Serial Number Range

RL4 from SN RL412-101

Part No. 216241

Rev A5
April 2013
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2 RL4 Part No. 216241

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How to Read Your Serial Number

Part No. 216241 RL4 3

 April 2013

Table of Contents

405.1 Electrical Wiring and Power Cables...........................60

This manual is updated frequently. If you have a
printed manual, you can keep it up to date by
downloading new figures from the Genie website at
www.genielift.com. For the most up-to-date parts
information, visit the Parts Lookup System on the
Genie website at www.genielift.com.
How to Read Your Serial Number..........................................3
Parts Stocking List.................................................................7
How to Order Parts................................................................8
Service Parts Fax Order Form...............................................9
500 Mast Components
501.1 Mast Assembly and Winch Cable Routing.................62
502.1 Mast Components.....................................................64
503.1 Upper Mast Components...........................................66
504.1 Light Assembly, Round..............................................68
505.1 Light Assembly, Square.............................................70
600 Accessories
601.1 Safety and Convenience............................................72
602.1 Engine Options..........................................................74

Indices
Part Number Index...............................................................76
Electronic Version Part Description Index.........................................................78
Click on any page number to view the figure.
Cross References

100 Decals
101.1 Decals with Words, Roadside....................................10
102.1 Decals with Words, Curbside.....................................12
103.1 Decals with Words, Lights..........................................14
104.1 Decals with Symbols, Roadside................................16
105.1 Decals with Symbols, Curbside.................................18
106.1 Decals with Symbols, Lights......................................20

200 Chassis Components

201.1 Chassis......................................................................22
202.1 Fuel Tank and Hoses.................................................24
203.1 Axle............................................................................26
204.1 Hitches.......................................................................28
205.1 Ballast Box Assembly................................................30
206.1 Cabinet......................................................................32
207.1 Winch.........................................................................34

300 Engine and Generator Components

301.1 Kubota D1105-E3BG, View 1....................................36
302.1 Kubota D1105-E3BG, View 2....................................38
303.1 Kubota D1105-E3BG, View 3....................................40
304.1 Kubota D1105-E3BG, View 4....................................42
305.1 Perkins 403D-11G, View 1.........................................44
306.1 Perkins 403D-11G, View 2.........................................46
307.1 Generators.................................................................48

400 Electrical Components

401.1 Control Box, 60HZ, View 1.........................................52
402.1 Control Box, 60HZ, View 2.........................................54
403.1 Control Box, 50HZ, View 1.........................................56
404.1 Control Box, 50HZ, View 2.........................................58

4 RL4 Part No. 216241

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Table of Contents (continued)

This Page Intentionally Left Blank

Part No. 216241 RL4 5

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Notes

6 RL4 Part No. 216241

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Parts Stocking List

Part No. 216241 RL4 7

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How To Order Parts

8 RL4 Part No. 216241

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Fax Order Form

Part No. 216241 RL4 9

 100 Decals April 2013

101.1 Decals with Words, Roadside

10 RL4 Part No. 216241

April 2013 100 Decals

101.1 Decals with Words, Roadside

Item Part No. Description Qty. Item Part No. Description Qty.

-- 216590 DECAL KIT, WORD, RL4 23 235490 DECAL,COSMETIC, GENIE

(from RL412-101) LOGO..............................................1
1 28159 DECAL,LABEL,DIESEL FUEL........1 24 851691 DECAL- 1 (10/CARD BRADY..........1
2 28161 DECAL,WARN,CRUSH HAZARD 25 851692 DECAL- 2 (10/CARD BRADY..........1
HAND..............................................1 26 851693 DECAL- 3 (10/CARD BRADY..........1
3 28162 DECAL,WARNING,CRUSHING......2 27 851694 DECAL - 4 (10/CARD BRADY.........1
4 52475 DECAL,LABEL,TRANSPORT 28 853289 DECAL, AL/RL CONTROL BOX
TIEDOWN*......................................4 DC...................................................1
5 72086 DECAL,LABEL,LIFTING EYE.........1 29 853294 DECAL,AL/RL,CONTROL
6 77172 LABEL,BLANK,4X5,CHROME BOX,AC...........................................1
POLY***...........................................1
(to order, call Genie Parts and Service
Department with model and serial
number of unit)
7 77055 SERIAL
LABEL,BLANK,4X8,CHROME*.......1
(this label is blank. To order, call
Genie Parts and Service Department
with the model and serial number of
the unit.)
-- 77183 FILM,POLY,CLEAR,4.5 X 8.75........1
8 97602 DECAL,WARNING,EXPLOSION,ETHER.2
9 97666 DECAL,WARN,READ MANUAL......1
10 97675 DECAL,WARN,EXPLSION/BURN
HAZ.................................................1
11 114258 DECAL,DANGER,NO SMOKING.....1
12 114431 DECAL,DANGER,ELECTROCUTION
HZD.................................................2
13 133148 DECAL,DANGER,HAZARD
VOLTAGE.........................................3
14 133460 DECAL,OPERATING
INSTRUCTIONS..............................1
15 133461 DECAL,TIRE SPECIFICATION.......2
16 133477 DECAL,WARNING COLLISION
HAZ.................................................1
17 133482 DECAL,WARNING TIP-OVER
HAZ.................................................1
18 133483 DECAL,WARNING BURN HAZ.......2
19 133484 DECAL,WARNING TOW SPEED.....1
20 227518 DECAL,COSMETIC
TEREX,AL4,AL4L............................2
21 234828 DECAL, COSMETIC, RL4...............1
22 235489 COSMETIC DECAL, BLACK/WHT
RL4..................................................1

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102.1 Decals with Words, Curbside

12 RL4 Part No. 216241

April 2013 100 Decals

102.1 Decals with Words, Curbside

Item Part No. Description Qty.

-- DECAL KIT,WORD,COMPLETE
refer to 101.1
1 28159 DECAL,LABEL,DIESEL FUEL........1
2 28161 DECAL,WARN,CRUSH HAZARD
HAND..............................................1
3 28162 DECAL,WARNING,CRUSHING......2
4 31788 DECAL,DANGER,BATTERY
SAFETY***......................................1
5 52475 DECAL,LABEL,TRANSPORT
TIEDOWN*......................................4
6 72077 DECAL,LABEL,ARROW..................1
7 72086 DECAL,LABEL,LIFTING EYE.........1
8 97602 DECAL,WARNING,EXPLOSION,ETHER.2
9 97675 DECAL,WARN,EXPLSION/BURN
HAZ.................................................1
10 114258 DECAL,DANGER,NO SMOKING.....1
11 114431 DECAL,DANGER,ELECTROCUTION
HZD.................................................2
12 114464 LABEL,TRAVEL LOCK....................1
13 133012 DECAL,DANGER-BURN/CO
HAZARD..........................................1
14 133017 DECAL,WARNING,CRUSH
HZD,TOWER...................................1
15 133062 DECAL, LABEL, GROUNDING
LUG.................................................1
16 133148 DECAL,DANGER,HAZARD
VOLTAGE.........................................3
17 133461 DECAL,TIRE SPECIFICATION.......2
18 133462 DECAL,PERKINS ENGINE
SPECS............................................1
19 133463 DECAL,KUBOTA ENGINE
SPECS............................................1
20 133483 DECAL,WARNING BURN HAZ.......2
21 227518 DECAL,COSMETIC
TEREX,AL4,AL4L............................2
22 234828 DECAL, COSMETIC, RL4...............2
23 235489 COSMETIC DECAL, BLACK/WHT
RL4..................................................2
24 235490 DECAL,COSMETIC, GENIE
LOGO..............................................2
25 851691 DECAL- 1 (10/CARD BRADY..........1
26 851692 DECAL- 2 (10/CARD BRADY..........1
27 851693 DECAL- 3 (10/CARD BRADY..........1
28 851694 DECAL - 4 (10/CARD BRADY.........1

Part No. 216241 RL4 13

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103.1 Decals with Words, Lights

14 RL4 Part No. 216241

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103.1 Decals with Words, Lights

Item Part No. Description Qty.

-- DECAL KIT,WORD,COMPLETE
refer to 101.1
1 97518 DECAL,NOTICE,LAMP
DISPOSAL.......................................1
2 133148 DECAL,DANGER,HAZARD
VOLTAGE.........................................1
3 T108021 DECAL,WARN,PROTECTIVE
BARRIER.........................................1
4 T108022 DECAL, WARNING BURN
HAZARD..........................................4

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104.1 Decals with Symbols, Roadside

16 RL4 Part No. 216241

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104.1 Decals with Symbols, Roadside

Item Part No. Description Qty. Item Part No. Description Qty.

-- 216591 DECAL KIT, SYMBOL, RL4 23 851691 DECAL- 1 (10/CARD BRADY..........1

(from RL412-101) 24 851692 DECAL- 2 (10/CARD BRADY..........1
1 28159 DECAL,LABEL,DIESEL FUEL........1 25 851693 DECAL- 3 (10/CARD BRADY..........1
2 52475 DECAL,LABEL,TRANSPORT 26 851694 DECAL - 4 (10/CARD BRADY.........1
TIEDOWN*......................................4
27 227518 DECAL,COSMETIC
3 72077 DECAL,LABEL,ARROW..................2 TEREX,AL4,AL4L............................2
4 72086 DECAL,LABEL,LIFTING EYE.........2
5 77172 LABEL,BLANK,4X5,CHROME
POLY***...........................................1
(to order, call Genie Parts and Service
Department with model and serial
number of unit)
6 82472 DECAL,WARNING,CRUSHING
HAZARD..........................................2
7 82487 DECAL,SYMBOL-READ THE
MANUAL..........................................2
8 77055 SERIAL
LABEL,BLANK,4X8,CHROME*.......1
(this label is blank. To order, call
Genie Parts and Service Department
with the model and serial number of
the unit.)
-- 77183 FILM,POLY,CLEAR,4.5 X 8.75........1
9 114251 DECAL,LABEL,NO
SMOKING,SYMB............................1
10 114391 DECAL,WARNING,CRUSHING......2
11 116893 DECAL,TOW SPEED SYMBOL......1
12 116894 DECAL,BURN HAZARD SYMBOL...2
13 116895 DECAL,TIP HAZARD SYMBOL......2
14 116896 DECAL,COLLISION HAZARD
SYMBOL..........................................2
15 116901 DECAL,CONTROL BOX AC
CONSOL.........................................1
16 116902 DECAL,CONTROL BOX DC
CONSOL.........................................1
17 133031 DECAL,BURN HAZARD,SYMB.......1
18 133065 DECAL,LABEL-ELEC
HAZ,DISTANCE...............................2
19 133149 DECAL,LABEL-ELEC HAZ,SERV
MAN.................................................3
20 234828 DECAL, COSMETIC, RL4...............2
21 235489 COSMETIC DECAL, BLACK/WHT
RL4..................................................2
22 235490 DECAL,COSMETIC, GENIE
LOGO..............................................2

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105.1 Decals with Symbols, Curbside

18 RL4 Part No. 216241

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105.1 Decals with Symbols, Curbside

Item Part No. Description Qty.

-- DECAL KIT,SYMBOL,COMPLETE
refer to 104.1
1 28159 DECAL,LABEL,DIESEL FUEL........2
2 52475 DECAL,LABEL,TRANSPORT
TIEDOWN*......................................4
3 72077 DECAL,LABEL,ARROW..................2
4 72086 DECAL,LABEL,LIFTING EYE.........2
5 82472 DECAL,WARNING,CRUSHING
HAZARD..........................................2
6 82481 DECAL,SYMBOL-BATTERY
SAFETY...........................................1
7 82487 DECAL,SYMBOL-READ THE
MANUAL..........................................2
8 114251 DECAL,LABEL,NO
SMOKING,SYMB............................1
9 114391 DECAL,WARNING,CRUSHING......2
10 116894 DECAL,BURN HAZARD SYMBOL...2
11 133031 DECAL,BURN HAZARD,SYMB.......1
12 133055 DECAL,LABEL,BURN/CO2
HAZARD..........................................1
13 133062 DECAL, LABEL, GROUNDING
LUG.................................................1
14 133065 DECAL,LABEL-ELEC
HAZ,DISTANCE...............................2
15 133066 DECAL,LABEL-CRUSH
HAZ,TOWER...................................1
16 133149 DECAL,LABEL-ELEC HAZ,SERV
MAN.................................................3
17 227518 DECAL,COSMETIC
TEREX,AL4,AL4L............................2
18 234828 DECAL, COSMETIC, RL4...............2
19 235489 COSMETIC DECAL, BLACK/WHT
RL4..................................................2
20 235490 DECAL,COSMETIC, GENIE
LOGO..............................................2
21 851691 DECAL- 1 (10/CARD BRADY..........1
22 851692 DECAL- 2 (10/CARD BRADY..........1
23 851693 DECAL- 3 (10/CARD BRADY..........1
24 851694 DECAL - 4 (10/CARD BRADY.........1

Part No. 216241 RL4 19

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106.1 Decals with Symbols, Lights

20 RL4 Part No. 216241

April 2013 100 Decals

106.1 Decals with Symbols, Lights

Item Part No. Description Qty.

-- DECAL KIT,SYMBOL,COMPLETE
refer to 104.1
1 133149 DECAL,LABEL-ELEC HAZ,SERV
MAN.................................................3
2 T108023 DECAL,BODILY INJURY
SYMBOL..........................................1
3 T108024 DECAL,BURN HAZARD SYMBOL...2

Part No. 216241 RL4 21

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201.1 Chassis

22 RL4 Part No. 216241

April 2013 200 Chassis Components

201.1 Chassis

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref., FUEL TANK 23 992760 CLEVIS PIN 1/2X1.5 SS..................1

refer to 202.1 24 990650 COTTER PIN 1/8X1 SSBIN
2 Ref., FUEL TANK SUPPORT BKT STOCK............................................1
refer to 202.1 25 C54201300 SCREW FLANGE 1/2 -13X.............1
3A 182330 FP-BATTERY HOLD-DOWN ROD...2 26 CS63C080 BASE,BOOM/TOWER RL4.............1
10.25 inches
27 C61300500 YOKE & BASE PIN ASSEMBLY......1
-- 990150 NUT,NYLOCK,1/4-20 GR2
-- C61300402 SLEEVE,CABLE,1/16".....................4
3B 182331 BATTERY HOLD DOWN ROD for C61300500
11.25 inches
-- C61300405 CABLE,3/64"X1/16",BOOM PIN......2
-- 990150 NUT,NYLOCK,1/4-20 GR2..............2 for C61300500
4 174170 FP-BATTERY HOLDOWN -- C61300501 PIN,0.75 X 7' ZINC..........................1
ANGLE............................................1 for C61300500
5 Ref., BATTERY CABLES.................1 -- C61300502 CLIP,HITCH PIN..............................1
refer to 405.1 for C61300500
5A 112300 BATTERY,12V,500CCA....................1 28 C54200300 SCREW,HHC,7/8-9 X 7 Z G5..........1
5B 161085 BATTERY,12V,700CCA 29 C54300400 WASHER,FLAT,7/8 Z.......................1
6 851820 DECAL- SYMBOL FOR GROUND...1 30 C54100200 NUT,NYLOCK,7/8-9 Z.....................1
7 C51600600 NUT,CLIP,3/8-16X.75.......................9 31A 22111936 CHAIN,SAFETY,3000#,3/8 X 30
8 840222 SNAP RING,JACK (841430)...........4 IN.....................................................2
9 841430 JACK,MECHANICAL,3000LB..........4 30" safety chain with S-hook

9A 840221 JACK BRACKET,WELD ON SWIVEL 31B 22111935 MA-CHAIN SAFETY 3000LB 3/8X30"
30" safety chain with snap hook
10 CR82C000 BASE,TRAILER RL4.......................1
31C 112225 MA-CHAIN SAFETY 3000LB
11 840394 BOLT,AXLE, 9/16-18 X 3"................6 42" safety chain with snap hook
12 840395 NUT,AXLE SPRING 2000NO..........6 32 Ref., WINCH
13 841473 SHACKLE,AXLE,4-5/8" LONG........4 refer to 207.1
14 C51600200 LATCH HEAVY DUTYSPRING........2 32 990160 SCREW,HHC,3/8-16 X 3.75............1
15 216370 LEG,OUTRIGGER RL.....................2 32 C51601462 NUT FLANGE 3/8 -16......................3
16 CS62A011 HOUSING,OUTRIGGER RL4.........1 -- CU63B054 CABLE,TOWER TILT,.25 IN RL4.....1
-- 990200 NUT,NYLOCK,1/2-13 GR2..............2 33 993180 NUT,NYLOCK,3/4-10 ZP.................1
-- 993860 WASHER,FLAT,1/2 SS 18-8 BIN.....2 34 C54200800 BOLT 3/4 -10X 5 Z G5.....................1
17 CS82A020 TONGUE W/JACKBRKT B-O-H......1 35 930950 WTHRSRIP, 1/4" X 1/2"W..............96
inches
18 116021 WHEEL/TIRE ASSY,13",175/80
LRB..................................................2 36 851310 DECAL-ATTN ALL JACKS MUST
BE....................................................3
-- Ref., LUG NUT
refer to 203.1 37 CR51A102 DECAL,WARNING,ALL
OUTRIGGER...................................1
19 834211 SPRING,LEAF FOR AXLE, 4 PLY....2
-- 236977 KIT,U-BOLT,PLATE,&NUTS,116949.2
20 Ref., AXLE
refer to 203.1
21 Ref., HITCH.....................................1
refer to 204.1
22 C61400100 PULLEY,STEEL,3"...........................1

Part No. 216241 RL4 23

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202.1 Fuel Tank and Hoses

24 RL4 Part No. 216241

April 2013 200 Chassis Components

202.1 Fuel Tank and Hoses

Item Part No. Description Qty.

1 CR21A000 FUEL TANK

ASSY,PLASTIC,30G,RL4................1
-- 14262 PLUG,HEX SOCKET,3/8 MPT
tank drain
2 CR59B035 FUEL TANK SUPPORTBRKT.
RL4-B..............................................1
3 217717 CAP FUEL RL4/AL4 WITH
TETHER..........................................1
4 891550 FITTING,STRAIGHT ADAPTER......1
5 891520 PIPE FITTING STR ELBO...............1
6 891560 HOSE FITTING PIPE/BAR..............1
7 890785 HOSE,FUEL,1/8"ID............63-inches
fuel return from engine injector pipe
to tank
8 792750 CLAMP 7/16 TO 25/32.....................2
9 C90200400 FITTING,PICKUP & RETURN.........1
10 898590 HOSE FITTING PIPE/BAR..............1
11 792750 CLAMP 7/16 TO 25/32.....................5
12 890795 HOSE,FUEL,5/16"ID..........17-inches
fuel supply from tank to inline filter
13 740620 FILTER,IN-LINE,FUEL,5/16"...........1
Kubota models
14 890795 HOSE,FUEL,5/16"ID..........27-inches
fuel supply from inline filter to pump
15 995810 SCREW 1/4-20NCX5/8 HW............2
for 660320
16 660320 PUMP,FUEL, 12VDC.......................1
Kubota models (mounted on chassis)
-- R890065 HOSE FITTING PIPE/BARB
1/8MX..............................................2
for 660320
17 890795 HOSE,FUEL,5/16"ID..........19-inches
fuel supply from pump to engine fuel
filter
18 890795 HOSE,FUEL,5/16"ID..........45-inches
fuel supply from tank to primer pump
19 85155 PUMP,PRIMER,PERKINS***...........1
Perkins models
20 890795 HOSE,FUEL,5/16"ID..........30-inches
fuel supply from primer pump to
engine fuel filter
21 Ref., CHASSIS
refer to 201.1

Part No. 216241 RL4 25

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203.1 Axle

26 RL4 Part No. 216241

April 2013 200 Chassis Components

203.1 Axle

Item Part No. Description Qty.

-- 116949 AXLE ASSY,2200#,STRAIGHT

Complete (includes items 1-10)
1 840376 NUT,WHEEL, 1/2 X 20..................10
2 236978 KIT,HUBS,BRINGS&SEALS,116949.1
includes items 3-5, 7 and 9
3 RACE, INNER.................................1
for reference only - not available
separately
4 230561 BEARING,ALXL,840377,841050.....2
5 C82100102 AXLE SEAL,2000# AXLE,DL220.....1
6 RACE, OUTER................................1
for reference only - not available
separately
7 230578 WASHER,ALXL,840377,841050
8 834228 GREASE CAP, AXLE, 3000LB........1
9 834250 HAMMERBLOW SPINDLE
NUT,AXLE.......................................1
10 7604 PINCOTTER 0.125 1.750

Part No. 216241 RL4 27

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204.1 Hitches

28 RL4 Part No. 216241

April 2013 200 Chassis Components

204.1 Hitches

Item Part No. Description Qty.

1 994200 SCREW 1/2-13NCX5-1/2H

2 991650 WASHER LOCK 1/2ZP
3 6095 WASHER,FLAT,USS,1/2",Y
4 990200 NUT,NYLOCK,1/2-13 GR2
5 995310 SCREW,HHC,1/2-13 X 4 G
6 57332 COUPLER,BALL,2" CLASS II.........1
7 T109127 HITCH
RING,COMBO,16"LENGTH............1
8 89163 BALL, 2" ZINC.................................1
9 33265 NUT,HEX,1-8
-- 122079 WASHER,FLAT,1.000,HARDENED
10 996030 SCREW,HHC,1/2-13 X 6 GR5 ZP
11 183731 SCREW,HHC,1/2-13 X 6
12 78390 PIN,LYNCH......................................1
13 T109129 SPACER,SIDE,COMBO,HTCH,BOLT-ON.2
14 176335 PLATE,SIDE,COMBO
HITCH,BOLT-ON.............................2
15 213770 HITCH,RING,BOLT-ON 2.5" ID........1
16 13854 SCREW,HHC,1/2-13 X 4.5,GRD.8
17 990210 WASHER FLAT 1/2ZP
18 116936 AS-RING HITCH MOUNT...............1
19 6-5208-44 SCREW,HHC,1/2-13 X 5.5,GRD.8
20 123461 SCREW,HHC,5/8-11X4.50,GR8,Y
21 6035 WASHER,FLAT,USS,5/8",Y
22 6024 NUT,NYLOCK,5/8-11
23A 116937 HITCH,2.5"RING,6 TON..................1
2.5 inch ring
23B T110632 HITCH,3"RING,6TON......................1
3 inch ring
24 51131 SCREW,HHC,5/8-11 X 2.5
25 993835 WASHER FLAT 5/8
26 993890 WASHER LOCK 5/8 ZP
27 994630 NUT HEX 5/8-11NCGRADE2 ZP
28 211410 AS-RING HITCH FOR ADJ HT
2.5 inch ring
29 841200 HITCH PINTLE RING 3 I.................1
3 inch ring
30 221580 HITCH, ADJ HEIGHT BOLT ON......1
31 124450 HITCH 24 HEIGHT..........................1

Part No. 216241 RL4 29

 200 Chassis Components April 2013

205.1 Ballast Box Assembly

30 RL4 Part No. 216241

April 2013 200 Chassis Components

205.1 Ballast Box Assembly

Item Part No. Description Qty.

1A 114355 BALLAST
ASSY,60HZ,MH,1KW,120V.............1
60 Hz Ballast Assembly without decals
(refer to Section 1)
1B 115366 BALLAST
ASSY,50HZ,MH,1000W...................1
50 Hz Ballast Assembly without decals
(refer to Section 1)
2 161184 FP-BALLAST BOX REAR................1
3 995490 SCREW,HH SLOT,1/4 X 0.75
4 161181 FP-BALLAST BOX TOP...................1
5A 160030 BALLAST/CAP MH60Hz120...........1
60 Hz; includes item 6
5B 160490 BALLAST MH 50HZ 120V/..............1
50 Hz; includes item 6
6A 160032 CAPACITOR 24uF MH 60H.............1
60 Hz
6B 160033 CAPACITOR,50HZ
MH,26MF(BALLAST........................1
50 Hz
7 663860 CONNECTOR 5P MALE
RECEPTACLE.................................1
8 161185 FP-BALLAST BOX FRONT.............1
9 161180 FP-BALLAST BOX BOTTOM...........1
10 189346 SPACER,BALLAST,STACKED.........2

Part No. 216241 RL4 31

 200 Chassis Components April 2013

206.1 Cabinet

32 RL4 Part No. 216241

April 2013 200 Chassis Components

206.1 Cabinet

Item Part No. Description Qty. Item Part No. Description Qty.

1 995810 SCREW 1/4-20NCX5/8 HW 32 796436 SPRING,GAS,16",60LBS................4

2 993850 WASHER FLAT 1/45/8 SBIN 33 116910 PANEL, DOOR, RL4........................2
3 C51601450 SCREW FLANGE 5/16 -18X1 34 116908 PANEL, FRONT, CABINET, RL4......1
4 992330 WASHER FLAT 5/16YZP 35 C51400301 CUSHION,TWR
5 C51601451 NUT,FLANGE,5/16-18 Z SP,1.25"X0.75"RL4..........................2

6 C83400100 FENDER,STEEL,RL4......................2 36 Ref. TOWER BASE

(refer to 201.1)
7 116911 PANEL, UNDERDOOR,
CURBSIDE......................................1 37 C51601530 SCREW FLANGE 3/8 X1.5ZP***.....2

8 116918 HOLDER, LITERATURE..................1 38 116923 SPACER, TOWER, RL4...................1

9 Ref., COIL CORD............................1

10 680250 LOCKNUT, CONDUIT 3/4CSA
APPVD............................................1
11 CR58C012 COIL CORD BULKHEADPLA.........1
12 682740 NIPPLE CHASE 3/4CSA APPVD.....1
-- 682750 NIPPLE CHASE 1/2CSA APPVD.....1
13 75144 WASHER,FLAT,SAE 1/4",ZINC
14 995050 SCREW #10-32NFX3/4 LO
15 995420 NUT LOCK NYLON INSERT
16 C21353 BOLT,CARRIAGE 3/8-16X.75 Z KEG
17 981120 WASHER FLAT 3/8 ZP SAE BIN
18 990170 NUT LOCK NYLON INSERT 3/8
19 990670 RIVET,POP,SS,3/16"X1/2" BLIND
20 116909 PANEL, TOP, CABINET, RL4...........1
21 C61300501 PIN,0.75 X 7' ZINC..........................1
-- C61300502 CLIP,HITCH PIN..............................1
22 C54200400 SCREW ALLENHEX 1/2 -13X 1.5
23 991650 WASHER LOCK 1/2ZP
24 CR63A040 AS-WELDMENT, CRADLE..............2
-- 663520 LIGHT,LICENSE TAG
W/BRACKET...................................1
(not shown)
25A 230736 AS-WELDMENT, PANEL, REAR,
RL4..................................................1
(from SN RL4011-4236)
26 794890 HINGE,STAINLESS
STEEL,BLACK................................4
27 790940 HANDLE,CHROME,5.75"................2
28 189796 HASP CABINET DOOR5584AL4/5
29 116912 PANEL, UNDERDOOR,
ROADSIDE......................................1
30 116927 BUMPER, DOOR, RUBBER............4
31 796432 BRACKET W/BALL,GAS SPRING...8

Part No. 216241 RL4 33

 200 Chassis Components April 2013

207.1 Winch

34 RL4 Part No. 216241

April 2013 200 Chassis Components

207.1 Winch

Item Part No. Description Qty.

-- C61100200 WINCH,HAND,5.1:1,1500LBS.........1
(item 15 not included)
1 6199 BUSHING, SMALL PINION,
FULTON...........................................2
2 32890 SPACER,PINION SHAFT................1
3 7591 WINCH PINION PLATE, K-1550.....1
4 7571 BRAKE DISK,.5 BORE,K-1550.......2
5 6777 RATCHET GEAR,K-1550 1/2" I.D.....1
6 7590 PINION GEAR AND DISC K-1550...1
7 PINION SHAFT...............................1
(not available separately)
8 6200 RETAINING RING...........................1
9 6291 RATCHET KIT (K-1500,K-1550)**....1
10 7584 FRAME SPACER,K-1550................1
11 12012 NUT,LOCK,3/8-16
12 31946 WINCH BRACKET, DRUM BOLT
LOCK...............................................1
13 22832 SCREW,HHC,3/8-16 X 6
14 6184 SPACER, DRUM BOLT, K-1550.......1
15 6190 CABLE KEEP.KIT (BRACKET
TYPE)*.............................................1
includes fasteners
16 6198 NUT,NYLOCK,1/2-13.......................2
17 69209 SCREW,HHC,3/8-16 X 5.5 GRD 8
18 C61100201 HANDLE FOR 1500# WINC............1
19 6034 NUT,HEX,JAM,1/2-13

Part No. 216241 RL4 35

 300 Engine and Generator Components April 2013

301.1 Kubota D1105-E3BG, View 1

36 RL4 Part No. 216241

April 2013 300 Engine and Generator Components

301.1 Kubota D1105-E3BG, View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 866113 GUARD,FAN,KUBOTA.....................1 20 995110 SCREW,HHC,M10X1.25 X 35MM GR

2 866110 RADIATOR, KUBOTA, D905 & 8.....................................................10
D1105..............................................1 21 994830 WASHER,LOCK,M10 ZP...............10
3A 116638 CAP,RADIATOR,KUBOTA A65 22 22124015 ENG FOOT/RAD SUPPORT,
KIT...................................................1 ROADSIDE......................................1
aluminum radiator 23 839110 HOSE,RADIATOR,LOWER,KUBOTA.1
3B 866120 CAP,RADIATOR,KUBOTA D905 24 866394 KUBOTA WATER PIPE....................1
copper radiator
25 32185 CLAMP,HOSE..................................6
4 865307 TANK,RECOVERY,COOLANT,KUBOTA.1
26 116523 KUBOTA HOSE,D905, D1105.........1
5 C51601442 SCREW FLANGE 1/4 -20X.............2
27 990200 NUT,NYLOCK,1/2-13 GR2..............2
6 C51600800 NUT CLIP 1/4 -20X3/4.....................2
28 990210 WASHER FLAT 1/2ZP.....................2
7 890790 HOSE,FUEL,1/4"ID,PUSH
LOK,200#........................................3 29 22124016 ENGINE FOOT/RAD
this part is sold by the foot, this SUPPORT,CURBSD........................1
application requires at least 32 inches. 30 116733 MUFFLER BRACE..........................1
8 865263 KUBOTA 15111-72200 WASHER.....4 31 839109 WATER PIPE,KUBOTA....................1
9 740770 VIBRATION MOUNT,35"..................2 32 732205PP ENGINE,KUBOTA,D1105 PAK........1
10A 995380 SCREW,HHC,1/2-13 X 6.5..............2
Kubota models with 6kW generator
10B 116252 SCREW,HHC,1/2-13X7 GR5 YEL
Kubota models with 7.5kW and 8kW
generators
11 991650 WASHER LOCK 1/2ZP....................2
12 990415 WASHER,FLAT,SNUB 1/2X2-3/4
ZN....................................................2
13A 80379 ISOLATOR, ENGINE MOUNT.........2
Kubota models with 6kW and 8kW
generators
13B 740920 ISOLATOR,ENGINE,390LB
Kubota models with 7.5kW generator
14 740770 VIBRATION MOUNT,35"..................2
15 161109 BOLT,M10-1.25 x 35,W/HOLE.........2
16 865085 KUBOTA 15263-12370SNAP PIN....2
17A 22124025 ENGINE RISER,2/75"H,FOR
1/2BLT.............................................2
2.75 inches
17B 116249 AS:ENGINE RISER 3.25 HIGH
3.25 inches
17C 184315 FP-GENSET SPACER
1.5 inches
17D 184325 FP-GENSET SPACER P
1.0 inch
18 995110 SCREW,HHC,M10X1.25 X 35MM GR
8.......................................................2
19 994830 WASHER,LOCK,M10 ZP.................2

Part No. 216241 RL4 37

 300 Engine and Generator Components April 2013

302.1 Kubota D1105-E3BG, View 2

38 RL4 Part No. 216241

April 2013 300 Engine and Generator Components

302.1 Kubota D1105-E3BG, View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 839154 DIPSTICK,OIL,KUBOTA 28 839134 FAN,PUSHER,KUBOTA 15263-12370

2 839244 KUBOTA HEAD COVER GASKET 29 839027 KUBOTA FLANGE BOLT
3 839151 KUBOTA OIL FILLER PLUG,V1305 30 52531 PULLEY,FAN,KUBOTA, D-905,GS68
4 839034 KUBOTA O-RING 31 101201 WATER PUMP ASSY,KUBOTA
5 44191 VALVE COVER, D905 32 865079 KUBOTA 16259-73430
6 866101 STARTER,KUBOTA,D1105/905 33 32069 CLAMP,HOSE,KUBOTA WG750
7 101208 STUD,EXHAUST MANIFOLD 34 839011 KUBOTA WATER PIPE 16241-73350
8 101209 NUT,EXHAUST MANIFOLD 35 865435 KUBOTA 16221-73270GASKET
9 32191 GASKET,EXHAUST MANIFOLD,D905 36 139278 THERMOSTAT
10 839246 KUBOTA EXHAUST MANIFOLD 37 139279 THERMOSTAT COVER
11 832128 GASKET,MUFFLER,KUBOTA 38 62296 SCREW,M8 X 35MM
D905/11
12 839103 KUBOTA 01123-50820 BOLT
13 865055 KUBOTA NUT
14A 865276 MUFFLER,KUBOTA
-- 866825 KUBOTA 66711-54520COV
(muffler cover)
15 125395 TAILPIPE,8K EXHAUST
16 116833 KUBOTA DYNAMO STAY
17 866090 ALTERNATOR,KUBOTA*
18 866081 KUBOTA BELT COVER
19 30973 BUMPER,RUBBER-1 X 1.25
20 116503 BUSHING, 630DX.328ID .375T
21 6782 NUT,NYLOCK,5/16-18
22 839190 SWITCH,LOW OIL PRESS,KUBOTA
23A 52532 PLUG,ENGINE OIL
DRAIN,D-905***..............................1
bottom of oil pan (not shown)
23A 52533 GASKET (52532) OIL DRAIN,
D905................................................1
for 52532
23B 234842 PLUG, ENGINE OIL, D1105............1
bottom of oil pan (not shown)
23B 84042 GASKET-DRAIN PLUG,ENG OIL
PAN..................................................1
for 234842
23C 974800 KIT:OIL DRAIN W/VALVE,KUBOTA
(inlcudes valve, clamp and hose)
24 116523 KUBOTA HOSE,D905, D1105
25 32185 CLAMP,HOSE
26 866394 KUBOTA WATER PIPE
27 839209 V-BELT,KUBOTA

Part No. 216241 RL4 39

 300 Engine and Generator Components April 2013

303.1 Kubota D1105-E3BG, View 3

40 RL4 Part No. 216241

April 2013 300 Engine and Generator Components

303.1 Kubota D1105-E3BG, View 3

Item Part No. Description Qty. Item Part No. Description Qty.

1 839157 KUBOTA OVERFLOW PIPE............1 22 865257 KUBOTA KIT, HOLDER,NOZZLE.....3

(to tank) 23 865100 KUBOTA OVER FLOW PIPE...........1
2 839149 KUBOTA INJECTOR PUMP, 24 44196 PIPE,INJECTOR 1,D905,D1105.....1
V1105..............................................1
25 44197 PIPE,INJECTOR 2,D905,D1105.....1
3 741140 ENGINE ACCESSORY TEMP
SENDER..........................................1 26 44198 PIPE,INJECTOR 3,D905,D1105.....1
4 32103 GASKET,INJECTION PUMP
(quantities vary)
5 890795 HOSE,FUEL,5/16"ID..........16-inches
6 898590 HOSE FITTING PIPE/BAR..............3
7 866050 FILTER,OIL,KUBOTA.......................1
8 Ref., SCREW
refer to 202.1
9 Ref., FUEL HOSE
refer to 202.1
10 Ref., IN-LINE FILTER
refer to 202.1
11 Ref., HOSE CLAMP
refer to 202.1
12 Ref., FUEL HOSE
refer to 202.1
13 Ref., FUEL PUMP
refer to 202.1
14 Ref., FUEL HOSE
refer to 202.1
15 839103 KUBOTA 01123-50820 BOLT..........2
16 839107 FILTER,FUEL,KUBOTA...................1
filter head and element
-- 116611 KUBOTA FUEL FILTER HOLDER....1
filter mount bracket
-- 839200 ELEMENT,FUEL FILTER,KUBOTA
for 839107
17 866040 GASKET,SOLENOID,KUBOTA........1
for 866030, 866044
18 866030 SOLENOID,FUEL,3 WIRE,KUBOTA
3-wire solenoid
18 866044 SOLENOID,FUEL,2-WIRE
KUBOTA..........................................1
2-wire solenoid
18A Ref., SOLENOID WIRE HARNESS
refer to 405.1
19 Ref., FUEL HOSE
refer to 202.1
20 839119 KUBOTA GLOW PLUG....................3
21 62118 JUMPER-GLOW PLUG...................1

Part No. 216241 RL4 41

 300 Engine and Generator Components April 2013

304.1 Kubota D1105-E3BG, View 4

42 RL4 Part No. 216241

April 2013 300 Engine and Generator Components

304.1 Kubota D1105-E3BG, View 4

Item Part No. Description Qty.

1 866127 ELEMENT,AIR
CLEANER,KUBOTA........................1
2 866129 VALVE,AIR CLEANER,KUBOTA.....1
3 866126 BODY,AIR CLEANER,KUBOTA.......1
3 866128 COVER,AIR CLEANER,KUBOTA.....1
4 839049 KUBOTA 15263-12370BAND
PIPE................................................2
5 231332 HOSE, AIR CLEANER, KUBOTA
D1105..............................................1
6 Ref, GENERATOR FASTENERS
refer to 307.1
7 Ref, GENERATOR
refer to 307.1
8 231333 AIR CLEANER BRACKET,
D-1105.............................................1

Part No. 216241 RL4 43

 300 Engine and Generator Components April 2013

305.1 Perkins 403D-11G, View 1

44 RL4 Part No. 216241

April 2013 300 Engine and Generator Components

305.1 Perkins 403D-11G, View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 84812 PIPE,INJECTOR 1, 403C-11 32 Ref., FUEL HOSE

2 84813 PIPE,INJECTOR 2, 403C-11 refer to 202.1

3 84814 PIPE,INJECTOR 3, 403C-11

4 84860 VALVE COVER BREATHER
5 65636 CAP, OIL FILLER
5 65638 SEAL, OIL FILLER CAP
6 139272 FUEL INJECTOR
7 84815 GLOW PLUG, 403C-11
8 237707 HOSE,FUEL LEAK-OFF,403D-11G
9 89764 HOSE, WATER PUMP (PERKINS
404)
10 101341 FAN
11 101319 FAN PULLEY
12 101322 PUMP,WATER
-- 89764 HOSE, WATER PUMP (PERKINS
404)
-- 97483 GASKET,WATER PUMP, 403C-11
13 85071 BELT-FAN, PERKINS (103.10)
14 97427 PULLEY,CRANK, 403C-11
15 116519 FP-ENG MNT RT FOOT CS PERK T4
16 85140 GASKET-OIL PAN,PERKINS 103.10
17 237774 PLUG,OIL DRAIN,PERKINS
403D-11G
-- 85124 GASKET,SOLENOID,PERKINS 72350
18 116729 ISOLATOR,ENGINE,70D
19 116518 FP-ENG MNT RT FOOT RS PERK T4
20 990415 WASHER,FLAT,SNUB 1/2X2-3/4 ZN
21 991650 WASHER LOCK 1/2ZP
22 990270 SCREW,HHC,1/2-13 X 3.5 GR8
23 R981095 SCREW,HHC,M12X1.25X30MM,GR8.8
24 237776 SWITCH,OIL PRES,PERK 403D-11G
25 85069 FILTER, OIL-PERKINS (103-10)**
26 101320 DIPSTICK,STRAIGHT SHORT
27 97461 DIPSTICK TUBE,PERKINS(403C-11)
28 106663 SOLENOID,SHUT DOWN
PERKIN40422
29 72348 PUMP,LIFT(FUEL) PERKINS(54555)
29 89761 O-RING, LIFT PUMP,(PERKINS 404
30 236046 HOSE, FUEL FILTER -INJ., 403D
31 94889 FUEL FILTER ASSEMBLY
-- 62421 FILTER,FUEL,PERKINS

Part No. 216241 RL4 45

 300 Engine and Generator Components April 2013

306.1 Perkins 403D-11G, View 2

46 RL4 Part No. 216241

April 2013 300 Engine and Generator Components

306.1 Perkins 403D-11G, View 2

Item Part No. Description Qty.

1 58291 RADIATOR,PERKINS,TML..............1
-- 85130 CAP-RADIATOR,PERKINS (103.10)
2 Ref., FAN
refer to 305.1
3 139265 WATER OUTLET, VERTICAL..........1
-- 237708 THERMOSTAT,PERKINS 403D-11G
4 58427 AIR FILTER,ASSEMBLY..................1
-- 237775 BKT,FILTER MNT,PERKINS
403D-11G
-- 866068 PERKINS 135326205AIR
filter element
5 97426 HOUSING,FLYWHEEL,403C-11.....1
6 228458 STARTER, PERKINS, 403D............1
7 Ref., OIL DRAIN PLUG
refer to 305.1
8 85089 ALTERNATOR,15A,PERKINS
103.10..............................................1
-- 85127 REGULATOR,12V-PERKINS
103.10..............................................1
9 85087 MANIFOLD-EXHAUST,PERK
(103.10)...........................................1
-- 101326 STUDS,EXHAUST
-- 101327 NUTS,EXHAUST
-- 85143 GASKET-EXHAUST
MANIFOLD/PERKIN........................1
10 97473 SENSOR,WATER
TEMPERATURE..............................1
11 72343 GASKET,EXH
FLANGE-PERKINS54555...............1
12 58292 HOSE,RADIATOR,PERKINS,TML
-- 30348 CLAMP,HOSE,1.00
13 112291 MUFFLER,CATALYTIC,PERKINS
403C................................................1
14 97428 HOSE,RADIATOR,UPPER
PRKNS,TML
-- 30348 CLAMP,HOSE,1.00

Part No. 216241 RL4 47

 300 Engine and Generator Components April 2013

307.1 Generators

48 RL4 Part No. 216241

April 2013 300 Engine and Generator Components

307.1 Generators

Item Part No. Description Qty. Item Part No. Description Qty.

1 991761 SCREW,HHC,3/8-16 X 1.25............8 8 229457 CAPACITOR, 8KW

2 990470 WASHER LOCK 3/8ZP....................8 GENERATOR,5420
(for 201CSA5420) (630V)
3 85206 GENERATOR,6KVA,240VAC,60HZ..1
6 kW, 60 Hz (Marathon 201CSA5411) -- Ref., WIRE HARNESS
refer to 405.1
-- 116168 BEARING, ODE
(opposite engine end) -- 116184 CLAMP,CAPACITOR
(for 201CSA5420)
-- 116172 O-RING
(opposite engine end) -- 116187 TERMINAL BLOCK
(for 201CSA5420)
-- 116177 DRIVE DISC(C-107)
(engine end) 9 189347 BRACKET,GENERATOR MOUNT....1

-- 116178 HUB SPACER 10 6198 NUT,NYLOCK,1/2-13.......................2

(engine end) 11 80379 ISOLATOR, ENGINE MOUNT.........2
-- 161151 BRACKET, BEARING ODE (5411) 12 990415 WASHER,FLAT,SNUB 1/2X2-3/4
(for generator 201CSA5411) ZN....................................................2
-- 836853 DIODE,MARATHON 13 990210 WASHER FLAT 1/2ZP.....................2
(opposite engine end) 14 6-5208-32 SCREW,HHC,1/2-13X4,GR8...........2
-- 836856 MARATHON 15A 991761 SCREW,HHC,3/8-16 X 1.25............4
SUPPRESSOR/VARISTOR models with Kubota engine
(opposite engine end)
15B 991761 SCREW,HHC,3/8-16 X 1.25............2
4 Ref., WIRE HARNESS models with Perkins engine
refer to 405.1
16A 990470 WASHER LOCK 3/8ZP....................4
4 116184 CLAMP,CAPACITOR models with Kubota engine
(for 201CSA5411)
16B 990470 WASHER LOCK 3/8ZP....................2
4 116187 TERMINAL BLOCK models with Perkins engine
(for 201CSA5411)
17A 981120 WASHER FLAT 3/8 ZP SAE BIN.....4
4 58356 CAPACITOR-ROUND models with Kubota engine
(for 201CSA5411)
17B 981120 WASHER FLAT 3/8 ZP SAE BIN.....2
5 123840 SCREW,HHC,5/16-18X.75,GR8,Y...6 models with Perkins engine
6 990460 WASHER LOCK 5/16 ZP BIN..........6 18A 189347 BRACKET,GENERATOR MOUNT....1
7 116253 GENERATOR,8KW,240V,60HZ,MAR.1 models with Kubota engine (shown)
8 kW, 60 Hz (Marathon 201CSA5420) 18B 116517 FP-GEN MOUNT BAR RL PERK
-- 116168 BEARING, ODE T4....................................................1
(opposite engine end) models with Perkins engine
-- 116169 BEARING,BRKT,ODE(5412) 19 991650 WASHER LOCK 1/2ZP....................2
-- 116172 O-RING 20 990270 SCREW,HHC,1/2-13 X 3.5 GR8......2
(opposite engine end) 21 116244 FP-GEN MNT BAR,MAR SM
-- 116177 DRIVE DISC(C-107) HOLES............................................1
(engine end) 22 981450 SCREW,HHC,3/8-16 X 1.5..............4
-- 116178 HUB SPACER 23 116254 GENERATOR,6.5KW,220V,50HZ,MAR
(engine end) 7.5 kW, 50 Hz (Marathon
-- 836853 DIODE,MARATHON 332CSA5213)
(opposite engine end) -- 116177 DRIVE DISC(C-107)
-- 836856 MARATHON (engine end)
SUPPRESSOR/VARISTOR -- 836853 DIODE,MARATHON
(opposite engine end) (opposite engine end)

Part No. 216241 RL4 49

 300 Engine and Generator Components April 2013

307.1 Generators
(continued)

Item Part No. Description Qty.

-- 836856 MARATHON
SUPPRESSOR/VARISTOR
(opposite engine end)
-- T111700 BEARING, MARATHON GEN
(opposite engine end)
24 Ref., WIRE HARNESS
refer to 405.1
24 116184 CLAMP,CAPACITOR
(for 332CSA5213)
24 85207 CAPACITOR,45 MF***OVAL
(for 332CSA5213)

50 RL4 Part No. 216241

April 2013 300 Engine and Generator Components

307.1 Generators
(continued)

This Page Intentionally Left Blank

Part No. 216241 RL4 51

 400 Electrical Components April 2013

401.1 Control Box, 60HZ, View 1

52 RL4 Part No. 216241

April 2013 400 Electrical Components

401.1 Control Box, 60HZ, View 1

Item Part No. Description Qty.

1 996340 SCREW,PHM,10-16 X 3/4

(tek screw)
2 186543 FP-CONTROL BOX,TOP.................1
3 990670 RIVET,POP,SS,3/16"X1/2" BLIND
4 186542 PANEL,REAR,CTRL BOX
(186540)..........................................1
5 186540 BASE,CONTROL BOX,AL4
CONS..............................................1
6 116121 BRKT,E-BOX HANGER,SHORT......2
7 C51601444 SCREW,FLANGE,1/4-20X1/2" PATCH
8 993310 NUTSERT,1/4-20
9 T109757 PANEL,CNTL BOX FACE,CSA........1
10 186544 BRACKET,E-BOX,AUTOSTART,AL4.1

Part No. 216241 RL4 53

 400 Electrical Components April 2013

402.1 Control Box, 60HZ, View 2

54 RL4 Part No. 216241

April 2013 400 Electrical Components

402.1 Control Box, 60HZ, View 2

Item Part No. Description Qty.

-- 218588 CNTRL BOX 4MH 60HZ 4WIRE

(boxes with 4 pole receptacle)
-- T114064 CNTRL BOX,60HZ,4
LIGHTS,SYMBOL
(boxes with 3 pole receptacle)
1 686220 CONNECTOR 2 SCREW 1.25T-B....1
2 800006 CONNECTOR,PIGTAIL,DEUTSCH..1
includes pigtail
3 680030 CONNECTOR 2 SCREW 3/4..........1
4 T113641 BREAKER,15A,120VAC 1P,CSA.....4
5 684640 RECEPTACLE 20A 120V DUPLEX
GFI...................................................1
6 T113642 BREAKER,20A MINI,120VAC
1P,CSA............................................1
7A 684450 RECEP 30A 20V 3POLE.................1
(boxes with 3 pole receptacle)
7B 686160 RECEP 30A 120/240V 4 POLE.......1
(boxes with 4 pole receptacle)
8 684380 IGNITION SWITCH,LEVER OPR.....1
9 682715 LIGHT INDICATOR 12VRED...........1
10 R660010 SWITCH PUSH-BUTTON
W/BOOT..........................................1
11 T106193 HOURMETER,DIGITAL,RECTANGULAR.1
12 995300 SCREW,PHM,6-32 X .25.................2
13 55906 SCREW,PHILLIPS,PHM,8-32 X .5...2
14 T113644 BREAKER,30A 250VAC 2P,CSA.....2
15 684167 CONNECTOR 12P FEMALE...........1
16 R661490 RELAY 12V DC 30A NO OR...........4

Part No. 216241 RL4 55

 400 Electrical Components April 2013

403.1 Control Box, 50HZ, View 1

56 RL4 Part No. 216241

April 2013 400 Electrical Components

403.1 Control Box, 50HZ, View 1

Item Part No. Description Qty.

1 186543 FP-CONTROL BOX,TOP.................1

2 996340 SCREW,PHM,10-16 X 3/4
3 990670 RIVET,POP,SS,3/16"X1/2" BLIND
4 116802 FP-CONTROL BOX,REAR 50HZ.....1
5 116801 FP-CONTROL BOX,BODY 50HZ.....1
6 116874 FP-BRACKET,E-BOX HANGER......1
7 C51601444 SCREW,FLANGE,1/4-20X1/2" PATCH
8 993310 NUTSERT,1/4-20
9 116919 FP-CONTROL BOX REC
BOTTOM.........................................1
10 996920 FP-CONTROL BOX REC FRONT....1
11 116921 FP-CONTROL BOX REC BACK......1
12 116803 FP-CONTROL BOX,FRONT
50HZ................................................1

Part No. 216241 RL4 57

 400 Electrical Components April 2013

404.1 Control Box, 50HZ, View 2

58 RL4 Part No. 216241

April 2013 400 Electrical Components

404.1 Control Box, 50HZ, View 2

Item Part No. Description Qty.

-- 116804 EA-ELEC.BOX 4MH 50HZ NO RC

1 683870 BREAKER 1P 15A 277VA...............1
2 R661490 RELAY 12V DC 30A NO OR...........1
3 686220 CONNECTOR 2 SCREW 1.25T-B....1
4 800006 CONNECTOR,PIGTAIL,DEUTSCH..1
includes pigtail
5 680030 CONNECTOR 2 SCREW 3/4..........1
6 Ref. FP-CONTROL BOX REC BACK
(refer to 403.1)
7 684167 CONNECTOR 12P FEMALE...........1
8 684380 IGNITION SWITCH,LEVER OPR.....1
9 Ref. FP-CONTROL BOX REC FRONT
(refer to 403.1)
10 T106193 HOURMETER,DIGITAL,RECTANGULAR.1
11 R660010 SWITCH PUSH-BUTTON
W/BOOT..........................................1
12 Ref. ELEC BOX
(refer to 403.1)
13 683970 BREAKER MINI 1P 20AW/..............1
14 682715 LIGHT INDICATOR 12VRED...........1
15 995300 SCREW,PHM,6-32 X .25...............12
16 994420 WASHER,LOCK,#6 SS.................12
17 T113644 BREAKER,30A 250VAC 2P,CSA.....2

Part No. 216241 RL4 59

 400 Electrical Components April 2013

405.1 Electrical Wiring and Power Cables

60 RL4 Part No. 216241

April 2013 400 Electrical Components

405.1 Electrical Wiring and Power Cables

Item Part No. Description Qty. Item Part No. Description Qty.

1 Ref., LAMP PIGTAIL 7 160276 CABLE SET,BATTERY,24"

refer to 504.1 or 505.1 RED&BLK........................................1
2 22112575 COIL CORD,DEUTSCH
Coil Cord without Junction Box
2 22112580 COIL CORD W/JUNC BOX,DEUTSCH
Coil Cord with Junction Box
-- 663870 CONNECTOR 3P FEMALE
RECEPTACLE.................................4
for C48300108
-- 680080 GRIP,HUBBLE 07401010
for C48300108
-- 680190 COVER,JUNC BOX W/GSKT, 2
GANG
for C48300108
-- 994380 SCREW,RH,6-32 X 5/8
for 680190
-- C48300108 BOX,JUNC,LIGHT TWR,4 CONN
Junction Box
3A T109414 SVC KIT,TAILLIGHTS,RL4/TML
3B 663400 CONNECTOR,7-POLE,TLITE,RND
PIN
7-pole connector (round); 663405
required, order separately
3B 663401 CONNECTOR,BLADE,POS,TAILT,
7P
7-pole connector (blade)
3B 663405 CABLE GUARD FOR 7P
CONN(663400
for 663400
3B 663420 CONNECTOR,TAIL LIGHT,6 POLE
6-pole connector
3B 663430 CONNECTOR,TAILLIGHT,4 PIN
4-pole connector
4 116815 WIRE HARN,DC,IN CTRL
BOX,2006........................................1
engine
5A 116820 WIRE
HARN,ENG,KUBOTA,DC,2006.......1
engine
5B 116822 EA-WIRE HARNESS,PERKINS,DC
engine
-- 800004 PIGTAIL,FUEL
SOLENOID,KUBOTA.......................1
engine
6 237658 CABLE, POWER, 10/4 48"..............1
6 709133 TERM RING,#10 NYL INS 12/10

Part No. 216241 RL4 61

 500 Mast Components April 2013

501.1 Mast Assembly and Winch Cable Routing

62 RL4 Part No. 216241

April 2013 500 Mast Components

501.1 Mast Assembly and Winch Cable Routing

Item Part No. Description Qty.

1 C116810 MA-TOWER ASSY

W/CABLES,RL4..............................1
Mast Assembly, Complete (includes
items 2-8)
-- Ref., 2-INCH MAST SECTION
refer to 502.1
2 Ref., WINCH
refer to 207.1
3 CU61A025 CABLE,EXT,UPPER, 3/16 X 228
IN.....................................................1
lifts the 3-inch mast section
4 CU61A035 CABLE,EXT,LOWER, 3/16 X 132
IN.....................................................1
lifts the 2-inch mast section
5 990650 COTTER PIN 1/8X1 SSBIN STOCK
for 992760
5 992760 CLEVIS PIN 1/2X1.5 SS
6 Ref., MAST RAISE/LOWER CABLE
refer to 201.1
7 Ref., CABLE PULLEY
refer to 201.1
8 Ref., CABLE FASTENERS
refer to 502.1

Part No. 216241 RL4 63

 500 Mast Components April 2013

502.1 Mast Components

64 RL4 Part No. 216241

April 2013 500 Mast Components

502.1 Mast Components

Item Part No. Description Qty.

1 CR61C010 BOOM,4" SECTION........................1

2 992670 CLEVIS PIN 1/2X1.5 SS..................4
3 990650 COTTER PIN 1/8X1 SSBIN
STOCK............................................4
4 CS61A053 SLIDE BLOCK,TOWER GD
1147086...........................................3
4-inch mast
4A CS61A053 SLIDE BLOCK,TOWER GD
1147086...........................................2
3-inch mast
5 C41135000 RIVET POP 1/4 X1/2.....................12
4-inch mast
5A C41135000 RIVET POP 1/4 X1/2.......................8
3-inch mast
6 C54200700 SCREW 1/2-13X 1 Z G5..................1
7 991650 WASHER LOCK 1/2ZP....................2
8 990210 WASHER FLAT 1/2ZP.....................1
9 CR61C020 BOOM,3" SECTION........................1
10 CR61C030 BOOM,2" SECTION........................1
11 CR61C018 COVER,COIL CORD.......................1
12 C51601442 SCREW FLANGE 1/4 -20X.............4
13 C51600800 NUT CLIP 1/4 -20X3/4.....................4
14 C51601570 SCREW FLANGE 3/8X 3/4.............3
15 48425 NUT,LOCKING-LRG.FLANGE,3/8-16.3
16 Ref., WINCH
refer to 207.1
17 C51601570 SCREW FLANGE 3/8X 3/4.............2
18 Ref., PIVOT FASTENERS
refer to 201.1
19 CU61A090 SPRING,KICKOUT,BOOM/TOWER
RL....................................................1
20 990610 BOLT,TEE 1/2-20 X 4.5...................1
21 CS61C060 SWIVEL,BOOM RL4.......................1
22 6198 NUT,NYLOCK,1/2-13.......................1
23 C54200200 SCREW 1/2 -13 X 2.........................1
24 87722 NUT,NYLOCK,7/8-9.........................1
25 69819 WASHER,FLAT,USS,7/8",Y.............3

Part No. 216241 RL4 65

 500 Mast Components April 2013

503.1 Upper Mast Components

66 RL4 Part No. 216241

April 2013 500 Mast Components

503.1 Upper Mast Components

Item Part No. Description Qty.

1 Ref., 2" BOOM SECTION

refer to 502.1
2 CR64C010 CROSSHEAD,RL4...........................1
3 990270 SCREW,HHC,1/2-13 X 3.5 GR8......2
4 990200 NUT,NYLOCK,1/2-13 GR2..............2
5 Ref., JUNCTION BOX
refer to 405.1
6 6888 SCREW,HHC,1/4-20 X 1.................2
7 6638 WASHER,FLAT,USS,1/4"Y..............2
8 6091 NUT,NYLOCK,1/4-20.......................2
9 Ref., ROUND LIGHT FIXTURE
refer to 504.1
10 116073 CROSSARM, RECT FIXTURE
TOWER...........................................1
11 22123080 WING NUT,
FIXTURE,RL4,AL4,AL5...................4
12 990880 WASHER,LOCK,STAR 3/4 E...........4
13 Ref., SQUARE LIGHT FIXTURE
refer to 505.1
14 993180 NUT,NYLOCK,3/4-10 ZP.................4
15 990230 WASHER,FLAT,3/4 ZP....................4

Part No. 216241 RL4 67

 500 Mast Components April 2013

504.1 Light Assembly, Round

68 RL4 Part No. 216241

April 2013 500 Mast Components

504.1 Light Assembly, Round

Item Part No. Description Qty. Item Part No. Description Qty.

-- C41100720 LIGHT FIXTURE,MH,AL4,RL4,AL5 23 833577 SCREW,RHM,6-32X5/8...................2

Light Fixture, Complete (silver) 24 833582 SLEEVE,WIRE,FIBERGLASS.........1
-- 161281 FIXTURE LIGHT MH BLACK
COATED
Light Fixture, Complete (black)
1 680020 LOCKNUT,CONDUIT,1/2 CSA
APPVD............................................1
1 682470 CONN,STRAIN RELIEF,1/2 NPT.....1
1 683950 GASKET,STRAIN RELIEF,1/2.........1
2 663850 CORD SET MALE 5FT. 3P..............1
3 709034 TERMINAL STRIP,CE.....................1
4 833567 CASTING,FIXTURE QUICK
CONNECT.......................................1
silver
5 990810 SCREW,HHC,1/2-13 X 1.5..............1
6 991650 WASHER LOCK 1/2ZP....................2
7 995970 WASHER LOCK STAR 1/2E............2
8 981640 SCREW,HHC,1/2-13 X 1.25............1
9 833566 BRKT,TRUNION..............................1
silver
10 833573 T-HANDLE.......................................1
silver
11 833569 GASKET, HOUSING REFLECTOR
BASE...............................................1
12 833547 REFLECTOR & LENS ASSY STD
FIX...................................................1
silver; includes items 17-18
-- 833568 REFLECTOR (C41100720)
13 833570 RING,REINFORCING (C41100720)
14 833571 SCREW,PHM,10-24 X 5/8
15 990675 RIVET POP 1/8X.390 GR
16 22120102 SPIDER, MH/HPS
17 833524 LENS W/GASKET (C41100720)
-- C2450108 LENS GASKET FOR LIGHT FIXTURE
18 833543 CLAMP,LENS (C41100720)
includes fasteners
-- 833574 SCREW,HH SLOT,8-32X1
-- 833578 NUTSERT,8-32 (833543)
-- 833581 WASHER,CLAMP,RUBBER(833543)
19 160071 LAMP MH 1000W M1000/U SYL.....1
20 833565 SCREW,PHM,8-32X3/8...................2
21 833563 BRKT,SOCKET MOGUL FO...........1
22 833564 SOCKET BASE-MOGUL.................1

Part No. 216241 RL4 69

 500 Mast Components April 2013

505.1 Light Assembly, Square

70 RL4 Part No. 216241

April 2013 500 Mast Components

505.1 Light Assembly, Square

Item Part No. Description Qty. Item Part No. Description Qty.

-- 161090 FIXTURE ASSEMBLY 1000W RECT 17 116055 YOKE,PSI RECT.LIGHT

TML models with hard-wired pigtail FIXTURE.........................................1
(does not include items 14 and 17) RL models
-- 161095 FIXTURE ASSEMBLY 1000W RECT 18 116059 FIBERGLASS PAD,RECT LAMP
RL models (includes items 14 and 17) FIXT.................................................1
-- 232508 FIXTURE RECT TML 1000W 19 116109 GROMMET ASSEMBLY..................1
TML models with plug-in pigtail 20 116058 LAMP BRACE, RECT HOUSING.....1
connector (does not include items 14
and 17) 21 116061 SPRING, LAMP RETAINER............1
1 116054 TOP FRAME,HOUSING BASE.......1
2 116049 GASKET,RECTANGULAR
GLASS/LENS..................................1
3 116048 GLASS/LENS,RECTANGULAR
PSI...................................................1
(14.14 x 10.83 inches)
3A 80103 LENS,LIGHT (57449)
(15.38 x 12.13 inches)
3B 116010 GLASS LENS
(17.5 x 9.75 inches)
4 116051 RETAINER CLIP,GLASS/LENS.......4
4 116052 COVER,GLASS/LENS RETAINER
CLIP.................................................4
5 160077 LAMP MH 1000W BT37HOR..........1
6 116046 REFLECTOR SIDE..........................1
7 116047 REFLECTOR LAMP SIDE...............1
8 116045 REFLECTOR BASE........................1
9 116057 LIGHT SOCKET,PSI RECT 5 KV.....1
includes pigtail
10 116056 GASKET,LIGHT SOCKET...............1
11 116044 BRACKET, SOCKET MOUNT.........1
12 116053 GASKET,HOUSING BASE,
TOPFRAME.....................................1
13 116042 FIXTURE HOUSING BASE,1KW
RECT...............................................1
(replaced 116108)
14 116064 HANDLE, ADJUSTMENT................2
RL models
14 823380 BOLT, HANDLE...............................2
14 991650 WASHER LOCK 1/2ZP....................2
RL models
14 995970 WASHER LOCK STAR 1/2E............2
RL models
15 116043 CLEVIS PIN,4.6X60MM..................2
16 663850 CORD SET MALE 5FT. 3P..............1

Part No. 216241 RL4 71

 600 Accessories April 2013

601.1 Safety and Convenience

72 RL4 Part No. 216241

April 2013 600 Accessories

601.1 Safety and Convenience

Item Part No. Description Qty.

1 CR82A150 BRACKET TIRE MOUNT SPARE.....1

2 994600 SCREW 1/2-13NCX1-1/2H..............2
3 6095 WASHER,FLAT,USS,1/2",Y.............8
4 6198 NUT,NYLOCK,1/2-13.......................8
5 116021 WHEEL/TIRE ASSY,13",175/80
LRB..................................................1
6 994200 SCREW 1/2-13NCX5-1/2H..............2
7 CR82A160 MOUNT FRONT TIRE-SPAR..........1
8 682311 HOLDER SPRING ACTION5..........2
9 993711 SCREW #10-24NCX1/2RD.............4
10 R980300 WASHER FLAT #10 STAINLESS.....4
11 R980245 NUT, LOCK, NYL 10-24NC 18-8
SS....................................................4
12 113392 MA-GROUND ROD LT.TWR............1
-- 682660 GROUND CLAMP 3/4 MW 2
-- 684310 WIRE 8 AWM-MTW GREEN
-- 709146 TERMINAL RING NYL INS
13 991940 NUT,NYLOCK,5/16-18.....................4
14 981065 WASHER FLAT 5/16ZP SAE/BIN.....8
15 217718 BRACKET FIRE EXT 20LB RL4......1
16 123840 SCREW,HHC,5/16-18X.75,GR8,Y...4
17 C41101100 LIGHT DOME 12V W/SWITCRL4....1

Part No. 216241 RL4 73

 600 Accessories April 2013

602.1 Engine Options

74 RL4 Part No. 216241

April 2013 600 Accessories

602.1 Engine Options

Item Part No. Description Qty.

1 116154 AY,DSL FUEL/WATER

SEPARATOR...................................1
-- 116148 GASKET,FUEL FILTER
for 116151
-- 116151 FILTER,30 MICRON FUEL-WATER
-- 116152 GASKET,WATER COLLECTOR
for 116153
-- 116153 WATER COLLECTOR AY
-- 116211 WASHER,RUBBER SEAL
for 116212
-- 116212 VALVE,PLASTIC DRAIN
1A 981120 WASHER FLAT 3/8 ZP SAE BIN.....4
1A 990170 NUT LOCK NYLON INSERT 3/8.....2
1A 990470 WASHER LOCK 3/8ZP....................2
1A 991761 SCREW,HHC,3/8-16 X 1.25............2
2 898590 HOSE FITTING PIPE/BAR..............2
3 116144 HEATER, TOPLOAD FUEL,
100W/12V........................................1
3 116145 GASKET, FUEL HEATER
3 116587 FUSE,ATC BLADE,10A
3 116588 FUSE HOLDER,ATC BLADE,#16
4 894230 PIPE PLUG 1/4 GALV.....................2
5 740455 AIR BREATHER PRE-CLEA
6 Ref., ENGINE AIR CLEANER
refer to 304.1 or 306.1

Part No. 216241 RL4 75

 April 2013

Part Number Index

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page

101201 ......................39 116729 ......................45 161281 ......................69 52475 ........................11, 13, 17, 19
101208 ......................39 116733 ......................37 174170 ......................23 52531 ........................39
101209 ......................39 116801 ......................57 176335 ......................29 52532 ........................39
101319 ......................45 116802 ......................57 182330 ......................23 52533 ........................39
101320 ......................45 116803 ......................57 182331 ......................23 55906 ........................55
101322 ......................45 116804 ......................59 183731 ......................29 57332 ........................29
101326 ......................47 116815 ......................61 184315 ......................37 58291 ........................47
101327 ......................47 116820 ......................61 184325 ......................37 58292 ........................47
101341 ......................45 116822 ......................61 186540 ......................53 58356 ........................49–50
106663 ......................45 116833 ......................39 186542 ......................53 58427 ........................47
112225 ......................23 116874 ......................57 186543 ......................53, 57 6-5208-32 ..................49–50
112291 ......................47 116893 ......................17 186544 ......................53 6-5208-44 ..................29
112300 ......................23 116894 ......................17, 19 189346 ......................31 6024 ..........................29
113392 ......................73 116895 ......................17 189347 ......................49–50 6034 ..........................35
114251 ......................17, 19 116896 ......................17 189796 ......................33 6035 ..........................29
114258 ......................11, 13 116901 ......................17 211410 ......................29 6091 ..........................67
114355 ......................31 116902 ......................17 213770 ......................29 6095 ..........................29, 73
114391 ......................17, 19 116908 ......................33 216370 ......................23 6184 ..........................35
114431 ......................11, 13 116909 ......................33 216590 ......................11 6190 ..........................35
114464 ......................13 116910 ......................33 216591 ......................17 6198 ..........................35, 49–50, 65, 73
115366 ......................31 116911 ......................33 217717 ......................25 6199 ..........................35
116010 ......................71 116912 ......................33 217718 ......................73 6200 ..........................35
116021 ......................23, 73 116918 ......................33 218588 ......................55 62118 ........................41
116042 ......................71 116919 ......................57 22111935 ..................23 62296 ........................39
116043 ......................71 116921 ......................57 22111936 ..................23 62421 ........................45
116044 ......................71 116923 ......................33 22112575 ..................61 6291 ..........................35
116045 ......................71 116927 ......................33 22112580 ..................61 65636 ........................45
116046 ......................71 116936 ......................29 22120102 ..................69 65638 ........................45
116047 ......................71 116937 ......................29 22123080 ..................67 660320 ......................25
116048 ......................71 116949 ......................27 22124015 ..................37 663400 ......................61
116049 ......................71 12012 ........................35 22124016 ..................37 663401 ......................61
116051 ......................71 122079 ......................29 22124025 ..................37 663405 ......................61
116052 ......................71 123461 ......................29 221580 ......................29 663420 ......................61
116053 ......................71 123840 ......................49–50, 73 227518 ......................11, 13, 17, 19 663430 ......................61
116054 ......................71 124450 ......................29 22832 ........................35 663520 ......................33
116055 ......................71 125395 ......................39 228458 ......................47 6638 ..........................67
116056 ......................71 133012 ......................13 229457 ......................49–50 663850 ......................69, 71
116057 ......................71 133017 ......................13 230561 ......................27 663860 ......................31
116058 ......................71 133031 ......................17, 19 230578 ......................27 663870 ......................61
116059 ......................71 133055 ......................19 230736 ......................33 6777 ..........................35
116061 ......................71 133062 ......................13, 19 231332 ......................43 6782 ..........................39
116064 ......................71 133065 ......................17, 19 231333 ......................43 680020 ......................69
116073 ......................67 133066 ......................19 232508 ......................71 680030 ......................55, 59
116109 ......................71 133148 ......................11, 13, 15 234828 ......................11, 13, 17, 19 680080 ......................61
116121 ......................53 133149 ......................17, 19, 21 234842 ......................39 680190 ......................61
116144 ......................75 133460 ......................11 235489 ......................11, 13, 17, 19 680250 ......................33
116145 ......................75 133461 ......................11, 13 235490 ......................11, 13, 17, 19 682311 ......................73
116148 ......................75 133462 ......................13 236046 ......................45 682470 ......................69
116151 ......................75 133463 ......................13 236977 ......................23 682660 ......................73
116152 ......................75 133477 ......................11 236978 ......................27 682715 ......................55, 59
116153 ......................75 133482 ......................11 237658 ......................61 682740 ......................33
116154 ......................75 133483 ......................11, 13 237707 ......................45 682750 ......................33
116168 ......................49–50 133484 ......................11 237708 ......................47 683870 ......................59
116169 ......................49–50 13854 ........................29 237774 ......................45 683950 ......................69
116172 ......................49–50 139265 ......................47 237775 ......................47 683970 ......................59
116177 ......................49–50 139272 ......................45 237776 ......................45 684167 ......................55, 59
116178 ......................49–50 139278 ......................39 28159 ........................11, 13, 17, 19 684310 ......................73
116184 ......................49–50 139279 ......................39 28161 ........................11, 13 684380 ......................55, 59
116187 ......................49–50 14262 ........................25 28162 ........................11, 13 684450 ......................55
116211 ......................75 160030 ......................31 30348 ........................47 684640 ......................55
116212 ......................75 160032 ......................31 30973 ........................39 686160 ......................55
116244 ......................49–50 160033 ......................31 31788 ........................13 686220 ......................55, 59
116249 ......................37 160071 ......................69 31946 ........................35 6888 ..........................67
116252 ......................37 160077 ......................71 32069 ........................39 69209 ........................35
116253 ......................49–50 160276 ......................61 32103 ........................41 69819 ........................65
116254 ......................49–50 160490 ......................31 32185 ........................37, 39 709034 ......................69
116503 ......................39 161085 ......................23 32191 ........................39 709133 ......................61
116517 ......................49–50 161090 ......................71 32890 ........................35 709146 ......................73
116518 ......................45 161095 ......................71 33265 ........................29 72077 ........................13, 17, 19
116519 ......................45 161109 ......................37 44191 ........................39 72086 ........................11, 13, 17, 19
116523 ......................37, 39 161151 ......................49–50 44196 ........................41 72343 ........................47
116587 ......................75 161180 ......................31 44197 ........................41 72348 ........................45
116588 ......................75 161181 ......................31 44198 ........................41 732205PP ..................37
116611 ......................41 161184 ......................31 48425 ........................65 740455 ......................75
116638 ......................37 161185 ......................31 51131 ........................29 740620 ......................25

76 RL4 Part No. 216241

April 2013
Part Number Page
740770 ......................37
740920 ......................37
741140 ......................41
75144 ........................33
7571 ..........................35
7584 ..........................35
7590 ..........................35
7591 ..........................35
7604 ..........................27
77055 ........................11, 17
77172 ........................11, 17
77183 ........................11, 17
78390 ........................29
790940 ......................33
792750 ......................25
794890 ......................33
796432 ......................33
796436 ......................33
800004 ......................61
800006 ......................55, 59
80103 ........................71
80379 ........................37, 49–50
823380 ......................71
82472 ........................17, 19
82481 ........................19
82487 ........................17, 19
832128 ......................39
833524 ......................69
833543 ......................69
833547 ......................69
833563 ......................69
833564 ......................69
833565 ......................69
833566 ......................69
833567 ......................69
833568 ......................69
833569 ......................69
833570 ......................69
833571 ......................69
833573 ......................69
833574 ......................69
833577 ......................69
833578 ......................69
833581 ......................69
833582 ......................69
834211 ......................23
834228 ......................27
834250 ......................27
836853 ......................49–50
836856 ......................49–50
839011 ......................39
839027 ......................39
839034 ......................39
839049 ......................43
839103 ......................39, 41
839107 ......................41
839109 ......................37
839110 ......................37
839119 ......................41
839134 ......................39
839149 ......................41
839151 ......................39
839154 ......................39
839157 ......................41
839190 ......................39
839200 ......................41
839209 ......................39
839244 ......................39
839246 ......................39
840221 ......................23
840222 ......................23
840376 ......................27
840394 ......................23
840395 ......................23
84042 ........................39
841200 ......................29
Part No. 216241
Part Number Page
841430 ......................23
841473 ......................23
84812 ........................45
84813 ........................45
84814 ........................45
84815 ........................45
84860 ........................45
85069 ........................45
85071 ........................45
85087 ........................47
85089 ........................47
85124 ........................45
85127 ........................47
85130 ........................47
851310 ......................23
85140 ........................45
85143 ........................47
85155 ........................25
851691 ......................11, 13, 17, 19
851692 ......................11, 13, 17, 19
851693 ......................11, 13, 17, 19
851694 ......................11, 13, 17, 19
851820 ......................23
85206 ........................49–50
85207 ........................50
853289 ......................11
853294 ......................11
865055 ......................39
865079 ......................39
865085 ......................37
865100 ......................41
865257 ......................41
865263 ......................37
865276 ......................39
865307 ......................37
865435 ......................39
866030 ......................41
866040 ......................41
866044 ......................41
866050 ......................41
866068 ......................47
866081 ......................39
866090 ......................39
866101 ......................39
866110 ......................37
866113 ......................37
866120 ......................37
866126 ......................43
866127 ......................43
866128 ......................43
866129 ......................43
866394 ......................37, 39
866825 ......................39
87722 ........................65
890785 ......................25
890790 ......................37
890795 ......................25, 41
891520 ......................25
891550 ......................25
891560 ......................25
89163 ........................29
894230 ......................75
89761 ........................45
89764 ........................45
898590 ......................25, 41, 75
930950 ......................23
94889 ........................45
97426 ........................47
97427 ........................45
97428 ........................47
97461 ........................45
97473 ........................47
974800 ......................39
97483 ........................45
97518 ........................15
97602 ........................11, 13
RL4
Part Number Index (continued)
Part Number Page
97666 ........................11
97675 ........................11, 13
981065 ......................73
981120 ......................33, 49–50, 75
981450 ......................49–50
981640 ......................69
990150 ......................23
990160 ......................23
990170 ......................33, 75
990200 ......................23, 29, 37, 67
990210 ......................29, 37, 49–50, 65
990230 ......................67
990270 ......................45, 49–50, 67
990415 ......................37, 45, 49–50
990460 ......................49–50
990470 ......................49–50, 75
990610 ......................65
990650 ......................23, 63, 65
990670 ......................33, 53, 57
990675 ......................69
990810 ......................69
990880 ......................67
991650 ......................29, 33, 37, 45,
49–50, 65, 69, 71
991761 ......................49–50, 75
991940 ......................73
992330 ......................33
992670 ......................65
992760 ......................23, 63
993180 ......................23, 67
993310 ......................53, 57
993711 ......................73
993835 ......................29
993850 ......................33
993860 ......................23
993890 ......................29
994200 ......................29, 73
994380 ......................61
994420 ......................59
994600 ......................73
994630 ......................29
994830 ......................37
995050 ......................33
995110 ......................37
995300 ......................55, 59
995310 ......................29
995380 ......................37
995420 ......................33
995490 ......................31
995810 ......................25, 33
995970 ......................69, 71
996030 ......................29
996340 ......................53, 57
996920 ......................57
C116810 ....................63
C21353 ......................33
C2450108 ..................69
C41100720 ................69
C41101100 ................73
C41135000 ................65
C48300108 ................61
C51400301 ................33
C51600200 ................23
C51600600 ................23
C51600800 ................37, 65
C51601442 ................37, 65
C51601444 ................53, 57
C51601450 ................33
C51601451 ................33
C51601462 ................23
C51601530 ................33
C51601570 ................65
C54100200 ................23
C54200200 ................65
C54200300 ................23
C54200400 ................33
Part Number Page
C54200700 ................65
C54200800 ................23
C54201300 ................23
C54300400 ................23
C61100200 ................35
C61100201 ................35
C61300402 ................23
C61300405 ................23
C61300500 ................23
C61300501 ................23, 33
C61300502 ................23, 33
C61400100 ................23
C82100102 ................27
C83400100 ................33
C90200400 ................25
CR21A000 .................25
CR51A102 .................23
CR58C012 .................33
CR59B035 .................25
CR61C010 .................65
CR61C018 .................65
CR61C020 .................65
CR61C030 .................65
CR63A040 .................33
CR64C010 .................67
CR82A150 .................73
CR82A160 .................73
CR82C000 .................23
CS61A053 .................65
CS61C060 .................65
CS62A011 .................23
CS63C080 .................23
CS82A020 .................23
CU61A025 .................63
CU61A035 .................63
CU61A090 .................65
CU63B054 .................23
R660010 ....................55, 59
R661490 ....................55, 59
R890065 ....................25
R980245 ....................73
R980300 ....................73
R981095 ....................45
T106193 ....................55, 59
T108021 ....................15
T108022 ....................15
T108023 ....................21
T108024 ....................21
T109127 ....................29
T109129 ....................29
T109414 ....................61
T109757 ....................53
T110632 ....................29
T111700 ....................50
T113641 ....................55
T113642 ....................55
T113644 ....................55, 59
T114064 ....................55
77

Part Description Index
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
A C
AIR BREATHER PRE-CLEA.....75
AIR CLEANER BRACKET, D-1105.....43
AIR FILTER,ASSEMBLY.....47
ALTERNATOR,15A,PERKINS 103.10.....47
ALTERNATOR,KUBOTA*.....39
AS-RING HITCH FOR ADJ HT.....29
AS-RING HITCH MOUNT.....29
AS-WELDMENT, CRADLE.....33
AS-WELDMENT, PANEL, REAR, RL4.....33
AS:ENGINE RISER 3.25 HIGH.....37
AXLE ASSY,2200#,STRAIGHT.....27
AXLE SEAL,2000# AXLE,DL220.....27
AY,DSL FUEL/WATER SEPARATOR.....75
B CAPACITOR, 8KW GENERATOR,5420......49–
BALL, 2" ZINC.....29
BALLAST ASSY,50HZ,MH,1000W.....31
BALLAST ASSY,60HZ,MH,1KW,120V.....31
BALLAST MH 50HZ 120V/.....31
BALLAST/CAP MH60Hz120.....31
BASE,BOOM/TOWER RL4.....23
BASE,CONTROL BOX,AL4 CONS.....53
BASE,TRAILER RL4.....23
BATTERY HOLD DOWN ROD.....23
BATTERY,12V,500CCA.....23
BATTERY,12V,700CCA.....23
BEARING, MARATHON GEN.....50
BEARING, ODE.....49–50
BEARING,ALXL,840377,841050.....27
BEARING,BRKT,ODE(5412).....49–50
BELT-FAN, PERKINS (103.10).....45
BKT,FILTER MNT,PERKINS 403D-11G.....47
BODY,AIR CLEANER,KUBOTA.....43
BOLT 3/4 -10X 5 Z G5.....23
BOLT, HANDLE.....71
BOLT,AXLE, 9/16-18 X 3".....23
BOLT,CARRIAGE 3/8-16X.75 Z KEG.....33
BOLT,M10-1.25 x 35,W/HOLE.....37
BOLT,TEE 1/2-20 X 4.5.....65
BOOM,2" SECTION.....65
BOOM,3" SECTION.....65
BOOM,4" SECTION.....65
BOX,JUNC,LIGHT TWR,4 CONN.....61
BRACKET FIRE EXT 20LB RL4.....73
BRACKET TIRE MOUNT SPARE.....73
BRACKET W/BALL,GAS SPRING.....33
BRACKET, BEARING ODE (5411).....49–50
BRACKET, SOCKET MOUNT.....71
BRACKET,E-BOX,AUTOSTART,AL4.....53
BRACKET,GENERATOR MOUNT.....49–50
BRAKE DISK,.5 BORE,K-1550.....35
BREAKER 1P 15A 277VA.....59
BREAKER MINI 1P 20AW/.....59
BREAKER,15A,120VAC 1P,CSA.....55
BREAKER,20A MINI,120VAC 1P,CSA.....55
BREAKER,30A 250VAC 2P,CSA.....55, 59
BRKT,E-BOX HANGER,SHORT.....53
BRKT,SOCKET MOGUL FO.....69
BRKT,TRUNION.....69
BUMPER, DOOR, RUBBER.....33
BUMPER,RUBBER-1 X 1.25.....39
BUSHING, 630DX.328ID .375T.....39
BUSHING, SMALL PINION, FULTON.....35
78
April 2013
DECAL KIT,SYMBOL,COMPLETE.....19, 21
DECAL KIT,WORD,COMPLETE.....13, 15
DECAL, AL/RL CONTROL BOX DC.....11
CABLE GUARD FOR 7P CONN(663400.....61
DECAL, COSMETIC, RL4.....11, 13, 17, 19
CABLE KEEP.KIT (BRACKET TYPE)*.....35
DECAL, LABEL, GROUNDING LUG.....13, 19
CABLE SET,BATTERY,24" RED&BLK.....61
DECAL, WARNING BURN HAZARD.....15
CABLE, POWER, 10/4 48".....61
DECAL,AL/RL,CONTROL BOX,AC.....11
CABLE,3/64"X1/16",BOOM PIN.....23
DECAL,BODILY INJURY SYMBOL.....21
CABLE,EXT,LOWER, 3/16 X 132 IN.....63
DECAL,BURN HAZARD SYMBOL....17, 19, 21
CABLE,EXT,UPPER, 3/16 X 228 IN.....63
DECAL,BURN HAZARD,SYMB.....17, 19
CABLE,TOWER TILT,.25 IN RL4.....23
DECAL,COLLISION HAZARD SYMBOL.....17
CAP FUEL RL4/AL4 WITH TETHER.....25
DECAL,CONTROL BOX AC CONSOL.....17
CAP, OIL FILLER.....45
DECAL,CONTROL BOX DC CONSOL.....17
CAP,RADIATOR,KUBOTA A65 KIT.....37
DECAL,COSMETIC TEREX,AL4,AL4L......11,
CAP,RADIATOR,KUBOTA D905.....37
13, 17, 19
CAP-RADIATOR,PERKINS (103.10).....47
DECAL,COSMETIC, GENIE LOGO.....11, 13,
CAPACITOR 24uF MH 60H.....31
17, 19
DECAL,DANGER,BATTERY SAFETY***.....13
50
D E C A L , DA N G E R , E L E C T RO C U T I O N
CAPACITOR,45 MF***OVAL.....50
HZD.....11, 13
CAPACITOR,50HZ MH,26MF(BALLAST.....31
DECAL,DANGER,HAZARD VOLTAGE.......11,
CAPACITOR-ROUND.....49–50
13, 15
CASTING,FIXTURE QUICK CONNECT.....69
DECAL,DANGER,NO SMOKING.....11, 13
CHAIN,SAFETY,3000#,3/8 X 30 IN.....23
DECAL,DANGER-BURN/CO HAZARD.....13
CLAMP 7/16 TO 25/32.....25
DECAL,KUBOTA ENGINE SPECS.....13
CLAMP,CAPACITOR.....49–50
DECAL,LABEL,ARROW.....13, 17, 19
CLAMP,HOSE.....37, 39
DECAL,LABEL,BURN/CO2 HAZARD.....19
CLAMP,HOSE,1.00.....47
DECAL,LABEL,DIESEL FUEL.....11, 13, 17, 19
CLAMP,HOSE,KUBOTA WG750.....39
DECAL,LABEL,LIFTING EYE.....11, 13, 17, 19
CLAMP,LENS (C41100720).....69
DECAL,LABEL,NO SMOKING,SYMB.....17, 19
CLEVIS PIN 1/2X1.5 SS.....23, 63, 65
DECAL,LABEL,TRANSPORT TIEDOWN*..11,
CLEVIS PIN,4.6X60MM.....71
13, 17, 19
CLIP,HITCH PIN.....23, 33
DECAL,LABEL-CRUSH HAZ,TOWER.....19
CNTRL BOX 4MH 60HZ 4WIRE.....55
DECAL,LABEL-ELEC HAZ,DISTANCE......17,
CNTRL BOX,60HZ,4 LIGHTS,SYMBOL.....55
19
COIL CORD BULKHEADPLA.....33
DECAL,LABEL-ELEC HAZ,SERV MAN.....17,
COIL CORD W/JUNC BOX,DEUTSCH.....61
19, 21
COIL CORD,DEUTSCH.....61
DECAL,NOTICE,LAMP DISPOSAL.....15
CONN,STRAIN RELIEF,1/2 NPT.....69
DECAL,OPERATING INSTRUCTIONS.....11
CONNECTOR 12P FEMALE.....55, 59
DECAL,PERKINS ENGINE SPECS.....13
CONNECTOR 2 SCREW 1.25T-B.....55, 59
DECAL,SYMBOL-BATTERY SAFETY.....19
CONNECTOR 2 SCREW 3/4.....55, 59
DECAL,SYMBOL-READ THE MANUAL.....17,
CONNECTOR 3P FEMALE RECEPTACLE...61
19
CONNECTOR 5P MALE RECEPTACLE.....31
DECAL,TIP HAZARD SYMBOL.....17
CONNECTOR,7-POLE,TLITE,RND PIN.....61
DECAL,TIRE SPECIFICATION.....11, 13
CONNECTOR,BLADE,POS,TAILT, 7P.....61
DECAL,TOW SPEED SYMBOL.....17
CONNECTOR,PIGTAIL,DEUTSCH.....55, 59
DECAL,WARN,CRUSH HAZARD HAND....11,
CONNECTOR,TAIL LIGHT,6 POLE.....61
13
CONNECTOR,TAILLIGHT,4 PIN.....61
DECAL,WARN,EXPLSION/BURN HAZ......11,
CORD SET MALE 5FT. 3P.....69, 71
13
COSMETIC DECAL, BLACK/WHT RL4.....11,
DECAL,WARN,PROTECTIVE BARRIER.....15
13, 17, 19
DECAL,WARN,READ MANUAL.....11
COTTER PIN 1/8X1 SSBIN STOCK.....23, 63,
DECAL,WARNING BURN HAZ.....11, 13
65
DECAL,WARNING COLLISION HAZ.....11
COUPLER,BALL,2" CLASS II.....29
DECAL,WARNING TIP-OVER HAZ.....11
COVER,AIR CLEANER,KUBOTA.....43
DECAL,WARNING TOW SPEED.....11
COVER,COIL CORD.....65
DECAL,WARNING,ALL OUTRIGGER.....23
COVER,GLASS/LENS RETAINER CLIP.....71
DECAL,WARNING,CRUSH HZD,TOWER.....13
COVER,JUNC BOX W/GSKT, 2 GANG.....61
DECAL,WARNING,CRUSHING......11, 13, 17,
CROSSARM, RECT FIXTURE TOWER.....67
19
CROSSHEAD,RL4.....67
DECAL,WARNING,CRUSHING HAZARD...17,
CUSHION,TWR SP,1.25"X0.75"RL4.....33
19
DECAL,WARNING,EXPLOSION,ETHER....11,
D 13
DECAL - 4 (10/CARD BRADY.....11, 13, 17, 19 DECAL- 1 (10/CARD BRADY.....11, 13, 17, 19
DECAL KIT, SYMBOL, RL4.....17 DECAL- 2 (10/CARD BRADY.....11, 13, 17, 19
DECAL KIT, WORD, RL4.....11 DECAL- 3 (10/CARD BRADY.....11, 13, 17, 19
RL4 Part No. 216241
April 2013
DECAL- SYMBOL FOR GROUND.....23
DECAL-ATTN ALL JACKS MUST BE.....23
DIODE,MARATHON.....49–50
DIPSTICK TUBE,PERKINS(403C-11).....45 GASKET,EXHAUST MANIFOLD,D905.....39
DIPSTICK,OIL,KUBOTA.....39
DIPSTICK,STRAIGHT SHORT.....45
DRIVE DISC(C-107).....49–50
E GASKET,MUFFLER,KUBOTA D905/11.....39
EA-ELEC.BOX 4MH 50HZ NO RC.....59
EA-WIRE HARNESS,PERKINS,DC.....61
ELEMENT,AIR CLEANER,KUBOTA.....43
ELEMENT,FUEL FILTER,KUBOTA.....41
ENG FOOT/RAD SUPPORT, ROADSIDE.....37
ENGINE ACCESSORY TEMP SENDER.....41
ENGINE FOOT/RAD SUPPORT,CURBSD....37
ENGINE RISER,2/75"H,FOR 1/2BLT.....37
ENGINE,KUBOTA,D1105 PAK.....37
F GENERATOR,6KVA,240VAC,60HZ.....49–50
FAN.....45
FAN PULLEY.....45
FAN,PUSHER,KUBOTA 15263-12370.....39 GLASS/LENS,RECTANGULAR PSI.....71
FENDER,STEEL,RL4.....33
FIBERGLASS PAD,RECT LAMP FIXT.....71 GREASE CAP, AXLE, 3000LB.....27
FILM,POLY,CLEAR,4.5 X 8.75.....11, 17 GRIP,HUBBLE 07401010.....61
FILTER, OIL-PERKINS (103-10)**.....45 GROMMET ASSEMBLY.....71
FILTER,30 MICRON FUEL-WATER.....75
FILTER,FUEL,KUBOTA.....41
FILTER,FUEL,PERKINS.....45
FILTER,IN-LINE,FUEL,5/16".....25
FILTER,OIL,KUBOTA.....41
FITTING,PICKUP & RETURN.....25
FITTING,STRAIGHT ADAPTER.....25
FIXTURE ASSEMBLY 1000W RECT.....71
FIXTURE HOUSING BASE,1KW RECT.....71
FIXTURE LIGHT MH BLACK COATED.....69
FIXTURE RECT TML 1000W.....71
FP-BALLAST BOX BOTTOM.....31
FP-BALLAST BOX FRONT.....31
FP-BALLAST BOX REAR.....31
FP-BALLAST BOX TOP.....31
FP-BATTERY HOLD-DOWN ROD.....23
FP-BATTERY HOLDOWN ANGLE.....23
FP-BRACKET,E-BOX HANGER.....57
FP-CONTROL BOX REC BACK.....57
FP-CONTROL BOX REC BOTTOM.....57
FP-CONTROL BOX REC FRONT.....57
FP-CONTROL BOX,BODY 50HZ.....57
FP-CONTROL BOX,FRONT 50HZ.....57
FP-CONTROL BOX,REAR 50HZ.....57
FP-CONTROL BOX,TOP.....53, 57
FP-ENG MNT RT FOOT CS PERK T4.....45
FP-ENG MNT RT FOOT RS PERK T4.....45
FP-GEN MNT BAR,MAR SM HOLES.....49–50
FP-GEN MOUNT BAR RL PERK T4.....49–50
FP-GENSET SPACER.....37
FP-GENSET SPACER P.....37
FRAME SPACER,K-1550.....35
FUEL FILTER ASSEMBLY.....45
FUEL INJECTOR.....45
FUEL TANK ASSY,PLASTIC,30G,RL4.....25
FUEL TANK SUPPORTBRKT. RL4-B.....25
FUSE HOLDER,ATC BLADE,#16.....75
FUSE,ATC BLADE,10A.....75
G I
GASKET (52532) OIL DRAIN, D905.....39
Part No. 216241
Part Description Index (continued)
GASKET, FUEL HEATER.....75
GASKET, HOUSING REFLECTOR BASE.....69
GASKET,EXH FLANGE-PERKINS54555.....47
GASKET,FUEL FILTER.....75
GASKET,HOUSING BASE, TOPFRAME.....71
GASKET,INJECTION PUMP.....41
GASKET,LIGHT SOCKET.....71
GASKET,RECTANGULAR GLASS/LENS.....71
GASKET,SOLENOID,KUBOTA.....41
GASKET,SOLENOID,PERKINS 72350.....45
GASKET,STRAIN RELIEF,1/2.....69
GASKET,WATER COLLECTOR.....75
GASKET,WATER PUMP, 403C-11.....45
GASKET-DRAIN PLUG,ENG OIL PAN.....39
GASKET-EXHAUST MANIFOLD/PERKIN.....47
GASKET-OIL PAN,PERKINS 103.10.....45
GENERATOR,6.5KW,220V,50HZ,MAR......49–
50
GENERATOR,8KW,240V,60HZ,MAR.....49–50
GLASS LENS.....71
GLOW PLUG, 403C-11.....45
GROUND CLAMP 3/4 MW 2.....73
GUARD,FAN,KUBOTA.....37
H KUBOTA NUT.....39
HAMMERBLOW SPINDLE NUT,AXLE.....27
HANDLE FOR 1500# WINC.....35
HANDLE, ADJUSTMENT.....71
HANDLE,CHROME,5.75".....33
HASP CABINET DOOR5584AL4/5.....33
HEATER, TOPLOAD FUEL, 100W/12V.....75
HINGE,STAINLESS STEEL,BLACK.....33
HITCH 24 HEIGHT.....29
HITCH PINTLE RING 3 I.....29
HITCH RING,COMBO,16"LENGTH.....29
HITCH, ADJ HEIGHT BOLT ON.....29
HITCH,2.5"RING,6 TON.....29
HITCH,3"RING,6TON.....29
HITCH,RING,BOLT-ON 2.5" ID.....29
HOLDER SPRING ACTION5.....73
HOLDER, LITERATURE.....33
HOSE FITTING PIPE/BAR.....25, 41, 75
HOSE FITTING PIPE/BARB 1/8MX.....25
HOSE, AIR CLEANER, KUBOTA D1105.....43
HOSE, FUEL FILTER -INJ., 403D.....45
HOSE, WATER PUMP (PERKINS 404).....45
HOSE,FUEL LEAK-OFF,403D-11G.....45
HOSE,FUEL,1/4"ID,PUSH LOK,200#.....37
HOSE,FUEL,1/8"ID.....25
HOSE,FUEL,5/16"ID.....25, 41
HOSE,RADIATOR,LOWER,KUBOTA.....37
HOSE,RADIATOR,PERKINS,TML.....47
HOSE,RADIATOR,UPPER PRKNS,TML.....47
HOURMETER,DIGITAL,RECTANGULAR...55,
59
HOUSING,FLYWHEEL,403C-11.....47
HOUSING,OUTRIGGER RL4.....23
HUB SPACER.....49–50
IGNITION SWITCH,LEVER OPR.....55, 59
RL4
ISOLATOR, ENGINE MOUNT.....37, 49–50
ISOLATOR,ENGINE,390LB.....37
ISOLATOR,ENGINE,70D.....45
J
JACK BRACKET,WELD ON SWIVEL.....23
JACK,MECHANICAL,3000LB.....23
JUMPER-GLOW PLUG.....41
K
KIT,HUBS,BRINGS&SEALS,116949.....27
KIT,U-BOLT,PLATE,&NUTS,116949.....23
KIT:OIL DRAIN W/VALVE,KUBOTA.....39
KUBOTA 01123-50820 BOLT.....39, 41
KUBOTA 15111-72200 WASHER.....37
KUBOTA 15263-12370BAND PIPE.....43
KUBOTA 15263-12370SNAP PIN.....37
KUBOTA 16221-73270GASKET.....39
KUBOTA 16259-73430.....39
KUBOTA 66711-54520COV.....39
KUBOTA BELT COVER.....39
KUBOTA DYNAMO STAY.....39
KUBOTA EXHAUST MANIFOLD.....39
KUBOTA FLANGE BOLT.....39
KUBOTA FUEL FILTER HOLDER.....41
KUBOTA GLOW PLUG.....41
KUBOTA HEAD COVER GASKET.....39
KUBOTA HOSE,D905, D1105.....37, 39
KUBOTA INJECTOR PUMP, V1105.....41
KUBOTA KIT, HOLDER,NOZZLE.....41
KUBOTA O-RING.....39
KUBOTA OIL FILLER PLUG,V1305.....39
KUBOTA OVER FLOW PIPE.....41
KUBOTA OVERFLOW PIPE.....41
KUBOTA WATER PIPE.....37, 39
KUBOTA WATER PIPE 16241-73350.....39
L
LABEL,BLANK,4X5,CHROME POLY***.....11,
17
LABEL,TRAVEL LOCK.....13
LAMP BRACE, RECT HOUSING.....71
LAMP MH 1000W BT37HOR.....71
LAMP MH 1000W M1000/U SYL.....69
LATCH HEAVY DUTYSPRING.....23
LEG,OUTRIGGER RL.....23
LENS GASKET FOR LIGHT FIXTURE.....69
LENS W/GASKET (C41100720).....69
LENS,LIGHT (57449).....71
LIGHT DOME 12V W/SWITCRL4.....73
LIGHT FIXTURE,MH,AL4,RL4,AL5.....69
LIGHT INDICATOR 12VRED.....55, 59
LIGHT SOCKET,PSI RECT 5 KV.....71
LIGHT,LICENSE TAG W/BRACKET.....33
LOCKNUT, CONDUIT 3/4CSA APPVD.....33
LOCKNUT,CONDUIT,1/2 CSA APPVD.....69
M
MA-CHAIN SAFETY 3000LB.....23
MA-CHAIN SAFETY 3000LB 3/8X30".....23
MA-GROUND ROD LT.TWR.....73
MA-TOWER ASSY W/CABLES,RL4.....63
MANIFOLD-EXHAUST,PERK (103.10).....47
MARATHON SUPPRESSOR/VARISTOR....49–
50
MOUNT FRONT TIRE-SPAR.....73
79

Part Description Index (continued)
MUFFLER BRACE.....37
MUFFLER,CATALYTIC,PERKINS 403C.....47
MUFFLER,KUBOTA.....39
N PUMP,PRIMER,PERKINS***.....25
NIPPLE CHASE 1/2CSA APPVD.....33
NIPPLE CHASE 3/4CSA APPVD.....33
NUT FLANGE 3/8 -16.....23
NUT CLIP 1/4 -20X3/4.....37, 65
NUT HEX 5/8-11NCGRADE2 ZP.....29
NUT LOCK NYLON INSERT.....33
NUT LOCK NYLON INSERT 3/8.....33, 75
NUT, LOCK, NYL 10-24NC 18-8 SS.....73
NUT,AXLE SPRING 2000NO.....23
NUT,CLIP,3/8-16X.75.....23
NUT,EXHAUST MANIFOLD.....39
NUT,FLANGE,5/16-18 Z.....33
NUT,HEX,1-8.....29
NUT,HEX,JAM,1/2-13.....35
NUT,LOCK,3/8-16.....35
NUT,LOCKING-LRG.FLANGE,3/8-16.....65
NUT,NYLOCK,1/2-13.....35, 49–50, 65, 73
NUT,NYLOCK,1/2-13 GR2.....23, 29, 37, 67
NUT,NYLOCK,1/4-20.....67
NUT,NYLOCK,1/4-20 GR2.....23
NUT,NYLOCK,3/4-10 ZP.....23, 67
NUT,NYLOCK,5/16-18.....39, 73
NUT,NYLOCK,5/8-11.....29
NUT,NYLOCK,7/8-9.....65
NUT,NYLOCK,7/8-9 Z.....23
NUT,WHEEL, 1/2 X 20.....27
NUTS,EXHAUST.....47
NUTSERT,1/4-20.....53, 57
NUTSERT,8-32 (833543).....69
O SCREW #10-24NCX1/2RD.....73
O-RING.....49–50
O-RING, LIFT PUMP,(PERKINS 404.....45
P SCREW 1/4-20NCX5/8 HW.....25, 33
PANEL, DOOR, RL4.....33
PANEL, FRONT, CABINET, RL4.....33
PANEL, TOP, CABINET, RL4.....33
PANEL, UNDERDOOR, CURBSIDE.....33
PANEL, UNDERDOOR, ROADSIDE.....33
PANEL,CNTL BOX FACE,CSA.....53
PANEL,REAR,CTRL BOX (186540).....53
PERKINS 135326205AIR.....47
PIGTAIL,FUEL SOLENOID,KUBOTA.....61
PIN,0.75 X 7' ZINC.....23, 33
PIN,LYNCH.....29
PINCOTTER 0.125 1.750.....27
PINION GEAR AND DISC K-1550.....35
PINION SHAFT.....35
PIPE FITTING STR ELBO.....25
PIPE PLUG 1/4 GALV.....75
PIPE,INJECTOR 1, 403C-11.....45
PIPE,INJECTOR 1,D905,D1105.....41
PIPE,INJECTOR 2, 403C-11.....45
PIPE,INJECTOR 2,D905,D1105.....41
PIPE,INJECTOR 3, 403C-11.....45
PIPE,INJECTOR 3,D905,D1105.....41
PLATE,SIDE,COMBO HITCH,BOLT-ON.....29
PLUG, ENGINE OIL, D1105.....39
PLUG,ENGINE OIL DRAIN,D-905***.....39
PLUG,HEX SOCKET,3/8 MPT.....25
PLUG,OIL DRAIN,PERKINS 403D-11G.....45
PULLEY,CRANK, 403C-11.....45
80
April 2013
PULLEY,FAN,KUBOTA, D-905,GS68.....39 SCREW,HHC,3/8-16 X 6.....35
PULLEY,STEEL,3".....23 SCREW,HHC,5/16-18X.75,GR8,Y.....49–50, 73
PUMP,FUEL, 12VDC.....25 SCREW,HHC,5/8-11 X 2.5.....29
PUMP,LIFT(FUEL) PERKINS(54555).....45 SCREW,HHC,5/8-11X4.50,GR8,Y.....29
SCREW,HHC,7/8-9 X 7 Z G5.....23
PUMP,WATER.....45 SCREW,HHC,M10X1.25 X 35MM GR 8.....37
SCREW,HHC,M12X1.25X30MM,GR8.8.....45
R SCREW,M8 X 35MM.....39
SCREW,PHILLIPS,PHM,8-32 X .5.....55
RACE, INNER.....27
SCREW,PHM,10-16 X 3/4.....53, 57
RACE, OUTER.....27
SCREW,PHM,10-24 X 5/8.....69
RADIATOR, KUBOTA, D905 & D1105.....37
SCREW,PHM,6-32 X .25.....55, 59
RADIATOR,PERKINS,TML.....47
SCREW,PHM,8-32X3/8.....69
RATCHET GEAR,K-1550 1/2" I.D......35
SCREW,RH,6-32 X 5/8.....61
RATCHET KIT (K-1500,K-1550)**.....35
SCREW,RHM,6-32X5/8.....69
RECEP 30A 120/240V 4 POLE.....55
SEAL, OIL FILLER CAP.....45
RECEP 30A 20V 3POLE.....55
SENSOR,WATER TEMPERATURE.....47
RECEPTACLE 20A 120V DUPLEX GFI.....55
SERIAL LABEL,BLANK,4X8,CHROME*.....11,
Ref, GENERATOR.....43
17
Ref, GENERATOR FASTENERS.....43
SHACKLE,AXLE,4-5/8" LONG.....23
REFLECTOR & LENS ASSY STD FIX.....69
SLEEVE,CABLE,1/16".....23
REFLECTOR (C41100720).....69
SLEEVE,WIRE,FIBERGLASS.....69
REFLECTOR BASE.....71
SLIDE BLOCK,TOWER GD 1147086.....65
REFLECTOR LAMP SIDE.....71
SNAP RING,JACK (841430).....23
REFLECTOR SIDE.....71
SOCKET BASE-MOGUL.....69
REGULATOR,12V-PERKINS 103.10.....47
SOLENOID,FUEL,2-WIRE KUBOTA.....41
RELAY 12V DC 30A NO OR.....55, 59
SOLENOID,FUEL,3 WIRE,KUBOTA.....41
RETAINER CLIP,GLASS/LENS.....71
SOLENOID,SHUT DOWN PERKIN40422.....45
RETAINING RING.....35
SPACER, DRUM BOLT, K-1550.....35
RING,REINFORCING (C41100720).....69
SPACER, TOWER, RL4.....33
RIVET POP 1/4 X1/2.....65
SPACER,BALLAST,STACKED.....31
RIVET POP 1/8X.390 GR.....69
SPACER,PINION SHAFT.....35
RIVET,POP,SS,3/16"X1/2" BLIND.....33, 53, 57
SPACER,SIDE,COMBO,HTCH,BOLT-ON.....29
SPIDER, MH/HPS.....69
S SPRING, LAMP RETAINER.....71
SCREW 1/2 -13 X 2.....65 SPRING,GAS,16",60LBS.....33
SPRING,KICKOUT,BOOM/TOWER RL.....65
SCREW #10-32NFX3/4 LO.....33 SPRING,LEAF FOR AXLE, 4 PLY.....23
SCREW 1/2-13NCX1-1/2H.....73 STARTER, PERKINS, 403D.....47
SCREW 1/2-13NCX5-1/2H.....29, 73 STARTER,KUBOTA,D1105/905.....39
SCREW 1/2-13X 1 Z G5.....65 STUD,EXHAUST MANIFOLD.....39
STUDS,EXHAUST.....47
SVC KIT,TAILLIGHTS,RL4/TML.....61
SCREW ALLENHEX 1/2 -13X 1.5.....33
SWITCH PUSH-BUTTON W/BOOT.....55, 59
SCREW FLANGE 1/2 -13X.....23
SWITCH,LOW OIL PRESS,KUBOTA.....39
SCREW FLANGE 1/4 -20X.....37, 65
SWITCH,OIL PRES,PERK 403D-11G.....45
SCREW FLANGE 3/8 X1.5ZP***.....33
SWIVEL,BOOM RL4.....65
SCREW FLANGE 3/8X 3/4.....65
SCREW FLANGE 5/16 -18X1.....33
SCREW,FLANGE,1/4-20X1/2" PATCH.......53, T
57
T-HANDLE.....69
SCREW,HH SLOT,1/4 X 0.75.....31
TAILPIPE,8K EXHAUST.....39
SCREW,HH SLOT,8-32X1.....69
TANK,RECOVERY,COOLANT,KUBOTA.....37
SCREW,HHC,1/2-13 X 1.25.....69
TERM RING,#10 NYL INS 12/10.....61
SCREW,HHC,1/2-13 X 1.5.....69
TERMINAL BLOCK.....49–50
SCREW,HHC,1/2-13 X 3.5 GR8.....45, 49–50,
TERMINAL RING NYL INS.....73
67
TERMINAL STRIP,CE.....69
SCREW,HHC,1/2-13 X 4 G.....29
THERMOSTAT.....39
SCREW,HHC,1/2-13 X 4.5,GRD.8.....29
THERMOSTAT COVER.....39
SCREW,HHC,1/2-13 X 5.5,GRD.8.....29
THERMOSTAT,PERKINS 403D-11G.....47
SCREW,HHC,1/2-13 X 6.....29
TONGUE W/JACKBRKT B-O-H.....23
SCREW,HHC,1/2-13 X 6 GR5 ZP.....29
TOP FRAME,HOUSING BASE.....71
SCREW,HHC,1/2-13 X 6.5.....37
SCREW,HHC,1/2-13X4,GR8.....49–50
V
SCREW,HHC,1/2-13X7 GR5 YEL.....37
SCREW,HHC,1/4-20 X 1.....67 V-BELT,KUBOTA.....39
SCREW,HHC,3/8-16 X 1.25.....49–50, 75 VALVE COVER BREATHER.....45
SCREW,HHC,3/8-16 X 1.5.....49–50 VALVE COVER, D905.....39
SCREW,HHC,3/8-16 X 3.75.....23 VALVE,AIR CLEANER,KUBOTA.....43
SCREW,HHC,3/8-16 X 5.5 GRD 8.....35 VALVE,PLASTIC DRAIN.....75
RL4 Part No. 216241
 April 2013

Part Description Index (continued)

VIBRATION MOUNT,35".....37

W
WASHER FLAT #10 STAINLESS.....73
WASHER FLAT 1/2ZP.....29, 37, 49–50, 65
WASHER FLAT 1/45/8 SBIN.....33
WASHER FLAT 3/8 ZP SAE BIN.....33, 49–50,
75
WASHER FLAT 5/16YZP.....33
WASHER FLAT 5/16ZP SAE/BIN.....73
WASHER FLAT 5/8.....29
WASHER LOCK 1/2ZP.......29, 33, 37, 45, 49–
50, 65, 69, 71
WASHER LOCK 3/8ZP.....49–50, 75
WASHER LOCK 5/16 ZP BIN.....49–50
WASHER LOCK 5/8 ZP.....29
WASHER LOCK STAR 1/2E.....69, 71
WASHER,ALXL,840377,841050.....27
WASHER,CLAMP,RUBBER(833543).....69
WASHER,FLAT,1.000,HARDENED.....29
WASHER,FLAT,1/2 SS 18-8 BIN.....23
WASHER,FLAT,3/4 ZP.....67
WASHER,FLAT,7/8 Z.....23
WASHER,FLAT,SAE 1/4",ZINC.....33
WASHER,FLAT,SNUB 1/2X2-3/4 ZN.....37, 45,
49–50
WASHER,FLAT,USS,1/2",Y.....29, 73
WASHER,FLAT,USS,1/4"Y.....67
WASHER,FLAT,USS,5/8",Y.....29
WASHER,FLAT,USS,7/8",Y.....65
WASHER,LOCK,#6 SS.....59
WASHER,LOCK,M10 ZP.....37
WASHER,LOCK,STAR 3/4 E.....67
WASHER,RUBBER SEAL.....75
WATER COLLECTOR AY.....75
WATER OUTLET, VERTICAL.....47
WATER PIPE,KUBOTA.....37
WATER PUMP ASSY,KUBOTA.....39
WHEEL/TIRE ASSY,13",175/80 LRB.....23, 73
WINCH BRACKET, DRUM BOLT LOCK.....35
WINCH PINION PLATE, K-1550.....35
WINCH,HAND,5.1:1,1500LBS.....35
WING NUT, FIXTURE,RL4,AL4,AL5.....67
WIRE 8 AWM-MTW GREEN.....73
WIRE HARN,DC,IN CTRL BOX,2006.....61
WIRE HARN,ENG,KUBOTA,DC,2006.....61
WTHRSRIP, 1/4" X 1/2"W.....23

Y
YOKE & BASE PIN ASSEMBLY.....23
YOKE,PSI RECT.LIGHT FIXTURE.....71

Part No. 216241 RL4 81

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Part Description Index (continued)

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82 RL4 Part No. 216241

Parts Manual

Part No.
216241

Rev A5
RL4 from SN RL412-101