beneficial to provide
a link road or to connect the proposed alignment through near by station
ii) Points through which the alignment should not pass: also make it necessary to deviate
from the proposed shortest alignment. The obligatory points which includes religious places(
temples church, mosque and grave), very costly structure, unsuitable land ( lakes, ponds,
marshy soil)
B) Traffic: The alignment should suit traffic requirements. Origin and destination study
should be carried out in the area and the desire lines be drawn showing the traffic flow. The
new alignment should keep in view of desired lines, flow patterns and future trends.
C) Geometric design: Geometric design factors such as gradient, radius of curve and sight
distance, overtaking sight distance, ruling gradient on hilly region also would govern the final
alignment of the highway.
D) Economics: The alignment finalised based on the above factors should be economical
compared to other alignment. The safety, saving and returns should be more compared to
investment.
It is based on the initial cost of construction and maintenance cost of the road, if it a shortest
path the cost of construction will be reduced.(Decision is based on Quantity of Cutting and
Filling of Earth.)
B) Reconnaissance: it is to examine the general character of the area for deciding the most
feasible routes for detailed studies. A field survey party may inspect a fairly broad stretch of
land along the proposed alternative routes of the map in the field. Only few simple
instruments like abney level tangent clinometers, barometer or GPS are used by the
reconnaissance party to collect additional details rapidly.
Some of the following details are collected;
i) Valleys, ponds, lakes, marshy land, hills, permanent structures and other obstruction along
the route which are not available in the map.
ii) Approximate values of gradient, length of gradient and radius of curves of alternate
alignments.
iii) Number and type of cross drainage structures, maximum flood level and natural ground
water level along the probable routes.
iv) Sources of construction materials, water and location of stone quarries
v) When the alignment passes through hill, additional details like type of rocks, dip of strata,
seepage flow.
C) Preliminary Survey: this survey can be done either by Conventional approach or aerial
survey if the area is more.
STEPS IN RE ALIGNMENT
i) Reconnaissance of the stretch of road to be re-aligned, study of the deficiency and possible
changes in alignment.
ii) Survey of existing road recording the topographic features and all other existing features
including drainage conditions along a strip of land on either side of the road.
iii) Observation of spot level along the centre line of the road and cross section levels at
suitable intervals.
iv) Soil survey along the stretches of land through which the re-aligned road may possibly
pass.
v) Comparison of economics and feasibility of alternate proposal of realignment.
vi) Finalization of the design features and realigned road stretch
vii) Preparation of drawings.
viii) Marking out centre line
ix) Earthwork and preparation of sub grade
x) Checking of geometric design elements
xi) Design and construction of new pavement
Land Width: It is total width of the land acquired by the Govt. along the road for the
construction and maintenance of the roads. No other buildings by public can be constructed
on the land width. Land width depends upon the following factors:
(a) It depends on the type of the road to be constructed, like NH require more width as
compare to the lower level highways.
(b) It depends on the anticipated future increase in the traffic on the route or the economic or
industrial development of the areas which it aligns along its route.
Cross sectional elements: The features of the cross-section of the pavement influences the
Life of the pavement as well as the riding comfort And safety. Of these, pavement surface
characteristics affect both of these. Camber, kerbs, and geometry of various cross-sectional
elements are important aspects to be considered
in this regard.
For safe and comfortable driving four aspects of the pavement surface are important; the
friction between the wheels and the pavement surface, smoothness of the road surface, the
light re ection characteristics of the top of pavement surface, and drainage to water.
Friction
Friction between the wheel and the pavement surface is a crucial factor in the design of
horizontal curves and thus the safe operating speed. Further, it also affect the acceleration and
deceleration ability of vehicles. Lack of adequate friction can cause skidding or slipping of
vehicles.
Skidding happens when the path traveled along the road surface is more than the
circumferential movement of the wheels due to friction
Slip occurs when the wheel revolves more than the corresponding longitudinal movement
along the road.
The frictional force that develops between the wheel and the pavement is the load acting
multiplied by a factor called the coefficient of friction and denoted as f . The choice of the
value of f is a very complicated issue since it depends on many variables. IRC suggests the
coefficient of longitudinal friction as 0.35-0.4 depending on the speed and coefficient of
lateral friction as 0.15. The former is useful in sight distance calculation and the latter in
horizontal curve design.
Unevenness
It is always desirable to have an even surface, but it is seldom possible to have such a one.
Even if a road is constructed with high quality pavers, it is possible to develop unevenness
Light reaction
White roads have good visibility at night, but caused glare during day time.
Black roads has no glare during day, but has poor visibility at night. Concrete roads has better
visibility and less glare. It is necessary that the road surface should be visible at night and
refection of light is the factor that answers it.
Drainage
The pavement surface should be absolutely impermeable to prevent seepage of water into the
pavement layers. Further, both the geometry and texture of pavement surface should help in
draining out the water from the surface in less time.
Camber: Camber is the transverse slope provided to the road surface for the drainage of the
rainwater for the better performance of the road. Camber can be written as 1 in n or x%.
(a) Straight Camber: This type of camber is provided by meeting two straight surfaces at
the crown. Crown is the central and top most point on the surface of the road. The edge shape
produces in-convenience to the traffic so it is not used in general.
(b) Parabolic Camber: Parabolic camber is provided by providing a parabolic shape to the
surface of the road. It is also not used in general because it has steep slopes towards the
edges, which can create the outward thrust to the vehicles.
(c) Mixed Camber: Mixed camber is formed by use of the straight surfaces at the edges but
parabolic surface at the centre. It is mostly used for the road construction because both the
problem of the earlier two are solved if we use this camber.
Gradient: It is the slope provided to the surface of the road in the longitudinal direction for
the vertical alignment of the road. There are three kinds of gradients:
(a) Ruling Gradient (b) Limiting Gradient (c) Exceptional Gradient (d) Minimum Gradient.
Ruling gradient is the design gradient, so it is used to design the road in the vertical
alignment.
Minimum gradient is the gradient which is required as the minimum from the
drainage point of view in case of the plane areas.
Sight Distance: Sight distance at any instance is the distance along the center line of the road
which is visible to the eye of a driver at an height of 1.2 m from the road surface such that an
obstruction of height 0.15 m is visible to him. The heights of the eye of the driver and the
obstruction is standardized by the Indian Roads Congress.
Most important sight distance which are necessary to be studied here in the design point of
view are:
(a) Stopping Sight distance
(b) Overtaking sight Distance
Stopping sight distance(SSD): SSD is the sight distance which is necessary for a driver to
stop a vehicle from the design speed to the 0 speed without any collision with the obstruction
on the road. It is also known as the absolute minimum sight distance so this much sight
distance is provided at all the cross section of the road.
Over-Taking Sight Distance(OSD): OSD is the sight distance which is necessary for a
vehicle running at the design speed to overtake a slower moving vehicle without collision
with the vehicles coming from the opposite direction. Generally It is not possible to provide
the OSD at every cross section of the road so, it is provided after a stretch of the road.
Multi-lane 3.5
Kerbs: Kerbs indicate the boundary between the carriage way and the shoulder or islands or
footpaths. Different types of kerbs are
Low or mountable kerbs : This type of kerbs are provided such that they encourage the traffic
to remain in the through traffic lanes and also allow the driver to enter the shoulder area with
little difficulty. The height of this kerb is about 10 cm above the pavement edge with a slope
Semi-barrier type kerbs : When the pedestrian traffic is high, these kerbs are provided.
Their height is 15 cm above the pavement edge. This type of kerb prevents encroachment of
parking vehicles, but at acute emergency it is possible to drive over this kerb with some
difficulty.
Barrier type kerbs : They are designed to discourage vehicles from leaving the pavement.
They are provided when there is considerable amount of pedestrian traffic. They are placed at
a height of 20 cm above the pavement edge with a steep batter.
Submerged kerbs : They are used in rural roads. The kerbs are provided at pavement edges
between the pavement edge and shoulders. They provide lateral confinement and stability to
the pavement.
Road margins: The portion of the road beyond the carriageway and on the roadway can be
generally called road margin. Various elements that form the road margins are given below.
Shoulders: Shoulders are provided along the road edge and is intended for accommodation
of stopped vehicles, serve as an emergency lane for vehicles and provide lateral support for
base and surface courses. The shoulder should be strong enough to bear the weight of a fully
loaded truck even in wet conditions. The shoulder width should be adequate for giving
working space around a stopped vehicle. It is desirable to have a width of 4.6 m for the
shoulders. A minimum width of 2.5 m is recommended for 2-lane rural highways in India.
Parking lanes: Parking lanes are provided in urban lanes for side parking. Parallel parking is
preferred because it is safe for the vehicles moving on the road. The parking lane should have
a minimum of 3.0 m width in the case of parallel parking.
Bus-bays: Bus bays are provided by recessing the kerbs for bus stops. They are provided so
that they do not obstruct the movement of vehicles in the carriage way. They should be at
least 75 meters away from the intersection so that the tra c near the intersections is not a ected
by the bus-bay.
Service roads: Service roads or frontage roads give access to access controlled highways like
freeways and expressways. They run parallel to the highway and will be usually isolated by a
Cycle track: Cycle tracks are provided in urban areas when the volume of cycle tra c is high
Minimum width of 2 meter is required, which may be increased by 1 meter for every
additional track.
Footpath: Footpaths are exclusive right of way to pedestrians, especially in urban areas.
They are provided for the safety of the pedestrians when both the pedestrian tra c and
vehicular tra c is high. Minimum width is 1.5 meter and may be increased based on the tra c.
The footpath should be either as smooth as the pavement or more smoother than that to
induce the pedestrian to use the footpath.
Guard rails: They are provided at the edge of the shoulder usually when the road is on an
embankment. They serve to prevent the vehicles from running o the embankment, especially
when the height of the ll exceeds 3 m. Various designs of guard rails are there. Guard stones
painted in alternate black and white are usually used. They also give better visibility of curves
at night under headlights of vehicles.
Width of formation Width of formation or roadway width is the sum of the widths of
pavements or carriage way including separators and shoulders. This does not include the
extra land in formation/cutting. The values suggested by IRC are given in Table.
NH/SH 12 6.25-8.8
MDR 9 4.75
VR 7.5 4.0
Right of way: Right of way (ROW) or land width is the width of land acquired for the road,
along its alignment. It should be adequate to accommodate all the cross-sectional elements of
the highway and may reasonably provide for future development. To prevent ribbon
development along highways, control lines and building lines may be provided. Control line
is a line which represents the nearest limits of future uncontrolled building activity in relation
to a road. Building line represents a line on either side of the road, between which and the
road no building activity is permitted at all. The right of way width is governed by:
Width of formation: It depends on the category of the highway and width of roadway and
road margins. Height of embankment or depth of cutting: It is governed by the topography
and the vertical alignment. Side slopes of embankment or cutting: It depends on the height of
the slope, soil type etc. Drainage system and their size which depends on rainfall, topography
etc. Sight distance considerations : On curves etc. there is restriction to the visibility on the
inner side of the curve due to the presence of some obstructions like building structures
etc.Reserve land for future widening: Some land has to be acquired in advance anticipating
future develop- ments like widening of the road.
The alignment is the route of the road, defined as a series of horizontal tangents and curves.
The profile is the vertical aspect of the road, including crest and sag curves, and the straight
grade lines connecting them.
The cross section shows the position and number of vehicle and bicycle lanes and sidewalks,
along with their cross slope or banking. Cross sections also show drainage features, pavement
structure and other items outside the category of geometric design.
TERRAIN CLASSIFICATIONS
The topography of the land traversed has an influence on the horizontal and vertical
alignment of a highway. The terrain classifications pertain to the general character of a
specific route corridor. For design purposes, variations in topography are categorized by
terrain, utilizing the definitions in AASHTO's A Policy on Geometric Design of Highways
and Streets :
Level Terrain - That condition where highway sight distances, as governed by both
horizontal
RIGHT OF WAY (ROW) or land width is the width of land acquired for the road, along its
alignment. It should be adequate to accommodate all the cross-sectional elements of the
highway and may reasonably provide for future development. To prevent ribbon development
along highways, control lines and building lines may be provided. Control line is a line which
represents the nearest limits of future uncontrolled building activity in relation to a road.
Building line represents a line on either side of the road; between which and the road no
building activity is permitted at all. The right of way width is governed by:
Width of formation: It depends on the category of the highway and width of roadway and
road margins.
Height of embankment or depth of cutting: It is governed by the topography and the
vertical alignment.
Side slopes of embankment or cutting: It depends on the height of the slope, soil type etc.
Drainage system and their size which depends on rainfall, topography etc.
INTRODUCTION
The geometric design of highways deals with the dimensions and layout of visible features of
the highway. The emphasis of the geometric design is to address the requirement of the driver
and the vehicle such as safety, comfort, efficiency, etc. The features normally considered are
the cross section elements, sight distance consideration, horizontal curvature, gradients, and
intersection. The design of these features is to a great extend influenced by driver behavior
and psychology, vehicle characteristics, track characteristics such as speed and volume.
Proper geometric design will help in the reduction of accidents and their severity. Therefore,
the objective of geometric design is to provide optimum efficiency in track operation and
maximum safety at reasonable cost. The geometric design of highway deals with the
dimensions and layout of visible features of the highway such as alignment, cross section
elements, sight distances, horizontal curvature, gradients, and intersections.
The objective of geometric design is to provide maximum efficiency, in traffic operations
with maximum safety at reasonable cost. The emphasis of the geometric design is to address
the requirement of the driver and the vehicle such as safety, comfort, efficiency, etc.
Geometric design of highways deals with the following elements:
1. Cross-section elements
2. Sight distance considerations
3. Horizontal alignment details
The safe and efficient operation of vehicles on the road depends very much on the
visibility of the road ahead of the driver. Thus the geometric design of the road should be
done such that any obstruction on the road length could be visible to the driver from
some distance ahead. This distance is said to be the sight distance.
Head light sight distance is the distance visible to a driver during night driving under the
illumination of head lights
The frictional resistance between the tyre and road plays an important role to bring the
vehicle to stop. When the frictional resistance is more, the vehicles stop immediately. Thus
sight required will be less. No separate provision for brake efficiency is provided while
computing the sight distance. This is taken into account along with the factor of longitudinal
friction. IRC has specified the value of longitudinal friction in between 0.35 to 0.4.
Gradient of the road.
Gradient of the road also affects the sight distance. While climbing up a gradient, the vehicle
can stop immediately. Therefore sight distance required is less. While descending a gradient,
Therefore, the SSD = lag distance + braking distance and given by:
Similarly the braking distance can be derived for a descending gradient. Therefore the general
equation is given
The dynamics of the overtaking operation is given in the figure which is a time-space
diagram. The x-axis denotes the time and y-axis shows the distance traveled by the vehicles.
The trajectory of the slow moving vehicle (B) is shown as a straight line which indicates that
it is traveling at a constant speed. A fast moving vehicle (A) is traveling behind the vehicle B.
The trajectory of the vehicle is shown initially with a steeper slope. The dotted line indicates
the path of the vehicle A if B was absent. The vehicle A slows down to follow the vehicle B
as shown in the figure with same slope from t0 to t1. Then it overtakes the vehicle B and
occupies the left lane at time t3. The time duration T = t3 to t1 is the actual duration of the
overtaking operation. The snapshots of the road at time t0; t1, and t3 are shown on the left
side of the figure. From the Figure the overtaking sight distance consists of three parts.
D1 the distance traveled by overtaking vehicle A during the reaction time t = t1–t0
D2 the distance traveled by the vehicle during the actual overtaking operation T = t3–t1
D3 is the distance traveled by on-coming vehicle C during the overtaking operation (T).
It is assumed that the vehicle A is forced to reduce its speed to Vbthe speed of the slow
moving vehicle B and travels behind it during the reaction time t of the driver. So d1 is given
by:
Let T be the duration of actual overtaking. The distance traveled by B during the overtaking
operation is2s+ Vb T. Also, during this time, vehicle A accelerated from initial velocity Vb
and overtaking is completed while reaching final velocity v. Hence the distance traveled is
given by:
The distance traveled by the vehicle C moving at design speed v m/sec during overtaking
operation is given by
Where
vb is the velocity of the slow moving vehicle in m/sec,
t the reaction time of the driver in sec,
s is the spacing between the two vehicles in m given by equation
a is the overtaking vehicles acceleration in m/sec2
In case the speed of the overtaken vehicle is not given, it can be assumed that it moves 16
kmph slower the design speed.
The acceleration values of the fast vehicle depends on its speed and given in Table below
On divided highways with four or more lanes, IRC suggests that it is not necessary to provide
the OSD, but only SSD is sufficient.
Overtaking zones
Overtaking zones are provided when OSD cannot be provided throughout the length of the
highway. These are zones dedicated for overtaking operation, marked with wide roads. The
desirable length of overtaking zones is 5 time OSD and the minimum is three times OSD.
HORIZONTAL ALIGNMENT
Horizontal alignment is one of the most important features influencing the efficiency and
safety of a highway. A poor design will result in lower speeds and resultant reduction
in highway performance in terms of safety and comfort. In addition, it may increase
the cost of vehicle operations and lower the highway capacity. Horizontal alignment
design involves the understanding on the design aspects such as design speed and the
effect of horizontal curve on the vehicles. The horizontal curve design elements
include design of super elevation, extra widening at horizontal curves, design of transition
curve, and set back distance.
Horizontal curve
The presence of horizontal curve imparts centrifugal force which is reactive force acting
outward on a vehicle negotiating it. Centrifugal force depends on speed and radius of the
horizontal curve and is counteracted to a certain extent by transverse friction between
the tyre and pavement surface. On a curved road, this force tends to cause the
vehicle to overrun or to slide outward from the center of road curvature. For proper
design of the curve, an understanding of the forces acting on a vehicle taking a horizontal
curve is necessary.
SUPER-ELEVATION or cant or banking is the transverse slope provided at horizontal
curve to counteract the centrifugal force, by raising the outer edge of the pavement with
respect to the inner edge, throughout the length of the horizontal curve. When the outer edge
is raised, a component of the curve weight will be complimented in counteracting the effect
of centrifugal force. In order to find out how much this raising should be, the following
analysis may be done. The forces acting on a vehicle while taking a horizontal curve with
super elevation is shown in figure below
W the weight of the vehicle acting down-wards through the center of gravity, and
F the friction force between the wheels and the pavement, along the surface inward.
At equilibrium, by resolving the forces parallel to the surface of the pavement we get
where W is the weight of the vehicle, P is the centrifugal force, f is the coefficient of friction,
θ is the transverse slope due to super elevation. Dividing by W cos θ, we get
We have already derived an expression for P/W.By substituting this in equation above, we
get
These results in the situation where the pressure on the outer and inner wheels are same;
requiring very high super-elevation e.
-elevation provided due to some practical reasons, then e = 0 and
equation becomes
If f1< 0:15, then the maximume = 0:07 is safe for the design speed, else go to step 4. Step 4:
Find the allowable speed va for the maximum e = 0:07 and f = 0:15,
If va≥v design is adequate, otherwise use speeds adopt control measures or look for speed
control measures
Maximum and minimum super-elevation Depends on (a) slow moving vehicle and (b)
heavy loaded trucks with high CG. IRC specifies a maximum super-elevation of 7 percent for
plain and rolling terrain, while that of hilly terrain is 10 percent and urban road is 4 percent.
The minimum super elevation is 2-4 percent for drainage purpose, especially for large radius
of the horizontal curve.
Attainment of super-elevation.
1. Elimination of the crown of the cambered section by:
(a) Rotating the outer edge about the crown: The outer half of the cross slopes is
rotated about the crown at a desired rate such that this surface falls on the same plane as the
inner half.
(b) Shifting the position of the crown: This method is also known as diagonal crown
method. Here the position of the crown is progressively shifted outwards, thus increasing the
width of the inner half of cross section progressively.
2. Rotation of the pavement cross section to attain full super elevation by: There are two
methods of attaining super elevation by rotating the pavement
(a) Rotation about the center line: The pavement is rotated such that the inner edge is
depressed and the outer edge is raised both by half the total amount of super elevation,
i.e., by E=2 with respect to the centre.
Ideally, the radius of the curve should be higher than R ruling. However, very large curves
are also not desirable. Setting out large curves in the field becomes difficult. In addition, it
also enhances driving strain.
Extra widening
Extra widening refers to the additional width of carriageway that is required on a curved
section of a road over and above that required on a straight alignment. This widening is done
due to two reasons: the first and most important is the additional width required for a vehicle
taking a horizontal curve and the second is due to the tendency of the drivers to ply away
from the edge of the carriageway as they drive on a curve. The first is referred as the
mechanical widening and the second is called the psychological widening. These are
discussed in detail below.
Horizontal Transition Curves
Transition curve is provided to change the horizontal alignment from straight to circular
curve gradually and has a radius which decreases from infinity at the straight end (tangent
point) to the desired radius of the circular curve at the other end (curve point) There are five
objectives for providing transition curve and are given below:
To introduce gradually the centrifugal force between the tangent point and the beginning of
the circular curve, avoiding sudden jerk on the vehicle. This increases the comfort of
passengers. To enable the driver turn the steering gradually for his own comfort and security,
To provide gradual introduction of super elevation, and To provide gradual introduction of
extra widening. To enhance the aesthetic appearance of the road.
Exceptional gradient Exceptional gradient are very steeper gradients given at unavoidable
situations. They should be limited for short stretches not exceeding about 100 meters at a
stretch. In mountainous and steep terrain, successive exceptional gradients must be separated
by a minimum 100 meter length gentler gradient. At hairpin bends, the gradient is restricted
to 2.5%.
Minimum gradient This is important only at locations where surface drainage is important.
Camber will take care of the lateral drainage. But the longitudinal drainage along the side
drains requires some slope for smooth flow of water. Therefore minimum gradient is
provided for drainage purpose and it depends on the rain fall, type of soil and other site
conditions. A minimum of 1 in 500 may be sufficient for concrete drain and 1 in 200 for open
soil drains are found to give satisfactory performance.
1. Grade compensation is not required for grades flatter than 4% because the loss of tractive
force is negligible.
2. Grade compensation is (30+R)\R %, where R is the radius of the horizontal curve in meters
Summit curves are vertical curves with gradient upwards. They are formed when two
gradients meet as illustrated in figure below in any of the following four ways:
Many curve forms can be used with satisfactory results; the common practice has been to use
parabolic curves in summit curves. This is primarily because of the ease with it can be laid
out as well as allowing a comfortable transition from one gradient to another. Although a
circular curve offers equal sight distance at every point on the curve, for very small deviation
angles a circular curve and parabolic curves are almost congruent.Further more, the use of
parabolic curves was found to give excellent riding comfort.
In determining the type and length of the vertical curve, the design considerations are comfort
and security of the driver, and the appearance of the profile alignment. Among these, sight
distance requirements for the safe tyare most important on summit curves. The stopping sight
distance or absolute minimum sight distance should be provided on these curves and where
overtaking is not prohibited, overtaking sight distance or intermediate sight distance should
be provided as far as possible. When a fast moving vehicle travels along a summit curve,
there is less discomfort to the passengers. This is because the centrifugal force will be acting
upwards while the vehicle negotiates a summit curve which is against the gravity and hence a
part of the tyre pressure is relieved. Also if the curve is provided with adequate sight distance,
the length would be sufficient to ease the shock due to change in gradient. Circular summit
curves are identical since the radius remains same throughout and hence the sight distance.
From this point of view, transition curves are not desirable since it has varying radius and so
the sight distance will also vary. The deviation angle provided on summit curves for
highways is very large, and so the simple parabola is almost congruent to a circular arc,
between the same tangent points. Parabolic curves are easy for computation and also it had
been found out that it provides good riding comfort to the drivers. It is also easy for field
implementation. Due to all these reasons, a simple parabolic curve is preferred as summit
curve.
Valley curve
Valley curve or sag curves are vertical curves with convexity downwards. They are formed
when two gradients meet as illustrated in figure in any of the following four ways
9.Explain obligatory points .with neat sketches discuss how these control the alignment.
10.List and explain the various factors which control the geometric elements in highway
design.
11.What is ideal alignment ?explain with neat sketches ,how you will alignment 1)hill pass
2)a bridge site 3)marshy land.
12.Describe the terms: carriage way and right of way .give typical cross section of NH/SH in
rural in embankment and in cutting with dimensions.
13. Explain at least two objectives of providing :i)camber ii)shoulders. iii) pavement width
iv) over taking zones.
15.what are the conditions which necessitate taking up a realignment project of a highway.
16.What are the main objectives of the preliminary survey and the steps followed in the
preliminary survey by conventional method?
18. Explain briefly the various factors governing the highway alignment.
2. List the objects of providing: i) Super elevation ii) Extra widening of pavement on
horizontal curves.
3. Explain, with the help of a sketch, the effect of centrifugal force on a vehicle negotiating
horizontal curve
5. Define super elevation. Explain maximum and minimum super elevation. Enumerate the
steps for practical design of super elevation.
6. Explain :
a. Ruling gradient
b. Limiting gradient
c. Minimum gradient
a. Ruling gradient
06 Hours
SUBGRADE SOIL The soil that lies below ground level and extends to such depth as may
affect the support of the pavement.
Soil is an accumulation or deposit of earth material, derived naturally from the disintegration
of rocks or decay of vegetation that can be excavated readily with power equipment in the
field or disintegrated by gentle mechanical means in the laboratory. The supporting soil
beneath pavement and its special under courses is called sub grade. Undisturbed soil beneath
the pavement is called natural sub grade. Compacted sub grade is the soil compacted by
controlled movement of heavy compactors.
Subgrade soil
1. Subgrade soil is considered as the integral part of the road structure.
2. It provides support to the pavement from beneath.
DESIRABLE PROPERTIES
The desirable properties of sub grade soil as a highway material are
1. Stability
2. Incompressibility
3. Permanency of strength
4. Minimum changes in volume and stability under adverse conditions of weather and ground
water
5.Good drainage
6.Ease of compaction
According to size of grains soil is classified as gravel, sand, silt and clay. As per Indian
standard classification the limits of grain size are as follows.
Fraction of soils
Larger than 2.00mm size Gravel
Between 2.00mm – 0.06 mm size Sand
Between 0.06mm – 0.002 mm size Silt
Smaller than 0.002 size Clay
Hydrometer Analysis:
(1) Take the fine soil from the bottom pan of the sieve set, place it into a beaker, and add
125 mL of the dispersing agent (sodium hexametaphosphate (40 g/L)) solution. Stir the
mixture until the soil is thoroughly wet. Let the soil soak for at least ten minutes.
(2) While the soil is soaking, add 125mL of dispersing agent into the control cylinder and
fill it with distilled water to the mark. Take the reading at the top of the meniscus formed by
the hydrometer stem and the control solution. A reading less than zero is recorded as a
negative (-) correction and a reading between zero and sixty is recorded as a positive (+)
correction. This reading is called the zero correction. The meniscus correction is the
difference between the top of the meniscus and the level of the solution in the control jar
(Usually about +1). Shake the control cylinder in such a way that the contents are mixed
thoroughly. Insert the hydrometer and thermometer into the control cylinder and note the
zero correction and temperature respectively.
(3) Transfer the soil slurry into a mixer by adding more distilled water, if necessary, until
mixing cup is at least half full. Then mix the solution for a period of two minutes.
(4) Immediately transfer the soil slurry into the empty sedimentation cylinder. Add distilled
water up to the mark.
(5) Cover the open end of the cylinder with a stopper and secure it with the palm of your
hand.
Then turn the cylinder upside down and back upright for a period of one minute. (The
cylinder should be inverted approximately 30 times during the minute.)
(6) Set the cylinder down and record the time. Remove the stopper from the cylinder. After
an elapsed time of one minute and forty seconds, very slowly and carefully insert the
hydrometer for the first reading. (Note: It should take about ten seconds to insert or remove
the hydrometer to minimize any disturbance, and the release of the hydrometer should be
made as close to the reading depth as possible to avoid excessive bobbing).
Soils containing clay exhibit a property called plasticity. Plasticity is the ability of a material
to be moulded (irreversibly deformed) with out fracturing.This behavior is unique to clays
and arises due to the electrochemical behavior of clay minerals. The stiffness or consistency
of fine grained soils depends on their moisture content, and varies with variations in the
amount of moisture present. Depending on its moisture content, a soil can exist in one of the
following states: viscous liquid, plastic solid, semi solid and solid. Atterberg in 1911
proposed a series of tests, mostly empirical, for the determination of the consistency
properties/states of fine
grained soils. Atterberg limits define the moisture contents at which the soil changes from
one state to another. These include the liquid limit (LL), the plastic limit (PL), shrinkage limit
(SL). They are determined by tests carried out on the fine soil fraction passing the 425μm
(No. 40) sieve. Liquid limit(AASHTO T89) may be defined as the minimum water content at
which the soil will start to flow under the application of a standard shearing force (dynamic
loading). Plastic limit(AASHTO T90) – measure of toughness – the moisture content at
which the soil begins to fracture when rolled into a 3mm diameter thread. Shrinkage limit
(AASHTO T92) is the maximum moisture content after which further reduction in water
content does not cause reduction in volume. It is the lowest water content at which a
clayey soil can occur in a saturated state. Plasticity index (PI=LL-PL) is the numerical
difference between the liquid and plastic limits. Thus, it indicates the range of moisture
content over which the soil remains deformable (in plastic state).Consistency limits and the
plasticity index are used in the identification and classification of soils.
Generally, soils having high values of liquid limit and plasticity index are poor as
subgrades/engineering materials. Both the liquid limit and plastic limit depend on the
type and amount of clay in the soils. In soils having same values of liquid limit, but with
different values of plasticity index; it is generally found that rate of volume change and
dry strength increases and permeability decreases with increase in plasticity index. On
the other hand, in soils having same values of plasticity index but different values of liquid
limit, it is seen that compressibility and permeability increase, and dry strength
decreases with increase in liquid limit. Soils that cannot be rolled to a thread at any water
content are termed as Non-Plastic (NP).
Finally,
Liquid limit: Minimum water content at which the soil will flow under the application of
very small shearing force.
The CBR test is conducted to determine the pavement thickness required on a given soil as
there is a correlation between the CBR of soil and pavement thickness.
Lab Procedure
Specifications
2. The cylindrical mould has 150mm diameter and 175 mm height and a detachable
perforated base.
5. Annular weight has 5kg weight and slotted weight has 2.5kg weight.
1. Take 5kg of clean and dry soil and add the water equal to given moisture content. Mix it
thoroughly either with hands or a towel and separate the sample into three parts.
2. Grease all the internal parts of the dase, cylindrical mould, collar and spacer disc. Keep the
spacer disc on base so that its hole is at bottom. Then fix the cylindrical mould and collar to
the stand.
3. Put the soil sample into the cylindrical mould in 3 layers compacting each layer 56 times
with the light compaction hammer.
4. Remove the collar , cut off excess soil above the level of cylindrical mould with a sharp
cutting edge.
5. Reverse the mould, take out the spacer disc. To simulate the field condition of the over
lying pavement, keep the annular weight of 5kg as surcharge weight at the top of the sample.
7. After the soaking period, keep the mould with sample and weights on the machine.
8. Bring the plunger to be in contact with the surface of soil and apply a seating load of 4kg.
9. Set the proving ring to zero. Fix a dial gauge to measure the penetration and set it to zero.
10. Now allow the plunger to penetrate the specimen, record the proving ring readings for
0.5, 1.0, 1.5, ………..12.5mm penetration in the dial gauge.
11. Convert the proving ring reading into unit pressure from the given CBR chart (or)
multiply the proving ring division by the P.R. Constant to get the load in kg. Divide this load
by the area of the plunger in Sq.cm to get the unit pressure in kg/Sq.cm
In this test, the strength of soil is determined in the form of modulus of subgrade reaction (K),
which is extensively used in the design of rigid pavement. It is a field test.
Procedure
3. Above this keep some stacking plates on which keep the hydraulic jack.
6. Now apply a load increment sufficient to cause a settlement of 0.75mm. Keep the load
until the rate of settlement becomes less than 0.025mm/min.
7. Record the average settlement using a set of dial gauges placed on the stacking plates.
8. Now increase the load to cause a further settlement of 0.75mm and repeat the procedure.
10. Now plot the settlement values along X-axis and corresponding Bearing pressure values
along Y-axis.
11. From this plot find the Bearing pressure corresponding to an average settlement of
Δ=0.025cm (0.25mm).
K = P (kg/cm2)
0.125
Summary
The quality of any pavement is affected by the materials used for construction. Coming to the
subgrade, soil is the most important material. Here we have seen various tests used for
ROAD AGGREGATES
Overview
Aggregate is a collective term for the mineral materials such as sand, gravel, and crushed
stone that are used with a binding medium (such as water, bitumen, Portland cement, lime,
etc.) to form compound materials (such as bituminous concrete and Portland cement
concrete). By volume, aggregate generally accounts for 92 to 96 percent of Bituminous
concrete and about 70 to 80 percent of Portland cement concrete. Aggregate is also used for
base and sub-base courses for both flexible and rigid pavements. Aggregates can either be
natural or manufactured.
Theory
The Principal mechanical properties required in road stones are (i) Satisfactory resistance to
crushing under the roller during construction and (ii) adequate resistance to surface abrasion
under traffic. Also stresses under rigid tyre rims of heavily loaded animal drawn vehicles are
high enough to consider the crushing strength of road aggregate as an essential requirement in
India.
Crushing strength of road aggregate may be determined either on aggregate or on cylindrical
specimens cut out of rocks. These two tests are quite different is not only the approach but
also is the expression of the results.
Aggregate used in road construction, should be strong enough to resist crushing under traffic
wheel loads. If the aggregate are weak, the stability of the pavement stretches is likely to be
adversely affected, the strength of coarse aggregate is assessed by aggregate crushing test.
The aggregate crushing value provides a relative measure of resistance to crushing under
gradually applied compressive load. To achieve a high quality of pavement, aggregate
possessing low aggregate value should be preferred.
1. Select clean and dry aggregate passing through IS 12.5 mm and retained on IS 10.0 mm
sieve.
2. Weight the empty cylindrical measure. Let the weight be ‘a’ g
3. Fill the aggregate in the cylindrical measure in three layers, tamping each layer 25 times
with the rounded end of the tamping rod. Weigh the cylindrical measure with aggregate.
Let the weight be ‘b’ grams. Thus the weight of aggregate = W1 g
4. Transfer the aggregate into the steel cylinder again in three layers tamping each layer 25
times
5. Place the plunger in the steel cylinder such that the piston rests horizontally over the
aggregate surface.
6. Keep the assembly of steel cylinder with plunger in the compression testing machine.
7. Set the pointer to read zero and apply the compressive load of 40 tonnes.
8. Stop the machine. Take out the assembly.
9. Sieve the crushed material on IS 2.36 mm sieve and find he weight of material passing
this sieve. Let the weight be W2 g.
10. Then Aggregate crushing value=W2 / W1*100 %
Tabular Column
Result
The aggregate crushing value of the given aggregate Sample is ______
Desirable value
Strong aggregates give low aggregate crushing value. IRC and ISI have specified that
the aggregate crushing value of the coarse aggregate used for cement concrete pavement at
surface should not exceed 30 percent. For aggregates used for concrete other than for wearing
surfaces, the aggregates crushing value shall not exceed 45 percent, according to the ISS.
Theory
Due to the movement of traffic, the road stones used in the surfacing course are
subjected to wearing action at the top. Resistance to wear or hardness is hence an essential
property for road aggregates especially when used in wearing course. Thus road stones
should be hard enough to resist the abrasion due to the traffic.
Procedure
1) Take the clean and dried aggregates in an oven at 105-110° C.
2) Sieve the given aggregates in sieve size 20-12.5mm and weigh that aggregate in 2.5kg.
3) Again sieve the aggregate in sieve size is 12.5-10mm and take that aggregates in 2.5 k.
i.e., W1 gm (2.5+2.5=5kg)
4) Pour the given taking aggregates into the los angles abrasion machine.
5) Put the steel balls into the abrasion machine after pouring the aggregates.
Result
The Los Angles Abrasion Value of given aggregates is ______% at ______revolution.
Desirable value
The maximum allowable Los Angeles abrasion values of aggregates as specified by
IRC for different methods of construction are given in below table.
The Los Angeles abrasion value of good aggregates acceptable for cement concrete,
bituminous concrete and other high quality pavement materials should be less than 30%.
Values up to 50% are allowed in base courses like water bound and bituminous macadam.
Shape Test
Aim
To determine the Flakiness Index, Elongation Index and Angularity Number of the
given sample of aggregate.
Theory
The particle shape of aggregate is determined by percentages of flaky and elongated
particles contained in it. In case of gravel it is determined by its angularity number. For base
course and construction of bituminous and cement concrete types, the presence of flaky and
elongated particles are considered undesirable as they may cause inherent weakness with
possibilities of breaking down under heavy loads. Rounded aggregate are preferred in
cement concrete road construction as the workability of concrete improves. Angular shape of
particles is desirable for granular base course due to increased stability derived from the
better interlocking. Thus evaluation of shape of the particles, particularly with reference to
flakiness, elongation and angularity is necessary.
Procedure
1. The sieves are arranged such that the largest size sieve (63 mm) is at the top and the
smallest size sieve (6.3 mm) is at the bottom.
2. The given aggregate are sieved. A minimum of 200 pieces of each fraction to be tested
are taken and weighed = W1 g.
3. In order to separate flaky aggregate, each fraction is then gauged for thickness through
the respective opening on the thickness gauge. For example, if the aggregate is from 50 –
40 fraction, it is gauged through the opening of 27.00 mm on the thickness gauge.
4. The flaky aggregate passing the respective openings are collected and accurately weighed
= w1 g.
5. The procedure is repeated for other fractions having weights W2, W3, etc. and the flaky
aggregate in them having weights w2, w3 respectively are weighed.
6. Then
(w1+w2+w3+------)
Flakiness Index = ---------------------------- x 100
(W1+W2+W3+-------)
= …………….. %
Result
The flakiness Index of the given sample of aggregate is __________
2. Elongation Index
The elongation index of an aggregate is the percentage by weight of particles whose
greatest dimension (length) is greater than one and four fifth times [1. 8] times their mean
dimension. The elongation test is not applicable to size smaller than 6.3 mm.
Apparatus
a) Length gauge
b) Weighing balance
c) IS Sieve of size as in flakiness Index test.
Procedure
1. The sample is sieved through the IS sieves specified and a minimum of 200 pieces of each
fraction are taken and weighed = W1 g.
2. In order to separate elongated aggregate , each fraction is then gauged individually for
length through the respective opening on the length gauge
3. In each fraction, the aggregate retained on the respective opening on the length gauge is
collected and weighed =X1 g.
4. The procedure is repeated for other fractions having weights W2, W3, etc, and the weights
of elongated aggregate in them X2, X 3 etc, are found.
5. Then
X
= x 100 = …………… %
W
Result
The elongation Index of the given sample of aggregate = __________ %
3. Angularity Number
The angularity number of an aggregate is the amount by which the percentage voids
exceeds 33, after being compacted in a prescribed manner. The angularity number is found
from the expression (67 - 100 * W / CG, percent). Here the value 67 represents the
percentage volume of solids of most rounded gravel, which would have 33 percent voids
Apparatus
a) A metal cylinder closed at one end having 3 litre capacity, diameter and height
approximately equal
b) A metal tamping rod, 16 mm in diameter and 600 mm long.
c) Weighing balance
d) IS sieves 25, 20, 16,12.5, 10, 6.3 and 4.75 mm
Procedure
1) The sieves for each fraction (as specified) are arranged such as 25 - 20 mm, etc.
2) The given sample of aggregate is sieved so that sufficient pieces are obtained in each
fraction.
3) The empty cylinder is accurately weighed = ‘ a’ g
4) Each aggregate fraction is separately filled in the cylinder in 3 (three) layers tamping each
layer 100 (hundred) times with the rounded end of tamping rod. The excess aggregate are
removed.
5) The cylinder along with aggregate is weights = ‘b’ g
Result
The angularity number of the given sample of aggregate = …………. %
Observations
Weight of empty cylinder = a g
Weight of cylinder +aggregate = b g
Weight of aggregate in the cylinder = (b-a) = W g
Weight of cylinder + water = d g
Weight of water in the cylinder = (d-a) = C g
(w1+w2+w3+---------)
Flakiness Index = x 100 percent
(W1+W2+W3+---------)
[X1+X2+X3 -------- ]
Elongation Index = x 100 percent
(W1+W2+W3+---------)
Tabular Column
Desirable value
IRC has recommended the maximum allowable limits of flakiness index values for various
types of construction are given below:
Though elongated shape of the aggregates also affects the compaction and the construction of
pavements, there are no specified limits of elongation index values as in the case of flakiness
index for different methods of pavement construction.
The angularity number measures the percent voids in excess of 33 percent which is obtained
in the case of the most rounded gravel particles. The angularity number of aggregates
generally ranges from zero for highly rounded gravel to about 11 for freshly crushed angular
aggregates. Slightly higher values of angularity number also may be obtained in the case of
highly angular and flaky aggregates. Thus higher the angularity number, more angular and
less workable is the aggregate mix.
It is desirable that the flakiness index of aggregates used in road construction is less than 15%
and normally does not exceed 25%.
Apparatus
a) Density basket
b) Weighing balance
c) Water tank
d) Tray
e) IS sieves- 10mm and 20mm.
Theory
Procedure
1) Take about 2kg of given aggregates passing IS 20mm sieve and retained on 10mm sieve.
2) Keep the aggregate in density basket and then keep the basket in water.
3) Allow the aggregate and basket to be in water for 24 hours.
4) After 24 hours find the suspended weight of basket with aggregate.
5) Remove the basket out of water and remove the aggregate.
6) Keep the empty basket back in water and find the suspended weight.
7) Wipe the surface of aggregate using a cotton cloth to make them surface dry.
8) Find the weight of surface dry aggregate in air.
9) Keep the aggregate in oven at 110° C for 24 hours.
10) Now find the weight of dried aggregate in air.
11) Then specific gravity and Water absorption is calculated from the relation:
W4
Specific gravity =
W3-(W1-W2)
Observation
Weight of aggregate taken = 2000gm
I.S. sieve used 20mm and 10mm
Specific gravity = W4
W3-(W1-W2)
Result
The specific gravity of given aggregate sample = ………………….
The water absorption of given aggregate sample = ………………...%
Desirable value
The specific gravity of aggregates normally used in road construction ranges from about 2.5
to 3.0 with an average value of about 2.68. though high specific gravity of an aggregate is
considered as an indication of high strength, it is not possible to judge the suitability of a
sample of road aggregate without finding the mechanical properties such as aggregate
crushing, impact and abrasion values.
Water absorption of an aggregate is accepted as measure of its porosity. Sometimes this value
is even considered as a measure of its resistance to frost action. Water absorption value
ranges from 0.1 to about 2.0 percent for aggregate normally used in road surfacing. Stones
with water absorption upto 4.0 percent have been used in base courses. Generally a value of
less than 0.6 percent is considered desirable for surface course, though slightly higher values
are allowed in bituminous constructions. IRC has specified the maximum water absorption
value as 1.0 percent for aggregates used in bituminous surface dressing and built-up spray
grout.
Soundness Test
Aim
Apparatus
Desirable value
IRC has specified 12percent as the maximum permissible loss in soundness test after 5
cycles with sodium sulphate, for the aggregate to be used in bituminous surface dressing,
penetration macadam and bituminous macadam constructions.
Several laboratory tests have been developed to determine the adhesion of bituminous
binder to an aggregate in presence of water. These tests may be classified into six types:
a) Static immersion test
b) Dynamic immersion test
c) Chemical immersion test
d) Immersion mechanical test
e) Immersion trafficking test and
f) Coating test
The static immersion test is very commonly used as it is quite easy and simple. The
principle of this type of test is by immersing aggregate fully coated with the binder in water
maintained at specified temperature and by estimating the degree of stripping. The result is
reported as the percentage of stone surface that is stripped off after the specified time periods.
Desirable value
IRC has specified the maximum stripping value as 25 percent for aggregate to be used
in bituminous construction like surface dressing, penetration macadam, bituminous macadam
and carpet.
Tabular Column
Weight of empty cylindrical measure = ‘a’ g.
Weight of cylindrical measure + Aggregate = ‘b’ g
Initial weight of aggregate = (b-a)= W1 g
Weight of aggregate passing IS 2.3 mm sieve after test = W2 g
Weight of aggregate retained on IS 2.36 mm sieve after test = W3 g
Aggregate impact value = W2 / W1 * 100 %
Percentage of dust = W3 / W1* 100 %
Result
The Impact value of given aggregate sample is = ………….. %
Desirable value :
Various agencies have specified the maximum permissible aggregate impact values for the
different types of pavements, those recommended by the Indian Roads Congress are given
For deciding the suitability of soft aggregates in base course construction, this test has
been commonly used. A modified impact test is also often carried out in the case of soft
aggregates to find the wet impact value after soaking the test samples. The recommendations
is given in the below table.
Maximum aggregate impact value, percent
Condition of sample
Sub-base and base Surface course
Dry 50 32
Wet 60 39
Aggregate impact value is used to classify the stones in respect of their toughness property as
indicated below:
<10% Exceptionally strong
10-20% Strong
20-30% Satisfactory for road surfacing
>35% Weak for road surfacing
BITUMINOUS MATERIALS
Introduction
Bituminous binders used in pavement construction works include both bitumen and tar.
Both bitumen and tar have similar appearance, black in colour though they have different
characteristics.
Origin
Naturally occurring deposits of bitumen are formed from the remains of ancient, microscopic
algae and other once-living things. When these organisms died, their remains were deposited
in the mud on the bottom of the ocean or lake where they lived. Under the heat and pressure
of burial deep in the earth, the remains were transformed into materials such as bitumen,
kerogen, or petroleum. Deposits at the La Brea Tar Pitsare an example. There are structural
similarities between bitumens and the organic matter in carbonaceous meteorites. However,
detailed studies have shown these materials to be distinct.
1) Viscosity
The viscosity of the bitumen at the time of mixing and compaction should be adequate. This
is achieved by heating the bitumen and aggregate prior to mixing or by use of cutbacks or
emulsions of suitable grade.
2) Temperature Susceptibility
The bituminous material should not be highly temperature susceptible. During the hottest
weather of the region the bituminous mix should not become too soft or unstable. During cold
weather the mix should not become too hard and brittle, causing cracking. The material
should be durable.
3) Adhesion Property
In presence of water the bitumen should not strip off from the aggregate. There has to be
adequate affinity and adhesion between the bitumen and aggregate used in the mix.
Tests on bitumen
There are a number of tests to assess the properties of bituminous materials. The following
tests are usually conducted to evaluate different properties of bituminous materials.
1. Penetration test
2. Softening point test
3. Ductility test
4. Viscosity test
5. Specific gravity test
6. Heat stability test
a. Flash point test
b. Fire point test
c. Loss on heating test
7. Solubility test
2. Ductility test:
In flexible pavement construction it is important that the binders form ductile thin film
around the aggregate. This serves as a satisfactory binder in improving the physical
interlocking of the aggregate bitumen mixes. Under traffic loads the bitumen layer is
subjected to repeated deformation and recoveries. The binder material which does not possess
sufficient ductility would crack and thus provide pervious pavement surface. The test is
believed to measure the adhesive property of bitumen and its ability to stretch. The ductility
of a binder is an indication of its elasticity & ability to deform under load & return to original
condition upon removal of the load. A material which doesn’t possess adequate ductility
would crack under a load.
This is unsatisfactory since water can penetrate into the surfacing through there cracks. The
property is determined by measuring the distance that a std briquette of bitumen, necked to a
cross section of 1 sq-cm will stretch without breaking when elongated at a rate of 5 cm/min at
270C. The ductility values should be a minimum of 50 as per IS.
The briquette mould is filled with bitumen and cool for 30 min in air and 30 min in water
before testing. Then it is fixed to expanding machine assembly which stretches the bitumen at
a rate of 5cm/min and expands till to break and the point is noted by scale.
3. Viscosity Test:
Viscosity is the property of a fluid that determines the resistance offered by the fluid to a
shearing force under laminar flow conditions, it is thus the opposite of fluidity.
The determination of viscosity is generally done by efflux viscometers. They work on
common principles, though they differ in detail. The liquid under test is poured to a specified
level into a container surround by water or oil bath providing temperature control at the base
of the container is a small orifice with a simple valve control on opening valve, the time in
seconds is recorded for a stated quantity of liquid to discharge into a measuring liquid below.
The different type of viscosity testing operator is there they are Efflux viscometer, Standard
tar viscometer (10mm dia orifice and 50ml fluid to discharge), Saybolt furol viscometer
(3mm dia orifice and 60ml fluid to discharge).
The bitumen is placed in to a standard tar viscometer or efflux viscometer and its temperature
is raised to test temperature specified (35, 40, 45, 55& 600C). When the temperature reaches
respective test temperature orifice valve is open time elapse is noted to collect the bitumen of
50ml. The time required to collect a bottom container of 50ml is five indirectly the viscosity
of bitumen. Then is specified in VG 10, VG20, VG 30 and VG 40.
It is used to convert the weight in to volume. Determines Purity of bitumen if the impurity
present in the bitumen by showing high value of specific gravity.
a. Flash point:
The flash point of bitumen is that temperature at which it gives off vapors, which ignites in
the pressure of a flame, but don’t continue to burn. The flame point is an induction of critical
temperature at & above which suitable precautions should be taken to eliminate fire hazards.
The ISI test describes the Penske-Martin method. The method involves a cup into which the
bitumen is filled. The bitumen sample is then heated at a rate of 5-60C/min stirring the
material continuously.
The test flame is applied at intervals. The flash point is taken at the temperature read on the
thermometer when flame causes a bright flash in the interior of cup in a closed system & at
the surface of material in open system. It is 2200c.
6. Solubility test:
It has already been indicated that all bitumen are substantially soluble in CS 2. This is one of
the points that define bitumen. Hence any impurity in bitumen in the form of inert minerals,
carbon, salts etc. could be quantitatively analyzed by dissolving the samples of bitumen in
any of the two solvents.
A sample of 2g of bitumen is dissolved in 100ml of solvent and filtered in soluble material is
washed, dried and weighed then it is expressed in percent of original sample. The Indian
specifications require 99% solubility.
7. Thin film oven test:
In this test, a sample of bitumen is subjected to hardening conditions as would be expected
during hot mixing operations. A 50ml sample of bitumen is placed in a flat bottomed sample
pan 140mm inside diameter & 10mm deep, the weighed sample & container are placed in a
shelf which rotates at 5 to 6 rpm for 5 hrs in a ventilated oven maintained at 1630C. The loss
in weight of the sample is expressed as % of the original weight. This method is then used for
identify short term aging or hardening of bitumen.
Tar
Tar is the viscous liquid obtained when natural organic materials such as wood and coal
carbonized or destructively distilled in the absence of air. Based on the materials from which
tar is derived, it is referred to as wood tar or coal tar. It is more widely used for road work
because it is superior.
There are five grades of roads tar: RT-1, RT-2, RT-3, RT-4 and RT-5, based on their viscosity
and other properties.
RT-1 has the lowest viscosity and is used for surface painting under exceptionally cold weather
RT-2 is recommended for standard surface painting under normal Indian climatic conditions.
RT-3 may be used for surface painting, renewal coats and premixing chips for top course and
light carpets.
RT-5 is adopted for grouting purposes, which has highest viscosity among the road tars.
4. Softening point
6. Float test
7. Water content
The properties and requirements for five grades of road tars based on the above test results are
given by the ISI are given in below table.
Road Tar Grades
Sl. No. Property RT-2 RT-3 RT-4 RT-5
RT-1
Bitumen Emulsion
Cutback bitumen
Normal practice is to heat Bitumen to reduce its viscosity. In some situations preference is
given to use liquid binders such as cutback bitumen. In cutback bitumen Suitable solvent is
used to lower the viscosity of the bitumen. From the environmental point of view also cutback
bitumen is preferred. The solvent from the bituminous material will evaporate and the bitumen
will bind the aggregate. Cutback bitumen is used for cold weather Bituminous road
construction and Maintenance. The distillates used For preparation of cutback bitumen are
naphtha, kerosene, diesel, oil and furnace oil. There are different types of cutback bitumen
Like rapid curing(RC),medium curing(MC), And slow curing(SC).RC is recommended for
Surface dressing and patchwork. MC is recommended For premix With less quantity of fine
aggregates.SC is used For premix with appreciable quantity of fine aggregates.
OVERVIEW:
One of the main purposes of pavement design is to produce a soil structure system that will carry
traffic smoothly and safely with minimum cost. The increase in axle load and phenomenal
growth of traffic warrant as much importance in design, construction and maintenance of roads.
REQUIREMENTS OF A PAVEMENT
The pavement should meet the following requirements:
• Sufficient thickness to distribute the wheel load stresses to a safe value on the sub-grade soil
• Structurally strong to withstand all types of stresses imposed upon it
• Adequate coefficient of friction to prevent skidding of vehicles
• Smooth surface to provide comfort to road users even at high speed
• Produce least noise from moving vehicles
• Dust proof surface so that traffic safety is not impaired by reducing visibility.
• Impervious surface, so that sub-grade soil is well protected
• Long design life with low maintenance cost.
FLEXIBLE PAVEMENT:
A flexible, or asphalt, or Tarmac pavement typically consists of three or four layers. For a four
layer flexible pavement, there is a surface course, base course, and sub base course constructed
over a compacted, natural soil subgrade. When building a three layer flexible pavement, the sub
base layer is not used and the base course is placed directly on the natural subgrade.
Over the service life of a flexible pavement, accumulated traffic loads may cause excessive
rutting or cracking, inadequate ride quality, or an inadequate skid resistance. These problems can
be avoided by adequately maintaining the pavement, but the solution usually has excessive
maintenance costs, or the pavement may have an inadequate structural capacity for the projected
traffic loads.
Throughout a highway’s life, its level of serviceability is closely monitored and maintained. One
common method used to maintain a highway’s level of serviceability is to place an overlay on
the pavement’s surface.
There are three general types of overlay used on flexible pavements: asphalt-concrete overlay,
Portland cement concrete overlay, and ultra-thin Portland cement concrete overlay. The concrete
layer in a conventional PCC overlay is placed unbonded on top of the flexible surface. The
typical thickness of an ultra-thin PCC overlay is 4 inches (10 cm) or less.
There are three main categories of flexible pavement overlay design procedures:[13]
A sub base course is a layer designed of carefully selected materials that is located between the
subgrade and base course of the pavement. The sub base thickness is generally in the range of 4
to 16 inches, and it is designed to withstand the required structural capacity of the pavement
section.
Common materials used for a highway sub base include gravel, crushed stone, or subgrade soil
that is stabilized with cement, fly ash, or lime. Permeable sub base courses are becoming more
prevalent because of their ability to drain infiltrating water from the surface. They also prevent
subsurface water from reaching the pavement surface.
When local material costs are excessively expensively or the material requirements to increase
the structural bearing of the sub-base are not readily available, highway engineers can increase
the bearing capacity of the underlying soil by mixing in Portland cement, foamed asphalt, or with
emerging technologies such as the cross-linking styrene acrylic polymer that increases the
California Bearing Ratio of in-situ materials by a factor 4 – 6.
The base course is the region of the pavement section that is located directly under the surface
course. If there is a subbase course, the base course is constructed directly about this layer.
Otherwise, it is built directly on top of the subgrade. Typical base course thickness ranges from 4
to 6 inches and is governed by underlying layer properties.
Heavy loads are continuously applied to pavement surfaces, and the base layer absorbs the
majority of these stresses. Generally, the base course is constructed with an untreated crushed
aggregate such as crushed stone, slag, or gravel. The base course material will have stability
under the construction traffic and good drainage characteristics.
The base course materials are often treated with cement, bitumen, calcium chloride, sodium
chloride, fly ash, or lime. These treatments provide improved support for heavy loads, frost
susceptibility, and serves as a moisture barrier between the base and surface layers.
There are two most commonly used types of pavement surfaces used in highway construction:
hot-mix asphalt and Portland cement concrete. These pavement surface courses provide a smooth
and safe riding surface, while simultaneously transferring the heavy traffic loads through the
various base courses and into the underlying subgrade soils.
Design life
For the purpose of the pavement design, the design life is defined in terms of the cumulative
number of standard axles that can be carried before strengthening of the pavement is necessary.
It is recommended that pavements for arterial roads like NH, SH should be designed for a life of
15 years, EH and urban roads for 20 years and other categories of roads for 10 to 15 years.
Vehicle Damage Factor
The vehicle damage factor (VDF) is a multiplier for converting the number of commercial
vehicles of different axle loads and axle configurations to the number of standard axle-load
repetitions. It is defined as equivalent number of standard axles per commercial vehicle. The
VDF varies with the axle configuration, axle loading, terrain, type of road, and from region to
region. The axle load equivalency factors are used to convert different axle load repetitions into
equivalent standard axle load repetitions. For these equivalency factors refer IRC:37 2001. The
exact VDF values are arrived after extensive field surveys.
Vehicle distribution
A realistic assessment of distribution of commercial traffic by direction and by lane is necessary
as it directly affects the total equivalent standard axle load application used in the design. Until
reliable data is available, the following distribution may be assumed.
• Single lane roads: Traffic tends to be more channelized on single roads than two lane roads
and to allow for this concentration of wheel load repetitions, the design should be based on total
number of commercial vehicles in both directions.
• Two-lane single carriageway roads: The design should be based on 75 % of the commercial
vehicles in both directions.
• Four-lane single carriageway roads: The design should be based on 40 % of the total number
of commercial vehicles in both directions.
• Dual carriageway roads: For the design of dual two-lane carriageway roads should be based
on 75 % of the number of commercial vehicles in each direction. For dual three-lane carriageway
and dual four-lane carriageway the distribution factor will be 60 % and 45 % respectively.
Pavement thickness design charts
For the design of pavements to carry traffic in the range of 1 to 10 msa, use chart 1 and for traffic
in the range 10 to 150 msa, use chart 2 of IRC:37 2001. The design curves relate pavement
thickness to the cumulative number of standard axles to be carried over the design life for
different sub-grade CBR values ranging from 2 % to 10 %. The design charts will give the total
thickness of the pavement for the above inputs. The total thickness consists of granular sub-base,
granular base and bituminous surfacing.
Pavement composition
Sub-base
Sub-base materials comprise natural sand, gravel, laterite, brick metal, crushed stone or
combinations thereof meeting the prescribed grading and physical requirements. The subbase
material should have a minimum CBR of 20 % and 30 % for traffic upto 2 msa and traffic
exceeding 2 msa respectively. Sub-base usually consist of granular or WBM and the thickness
should not be less than 150 mm for design traffic less than 10 msa and 200 mm for design traffic
of 1:0 msa and above.
Base
The recommended designs are for unbounded granular bases which comprise conventional water
bound macadam (WBM) or wet mix macadam (WMM) or equivalent confirming to MOST
specifications. The materials should be of good quality with minimum thickness of 225 mm for
traffic up to 2 msa an 150 mm for traffic exceeding 2 msa. The surfacing consists of a wearing
course or a binder course plus wearing course. The most commonly used wearing courses are
surface dressing, open graded premix carpet, mix seal surfacing, semi-dense bituminous concrete
and bituminous concrete. For binder course, MOST specifies, it is desirable to use bituminous
macadam (BM) for traffic upto 5 msa and dense bituminous macadam (DBM) for traffic more
than 5 msa.
PAVEMENT DETERIORATION AND ITS TYPES
Pavement deterioration is the process by which distress (defects) develop in the pavement under
the combined effects of traffic loading and environmental conditions.
Types of pavement deterioration:
The four major categories of common asphalt pavement surface distresses are:
1.Cracking
2.Surface deformation
3.Disintegration (potholes, etc.)
4. Block cracking:
Block cracking is an interconnected series of cracks that divides the pavement into irregular
pieces. This is sometimes the result of transverse and longitudinal cracks intersecting. They can
also be due to lack of compaction during construction. Low severity block cracking may be
repaired by a thin wearing course. As the cracking gets more severe, overlays and recycling may
be needed. If base problems are found, reclamation or reconstruction may be needed.
5. Slippage cracking:
Slippage cracks are half-moon shaped cracks with both ends pointed towards the oncoming
vehicles. They are created by the horizontal forces from traffic. They are usually a result of poor
bonding between the asphalt surface layer and the layer below .The lack of a tack coat is a prime
factor in many cases. Repair requires removal of the slipped area and repaving. Be sure to use a
tack coat in the new pavement.
6. Reflective cracking:
Reflective cracking occurs when a pavement is overlaid with hot mix asphalt concrete and cracks
reflect up through the new surface. It is called reflective cracking because it reflects the crack
pattern of the pavement structure below. As expected from the name, reflective cracks are
actually covered over cracks reappearing in the surface. They can be repaired in similar
techniques to the other cracking noted above. Before placing any overlays or wearing courses,
cracks should be properly repaired.
7. Edge cracking:
Edge cracks typically start as crescent shapes at the edge of the pavement. They will expand
from the edge until they begin to resemble alligator cracking. This type of cracking results from
lack of support of the shoulder due to weak material or excess moisture. They may occur in a
curbed section when subsurface water causes a weakness in the pavement. At low severity the
cracks may be filled. As the severity increases, patches and replacement of distressed areas may
be needed. In all cases, excess moisture should be eliminated, and the shoulders rebuilt with
good materials. Figure shows high severity edge cracking.
B. Surface deformation:
Pavement deformation is the result of weakness in one or more layers of the pavement that has
experienced movement after construction. The deformation may be accompanied by cracking.
Surface distortions can be a traffic hazard.
The basic types of surface deformation are:
1.Rutting
2.Corrugations
3.Shoving
4.Depressions
5.Swell
1. Rutting
Rutting is the displacement of pavement material that creates channels in the wheel path. Very
severe rutting will actually hold water in the rut. Rutting is usually a failure in one or more layers
in the pavement. The width of the rut is a sign of which layer has failed. A very narrow rut is
usually a surface failure, while a wide one is indicative of a subgrade failure. Inadequate
compaction can lead to rutting. Figure shows an example of rutting due to subgrade Failure.
Minor surface rutting can be filled with micro paving or paver-placed surface treatments.
Deeper ruts may be shimmed with a truing and leveling course, with an overlay placed over the
shim. If the surface asphalt is unstable, recycling of the surface may be the best option. If the
problem is in the subgrade layer, reclamation or reconstruction may be needed.
2. Corrugation
Corrugation is referred to as wash boarding because the pavement surface has become distorted
like a wash board. The instability of the asphalt concrete surface course may be caused by too
much asphalt cement, too much fine aggregate, or rounded or smooth textured coarse aggregate.
Corrugations usually occur at places where vehicles accelerate or decelerate. Minor corrugations
can be repaired with an overlay or surface milling. Severe corrugations require a deeper milling
before resurfacing.
3. Shoving
Shoving is also a form of plastic movement in the asphalt concrete surface layer that creates a
localized bulging of the pavement. Locations and causes of shoving are similar to those for
corrugations. Repair minor shoving by removing and replacing. For large areas, milling the
surface may be required, followed by an overlay.
4. Depressions
Depressions are small, localized bowl-shaped areas that may include cracking. Depressions
cause roughness, are a hazard to motorists, and allow water to collect. Depressions are typically
caused by localized consolidation or movement of the supporting layers beneath the surface
course due to instability. Repair by excavating and rebuilding the localized depressions.
Reconstruction is required for extensive depressions.
5. Swell
A swell is a localized upward bulge on the pavement surface. Swells are caused by an expansion
of the supporting layers beneath the surface course or the subgrade. The expansion is typically
caused by frost heaving or by moisture. Subgrades with highly plastic clays can swell in a
manner similar to frost heaves (but usually in warmer months). Repair swells by excavating the
inferior subgrade material and rebuilding the removed area. Reconstruction may be required for
extensive swelling.
C. Disintegration
The progressive breaking up of the pavement into small, loose pieces is called disintegration. If
the is integration is not repaired in its early stages, complete reconstruction of the pavement may
be needed.
The two most common types of disintegration are:
1.Potholes
2.Patches
1.Potholes
Potholes are bowl-shaped holes similar to depressions. They are a progressive failure. First,
small fragments of the top layer are dislodged. Over time, the distress will progress downward
into the lower layers of the pavement. Potholes are often located in areas of poor drainage, as
seen in Figure. Potholes are formed when the pavement disintegrates under traffic loading, due to
inadequate strength in one or more layers of the pavement, usually accompanied by the presence
of water. Most potholes would not occur if the root cause was repaired before development of
the pothole. Repair by excavating and rebuilding. Area repairs or reconstruction may be required
for extensive potholes.
2. Patches:
A patch is defined as a portion of the pavement that has been removed and replaced. Patches are
usually used to repair defects in a pavement or to cover a utility trench. Patch failure can lead to
a more widespread failure of the surrounding pavement. Some people do not consider patches as
a pavement defect. While this should be true for high quality patches as is done in a semi
permanent patch, the throw and roll patch is just a cover. The underlying cause is still under the
pothole. To repair a patch, a semi-permanent patch should be placed. Extensive potholes may
lead to area repairs or reclamation. Reconstruction is only needed if base problems are the root
source of the potholes.
D. Surface defects:
Surface defects are related to problems in the surface layer. The most common types of surface
distress are:
1.Ravelling
2.Bleeding
3.Polishing
4.Delamination
1. Ravelling:
Ravelling is the loss of material from the pavement surface. It is a result of insufficient adhesion
between the asphalt cement and the aggregate. Initially, fine aggregate breaks loose and leaves
small, rough patches in the surface of the pavement. As the disintegration continues, larger
aggregate breaks loose, leaving rougher surfaces. Ravelling can be accelerated by traffic and
freezing weather. Some ravelling in chip seals is due to improper construction technique. This
can also lead to bleeding. Repair the problem with a wearing course or an overlay.
2. Bleeding:
Bleeding is defined as the presence of excess asphalt on the road surface which creates patches
of asphalt cement. Excessive asphalt cement reduces the skid-resistance of a pavement, and it
can become very slippery when wet, creating a safety hazard. This is caused by an excessively
high asphalt cement content in the mix, using an asphalt cement with too low a viscosity (too
flowable), too heavy a prime or tack coat, or an improperly applied seal coat. Bleeding occurs
more often in hot weather when the asphalt cement is less viscous (more flowable) and the traffic
forces the asphalt to the surface. Figure 13 shows an example of bleeding during hot weather.
3. Polishing:
Polishing is the wearing of aggregate on the pavement surface due to traffic. It can result in a
dangerous low friction surface. A thin wearing course will repair the surface.
Rigid pavements are generally used in constructing airports and major highways, such as those in
the interstate highway system. In addition, they commonly serve as heavy-duty industrial floor
slabs, port and harbor yard pavements, and heavy-vehicle park or terminal pavements. Like
flexible pavements, rigid highway pavements are designed as all-weather, long-lasting structures
to serve modern day high-speed traffic. Offering high quality riding surfaces for safe vehicular
travel, they function as structural layers to distribute vehicular wheel loads in such a manner that
the induced stresses transmitted to the subgrade soil are of acceptable magnitudes.
Portland cement concrete (PCC) is the most common material used in the construction of rigid
pavement slabs. The reason for its popularity is due to its availability and the economy. Rigid
pavements must be designed to endure frequently repeated traffic loadings. The typical designed
service life of a rigid pavement is between 30 and 40 years, lasting about twice as long as a
flexible pavement.
One major design consideration of rigid pavements is reducing fatigue failure due to the repeated
stresses of traffic. Fatigue failure is common among major roads because a typical highway will
experience millions of wheel passes throughout its service life. In addition to design criteria such
as traffic loadings, tensile stresses due to thermal energy must also be taken into consideration.
As pavement design has progressed, many highway engineers have noted that thermally induced
stresses in rigid pavements can be just as intense as those imposed by wheel loadings. Due to the
relatively low tensile strength of concrete, thermal stresses are extremely important to the design
considerations of rigid pavements.
Rigid pavements are generally constructed in three layers - a prepared subgrade, base or subbase,
and a concrete slab. The concrete slab is constructed according to a designed choice of plan
dimensions for the slab panels, directly influencing the intensity of thermal stresses occurring
within the pavement. In addition to the slab panels, temperature reinforcements must be designed
to control cracking behavior in the slab. Joint spacing is determined by the slab panel
dimensions.
Three main types of concrete pavements commonly used are Jointed plain concrete pavement
(JPCP), jointed reinforced concrete pavement (JRCP), and continuously reinforced concrete
pavements (CRCP). JPCP’s are constructed with contraction joints which direct the natural
cracking of the pavement. These pavements do not use any reinforcing steel. JRCP’s are
constructed with both contraction joints and reinforcing steel to control the cracking of the
pavement. High temperatures and moisture stresses within the pavement creates cracking, which
the reinforcing steel holds tightly together. At transverse joints, dowel bars are typically placed
to assist with transferring the load of the vehicle across the cracking. CRCP’s solely rely on
continuous reinforcing steel to hold the pavement’s natural transverse cracks together.
Prestressed concrete pavements have also been used in the construction of highways; however,
they are not as common as the other three. Prestressed pavements allow for a thinner slab
thickness by partly or wholly neutralizing thermally induced stresses or loadings.
Near the end of a rigid pavement's service life, a decision must be made to either fully
reconstruct the worn pavement, or construct an overlay layer. Considering an overlay can be
constructed on a rigid pavement that has not reached the end of its service life, it is often more
economically attractive to apply overlay layers more frequently. The required overlay thickness
for a structurally sound rigid pavement is much smaller than for one that has reached the end of
its service life. Rigid and flexible overlays are both used for rehabilitation of rigid pavements
such as JPCP, JRCP, and CRCP.
There are three subcategories of rigid pavement overlays that are organized depending on the
bonding condition at the pavement overlay and existing slab interface.
1. Bonded overlays
2. Unbonded overlays
RIGID PAVEMENT
Rigid pavement- Westergaard’s equations for load and temperature stresses- Examples- Design
of slab thickness only as per IRC:58-2002.Rigid pavements have sufficient flexural strength to
transmit the wheel load stresses to a wider area below. Compared to flexible pavement, rigid
pavements are placed either directly on the prepared sub-grade or on a single layer of granular or
stabilized material. Since there is only one layer of material between the concrete and the sub-
grade, this layer can be called as base or sub-base course. In rigid pavement, load is distributed
by the slab action, and the pavement behaves like an elastic plate resting on a viscous medium
(Figure). Rigid pavements are constructed by Portland cement concrete (PCC) and should be
analysed by plate theory instead of layer theory, assuming an elastic plate resting on viscous
foundation. Plate theory is a simplified version of layer theory that assumes the concrete slab as a
medium thick plate which is plane before loading and to remain plane after loading Bending of
the slab due to wheel load and temperature variation and the resulting tensile and flexural stress
Failure criteria of rigid pavements Fatigue cracking has long been considered as the ma jor, or
only criterion for rigid pavement design. The allowable number of load repetitions to cause
fatigue cracking depends on the stress ratio between flexural tensile stress and concrete modulus
of rupture. Of late, pumping is identified as an important failure criterion. Pumping is the
ejection of soil slurry through the joints and cracks of cement concrete pavement, caused during
the downward movement of slab under the heavy wheel loads. Other major types of distress in
rigid pavements include faulting, spalling, and deterioration.
Rigid pavement design As the name implies, rigid pavements are rigid i.e, they do not flex much
under loading like flexible pavements. They are constructed using cement concrete. In this case,
the load carrying capacity is mainly due to the rigidity ad high modulus of elasticity of the slab
(slab action). H. M. Westergaard is considered the pioneer in providing the rational treatment of
the rigid pavement analysis.
Modulus of sub-grade reaction
Westergaard considered the rigid pavement slab as a thin elastic plate resting on soil subgrade,
which is assumed as a dense liquid. The upward reaction is assumed to be proportional to the
deflection. Base on this assumption, Westergaard defined a modulus of sub-grade reaction K in
kg/cm3 given by K = � Δ, where Δ is the displacement level taken as 0.125 cm and p is the
pressure sustained by the rigid plate of 75 cm diameter at a deflection of 0.125 cm.
Relative stiffness of slab to sub-grade
A certain degree of resistance to slab deflection is offered by the sub-grade. The sub-grade
deformation is same as the slab deflection. Hence the slab deflection is direct measurement of the
magnitude of the sub-grade pressure. This pressure deformation characteristics of rigid pavement
lead Westergaard to the define the term radius of relative stiffness l in cm is given by the
equation below.
where E is the modulus of elasticity of cement concrete in kg/cm2 (3.0×105), μ is the Poisson’s
ratio of concrete (0.15), h is the slab thickness in cm and K is the modulus of subgrade reaction.
Since the pavement slab has finite length and width, either the character or the intensity of
maximum stress induced by the application of a given traffic load is dependent on the location of
the load on the pavement surface. There are three typical locations namely the interior, edge and
corner, where differing conditions of slab continuity exist. These locations are termed as critical
load positions Equivalent radius of resisting section When the interior point is loaded, only a
small area of the pavement is resisting the bending moment of the plate. Westergaard’s gives a
relation for equivalent radius of the resisting section in cm in the equation below.
where a is the radius of the wheel load distribution in cm and h is the slab thickness in cm Wheel
load stresses - Westergaard’s stress equation The cement concrete slab is assumed to be
homogeneous and to have uniform elastic properties with vertical sub-grade reaction being
proportional to the deflection. Westergaard developed relationships for the stress at interior, edge
and corner regions, denoted as σi , σe , σc in kg/cm2 respectively and given by the equations
below.
where h is the slab thickness in cm, P is the wheel load in kg, a is the radius of the wheel load
distribution in cm, l the radius of the relative stiffness in cm and b is the radius of the resisting
section in cm.
where E is the modulus of elasticity of concrete in kg/cm2 (3×105), is the thermal coefficient of
concrete per o C (1×107) t is the temperature difference between the top and bottom of the slab,
Cx and Cy are the coefficient based on Lx/l in the desired direction and Ly /l right angle to the
desired direction, μ is the Poisson’s ration (0.15), a is the radius of the contact area and l is the
radius of the relative stiffness.
Frictional stresses
The frictional stress σf in kg/cm2 is given by the equation
where W is the unit weight of concrete in kg/cm2 (2400), f is the coefficient of sub grade friction
(1.5) and Lis the length of the slab in meters.
Combination of stresses
The cumulative effect of the different stress give rise to the following thee critical cases
• Summer, mid-day: The critical stress is for edge region given by σcritical = σe + σte − σf
• Winter, mid-day: The critical combination of stress is for the edge region given by σcritical =
σe + σte + σf
• Mid-nights: The critical combination of stress is for the corner region given by σcritical = σc +
σtc
DESIGN OF JOINTS
Expansion joints
The purpose of the expansion joint is to allow the expansion of the pavement due to rise in
temperature with respect to construction temperature. The design consideration are:
2.design involves finding the joint spacing for a given expansion joint thickness (say 2.5 cm
specified by IRC) subjected to some maximum spacing (say 140 as per IRC)
Contraction joints
The purpose of the contraction joint is to allow the contraction of the slab due to fall in slab
temperature below the construction temperature. The design considerations are:
where, is the allowable stress in tension in cement concrete and is taken as 0.8 kg/cm , is
the unit weight of the concrete which can be taken as 2400 kg/cm and is the coefficient of
sub-grade friction which can be taken as 1.5.
Steel reinforcements can be use, however with a maximum spacing of 4.5 m as per IRC.
Dowel bars
The purpose of the dowel bar is to effectively transfer the load between two concrete slabs and to
keep the two slabs in same height. The dowel bars are provided in the direction of the traffic
(longitudinal). The design considerations are:
Bradbury's analysis
Bradbury's analysis gives load transfer capacity of single dowel bar in shear, bending and
bearing as follows:
where, P is the load transfer capacity of a single dowel bar in shear s, bending f and bearing b, d
is the diameter of the bar in cm, Ld is the length of the embedment of dowel bar in cm, is the
joint width in cm, Fs; Ff; Fb are the permissible stress in shear, bending and bearing for the
dowel bar in kg/cm2.
Design procedure
Step 1 Find the length of the dowel bar embedded in slab Ld by equating
Step 2 Find the load transfer capacities Ps, Pf , and Pb of single dowel bar with the Ld.
Step 3 Assume load capacity of dowel bar is 40 percent wheel load, _nd the load capacity factor
f as
Tie bars
In contrast to dowel bars, tie bars are not load transfer devices, but serve as a means to tie two
slabs. Hence tie bars must be deformed or hooked and must be anchored into the concrete to
function properly. They are smaller than dowel bars and placed at large intervals. They are
provided across longitudinal joints.
Step 1 Diameter and spacing: The diameter and the spacing is found out by equating the total
sub-grade friction to the total tensile stress for a unit length (one meter). Hence the area of steel
per one meter in
cm2 is given by:
where, b is the width of the pavement panel in m, h is the depth of the pavement in cm, W is the
unit weight of the concrete (assume 2400 kg=cm2), f is the coefficient of friction (assume 1:5),
and Ss is the allowable working tensile stress in steel (assume 1750 kg=cm2). Assume 0:8 to 1:5
cm _ bars for the design.
Step 2 Length of the tie bar: Length of the tie bar is twice the length needed to develop bond
stress equal to the working tensile stress and is given by:
Where, d is the diameter of the bar, Ss is the allowable tensile stress in kg=cm 2, and Sb is the
allowable bond stress and can be assumed for plain and deformed bars respectively as 17:5 and
24:6 kg=cm2.
Dowel bars are smooth round bars which mainly serve as load transfer device across concrete joints. They
are placed across transverse joints of concrete pavement to allow movement to take place. Where
movement is purposely designed for longitudinal joints, dowel bars can be adopted.
Traffic and loading Traffic is the most important factor in the pavement design. The key factors
include contact pressure, wheel load, axle configuration, moving loads, load, and load
repetitions.
Contact pressure The tyre pressure is an important factor, as it determine the contact area and
the contact pressure between the wheel and the pavement surface. Even though the shape of the
contact area is elliptical, for sake of simplicity in analysis, a circular area is often considered.
Wheel load The next important factor is the wheel load which determines the depth of
the pavement required to ensure that the subgrade soil is not failed. Wheel configuration
affect the stress distribution and deflection within a pavemnet. Many commercial vehicles
have dual rear wheels which ensure that the contact pressure is within the limits. The normal
practice is to convert dual wheel into an equivalent single wheel load so that the analysis is
made simpler.
Axle configuration The load carrying capacity of the commercial vehicle is further enhanced by
the introduction of multiple axles.
Moving loads The damage to the pavement is much higher if the vehicle is moving at creep
speed. Many studies show that when the speed is increased from 2 km/hr to 24 km/hr, the
stresses and deflection reduced by 40 per cent.
Repetition of Loads The influence of traffic on pavement not only depend on the magnitude of
the wheel load, but also on the frequency of the load applications. Each load application causes
some deformation and the total deformation is the summation of all these. Although the
pavement deformation due to single axle load is very small, the cummulative effect of number of
load repetition is significant. Therefore, modern design is based on total number of standard axle
load (usually 80 kN single axle).
Material characterization
The following material properties should be specified for both flexible and rigid pavements.
• When pavements are considered as linear elastic, the elastic moduli and poisson ratio of
subgrade and each component layer must be specified.
• If the elastic modulus of a material varies with the time of loading, then the resilient modulus,
which is elastic modulus under repeated loads, must be selected in accordance with a load
duration corresponding to the vehicle speed.
• When a material is considered non-linear elastic, the constitutive equation relating the resilient
modulus to the state of the stress must be provided.
Environmental factors
Environmental factors affect the performance of the pavement materials and cause various
damages. Environ- mental factors that affect pavement are of two types, temperature and
precipitation and they are discussed below:
Temperature
The effect of temperature on asphalt pavements is different from that of concrete pavements.
Temperature affects the resilient modulus of asphlat layers, while it induces curling of concrete
slab. In rigid pavements, due to difference in temperatures of top and bottom of slab, temperature
stresses or frictional stresses are developed. While in flexible pavement, dynamic modulus of
asphaltic concrete varies with temperature. Frost heave causes differential settlements and
pavement roughness. The most detrimental effect of frost penetration occurs during the spring
break up period when the ice melts and subgrade is a saturated condition.
Precipitation
The precipitation from rain and snow affects the quantity of surface water infiltrating into the
subgrade and the depth of ground water table. Poor drainage may bring lack of
shear strength, pumping, loss of support, etc.
Where P is the wheel load, S is the Center to center distance between the two wheels d is the
clear distance between two wheels, and z is the desired depth.
Failure in rigid pavement (or cement concrete pavement) can be identified by formation of
cracks on the pavement surface. The two prime factors responsible for rigid pavement failure are
Use of poor quality material
2.Shrinkage cracks
3.Joint spalling
4.Warping cracks
5.Pumping
Scaling of rigid pavement simply means, peeling off or flaking off of the top layer or skin of the
concrete surface. This may be due to the following reasons
2. Shrinkage cracks
Formation of hairline shallow cracks on concrete slab is the indication of shrinkage cracks.
Shrinkage cracks develop on concrete surface during the setting & curing operation. These
cracks may form in longitudinal as well as in transverse direction.
3.Joint spalling
Joint spalling is the breakdown of the slab near edge of the joint. Normally it occurs within 0.5 m
of the joints. The common reasons for this defect are
4. Warping cracks
In hot weather, concrete slab tends to expand. Therefore the joints should be so designed to
accommodate this expansion. When joints are not designed properly, it prevents expansion of
concrete slab and therefore results in development of excessive stress. This stress cause
formation of warping cracks of the concrete slab near the joint edge.
This type of crack can be prevented by providing proper reinforcement at the longitudinal and
transverse joints. Hinge joints are generally used to relieve the stress due to warping.
5. Pumping
When material present below the road slab ejects out through the joints or cracks, it is called
pumping. When soil slurry comes out it is called mud pumping.
Infiltration of water through the joints, cracks or edge of the pavement forms soil slurry.
Movement of heavy vehicles on pavement forces this soil slurry to come out causing mud
pumping.
When there is void space between slab and the underlying base of sub-grade layer
Poor joint sealer allowing infiltration of water
Repeated wheel loading causing erosion of underlying material
Pumping can also lead to formation of cracks. This is because; ejection of sub-grade material
below the slab causes loss of sub-grade support. When traffic movement occurs at these
locations, it fails to resist the wheel load due to reduction of sub-grade support and develops
cracks.
This type of defect can be identified when there is presence of base or sub-grade material on the
pavement surface close to joints or cracks.
Joint sealing
Also called joint and crack repair, this method’s purpose is to minimize infiltration of surface
water and incompressible material into the joint system. Joint sealants are also used to reduce
dowel bar corrosion in Concrete Pavement Restoration (CPR) techniques. Successful resealing
consists of old sealant removal, shaping and cleaning the reservoir, installing the backer rod and
installing the sealant. Sawing, manual removal, plowing and cutting are methods used to remove
the old sealant. Saws are used to shape the reservoir. When cleaning the reservoir, no dust, dirt or
traces of old sealant should remain. Thus, it is recommended to water wash, sand-blast and then
air blow to remove any sand, dirt or dust. The backer rod installation requires a double-wheeled,
steel roller to insert the rod to the desired depth. After inserting the backer rod, the sealant is
placed into the joint. There are various materials to choose for this method including hot pour
bituminous liquid, silicone and preformed compression seals.
PAVEMENT MATERIALS
1. Distinguish between bitumen end tars. Mention the various tests conducted on bitumen
2. Explain the desirable properties of good subgrade soil.
3. List the soil classification systems and explain briefly the HRB soil classification system
4. Explain briefly the desirable properties of road aggregates. Mention the laboratory tests
conducted on aggregates. Mention IRC and MORTH requirements/specification values for
different tests conducted on road aggregates.
5. Enumerate the steps for the determination of modulus of subgrade reaction and for making
corrections for plate size and subsequent soaking .
6. Distinguish between bitumen end tars. Mention the various tests conducted on bitumen.
7. Describe how the quality of toughness and hardness of aggregates is evaluated in the lab
PAVEMENT DESIGN
1. Explain the following: Modulus of subgrade reaction, Radius of resisting section Radius of
relative stiffness
4. Draw a typical flexible pavement layer indicating the different component layer. Also mention
the functions of each component layers.
6. Explain steps involved in the design of flexible pavement as per IRC: 37-2001
7. Explain steps involved in design of slab thickness of rigid pavements as per IRC: 58-2002.
8. Draw a typical flexible pavement layer indicating the different component layer. Also mention the
functions of each component layers.
MODULE -4
Pavement Construction: Design of soil aggregate mixes by Rothfuch’s method. Uses and
properties of bituminous mixes and cement concrete in pavement construction. Earthwork;
cutting and Filling, Preparation of subgrade, Specification and construction of i) Granular Sub
base, ii) WBM Base, iii) WMM base, iv) Bituminous Macadam, v) Dense Bituminous Macadam
vi) Bituminous Concrete, vii) Dry Lean Concrete sub base and PQC viii) concrete roads.
10 Hours
The aim of mix design is to obtain an economical blend or mix using proper gradation of
coarse aggregates, fine aggregates, filler and adequate amount of bituminous binder to fulfil the
desirable properties of mix.
Mechanical/Desirable Properties
Desirable properties of a good bituminous mix are:
a) Stability
b) Durability
c) Flexibility
d) Skid resistance
e) Workability
a) Stability
Stability is the resistance of the paving mix to deformation under the load. It is the stress
to which specified strain is produced (load at which specified deformation). Depending upon the
specification or field condition, it is influenced by density of the mix or percentage voids in the
compacted mix or viscosity of bituminous binder. If the voids are less, stability will be more and
strength will be more. But there must be minimum voids which would provide space on
necessary densification which takes place under the traffic movement and expansion of bitumen
at high temperature in the atmosphere. If there are no sufficient voids, the bituminous binder
bleeds over the surface and causes skidding.
b) Durability
It is the resistance of the mix against weathering and abrasive actions. Due to weathering
bituminous mix gets harden which is due to loss of volatiles and oxidation. The tensile strain is
induced due to heavy wheel loads and excessive strain may be developed which may cause
cracks or plastic failure.
c) Flexibility
It is the property of the mix that measures the level bending strength.
d) Skid Resistance
It is the resistance of the finished pavement against skidding which depends upon the
surface texture and bitumen content of mix. If the bitumen content is more, the surface of the
pavement is smoothen or slippery. Therefore the bitumen content must be optimum to have
better skid resistance.
e) Workability
It is the ease with which the mix can be laid and compacted to maximum density. It is the
function of gradation of aggregates, their shape and texture, bitumen content and its type.
Stability
Stability is defined as the resistance of the paving mix to deformation under traffic load.
Two examples of failure are (i) shoving - a transverse rigid deformation which occurs at areas
subject to severe acceleration and (ii) grooving - longitudinal ridging due to channelization of
traffic. Stability depends on the inter-particle friction, primarily of the aggregates and the
cohesion offered by the bitumen. Sufficient binder must be available to coat all the particles at
the same time should offer enough liquid friction. However, the stability decreases when the
binder content is high and when the particles are kept apart.
Durability
Durability is defined as the resistance of the mix against weathering and abrasive actions.
Weathering causes hardening due to loss of volatiles in the bitumen. Abrasion is due to wheel
Vinod.B.R, Asst.Professor Department of Civil Engg,BMSIT&M, Bangalore Page 151
HIGHWAY ENGINEERING 15CV63
loads which causes tensile strains. Typical examples of failure are (i) pot-holes, - deterioration of
pavements locally and (ii) stripping, lost of binder from the aggregates and aggregates are
exposed. Disintegration is minimized by high binder content since they cause the mix to be air
and waterproof and the bitumen film is more resistant to hardening.
Flexibility
Flexibility is a measure of the level of bending strength needed to counteract traffic load
and prevent cracking of surface. Fracture is the cracks formed on the surface (hairline-cracks,
alligator cracks), main reasons are shrinkage and brittleness of the binder. Shrinkage cracks are
due to volume change in the binder due to aging. Brittleness is due to repeated bending of the
surface due to traffic loads. Higher bitumen content will give better flexibility and less fracture.
Skid Resistance
It is the resistance of the finished pavement against skidding which depends on the
surface texture and bitumen content. It is an important factor in high speed traffic. Normally, an
open graded coarse surface texture is desirable.
Workability
Workability is the ease with which the mix can be laid and compacted, and formed to the
required condition and shape. This depends on the gradation of aggregates, their shape and
texture, bitumen content and its type. Angular, flaky and elongated aggregates workability. On
the other hand, rounded aggregates improve workability.
Desirable Properties
Constituents of a Mix
Coarse aggregates: offer compressive and shear strength and shows good interlocking
properties. E.g.: Granite
Fine aggregates: Fills the voids in the coarse aggregate and stiffens the binder. E.g. Sand,
Rock dust
Filler: Fills the voids, stiffens the binder and offers permeability. E.g. Rock dust, cement,
lime
Binder: Fills the voids, cause particle adhesion and offers impermeability. E.g. Bitumen,
Asphalt, Tar
Types of Mix
Well-graded mix: Dense mix, bituminous concrete has good proportion of all constituents
and are called dense bituminous macadam, offers good compressive strength and some tensile
strength
Gap-graded mix: Some large coarse aggregates are missing and has good fatigue and tensile
strength.
Open-graded mix: Fine aggregate and filler are missing, it is porous and offers good friction,
low strength and for high speed.
Unbounded: Binder is absent and behaves under loads as if its components were not linked
together, though good interlocking exists. Very low tensile strength and needs kerb protection.
If the available gradation is not satisfying the specification or specified gradation proper
blending of different grades is to be adopted for this purpose, either by the method of trials or
Rothfuch’s method.
c) Determination of Specific Gravity
The specific gravity of aggregate mix is represented as bulk specific gravity or apparent
specific gravity or effective specific gravity of mix. If the overall volume of the aggregate mix is
considered, the bulk specific gravity is obtained in the apparent or effective specific gravity. The
volume of capillary which are filled by the water on 21 hours of soaking or immersion is
excluded. When the different aggregate are mixed to obtain required gradation, the specific
gravity of combined mixture denoted as ‘Ga’ is determined using equation:
100
Ga = -----------------------------------------------------
W1/G1 + W2/G2 + W3/G3 + W4/G4 +.....
Where,
G1, G2, G3, G4, ..... = specific gravity of each material used in mix
In the above equation, the total weight of aggregate mix is considered which will be in
the numerator then this equation gets modified.
W1 + W2 + W3 +.....
Ga = ------------------------------------------
W1/a1 + W2/a2 + W3/a3 +.....
Where,
W1, W2, W3, ... = actual weight of component used in the mix.
d) Proportioning of Aggregates
As a first step the design grading is selected based on the type of construction, thickness
of the layer and its specification if any. Then the available aggregate are analysed for gradation.
Using the graphical method suggested by Rothfuch’s or method of trial. The required method of
each component is to be determined to satisfy the design gradation.
In the Marshall test, the resistance to plastic deformation of cylindrical specimen of bituminous
mixture is measured when the specimen is loaded at the periphery at a rate of 5cm per minute.
This test procedure is used in designing and evaluating bituminous mixes. There two major
features of the Marshall method of designing the mixes namely,
i. density – voids analysis
ii. stability – flow tests
The Marshall stability of the mix is defined as the maximum load carried by a compacted
specimen at a standard test temperature of 60° C. The flow is measured as the deformation in
units of 0.25 mm between no load and maximum load carried by the specimen during stability
test. In this test an attempt is made to obtain Optimum Bitumen Content (OBC) for the type of
aggregate mix and traffic intensity.
Aim
To determine the Marshall stability and Optimum bitumen content of the given mix.
Apparatus
a) Mould assembly: cylindrical mould of 10.16cm diameter and 6.35 cm height, with a base
plate and collar.
b) Sample extractor
c) Compaction pedestal and hammer, weight 4.54 kg with 45.7 cm height of fall.
d) Proving ring
e) Breaking head, to apply a load on its periphery perpendicular to its axis in a loading machine
of 5 tonnes capacity at a rate of 5 cm per minute.
f) Loading machine
g) Flow meter (dial gauge)
Procedure
a) Select the aggregate gradation from the specified ranges in the table. ( IRC or MOST )
b) Take approximately 1200g of aggregate and filler, if any, and heat to a temperature of 175 to
190°C.
c) Heat the compaction mould assembly and the rammer to a temperature of 138 to 149° C.
d) Heat the given bitumen to a temperature of 121 to 145°C.
e) Add the required quantity of trial bitumen content (say 3.5 % by weight of mineral
aggregate) and thoroughly mix using a trowel, maintaining a mixing temperature of
154 to 160° C.
f) Keep the pre-heated mould and collar on the compaction pedestal.
g) Transfer the mix in the pre-heated mould and compact it 75 times using the specified
rammer.
h) Invert the specimen and again compact 75 times.
i) Repeat the procedure with specimens having other trial bitumen contents.
j) Allow the specimens to cool in air for a few hours.
k) Now extract the specimens from the moulds using the sample extractor.
l) Measure the mean diameter and height of the specimens.
m) Find the weight of specimens in air and then in water.
n) Keep the specimens in a water bath maintained at a temperature of 60° C for about 40
minutes.
o) Keep the specimen in the breaking head assembly in the Marshall apparatus.
p) Set the proving ring dial and flow dial to zero.
q) Load the specimen until it fails and record the load applied and flow readings at failure.
r) Repeat the process for other specimens.
Results
Observations
The Marshall Test properties of any specimen can be calculated using the following
formulae:
Wt. in air
Gb = in gm/cc
Wt. in air - Wt. in water
NOTE: To obtain OBC, plot the graphs as shown and find the bitumen content at which there
is maximum stability, maximum bulk density and 5 % voids. Take the average of these
three bitumen contents as OBC.
Pavement engineering is a branch of civil engineering that uses engineering techniques to design
and maintain flexible (asphalt) and rigid (concrete) pavements. This includes streets and
highways and involves knowledge of soils, hydraulics, and material properties. Pavement
engineering involves new construction as well as rehabilitation and maintenance of existing
pavements. Maintenance often involves using engineering judgment to make maintenance
repairs with the highest long-term benefit and lowest cost. The Pavement Condition Index (PCI)
is an example of an engineering approach applied to existing pavements. Another example is the
use of a falling weight deflectometer (FWD) to non-destructively test existing pavements.
Calculation of pavement layer strengths can be performed from the resulting deflection data. The
two methods - empirical or mechanistic is used to determine pavement layer thicknesses.
The roads in India are classified based on location and functions. All the roads do not cater
for the same amount of traffic volume or intensity. Since the funds available at hand for
financing the construction projects are also meager, it is necessary to have roads which cost
less. The adoption of low cost roads is now preferred in developing countries like India where
large lengths of roads are to be constructed in the rural areas with the limited finances
available in the country. Earth roads and stabilized roads are typical examples of low cost
roads. Stabilised soil roads are gaining importance in the form of low cost roads.
Earthworks are engineering works created through the moving or processing of parts of the
earth's surface involving quantities of soil or unformed rock. The earth may be moved to another
location and formed into a desired shape for a purpose. Much of earthworks involves machine
excavation and fill or backfill.
Excavation is the process of cutting or loosening and removing earth including rock form its
original position. Transporting and dumping it as a fill or spoil bank. The excavation or
cutting mat be needed in soil, soft rock or even in hard rock, before preparing the subgrade.
1.Topsoil excavation
2.Earth excavation
3.Rock excavation
4.Muck excavation – this usually contains excess water and unsuitable soil
1.Stripping
2.Roadway excavation
4.Bridge excavation
5.Channel excavation
6.Footing excavation
7.Borrow excavation
8.Dredge excavation
9.Underground excavation.
Flexible pavements support loads through bearing rather than flexural action. They comprise
several layers of carefully selected materials designed to gradually distribute loads from the
pavement surface to the layers underneath. The design ensures the load transmitted to each
successive layer does not exceed the layer’s load-bearing capacity. A typical flexible pavement
section is shown in Figure 1. Figure 2 depicts the distribution of the imposed load to the
subgrade. The various layers composing a flexible pavement and the functions they perform are
described below:
a) Bituminous Surface (Wearing Course). The bituminous surface, or wearing course, is made
up of a mixture of various selected aggregates bound together with asphalt cement or other
bituminous binders. This surface prevents the penetration of surface water to the base course;
provides a smooth, well-bonded surface free from loose particles, which might endanger aircraft
or people; resists the stresses caused by aircraft loads; and supplies a skid-resistant surface
without causing undue wear on tires.
b) Base Course. The base course serves as the principal structural component of the flexible
pavement. It distributes the imposed wheel load to the pavement foundation, the subbase, and/or
the subgrade. The base course must have sufficient quality and thickness to prevent failure in the
subgrade and/or subbase, withstand the stresses produced in the base itself, resist vertical
pressures that tend to produce consolidation and result in distortion of the surface course, and
resist volume changes caused by fluctuations in its moisture content. The materials composing
the base course are select hard and durable aggregates, which generally fall into two main
classes: stabilized and granular. The stabilized bases normally consist of crushed or uncrushed
aggregate bound with a stabilizer, such as Portland cement or bitumen. The quality of the base
course is a function of its composition, physical properties, and compaction of the material.
c) Subbase. This layer is used in areas where frost action is severe or the subgrade soil is
extremely weak. The subbase course functions like the base course. The material requirements
for the subbase are not as strict as those for the base course since the subbase is subjected to
lower load stresses. The subbase consists of stabilized or properly compacted granular material.
d) Frost Protection Layer. Some flexible pavements require a frost protection layer. This layer
functions the same way in either a flexible or a rigid pavement.
e) Subgrade. The subgrade is the compacted soil layer that forms the foundation of the
pavement system. Subgrade soils are subjected to lower stresses than the surface, base, and
subbase courses. Since load stresses decrease with depth, the controlling subgrade stress usually
lies at the top of the subgrade. The combined thickness of subbase, base, and wearing surface
must be great enough to reduce the stresses occurring in the subgrade to values that will not
cause excessive distortion or displacement of the subgrade soil layer.
INTRODUCTION
Aggregates are used in granular base and subbase layers below the driving surface layer(s) in
both asphalt concrete and Portland cement concrete pavement structures. The aggregate base
layers serve a variety of purposes, including reducing the stress applied to the subgrade layer and
providing drainage for the pavement structure. The granular base layer is directly below the
pavement surface and acts as the load bearing and strengthening component of the pavement
structure. The granular subbase forms the lowest (bottom) layer of the pavement structure, and
acts as the principal foundation for the subsequent road profile, provides drainage for the
pavement structure, and protects the structure from frost.
Granular bases are typically constructed by spreading the materials in thin layers of 150 mm (6
in) to 200 mm (8 in) and compacting each layer by rolling over it with heavy compaction
equipment.
MATERIALS
Aggregates used in granular base and subbase applications generally consist of sand and gravel,
crushed stone or quarry rock, slag, or other hard, durable material of mineral origin. The
gradation requirements vary with type (base or subbase).
Granular base materials typically contain a crushed stone content in excess of 50 percent of the
coarse aggregate particles. Cubical particles are desirable, with a limited amount of flat or thin
and elongated particles. The granular base is typically dense graded, with the amount of fines
limited to promote drainage. Granular subbase is also dense graded, but tends to be somewhat
more coarse than granular base. The requirement for crushed content for granular subbase is not
required by many agencies, although provision of 100 percent crushed aggregates for base and
subbase use is increasing in premium pavement structures to promote rutting resistance.
Specification of material –
1.The materials to be used for the work shall be natural sand, moorum, gravel, crushed
stone or combination depending on grading requirement.
2.The materials shall be free from organic or deleterious constituents & should conform to
one of the three gradings given in table 400-1.
3.The gradings in Table 400 – 1 are in respect of close graded granular sub base materials,
& Table 400 – 2 for coarse graded materials.
Table 400 – 1 – Grading for close graded granular sub – base materials.
Table 400 – 2 – Grading for coarse graded Granular sub – base materials.
The granular base and subbase generally make up the greatest thickness of the pavement
structure, and provide both bearing strength and drainage for the pavement structure. Hence,
proper size, grading, shape, and durability are important attributes to the overall performance of
the pavement structure. Granular base and subbase aggregates may consist of durable particles of
crushed stone, gravel or slag capable of withstanding the effects of handling, spreading, and
compacting without generation of deleterious fines.
Some of the more important properties of aggregates for granular base and subbase include:
Gradation – a wide range of aggregate sizes and gradations are used depending on the pavement
type and the conditions to which the granular base and subbase will be subjected. The aggregate
grading markedly influences the base stability, drainage (permeability) and frost susceptibility.
Aggregates for use as granular base tend to be dense-graded with a maximum size of 50 mm (2
in) or less, while granular subbase can have a nominal maximum size commonly up to 100 mm
(4 in). The percentage of fines (minus 0.075 mm (No. 200 sieve)) in the granular base is limited,
for drainage and frost-susceptibility purposes, to a maximum of 8 percent, with up to 12 percent
permitted in granular subbase.
Particle Shape – the use of angular, nearly equidimensional aggregate with rough surface
texture is preferred over rounded, smooth aggregate particles. Thin or flat and elongated particles
have reduced strength when load is applied to the flat side of the aggregate or across its shortest
dimension and are also prone to segregation and breakdown during compaction, creating
additional fines.
Base Stability – granular base should have high stability, particularly in a flexible asphalt
pavement structure. Large, angular aggregate, dense-graded and consisting of hard, durable
particles, is preferred for stability. For maximum base stability, the granular base should have
sufficient fines to just fill the voids and the entire gradation should be close to its maximum
density. However, while base density is maximized at fines content between 6 and 20 percent,
load-carrying capacity decreases when the fines content exceeds about 9 percent. Stability also
increases with the percentage of crushed particles and increasing coarse aggregate size.
Permeability – since the granular subbase provides drainage for the pavement structure, its
grading and hydraulic conductivity are important. The fines content is usually limited to a
maximum of 10 percent for normal pavement construction, and 6 percent where free-draining
subbase is required.
Plasticity – the presence of plastic fines can significantly reduce the load-carrying strength of the
granular base and subbase.
Resilient Modulus – can assist in providing design coefficients for multi-layered pavements by
defining the relationship between stress and the deformation of granular base and subbase layers.
Physical requirements –
a) The material shall have 10% finer value of 50KN or more.
b) If the water absorption value for coarse aggregates exceeds 2%, soundness test is carried out.
c) The material passing 425 micron sieve for all 3 gradings shall have liquid limit & plasticity
Index not more than 25 & 6%.
Construction Operations –
a) Preparation of sub grade – Before laying sub base, the sub grade should be prepared by
removing vegetation & extraneous matter, lightly sprinkled with water if necessary & rolled with
two passes of 80 – 100KN smooth wheeler roller.
b) Spreading & Compacting – The sub base material should be spread on prepared sub grade
with help of motor grader,
its blades having controls for maintaining the required slope & grade.
1.When sub – base material have combination of materials, mixing is done mechanically.
Manual mixing is permitted where the width of laying is small for mechanical operations.
The equipment used for min – in place construction is rotavator.
2.Moisture control of loose material shall be checked with IS – 2720 & suitably adjusted by
sprinkling water from truck mounted or trailer mounted water tank.
3.At the time of compaction, water content should be from 1% above to 2% below the optimum
moisture content.
4.After adding water it is processed by horrows, rotavators until the layer is uniformly wet.
5.Immediately rolling will start, if the thickness of compacted layer does not exceed
100mm, a smooth wheeled roller is used. For a compacted single layer upto 225mm, vibratory
roller or heavy pneumatic tyred roller of min 200 to 300KN wt is used.
6.Rolling will start from lower edge & proceed towards upper edge longitudinally to achieve
super elevation & unidirectional cross fall & should start at both edges & progress towards
centre for portions having cross fall on both sides.
7.Each pas of roller shall uniformly overlap not less than one third of track made in preceding
pass. The speed of roller shall not exceed 5km per hour.
8.Rolling is continued till the density is achieved at least 98% of MDD for the material
determined.
9.The surface of any layer of material on completion of compaction shall be will closed, free
from movement under compaction equipment & from compaction planes, ridges, cracks or loose
materials. If so happens it should be re – compacted.
Surface Finish & Quality control of work – The surface finish of construction & control on the
quality of materials & works shall be in accordance with section 900, the tests to be conducted
are as below -
WBM Stands for Water Bound Macadam which is the most commonly used road construction
procedure for over more than 190 years. Pioneered by Scottish Engineer John Loudon McAdam
around 1820 Macadam is a type of Road Construction. The broken stones of base and surface
course,if any are bound by the stone dust is presence of moisture is called WBM Roads.
Macadam means the pavement base course made of crushed or broken aggregate mechanically
interlocked by rolling and the voids filled with screening and binding material with the assistance
of water.WBM may be used as a sub-base, base or a surface course. The thickness of each
compacted layer of WBM ranges from 10cm to 7.5cm depending on size and the gradation of
aggregate used.
Materials
The coarse aggregates used for WBM construction shall be anyone of the following:
a) Crushed or broken rock,
b) Crushed or broken slag,
c) Broken brick aggregate.
Specification of materials –
a) Coarse aggregates – It can be either crushed or broken stone, crushed slag, over burnt rick
aggregates or naturally occurring aggregates such as Kankar & Laterite. The aggregates shall
conform the physical requirements said in table 400 – 6. If the water absorption is greater than
2% the soundness test shall be carried out.
Table 400 – 6 physical requirements of coarse aggregates for water bound Macadam for sub base
/ base courses.
Crushed Slag – It is made from air cooled blast furnace slag. It should be angular shape,
reasonably uniform in quality & density. The weight of crushed slag shall not be less than 11.2
KN/m3 & percentage of glossy material shall not be more than 20 water absorption should not be
more than 10% sulphur content should not exceed 2%.
ii. Crushed or Broken Stone – It should be hard, durable & free from excess flat, elongated,
soft & disintegrated particles, dirt & other deleterious material.
iii. Over burnt (Jhama) bick aggregates – It should be made from over burnt bricks or brick
bats & be free from dust & deleterious materials.
iv. Grading requirement of coarse aggregates – The coarse aggregates shall conform to one of
the gradings given in table 400 – 7, the use of Grading No – 1 shall be restricted to sub – base
courses only.
The compacted thickness for a layer with Grading – I shall be 100mm while for layer with other
gradings 2 & 3 should be 75mm.
v. Screenings – It is used to fill voids in coarse aggregates which consists of same material as
the coarse aggregate. Such as non plastic materials like moorum or gravel is used provided liquid
limit & plasticity Index are below 20 & 6 respectively & fraction passing 75 micron sieve does
not exceed 10%. Screenings should conform to the grading serial in table 400 – 8. It should be
omitted in case of soft aggregates such as brick metal, kankar, laterites etc as they get crushed
under rollers.
Table 400 – 8 Grading for Screenings –
vi. Binding Material – It is used as a filler material for WBM having PI value less than 6, the
quantity of binding material to be used depend on type of screening. Generally, the quantity
required for 75mm compacted thickness will be 0.06 – 0.09m3/10m2 & for 100mm compacted
thickness it will be around 0.08 – 0.10m3/10m2.
II. Construction Operations –
a) Preparation of Base –
The surface of subgrade / sub base to receive WBM coarse shall be prepared to specified lines &
cross fall & made free of dust & other materials. Levelling course is used to correct the
irregularities in the profile. Laying of WBM over thick bituminous layer is avoided due to the
internal drainage of the pavement at the interface of 2 courses. Where the intensity of rain is low
& the interface drainage facility is efficient WBM can be laid over the existing thin bituminous
surface by cutting 50mm X 50mm furrows at an angle of 45o to the centre line at one metre
interval.
b) Invented Choke –
If WBM is to be land directly over subgrade, a 25mm coarse of screening B or coarse sand is
spread before application of aggregates. In case of find sand or silty or clayey subgrade, it is
advisable to lay 100mm of screening or coarse sand on top of fine grained soil. As an alternative
to inverted choke, geo synthesis are used for separation & drainage over the prepared subgrade.
aggregate has been thoroughly keyed, well bonded & firmly set in full depth & a grout has been
formed of screenings.
g) Application of Binding Material –
After application of screening, binding material is applied in 2 or more thin layers at a slow &
uniform rate. After each application water is sprinkled & swept with brooms to fill the voids &
rolled. This is continued till a wave head of the wheels of the moving roller is formed on slurry.
h) Setting & drying –
After final compaction of WBM course, the pavement is allowed to dry overnight Next morning
spots be filled with screenings or binding materials & lightly sprinkled with water & rolled.
No traffic shall be allowed on the load until the macadam has set. The compacted WBM course
should be allowed to completely dry & set before the next pavement course is laid over it.
III. Quality control tests on Water Bound Macadam Course –
If the water absorption value of aggregates is greater than 2%, soundness test is carried out.
Materials finer than 425micron shall have plasticity Index not more than 6.
a) Preparation of base – It is done us the same as WBM layer as we have discussed earlier.
c) Preparation of mix – WMM is prepared in mixing plant where pug mill or pan type mixer of
concrete batching plant is used. Optimum moisture for mixing is determined at the time of
compaction, water in the WMM should not vary from optimum value. The mixed material
should be uniformly wet & no segregation is permitted.
d) Spreading of mix –
1.Immediately after mixing it is spread uniformly & evenly on prepared subgrade / subbase /
base. In no case it should be dumped in heaps.
3.The motor grader is cable of spreading the material uniformly so as to achieve the specified
slope & grade.
4.No segregation of large & fine particles should be allowed.
e) Compaction –
1.After the mix has been laid to required thickness, grade & cross fall the same shall be
compacted uniformly to the full depth by roller.
2.If the thickness is 100mm single layer, smooth wheel roller is used. For compacted single layer
upto 200mm vibratory roller is used.
3.Same kind off rolling as in WBM is done as we discussed before.
4.Along forms, kerbs, walls or other inaccessible places for rollers, mechanical tampers or plate
compactor is used.
5.Rolling should not be done when the subgrade in soft.
6.If irregularities develop during rolling which exceed 12mm when tested with 3m straight edge,
the surface should be loosened & premixed material added or removed.
7.Rolling shall be continued till the density achieved is atleast 98% of the max dry density for the
material.
8.After completion, the surface of any finished layer is well closed, free from movement under
compaction equipment or any compaction planes, ridges, cracks & loose material.
9.All loose, segregated area shall be made good to the full thickness of layer & recompacted.
10.Setting & Drying – After final compaction of wet mix macadam course, the rolad shall be
allowed to dry for 24 hours.
Opening to traffic – Preferably no vehicular traffic or any kind should be allowed on finished
WMM surface till it has dried & the wearing course is laid.
For binder coarse, abrasion & impact value are 40 & 30% respectively.
vi. Grading for 75mm compacted thickness for base coarse & binder coarse
vii. Grading for 50mm compacted thickness for base course & binder
The quantity of aggregates required for 10m2 of BM are 0.60 to 0.75m3 & 0.9 to 1m3
respectively for 50 & 75mm compacted thickness.
II. Construction Procedure –
a) Preparation of existing layer – The existing layer is properly profiled & even & cleaned.
b) Tack Coat or Prime Coat application – A tack coat is applied of thin layer of bitumen binder
using sprayer or pouring can.
c) Premix Preparation – The bitumen binder & aggregates are separately heated and then placed
in mixer & is mixed till a homogenous mixture is formed & carried to site by transporter or
wheel borrow.
d) Placement – Paving mixture is placed in a desired location & is spread with rakes to pre –
determined thickness. The camber profile is checked with template.
e) Rolling & finishing the Paving Mix – The rolling is done using tandem roller. The rolling is
commenced from edge of pavement to centre. The finished surface should not show separate
lines of markings the roller wheel are kept damp. A variation of 6mm over 3m length is allowed
in the cross profile. The number of undulations exceeding 10mm should not be less than 30 in
300m length of pavement.
Dense Bituminous Macadam layer
I. Specification of Materials –
a) Bitumen – Grade S65 or A65 (60 / 70), S90 (80 / 100) may be used.
b) Coarse aggregates –
1) Los Angles Abrasion Value-40% Max
2) Aggregates Impact Value-30% Max
3) FI & EI-30% Max
4) Stripping Minimum retained
5) Loss with sodium sulphate-12% Max
6) Water absorption-2w% Max
c) Fine Aggregates – should be the fraction passing 2.36mm sieve & retained on 75m sieve.
d) Filler - IS Sieve % Passing by weight
600M 100
300M 95 – 100
75M 85 – 100
e) Aggregate Gradation –
Sieve Size % Passing by weight
37.5mm 100
26.5mm 90 – 100
13.2mm 56 – 80
4.75mm 29 – 59
2.36mm 19 – 45
300micron 5 – 17
75micron 1–7
Requirement of Mix –
a. Marshall stability 820Kg
b. Marshall flow 2 – 4
c. % air voids 3 – 5
d. VMA 10 – 12%
e. VFB 65 – 75
f. Binder Content Not less than 4%
Construction Procedure –
a. Preparation of Base – The surface should be swept clean using mechanical broom & is
prepared to uniform grade. Prime coat may be used & tack coat are applied over base.
Preparation of mix is same as BM as discussed earlier.
b. Spreading – It is spread by self-propelled paver for spreading, tamping & finishing the mix to
desired grade, lines. In restricted areas & narrow widths, manual laying of mix or mechanical
paver are used.
Temperature is 120o – 160oC at the time of laying.
c. Rolling –
1.It is compacted initially by smooth wheeled roller, intermediate rolling by vibratory roller or
pneumatic roller & finishing rolling is done by tandem roller.
2.The rollers shall not be allowed to stand on pavement which has not been full compacted &
temperature is more than 70oC.
3.The wheels of roller shall be kept moist to prevent adhesion.
4.Rolling with start from edge to centre line of pavement, both directions.
5.Each pass of roller shall overlap one by half the width of rear wheel.
6.Rolling shall be continued till the density achieved is atleast 98%.
7.It is completed in all respects before the temp of mix falls below 100oC.
d. Opening to traffic –
1.Traffic may be allowed after completion of the final rolling is done.
2.DBM is provided with proper wearing course before opening to normal traffic or rain.
Bituminous Concrete –
I Specification of Materials –
1) Bitumen – Same as DBM
Bitumen, Fine aggregates, Filler, Coarse aggregate are all same as DBM but Grading changes.
Mix Design –
1) Marshall Stability 820Kg (Min)
2) Marshall Flow 2 – 4
3) Air voids 3 – 5
4) VMA 11 – 13%
5) VFB 65 – 75
2.The surface shall be thoroughly swept clean free from dust and other matter using mechanical
broom and dust removed by mechanical means or blown off by compressed air. In portions
where mechanical means cannot reach, other approved method is used.
3.Applying tack coat, preparation of mix, spreading, rolling are same as DBM layer as we have
discussed earlier.
4.Opening to Traffic – Traffic may be allowed immediately after completion of final rolling
when the mix has cooled down to surrounding temperature.
Semi Dense Bituminous Concrete –
I. Specification of Materials –
a) Bitumen – Same as BM (30/40 to 80/100) grade materials are almost same as BM &
DGBM course layers which we have discussed earlier.
b) Coarse aggregates, fine aggregates, filler same specification as dense grade bituminous
macadam.
c) Mix Design
1) Marshall Stability 820Kg
2) Marshall flow 2 – 4
3) # air voids in mix 3 – 5
4) VMA 13 – 15
5) VFB 65 – 75
6) Binder Content 44%
d) Grading –
2.Stone chippings for type (A) & type (B) seal coat – It should consists of angular fragments of
clean, hard, durable, tough and free from dust, soft or flaky elongated material, organic matter. It
should be 6.7mm size and 0.18mm size respectively.
c) Purpose – a) To seal the surfacing against the ingress of water. b) To develop skid
resistance texture. c) To enliven an existing dry or weathered bituminous surface.
DIFFERENTIATE BETWEEN SEAL COAT AND PRIME COAT
Seal coat is usually recommended as a top coat over certain bituminous pavements which are not
impervious, such as open graded bituminous constructions like premixed carpet and grouted
Macadam. Seal coat is also provided over an existing bituminous pavement which is worn out.
(a) To seal the surfacing against the ingress of water
(b) To develop skid resistant texture
(c) To enliven an existing dry or weathered bituminous surface.
Prime coat: Bituminous prime coat is the first application of a low viscosity liquid bituminous
material over an existing porous or absorbent pavement surface like the WBM base course.
Surface Dressing –
a) Scope – This work shall consists of the application of one coat or 2 coats of surface dressing,
each coat consisting of a layer of bituminous binder sprayed on base followed by cover of
chippings rolled to form wearing course.
b) Specification of Materials -
Binder – It should be of suitable grade appropriate to region, traffic, rainfall.
Stone Chipping – The stone polishing value should not be less than 55 & water absorption
restricted to 1%.
Quantities of Materials – For single coat or the first coat of 2 coat surface dressing, 13.2mm size
where it passes 100% 22.4mm & retained on 11.2mm IS Sieve. For second coat, 11.2mm passing
100% 13.2mm Sieve & retained on 5.6mm Sieve.
c) Purpose –
1.To serve as a thin wearing course of pavement & to protect the base course.
2.To water proof the pavement surface and to prevent infiltration of water.
3.To provide dust – free pavement surface in dry weather & mud – free pavement in wet
weather.
Mastic Asphalt –
It is a mixture of bitumen, fine aggregates & filler in suitable proportions which yields a void
less & impermeable mass. Though the ingredients in mastic asphalt when cooled results in hard,
stable & durable layer suitable to withstand heavy traffic. This material also can absorb
vibrations and has a property of self – healing of cracks without bleeding. It is suitable surfacing
materials for bridge deck slap. The filler, bitumen binder & aggregate are taken in suitable
proportion & to make the mix.
Bituminous Macadam
Premixed Carpet (PC) consists of coarse aggregates of 12.5 and 10.0 mm sizes, premixed with
bitumen or tar binder are compacted to a thickness of 20 mm to serve as a surface course of the
pavement. Being a open graded construction, the PC is to be invariably covered by a suitable seal
coat such as premixed sand-bitumen seal coat before opening to traffic. The PC consists of all
aggregates passing 20 mm and retained on 6.3mm sieve. When a fairly well graded material as
per specification is used for the construction of the bituminous carpet of thickness 20 o 25 mm,
the construction method is called semi-dense carpet.
Bituminous Concrete or Asphaltic Concrete (AC) is a dense graded premixed bituminous mix
which is well compacted to form a high quality pavement surface Course. The AC consists of a
carefully proportioned mixture of coarse aggregates fine aggregates, mineral filler and bitumen
and the mix is designed by an appropriate method such as the Marshall method to fulfil the
requirements of stability, density, flexibility and voids. The thickness of bituminous concrete
Vinod.B.R, Asst.Professor Department of Civil Engg,BMSIT&M, Bangalore Page 189
HIGHWAY ENGINEERING 15CV63
surface course layer usually ranges from 40 to 75 mm. The IRC has provided specification for 40
mm thick AC surface course for highway pavements.
3.Sheet Asphalt
Sheet asphalt or rolled asphalt is a dense sand-bitumen premix of compacted thickness 25 mm,
used as a wearing course. The sheet asphalt consists of well graded coarse to fine sand (without
coarse aggregates) and a suitable penetration grade bitumen to from a dense and impervious
layer. This is usually laid over cement concrete pavement to provide an excellent riding surface.
The sheet asphalt also protects the joints in cement concrete pavements and could cause a
reduction in warping stresses due to a decrease in the temperature variations between top and
bottom of the concrete slab.
4.Mastic Asphalt
Mastic asphalt is a mixture of bitumen, fine aggregates and filler in suitable proportions which
yields a voidless and impermeable mass. Though the ingredients in mastic asphalt are similar to
those in bituminous concrete, properties of mastic asphalts are quite different. The mastic
asphalts when cooled results in a hard, stable and durable layer suitable to withstand heavy
traffic. This material also can absorb vibrations and has property f self healing of cracks without
bleeding. It is a suitable surfacing materials for bridge deck slabs.
The Bituminous Macadam (BM) bitumen bound macadam is a premix laid immediately after
mixing and then compacted. It is an open graded construction suitable only as a base or binder
course. When this layer is exposed as a surface course, at least a seal coat is necessary.
Specifications of Materials: The grades of bitumen used are 30/40, 60/70 and 80/100 penetration.
Road tar RT-4, cutback and emulsion can also be used in cold mix construction technique. The
binder content used varies from 3.0 to 4.5 percent by weight of the mix). Aggregates used are of
low porosity fulfilling the following requirements for the base Course.
For binder course the specified maximum abrasion and impact values are 40 and 30 percent
respectively. The grading of the aggregates for 75 mm and 50 mm thickness for base and binder
course instruction as specified by Indian Roads Congress are given in Table 8.4 (a) &
respectively. The quantity of aggregates required for 10 m2 of bitumen bound macadam are 0.60
to 0.75 m3 and 0.90 to 1.0 m3 respectively, for 50 and 75 mm compacted thickness. The bitumen
quantity would be determined based on the grading adopted as specified above.
Constructions Steps
1.Preparation of existing layer: The existing layer is prepared to a proper profile. Pot holes are
patched and irregularities are made even. The surface is properly cleaned.
2.Tack coat or prime coat application: A track coat is applied of thin layer of bitumen binder on
the existing layer either using the sprayer or a pouring can. the quantity of application is 40 to 7.5
kg per 10 m2 for black top layer and 7.5 to 10kg per 10 m2 for untreated WBM layer.
3.Premix preparation: The bitumen binder and aggregates as per recommended gradings are
separately heated to the specified temperatures and are then placed in the mixer chosen for the
job. The mixing temperature for each grading and the bitumen binder is also specified based on.
the laboratory results. A tolerance of ± 10°C is allowed. The mixing is done till a homogeneous
mixture is obtained. The mixture is then carried to the site for its placement through a transporter
or a wheel barrow.
4.Placement. The bituminous paving mixture is then immediately placed on the desired location
and is spread with rakes to a pre-determined thickness. The camber profile is checked with a
template. It may be stated here that a compacting temperature also influences the strength
characteristic of the resulting pavement structure. It is therefore required that the minimum time
is spent between the placement of the mix and the rolling operations.
5.Rolling and finishing The paving mix. The rolling is done with 8 to 10 tones tandem roller. The
rolling is commenced from the edges of the pavement construction towards the centre, and
uniform overlapping is provided. The finished surface should not show separate lines of
markings due to defective or improper rolling. The roller wheels are kept damp, otherwise the
paving mix may partly stick to the wheels and the finishing may not be good. A variation of 6
mm over 3 m length is allowed in the cross profile. The number of undulations exceeding 10 nun
should be less than 30 in 300 m length of pavement.
The bituminous concrete is the highest quality of construction in the group of black top surface.
Being of high cost specifications, the bituminous mixes are properly designed to satisfy the
design requirements of the stability and durabi1ity. The mixture contains dense grading of coarse
aggregate, fine aggregate and mineral filler coated with bitumen binder.
The mix is prepared in a hot-mix plant. The thickness of the bituminous concrete layer depends
upon the traffic and quality of base course. The specifications of materials and the construction
steps for bituminous concrete or asphaltic
Specification of Materials:
a) Binder: Bitumen of grade 3 0/40,60/70 or 80/100 may be chosen depending Upon tic
condition of the locality.
b) Aggregates and Filler: The coarse aggregates should fulfill the following requirements
Soundness:
The gradation of aggregates and filler should conform to those given in Table 8.5.
Introduction
The Cement concrete pavement maintains a very high recognition among the engineer and the
road users alike. Due to the excellent riding surface and pleasing appearance, the cement
concrete roads are very much preferred. Specifications of material for cement concrete pavement
slabs.
The materials required for plain concrete slabs are cement coarse aggregates, fine aggregates and
water. In case reinforcement is provided, steel wire fabric or bar mats may be used of the
required size and spacing. Other materials are for the construction of joints, such as load transfer
devices, joints filler and sealer.
Cement:
Ordinary portland cement is generally used. In case of urgency rapid hardening cement may also
be used to reduce curing time.
Coarse aggregates:
The maximum size of coarse aggregates should not exceed one fourth the slab thickness. The
gradation of coarse aggregate may range from 50 to 4.75 mm or 40 to 4.75 mm, the aggregate is
collected in two size ranges, one below and the other above 20mm size. When the grading is
from 20 to 50 mm, the materials are collected in two groups, below and above 25 mm size.:
Natural sands should be preferred as fine aggregate though crushed Stones may also be used.
Proportioning of concrete.
The equipment necessary for the construction of cement concrete slabs are for batching, placing,
finishing and carrying the concrete pavement. Equipment commonly used are given below.
Concrete Mixer:
If batching by volume is required then the separate measuring boxes are provided for the
different aggregates. Each box is provided with a straight edge for striking off excess material
after filling.
Batching Device
Concrete mixer of adequate capacity of the batch type is provided. It has a rated capacity of not
less than 0.2 m3 of mixed concrete. The mixture is equipped with a water measuring device
capable of accurate measurement of water required per batch. Some mixtures are also equipped
with timing devices which automatically lock the discharge lever during the full time of mixing
and releases it at the end of mixing period.
Wheel Borrow
Wheel borrows with two wheels are used to transport concrete for short distances from the
mixer.
Vibrating Screed
Vibrating screed comprises of a wooden or mild steel screed with suitable handles driven by
vibrating units mounted thereon, propelled either electrically or by compressed air or by a petrol
engine, and travelling on side forms.
Internal Vibrators
It comprises of vibrating head with suitable motive power either of compressed air, electricity or
of a petrol driven engine right enough to ensure proper control and manipulation in the mass of
concrete. It is used to ensure compaction of the cement concrete along with the forms and also to
avoid any tendency of honey-combing at the edges of the slab.
Tools and appliances for surface, finishing operations in common use are float, straight edge,
belt and fiber brush.
Float
The longitudinal float is of 75 cm length and 7.5 cm width and is made of hard wood and is fixed
with handle. This is used for smoothing the concrete.
Straight Edge:
It is used to check the finished pavement surface in longitudinal direction. It is made of hard
wood with M.S. plate at bottom, 3 meter in length, 10 cm in width with two handles
Belt:
Canvas belts are used for finishing the pavements surface before the concrete hardens. The
canvas is of 25 cm width and atleast 75 cm longer than the width of pavement slab. It has two
wooden handles at the end.
Fibre Brush:
Fibre brush broom is used to make broom marks across the pavement surface and to make it skid
resistance. Hard fibres are used projecting out of the wooden bursh of length 45cm and width 7.5
cm, with a handle about 2 meter long.
Edging Tool
The edging tool is used for rounding the transverse edges at expansion joints and the longitudinal
edges. The vertical limb of this tool extends to the required depth. The rounded edge of the M.S.
plate has radius f 6 mm.
Other small tools d equipment such as spades, shovels and pans water pots etc. necessary for the
work are also provided.
The subgrade or sub-base for laying of the concrete slabs should comply with the wing
requirement; that no soft spots are present in the subgrade or sub-base; that the uniformly
compacted subgrade or sub-base extends atleast 30 cm on either side of the width to be
concreted; that the subgrade is properly drained; that the minimum modulus subgrade reaction
obtained with a plate bearing test is 5.54 kg/cm2. over the soil subgrade. In such a case, the
moistening of the subgrade prior to placing of the concrete is not required.
The steel forms are of M.S. channel sections and their depth is equal to the thickness the
pavements. The sections have a length of at least 3 m except on curves of less than 45.0 m
radius, where shorter sections are used.
After determining the proportion of ingredients for the field mix, the fine aggregates and coarse
aggregates are proportioned by weight in a weight-batching plant and placed into the hopper
along with the necessary quantity of cement. Cement is measured by the bag. All batching of
material is done on the basis of one or more whole bags of cement.
The cement concrete is mixed in quantities required for immediate use and is deposited on the
soil subgrade or sub-base to the required depth and width of the pavement section within the
form work in continuous operation.
(a) Concrete as soon as placed, is struck off uniformly and screeded to the crown and cross-
section of the pavement to conform the grade.
(b) The tamper is placed on the side forms and is drawn ahead in combination with a series of
lifts and drops to compact the concrete.
The concrete is further compacted by means of the longitudinal float. The longitudinal float is
held in a position parallel to carriageway centre line and passed gradually from one side of the
pavement to the other. After the longitudinal floating is done and the excess water gets
disappeared, the slab surface is tested for its grade and level with the straight edge.
MODULE -5
Highway Drainage: Significance and requirements, Surface drainage system and design-
Examples, sub surface drainage system, design of filter materials, Types of cross drainage
structures, their choice and location.
Highway Economics: Highway user benefits, VOC using charts only-Examples, Economic
analysis - annual cost method-Benefit Cost Ratio method-NPV-IRR methods- Examples,
Highway financing-BOT-BOOT concepts. 10 Hours
HIGHWAY DRAINAGE
The construction of roads affects the natural surface and subsurface drainage pattern of
watersheds or hill-slopes. The provision of adequate drainage is important to prevent the
accumulation of excess water or moisture on or within road constructions that can adversely
affect their material properties, compromise overall stability and affect driver safety. Drainage
must cope with water from the carriageways, hard shoulders, foot/cycle paths, verges, and
adjacent catchment areas.
The road camber or cross-fall should be designed to cope with heavy water run-off. Insufficient
cross-fall can increase the risk of vehicles skidding or aquaplaning on the surface water. The
standard cross-fall for roads is usually taken as 1:40, although the camber will vary depending on
the individual requirements of the road.
8.Erosion of soil from top of un-surface roads and slopes of embankment, cut and hill side is also
due to surface water.
9.Failure due to hydraulic pressure and failure due to binder stripping can be avoided with
the help of proper drainage on roads.
SIGNIFICANCE OF HIGHWAY DRAINAGE.
An increase in moisture content causes decrease in strength or stability of a soil mass the
variation in soil strength with moisture content also depends on the soil type and the mode of
stress application. Highway drainage is important because of the following reasons:- Excess
moisture in soil subgrade causes considerable lowering of its stability the pavement is likely to
fail due to subgrade failure. Increase in moisture cause reduction in strength of many pavement
materials like stabilized soil and water bound macadam. In some clayey soils variation in
moisture content causes considerable variation in flume of subgrade. This sometimes contributes
to pavement failure. One of the most important causes of pavement failure by the formation of
waves and corrugations in flexible pavements is due to poor drainage. Sustained contact of water
with bituminous pavements causes failures due to stripping of bitumen from aggregates like
loosening or detachment of some of the bituminous pavement layers and formation of pot holes.
In places where freezing temperatures are prevalent in winter, the presence of water in the
subgrade and a continuous supply of water from the ground water can cause considerable
damage to the pavement due in frost action. Erosion of soil from top of unsurfaced roads and
slopes of embankment, cut and hill side is also due to surface water.
Well designed and well maintained road drainage is important in order to:
1.Minimize the environmental impact of road runoff on the receiving water environment.
2.Ensure the speedy removal of surface water to enhance safety and minimize disruption to road
users.
3.Maximize the longevity of the road surface and associated infrastructures.
There are many different types of drainage sys-tems with different design features and attributes
that can be used to manage flows and treat water quality. Drainage which is needed on the High-
ways Agency network depends not just on any flood risks and pollution risks identified but the
characteristics of the natural water catchment area in which the network is based. The size,
shape, gradient and geology of a catchment area are all factors which can influence the type of
drainage methods used.
SURFACE DRAINAGE
The surface water is to be collected and then disposed off. The water on the surface is first
collected in longitudinal drains, generally in side drains and then the water is disposed off at the
nearest stream, valley or water course. For the preparation of surface drainage, we should keep
in mind various things like
COLLECTION OF SURFACE WATER
Seeing the amount of rainfall and slope a suitable camber is to be provided for collection of
surface water. The shoulders of rural roads are constructed with suitable cross slopes so that the
water is drained across the shoulders to the side drains. These side drains of rural roads are
generally Open (kutcha) drains of trapezoidal shape, cut to suitable cross-section
and longitudinal slopes. These sides are provided parallel to the road alignment and hence
these are also known as longitudinal drains. In embankments the longitudinal
drains are provided on one or both sides beyond the toe; in cutting, drains are installed on
either side of the formation. In urban roads because of the limitation of land width and also due
to the presence of footpath, diving island and other road facilities, it is necessary to
provide underground longitudinal drains. Water drained from the pavement surface
can be carried forward in the longitudinal direction between the kerb and the pavement
for short distances which may be collected in catch pits at suitable intervals and
lead through underground pipes. Drainage of surface water is all the more
important in hill roads. In hill roads disposal of water is also very important. Certain
maintenance problems may arise due to faulty hill road construction.
SURFACE DRAINAGE METHODS:
For rural highways on embankments, runoff from the roadway should be allowed to flow evenly
over the side slopes and then spread over the adjacent terrain. This method, however, can
sometimes adversely impact surrounding land, such as farms. In such instances the
drainageshould be collected, for example, in longitudinal ditches and then conveyed to a nearby
watercourse. When a highway is located in a cut, runoff may be collected in shallow side ditches.
These typically have a trapezoidal, triangular, or rounded cross section and should be deep
enough to drain the pavement subbase and convey the design-storm flow to a discharge point.
Care should be taken to design the ditches so that the toe of adjoining sloping fill does not suffer
excessive erosion.
INLETS
These are parts of a drainage system that receive runoff at grade and permit the water to flow
downward into underground storm drains. Inlets should be capable of passing design floods
without clogging with debris. The entrance to inlets should be protected with a grating set flush
with the surface of gutters or medians, so as not to be a hazard to vehicles. There are several
types of inlets. A drop inlet is a box-type structure that is located in pipe segments of a storm-
water collection system and into which storm water enters from the top. Most municipal agencies
maintain design and construction standards for a wide variety of inlets, manholes, and other
similar structures, but some large structures may require site-specific design. A curb inlet
consists of a vertical opening in a curb through which gutter flow passes. A gutter inlet is a
horizontal opening in the gutter that is protected by a single grate or multiple grates through
which the gutter flow passes. A combination inlet consists of both gutter and curb inlets with the
gutter inlet placed in front of the curb inlet. Inlet spacing depends on the quantity of water to be
intercepted, shape of ditch or gutter conveying the water, and hydraulic capacity of the inlet.
STORM SEWERS
These are underground pipes that receive the runoff from a roadside inlet for conveyance and
discharge into a body of water away from the road. Storm sewers are often sized for anticipated
runoff and for pipe capacity determined from the Manning formula. In general, changes in sewer
direction are made at inlets, catch basins, or manholes. The manholes should provide
maintenance access to sewers at about every 500 ft.
OPEN CHANNELS
The ditches may be trapezoidal or V-shaped. The trapezoidal ditch has greater capacity for a
given depth. Most roadway cross sections, however, include some form of V shaped channel as
part of their cross-sectional geometry. In most instances, it is not economical to vary the size of
these channels. As a result, this type of channel generally has capacity to spare, since a normal
depth must be maintained to drain the pavement subbase courses. When steep grades are present,
the possibility of ditch erosion becomes a serious consideration. Erosion can be limited by lining
the channel with sod, stone, bituminous or concrete paving, or by providing small check dams at
intervals that depend on velocity, type of soil, and depth of flows.
CULVERTS
A culvert is a closed conduit for passage of runoff from one open channel to another. One
example is a corrugated metal pipe under a roadway. Figure (1) shows various types of culvert
cross sections and indicates material types used in highway design. For small culverts, stock
sizes of corrugated metal pipe may be used. For larger flows, however, a concrete box or
multiple pipes may be needed. If the culvert foundation is not susceptible to erosion, a bridge
may be constructed over the waterway (bridge culvert). The section of a culvert passing under a
highway should be capable of withstanding the loads induced by traffic passing over the culvert.
Since corrugated metal pipes are flexible, they are assisted by surrounding soil in carrying
gravity loads. Reinforced concrete culverts, however, have to support gravity loads without such
assistance.
6.The required depth of flow in the drain is calculated for a convenient bottom width and side
slop of the drain. The actual depth of the open channel drain may be increased slightly to give a
free board. The hydraulic mean radius of flow R is determined.
7.The required longitudinal slope S of the drain is calculated using Manning’s formula adopting
suitable value of roughness coefficient n.
EFFECT OF ROAD GEOMETRY ON DRAINAGE
1.Road surfacing materials are traditionally designed to be effectively impermeable, and only a
small amount of rainwater should percolate into the pavement layers. It is important that any
such water is able to drain through underlying pavement layers and away from the formation.
Rainfall which does not permeate the pavement surface must be shed towards the edges of the
pavement.
2. Drainage is a basic consideration in the establishment of road geometry and vertical
alignments should ensure that: a) outfall levels are achievable; and b) subgrade drainage can
discharge above the design flood level of any outfall watercourses. These considerations may
influence the minimum height of embankments above watercourses. They could also influence
the depth of cuttings as it is essential that sag curves located in cuttings do not result in low spots
which cannot be drained. Drainage can then be effected over the edge of the carriageway to
channels, combined surface water and ground water drains or some other form of linear drainage
collector. Gullies may be required at very close spacings on flat gradients.
3.Safety aspects of edge details are generally functions of the location, form and size of edge
restraint detail, and any associated safety barrier or safety fence provision. Roadside drainage
features are primarily designed to remove surface water. Since they are placed along the side of
the carriageway, they should not normally pose any physical hazard to road users. It is only in
the rare event of a vehicle becoming errant that the consequential effects of a roadside drainage
feature upon a vehicle become important. Kerbs and Gullies 4.An indirect hazard to vehicles can
be presented by edge details that permit adjacent build-up of widths of water flow, which may
intrude into the hard shoulder, hard strip or carriageway of the highway. This can occur with
edge details that do not immediately remove water linearly from the adjacent pavement in all
storm situations.
4.One advantage of kerbs and gullies is that a longitudinal gradient to carry road surface runoff
to outfall is not dependent upon the longitudinal gradient of the road itself, and can be formed
within a longitudinal carrier pipe.
5. Road gullies will generally discharge to associated longitudinal carrier drains except on low
embankments with toe ditches where it may prove more economical to discharge gullies direct to
the toe ditches via discrete outfalls.
CROSS DRAINAGE
For streams crossing the runways, drainage needs to be provided. Also often the water
from the side drain is taken across by these cross drains in order to divert the water away
from the road, to a water course or valley in the form of culverts or bridges. When a small
stream crosses a road with linear water way less than amount six meter, the cross drainage
structure provided is called culvert; for higher value of linear waterway, the structure
is called bridge.
SUB-SURFACE DRAIN
Change in moisture content of sub-grade are caused by fluctuations in ground water table
seepage flow, percolation of rain water and movement of capillary water and even water
vapour. Although sub-surface drainage helps in removal of gravitational water, it is designed
to keep minimum moisture in sub-grade.
considerations it is suggested that the water table should be kept at least 1.0 to 1.2 meter below
the sub grade. In place where water table is high (almost at ground level at times) the best
remedy is to take the road formation on embankment of height not less than 1.0 to 1.2 meter.
When the formation is to be at or below the general ground level, it would be necessary to
lower the water table. If the soil is relatively permeable, it may be possible to lower the
high water table merely construction of longitudinal drainage trenches with drain pipe
and filter sand. If the soil is relatively less permeable, the lowering of ground water level
may not be adequate at the center of the pavement or in between the two longitudinal drainage
trenches. Hence in addition, transverse drainage may have to provide in order to
effectively drain off the water and thus lower the water table up to the level of transverse drains.
PREVENTIVE MEASURES
1.CONTROL OF SEEPAGE FLOW
When the general ground and impervious strata below are slopping, seepage flow is likely to
exist. If the seepage zone is at depth less than 0.6 to 0.9 meter from the sub grade
level, longitudinal pipe drain in trench filled with filler material and clay seal may be
constructed to intercept the seepage flow.
2.CONTROL OF CAPILLARY RISE
If the water reaches the sub grade due to capillary rise is likely to be detrimental, it is
possible to solve the problem by arresting the capillary rise instead of lowering the water table.
The capillary rise may be checked either by capillary cut-off of any one of the following two
types:-
a) A layer of granular material of suitable thickness is provided during the construction
of embankment, between the sub grade and the highest level of sub surface water table.
The thickness of the granular capillary cut-off layer should be sufficiently higher than
the anticipated capillary rise with in the granular layer so that the capillary water cannot rise
above the cutoff layer.
b) Another method of providing capillary cut-off is by inserting an impermeable or Bituminous
layer in the place of granular blanket.
3. LOWERING OF WATER TABLE The Highest level of water table should be fairly below the
level of subgrade, in order that the subgrade and pavement layers are not subjected to excessive
moisture. From practical considerations it is suggested that the water table should be kept atleast
1.0 to 1.2 m the subgrade. In places where water table is high (almost at ground level at times)
the best remedy is to take the road formation on embankment of height not less than 1.0 to 1.2
meter. When the formation is to be at or below the general ground level, it would be necessary to
lower the water table.
Cross drainage works is a structure constructed when there is a crossing of canal and natural
drain, to prevent the drain water from mixing into canal water. This type of structure is costlier
one and needs to be avoided as much as possible.
Cross drainage works can be avoided in two ways:
1. By changing the alignment of canal water way
2. By mixing two or three streams into one and only one cross drainage work to be constructed,
making the structure economical.
Types of Cross Drainage works:
There are three types of cross drainage works structures:
Type – 1: Cross drainage work carrying canal over the drain
The structures falling under this type are
• Aqueduct
• Syphon Aqueduct
Type – 2: Cross Drainage work carrying Drainage over the canal
The structures falling under this type are
• Super passage
• Canal Syphon
Type –3: Cross drainage works admitting canal water into the canal
The structures falling under this type are
Level Crossing
Canal inlets
In a syphon aqueduct, canal water is carrier above the drainage but the high flood level (HFL) of
drainage is above the canal trough. The drainage water flows under syphonic action and there is
no presence of atmospheric pressure in the natural drain.
The construction of the syphon aqueduct structure is such that, the flooring of drain is depressed
downwards by constructing a vertical drop weir to discharge high flow drain water through the
depressed concrete floor.
Syphonic aqueducts are more often constructed and better preferred than simple Aqueduct,
though costlier.
Cross Drainage Works - Syphone Aqueduct Cross-Section
Super passage structure carries drainage above canal as the canal bed level is below drainage bed
level. The drainage trough is to be constructed at road level and drainage water flows through
this from upstream to downstream and the canal water flows through the piers which are
constructed below this drainage trough as supports.
The full supply level of canal is below the drainage trough in this structure. The water in canal
flows under gravity and possess the atmospheric pressure. This is simply a reverse of Aqueduct
structure.
In a canal syphon, drainage is carried over canal similar to a super passage but the full supply
level of canal is above than the drainage trough.so the canal water flows under syphonic action
and there is no presence of atmospheric pressure in canal.
When compared, super passage is more often preferred than canal Syphon because in a canal
Syphon, big disadvantage is that the canal water is under drainage trough so any defective
minerals or sediment deposited cannot be removed with ease like in the case of a Syphon
Aqueduct.
Flooring of canal is depressed and ramp like structure is provided at upstream and downstream to
form syphonic action. This structure is a reverse of Syphon aqueduct.
In this case, the drainage water is to be mixed up with canal water, here the cost of construction
is less but silt clearance and maintenance of canal water becomes really difficult. So the
structures falling under this category are constructed with utmost care.
Level Crossing:
When the bed level of canal is equal to the drainage bed level, then level crossing is to be
constructed. This consists of following steps:
Construction of weir to stop drainage water behind it
Construction of canal regulator across a canal
Construction of head regulator across a Drainage
Functioning of a level crossing:
In peak supply time of canal water parallel to drainage, both the regulators are opened to clear
the drainage water from that of canal for certain time interval. Once the drainage is cleared, the
head regulator is closed down. Anyhow, cross regulator is always in open condition throughout
year to supply canal water continuously.
Canal inlets:
In a canal inlet structure, the drainage water to be admitted into canal is very less. The drainage
is taken through the banks of a canal at inlet. And then this drainage mixed with canal travels
certain length of the canal, after which an outlet is provided to create suction pressure and suck
all the drainage solids, disposing it to the watershed area nearby.
There are many disadvantages in use of canal inlet structure, because the drainage may pollute
canal water and also the bank erosion may take place causing the canal structure deteriorate so
that maintenance costs are high. Hence this type of structure is rarely constructed.
Figure (f) Canal inlet plan and cross sectional views (a) pipe type (b) open cut type
The following points should be considered while selecting the site of a cross-drainage work:
At the site, the drainage should cross the canal alignment at right angles. Such a site provides
good flow conditions and also the cost of the structure is usually a minimum.
The stream at the site should be stable and should have stable banks.
For economical design and construction of foundations, a firm and strong sub-stratum should
exit below the bed of the drainage at a reasonable depth.
The site should be such that long and high approaches of the canal are not required.
The length and height of the marginal banks and guide banks for the drainage should be small.
In the case of an aqueduct, sufficient headway should be available between the canal trough
and the high flood level of the drainage.
The water table at the site should not be high, because it will create De-watering problems for
laying foundations.
As far as possible, the site should be selected d/s of the confluence of two streams, thereby
avoiding the necessity of construction of two cross-drainage works.
The possibility of diverting one stream into another stream upstream of the canal crossing
should also be considered and adopted, if found feasible and economical.
A cross-drainage work should be combined with a bridge, if required. If necessary, the bridge
site can be shifted to the cross-drainage work or vice versa. The cost of the combined structure is
usually less. Moreover, the marginal banks and guide banks required for the river training can be
used as the approaches for the village roads.
The following factors should be considered while selecting the most suitable type of the cross-
drainage work.
1. Relative levels and discharges: The relative levels and discharges of the canal and of the
drainage mainly affect type of cross-drainage work required. The following are the broad
outlines:
If the canal bed level is sufficiently above the H.F.L. of the drainage, an aqueduct is selected.
If the F.S.L. of the canal is sufficiently below the bed level of the drainage, a super-passage is
provided.
If the canal bed level is only slightly below the H.F.L. of the drainage, and the drainage is
small, a siphon aqueduct is provided. If necessary, the drainage bed is depressed below the canal.
If the F.S.L. of the canal is slightly above the bed level of the drainage and the canal is of
small size, a canal syphon is provided.
If the canal bed and the drainage bed are almost at the same level, a level crossing is provided
when the discharge in the drainage is large, and an inlet-outlet structure is provided when the
discharge in the drainage is small. However, the relative levels of the canal and the drainage can
be altered to some extent by changing the canal alignment to have another crossing. In that case,
the most suitable type of the cross-drainage work will be selected depending upon the levels at
the changed crossing.
2. Performance: As far as possible, the structure having an open channel flow should be
preferred to the structure having a pipe flow. Therefore, an aqueduct should be preferred to a
syphon aqueduct. Likewise, a super-passage should be preferred to a canal siphon. In the case of
a syphon aqueduct and a canal syphon, silting problems usually occur at the crossing. Moreover,
in the case of a canal syphon, there is considerable loss of command due to loss of head in the
canal. The performance of inlet-outlet structures is not good and should be avoided.
3. Provision of road: An aqueduct is better than a super-passage because in the former, a road
bridge can easily be provided along with the canal trough at a small extra cost, whereas in the
latter, a separate road bridge is required.
4. Size of drainage: When the drainage is of small size, a syphon aqueduct will be preferred to
an aqueduct as the latter involves high banks and long approaches. However, if the drainage is of
large size, an aqueduct is preferred.
5. Cost of earthwork: The type of cross-drainage work which does not involve a large quantity
of earthwork of the canal should be preferred.
6. Foundation: The type of cross-drainage work should be selected depending upon the
foundation available at the site of work.
9. Permissible loss of head: Sometimes, the type of cross-drainage is selected considering the
permissible loss of head. For example, if the head loss cannot be permitted in a canal at the site
of cross-drainage, a canal syphon is ruled out.
10. Subsoil water table: If the subsoil water table is high, the types of cross-drainage which
requires excessive excavation should be avoided, as it would involve De-watering problems.
11. Canal alignment: The canal alignment is sometimes changed to achieve a better type of
cross-drainage work. By changing the alignment, the type of cross-drainage can be altered. The
canal alignment is generally finalized after fixing the sites of the major cross-drainage works.
HIGHWAY ECONOMICS
Although transport systems follow the same supply and demand theory as other industries, the
complications of network effects and choices between dissimilar goods (e.g. car and bus travel)
make estimating the demand for transportation facilities difficult. The development of models to
estimate the likely choices between the such goods involved in transport decisions (discrete
choice models) led to the development of an important branch of econometrics, as well as a
Nobel Prize for Daniel McFadden.
In transport, demand can be measured in number of journeys made or in total distance traveled
across all journeys (e.g. passenger-kilometers for public transport or vehicle-kilometers of travel
(VKT) for private transport). Supply is considered to be a measure of capacity. The price of the
good (travel) is measured using the generalised cost of travel, which includes both money and
time expenditure.
The effect of increases in supply (i.e. capacity) are of particular interest in transport economics
(see induced demand), as the potential environmental consequences are significant.
General Benefits
Several benefits are brought to highway users and others due to the construction of a new
highway or by improving a highway. Road user benefits are the advantages, privileges or savings
that accrue to drivers or owners through the use of one highway facility as compared with the use
of another. The various benefits due to highway improvement may be classified into two
categories: (i) quantifiable or tangible benefits in terms of market values and (ii) non quantifiable
or intangible benefits.
Quantifilab1e Benefits
Various benefits which can be quantified include benefits to road user such as reduction in
vehicle operation cost, time cost and accident cost. The other benefits include enhancement in
land value. These are briefly explained below:
1.Saving in vehicle operation cost is due to reduction in fuel and oil consumption and reduction
in wear and tear of tyres and other maintenance costs. A road with sharp curves and steep grades
require frequent speed changes; presence of intersections require stopping idling and
accelerating; vehicle operation on road stretches with high traffic volume or congestion
necessitates speed changes and stopping and increased travel time.
Non-quantable Benefits
The factors to be considered for evaluating motor vehicle operation cost would differ depending
on the purpose of the analysis. The vehicle may be classified in different groups such as
passenger cars, buses, light commercial vehicles, single unit trucks combination vehicles etc., for
the purpose of cost analysis. The motor vehicle operation costs depend on several factors which
may be grouped .as given below:
1.Cost dependent on time expressed as cost per year such as interest on capita depreciation
cost, registration fee, insurance charges, garage rent, driver’s license salaries etc. as applicable.
2.Cost depending on distance driven expressed as cost per vehicle-kilometer. The items which
may be included here are fuel, oil, tyres, maintenance and repairs etc.
3.Cost dependent on speed include cost of fuel, oil and tyre per vehicle-km-time-cost of vehicles,
travel time value of passengers, etc.
4.Cost dependent on type of vehicle and its condition. Operation costs of larger vehicles are
comparatively higher. The operation cost of old vehicles maintained in poor condition is also
higher.
BOT (BUILD–OPERATE–TRANSFER)
The host government: Normally, the government is the initiator of the infrastructure project
and decides if the BOT model is appropriate to meet its needs. In addition, the political and
economic circumstances are main factors for this decision. The government provides normally
support for the project in some form. (provision of the land/ changed laws)
The concessionaire: The project sponsors who act as concessionaire create a special purpose
entity which is capitalised through their financial contributions.
Lending banks: Most BOT project are funded to a big extent by commercial debt. The bank
will be expected to finance the project on "non-recourse" basis meaning that it has recourse to
the special purpose entity and all its assets for the repayment of the debt.
Other lenders: The special purpose entity might have other lenders such as national or regional
development banks Parties to the project contracts: Because the special purpose entity has only
limited workforce, it will subcontract a third party to perform its obligations under the
concession agreement. Additionally, it has to assure that it has adequate supply contracts in place
for the supply of raw materials and other resources necessary for the project A BOT Project
(build operate transfer project) is typically used to develop a discrete asset rather than a whole
network and is generally entirely new or greenfield in nature (although refurbishment may be
involved). In a BOT Project the project company or operator generally obtains its revenues
through a fee charged to the utility/ government rather than tariffs charged to consumers. A
number of projects are called concessions, such as toll road projects, which are new build and
have a number of similarities to BOTs.
In general, a project is financially viable for the private entity if the revenues generated by the
project cover its cost and provide sufficient return on investment. On the other hand, the viability
of the project for the host government depends on its efficiency in comparison with the
economics of financing the project with public funds. Even if the host government could borrow
money on better conditions than a private company could, other factors could offset this
particular advantage. For example, the expertise and efficiency that the private entity is expected
to bring as well as the risk transfer. Therefore, the private entity bears a substantial part of the
risk. These are some types of the most common risks involved:
Political risk: especially in the developing countries because of the possibility of dramatic
overnight political change.
Technical risk: construction difficulties, for example unforeseen soil conditions, breakdown of
equipment
Financing risk: foreign exchange rate risk and interest rate fluctuation, market risk (change in
the price of raw materials), income risk (over-optimistic cash-flow forecasts), cost overrun risk.
BOOT (BUILD–OWN–OPERATE–TRANSFER)
A BOOT structure differs from BOT in that the private entity owns the works. During the
concession period the private company owns and operates the facility with the prime goal to
recover the costs of investment and maintenance while trying to achieve higher margin on
project. The specific characteristics of BOOT make it suitable for infrastructure projects like
highways, roads mass transit, railway transport and power generation and as such they have
political importance for the social welfare but are not attractive for other types of private
investments. BOOT & BOT are methods which find very extensive application in countries
which desire ownership transfer and operations including.
BUMP INTEGRATOR:
It comprises of a standard pneumatic wheel mounted within a rectangular frame with single leaf
spring on either side.
Spring dashpots mounted on the leaf spring provide damping for the suspension
Integrating unit, mounted on one side of the frame integrates the unevenness in cm.
For the measurement It is towed by a jeep at a constant speed of 32 kmph under standard tyre
pressure of 2.1 kg/cm2 along the designated wheel path.
Bumps in cm and corresponding road length in terms of wheel revolution pulses are displayed /
recorded on a panel board.
This Vehicle Mounted Bump Integrator consists of an integrating unit which is mounted in the
dicky on the rear axle of a car/jeep.
Bumps in cm or pulses and corresponding road length in meters are recorded on a computer
based data acquisition system.
HIGHWAY COSTS
General:The total Highway Cost for road user benefit analysis is the sum of the capital costs
expressed on an annual basis and the annual cost of maintenance. The total cost for highway
improvement is obtained from the estimate prepared from the preliminary plans. The total cost of
each highway engineering improvement proposal is calculated from the following five
components
Computation of total annual highway cost based on summation of the annual cost of individual
items of improvements and their average useful lives is considered to be a proper and accurate
approach.It is difficult to estimate the service lives of highway elements as there are several
variables such as soil, climate topography and traffic. Road life studies enable estimation of lives
of pavements, bridges and other roadway facilities.
The procedure for the economic evaluation of highway projects consists of qualification for cost
component and the benefits arising out of the project and to evaluate by one of the methods of
analysis. There are several methods of economic analysis. Some of the common methods are:
1.Annual-cost Method
3.Benefit-Cost Method.
Annual-Cost Method The annual cost of each element of capital improvement is found by
multiplying by the appropriate CRF value calculated for the assume life span. The annual cost Cr
may be found using the relation (Eq. 14.3). C1 = P. i(1+i)n = P(CRF) (1+i)n-1 Rate-of-Return
Method There are number of variations for the determination of raw of return of a highway
improvement. In the rate of return method, die interest rate at which two alternative solutions
have equal annual cost is found, If the rate of return of all proposed projects are known, the
priority for the improvement could be established. Benefit Cost ratio Method Principle of this
method is to assess the merit of a particular scheme by comparing the annual benefits with the
increase in annual cost Benefit cost ration = Annual benefits from improvement Annual cost of
the improvement = R – R1 H1 - H Where R = total annual road user cost for existing highway
R1 = total annual road user cost for proposed highway improvement.
(i) Administration (a portion) Personal service, building, equipment operation, office, insurance
etc.
(ii) Highway operation Equipment. building vehicle operation including capital costs of vehicle.
(iv) Highway capital cost : Cost of highway components such as right of way, damage,
earthwork, drainage system. pavement bridges and traffic services depreciation cost and interest
on investment.
(v) Probable life and salvage value at the end of this period.
The average annual highway cost for a road system may be summed up by the formula.
Ca – H + T + M + Cr
where
The benefits of highway improvement may be direct and readily apparent or may be
indirect and difficult to discern. Some benefits may be readily evaluated in monetary
gains, and some benefits may be intangible. For convenience, highway benefits have been
grouped into two categories.
2) Indirect benefits, including benefit to adjacent property and the general public.
The most significant highway benefits are those that result from a reduction in
the user costs such as decreased operating costs, higher operating speeds, fewer delays,
and decreased accident losses.
Accident Cost
Accidents that occur every year on the streets and highways of America represent a
great economic loss beside the pain and suffering that they cause. Total economic
loss resulting from the motor vehicle accidents was estimated to be $156.6 billion
in 1992 [Wright, 1996]. This total includes loss incurred in fatal accidents, accidents involving
nonfatal personal injury, and those involving only property damage. It follows that from
an economic standpoint, highway improvements cause a decrease in accident rates,
resulting in monetary saving to the road user and the public in general.
1) The National Safety Council issues periodic report on the costs of vehicular
accidents. Once the types of accidents and their frequency are known, accident
costs in dollars per year can be calculated by multiplying the frequency (accidents per
year) and the cost per accident. Such costs include wage losses, medical expenses,
property damages, and insurance administration costs.
2) Unit accident costs can be estimated on the basis of empirical accident rates that
reflect regional effects of the vehicle mix, driver behavior, roadway type, and climate; or
can be estimated from the average rates and costs by accident types.
To account for savings in accident costs in highway economic studies, accident rates
before and after the proposed improvement should be estimated. The analyst should be
able to rely on empirical data that will account for regional differences in vehicle
mix, driver behavior and climate.
HIGHWAY FINANCE
Basic principle in highway financing is that the funds spent on highways are
recovered from the road users. The recovery may be both direct and indirect.
Pay-as-you-go method
In pay-as-you-go method, the payment for highway improvements, maintenance and operation is
made from the central revenue. In credit financing method, the payment for highway
improvement is made from borrowed money and this amount and the interests arere-paid from
the future income. Distribution of highway cost The question of distributing highway cost among
the Government, road-user and other has been a disputed task in several countries. Many
economists are of the view that the financial responsibility for roads should be assigned only
among the beneficiaries on the basis of the benefit each one receives.
There are several theories suggesting the method of distribution of highway taxes between
passenger cars and other commercial vehicles like the trucks. However in India the annual
revenue from transport has been much higher than the expenditure on road development and
maintenance. Therefore there is no problem of distributing the highway cost among other
agencies. Also the taxation on vehicles is being considered separately by the states and there
seems to be no theory followed for the distribution of taxes between various
classes of vehicles.
Sources of Revenue
The various sources from which funds necessary for highway development and maintenance may
be made available, are listed below:
Duties and taxes on new vehicles and spare part including tyres
Property taxes
Toll taxes
Quantifilab1e Benefits Various benefits which can be quantified include benefits to road user
such as reduction in vehicle operation cost, time cost and accident cost. The other benefits
include enhancement in land value. These are briefly explained below: Saving in vehicle
operation cost is due to reduction in fuel and oil consumption and reduction in wear and tear of
tyres and other maintenance costs. A road with sharp curves and steep grades require frequent
speed changes; presence of intersections require stopping idling and accelerating; vehicle
operation on road stretches with high traffic volume or congestion necessitates speed changes
and stopping and increased travel time.
Non-quantable Benefits
The motor vehicle operation costs depend on several factors which may be grouped .as given
below: Cost dependent on time expressed as cost per year such as interest on capita depreciation
Cost, registration fee, insurance charges, garage rent, driver’s license salaries etc. as applicable.
Cost depending on distance driven expressed as cost per vehicle-kilometer. The items which may
be included here are fuel, oil, tyres, maintenance and repairs etc. Cost dependent on speed
include cost of fuel, oil and tyre per vehicle-km-time-cost of vehicles, travel time value of
passengers, etc. Cost dependent on type of vehicle and its condition. Operation costs of larger
vehicles are comparatively higher. The operation cost of old vehicles maintained in poor
condition is also higher.
Basic principle in highway financing is that the funds spent on highways are recovered from the
road users. The recovery may be both direct and indirect. Two general methods of highway
financing are: Pay-as-you-go method Credit financing method In pay-as-you-go method, the
payment for highway improvements, maintenance and operation is made from the central
revenue. In credit financing method, the payment for highway improvement is made from
borrowed money and this amount and the interests are re-paid from the future income.
HIGHWAY DRAINAGE
1. Explain the construction steps of 1) Water bound Macadam; ii) Cement, concrete pavement
2. Explain the important design steps for longitudinal drains of a road to drain off surface water.
3. Explain the construction steps for Bituminous concrete. What are its requirements and
specifications?
5. Explain the construction steps for wet mix macadam base course. What are its requirements
and specifications?
6. Explain the construction steps for dry lean concrete sub base.
HIGHWAY ECONOMICS
1.Explain the terms : BOOT and BOT, Mud pumping, Alligator cracking Bump integrator.
3. Explain the various benefits that a road user gets by the improvement of a road.
6. What are quantifiable and non quantifiable road user benefits due to the construction of a new
highway or improvement of existing highway?
TEXT BOOKS:
4. Transportation Engineering – James H Banks, Mc. Graw. Hill Pub. New Delhi
REFERENCE BOOKS:
3. Transportation Engineering – C. Jotin Khisty, B. Kent lal, PHI Learning Pvt. Ltd. New Delhi.