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UC AFSAM SDN BHD

Doc. No.: JP/ACE/090417 TECHNICAL PROPOSAL

TECHNICAL PROPOSAL FOR

WEB BLASTING AND PAINTING WORKS

AT JOHOR PORT BERTH WALL

DOC: JP/ACE/090417

PREPARED FOR JOHOR PORT BERHAD

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CONTENTS

1.0 INTRODUCTION

2.0 OBJECTIVE

3.0 EXECUTION

4.0 PAINT APPLICATION

5.0 EQUIPMENT

6.0 DETAILS OF WORKFORCE AND ORGANISATION

7.0 TRACK RECORD

8.0 SAFETY AND TRAINING

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1.0 INTRODUCTION

We thank you for the opportunity to submit our proposal to perform the intended scope of
work. The following proposal details our response to the interest expressed by JOHOR
PORT BERHAD for ‘WETBLASTING AND PAINTING WORK JOHOR PORT BERTH
WALL’ in Johor Port, Pasir Gudang, Johor.

UC AFSAM SDN BHD is keen to offer our services to perform the scope of services as
detailed out in this proposal. We have the knowledge, experience and capabilities to assist
JOHOR PORT BERHAD in maintaining the valuable asset. With our proven
environmentally safe technology, experience and skilled personnel, we are confident to
perform the scope of work safely and effectively whilst providing cost saving solution to our
customers.

2.0 OBJECTIVE

To provide complete proposal and execution plan to wetblast and repaint all berth wall

Our proposal to perform the scope of work includes the followings:

1. Total project management and supervision


2. Skilled Manpower including abs sling manpower with valid relevant certificates.
a. Please refer to the project organization chart.
3. Complete blasting and painting equipment and consumables
a. Please refer to project bill of material
4. Gondola and/or abseiling access system.
5. Protection coverings including temporary remove/refit of necessary equipments,
cables, etc if deemed necessary.
6. Perform wet abrasive blasting prior to painting.
7. Painting of the blasted area with 1 coat primer,1 full coat of Polyurethane.
8. Final cleaning.

Surface preparation work shall follow as per paint maker surface preparations
procedure on wet abrasive blasting.

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3.0 EXECUTION

3.1 RECOMMENDED PRACTICE (WORK PROCEDURE) FOR THE USE OF WET


ABRASIVES BLASTING EQUIPMENT

3.1.1 INTRODUCTION

These Recommended Practices cover the personal requirements, operator training,


operating procedures, recommended equipment for the proper operation of Wet
Abrasives Blasting Equipment as normally used by industries concerned with
construction, maintenance, repair, cleaning and demolition work. Attention is drawn
to the relevant or proposed, OSHA, ASTM and ANSI Standards. It is intended that
extensions to this code will be produce, in due course, to cover specialist
application but in the meantime this practices should be used as far as practicable.
The use of Wet Abrasives Blasting Equipment for surface preparation is a rapidly
evolving technology. For this reason these practices are dated, and the Association
shall, bi-annually, review these practices for any required changes.

3.1.2 SCOPE

3.1.2.1 These Recommended Practices are intended to provide guidance on the


operation of Wet Abrasives Blasting Equipment.

3.1.2.2 In this document the work “SHALL” indicates a requirement that is to be adopted
in order to comply with this Recommended Practice.

3.1.2.3 Any persons required to operate or to maintain Wet Abrasives Blasting


Equipment shall have been trained and have demonstrated ability and
knowledge to do so

3.1.3 DEFINITION OF TERMS

3.1.3.1 Wet Abrasives Blasting Equipment


Is a complete single unit that delivers water, compressed air and abrasives
through its nozzle to the intended surfaces to be prepared.
The system comprises of compressors, pressure vessel, blast hoses, water
hoses and nozzle and the water ejector nozzle.

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3.1.3.2 Abrasives media
Sand, coal slag, smelter slag, cast iron grit, steel shot, garnet, walnut shells,
carbon dioxide pellets, aluminum oxide, glass or plastic beads and silicon
carbide.

3.1.3.3 Working pressure


The output of air generated from the compressor to the nozzle ranging from 30 to
150 PSI only. Safe and comfortable handling of the nozzle.

3.1.3.4 Nozzle
Is a device for the delivery of air and abrasive. The water ejector is for the
delivery of water to the nozzle.

3.1.3.5 Operator
Is person who has been trained and has demonstrated the knowledge and
experience to perform the assigned task.

3.1.3.6 Operator Trainee


Is a person not qualified due to lack of knowledge and/or experience to perform
the assigned task without supervision

3.1.3.7 Hose Assembly


Is a hose with coupling attached in accordance with manufacturer’s
specifications.

3.1.4 EQUIPMENT DEFINITION AND STANDARDS

3.1.4.1 Pressure Vessel


The heart of the system that is holding the compressed air and abrasives to be
delivered through the blast hose to the nozzle. Pressure vessel rating is up to
250 PSI. Working pressure is at 150 PSI.

3.1.4.2 Control Return Valve


Place to prevent back flow of media into the system. This will prevent
contamination to the system

3.1.4.3 Pressure Relief Valves

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A mandatory safety feature incorporated on to the Pressure Vessel as a safety
measure. Upon over pressurization of the compressed air, the Pressure Relief
valve shall be activated.

3.1.4.4 Pressure Gauge


Wet Abrasives Blasting Equipment is equipped with a gauge indicating the
pressure being developed.

3.1.4.5 Abrasive Media Control Valve


Incorporated for the minute and accurate control of the media flow.

3.1.4.6 CRV (Control Relief Valve)


An auto trigger mechanism. This allows the operator to be in full control to
perform blasting safely. The CRV shuts off the system upon release of the trigger
handle.

3.1.4.7 Trigger Mechanism


A hand held depression unit is situated at the operator blasting nozzle. This
allows the operator full control of the on/off system of the System.

3.1.4.8 Fittings and Couplings


These are the various types of connectors to joint long length of hoses together.
At each fittings or coupling joints the safety device known as the “Tie Back” shall
be used for safety requirement.

3.1.4.9 End Fittings and Couplings


High pressure hose end fittings and couplings shall be manufactured to be
compatible with the hose and tested as a unit

3.1.4.10 Blasting Nozzle


It is of rigid and hardened steel design for the delivery and projection of media at
high speed. Nozzle comes in different sizes to suit the work requirement.

3.1.4.11 Water Ejector Nozzle


Used for the delivery of water for wet mode blasting. Water Ejector Nozzle is
controlled and operated by the blaster.

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3.1.4.12 Air Regulator Control Vales
“Differential Pressure Control” for the Vessel and Blast Hose.

3.1.5CARE AND MAINTENANCE OF EQUIPMENT

3.1.5.1 Vessel
The vessel shall be handled with care. Vessel is subjected to 1 inspection every
two years. Condition of the vessel shall be subjected to pressure test and NDT
test on its weld seams. Do not allow the vessel to be left corroded. If such
corrosion occurs the vessel shall be refurbished and tested.

3.1.5.2 Air and Blast Hoses


As hoses are subjected to abrasion and wear and tear it is mandatory to inspect
hoses frequently. All worn down hoses shall be replaced immediately.

3.1.5.3 Air Control Valves


All air control valves shall perform well when maintain frequently. They should be
dismantle and clean thoroughly after every project prior to storage.

3.1.5.4 Media Control Valves


A long lasting component if cared accordingly. When orifice size is worn out to
bigger diameter, it shall be replaced by removing the old and inserting a new
orifice.

3.1.5.5 Trigger Mechanism


A solid state design. Possible wear and tear shall be the rubber stopper. If
damaged, it shall be replaced with spares available.

3.1.5.6 Non-Return Valves


A safety valve to prevent contamination of the system. The relieve valve requires
constant cleaning to prevent choking and blockages to the system

3.1.6 PROTECTIVE CLOTHING AND PERSONNEL PROTECTION

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3.1.6.1 OSHA Compliance
All applicable OSHA regulations covering personnel protective equipment shall
be followed.

3.1.6.2 Head protection


All operators shall be issued with suitable head protection, which shall be worn.
Where possible, this should include a full-face shield.

3.1.6.3 Eye Protection


“Suitable” eye protection (adequate for the purpose and of adequate fit on the
person) shall be provided to all operators of Wet Abrasives Blasting Equipment
and must be worn within the working area. Additionally, several states have
regulations governing eye-protection must be confirmed with. Where liquids liable
to cause eye damage are encountered, it may be necessary to use either a
combination of visor and goggles or a full hood with shield.

3.1.6.4 Body Protection


All operators should be supplied with suitable waterproof clothing having regard
to the type of work being undertaken. Garments should provide full cover to the
operator, including his arms. Liquid or chemical resistant suits shall be worn
where there is a reasonable probability of injury that can be prevented by such-
equipment.

3.1.6.5 Hand Protection


Adequate hand protection should be supplied to all operators and shall be worn
when there is a reasonable probability of injury that can be prevented by such-
equipment.

3.1.6.6 Foot Protection


All operators should be supplied with waterproof boots with steel toecaps.

3.1.6.7 Hearing Protection


Wet Abrasive s Eco-Jet Blasting operations produce noise levels in excess of
90dB (A) and so suitable ear protection issued in accordance with OSHA
Standards must be worn and provision should be made for its regular inspection
and maintenance. All personnel and operators should receive instruction in the

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correct use of ear protection, so that noise exposure lies within the limit as
specified by the OSHA.

3.1.6.8 Respiratory Protection


A respiratory protection program shall be implemented where there is a
reasonable probability of injury that can be prevented by such a program

3.1.7 PRE-OPERATING PROCEDURES

3.1.7.1 Planning
Each job shall be pre planned. Personnel familiar with the equipment to be
cleaned or the material to be cut and the work environment shall meet with the
personnel that will be doing the work, and outline potential hazards of the work
area, environmental problems, safety standard and emergency aid procedures.

3.1.7.2 Check List


A check list shall be used to assure that the proper procedures and proper
equipment selections are followed (See Appendix 1).

3.1.7.3 Warning Barriers


Suitable barriers shall be erected to encompass the hazard area and signs
posted to warn personnel they are entering a hazardous area. The perimeter
should be outside the effective range of the Wet Abrasives Blasting Equipment -
wherever possible. Barrier may be of rope, safety tape, barrels, etc. as long as
they given an effective warning and are highly visible.

3.1.7.4 Hook up

3.1.7.4.1 Hose
Hose shall be arranged so a tripping hazard does not occur. Hoses, pipes and
fittings shall be supported to prevent excessive sway, and/or wear created by
vibration or stress or the end of connections, when laid on the ground, over
sharp objects or on vertical runs.

3.1.7.4.2 Fittings
All fittings shall be cleaned and lubricated before installing the system. Be sure
all fittings, hoses and nozzles are fit for the purpose.

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3.1.7.4.3 Hose
All hoses shall be checked for evidence of damage, wear of imperfections. The
check shall be made periodically during the operation.

3.1.7.4.4 Pre-flushing
The system shall be completely flushed with sufficient water to remove any
contaminants before installing the nozzle.

3.1.7.4.5 Nozzles
All orifices shall be checked in nozzles for any stoppage, and/or damage or
imperfections.

3.1.7.4.6 Electrical Equipment


Any electrical equipment in the immediate area of the operation that presents a
hazard to the operator shall be de-energized, shielded, or otherwise made safe

OPERATIONAL PROCEDURES

3.1.7.5 Work Area


Wet Abrasives Blasting or cleaning in place or adjacent to the installed position
can be done with the necessary clearance and permission from the occupier.

3.1.7.6 Area Limits


Area limits applicable to Wet Abrasives Blasting operations shall be defined
and the team shall mark these limits by barriers and notices to warn against
access to other personnel. Suitable barriers shall be an approved form of
hazard warning, rope or tape, as a minimum. Alternatively, a suitable barrier
shield is acceptable at any reasonable distance. Notices should state
“DANGER KEEP CLEAR, WET ABRASIVES OPERATION”, or other suitable
wording.

3.1.7.7 Corrosive Materials


Where there is a possibility of encountering corrosive or toxic material, the
occupier shall be requested to inform the person in charge of Wet Abrasives
Blasting of any precautions that may be necessary, including the collection and
disposal waste of materials.

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3.1.7.8 Work Surface
Operators should have good access to the work piece, a safe working platform,
and secure footing. The area in which work is to proceed shall be kept clear of
loose items and debris to prevent tripping and slipping hazards.

3.1.7.9 Access
Access by unauthorized persons into the area where Wet Abrasives Blasting is
taking place, shall be prevented. The area shall be cordoned off and warning
notices displayed in prominent position. The perimeter should be outside the
effective range of the Wet Abrasives Blasting, wherever possible.

3.1.7.10 Approaching the Operator


The occupier shall be requested to inform all personnel likely to require access
to the area that Wet Abrasives Blasting is in progress. Personnel having
reason to enter the area should wait until the blasting is stopped and their
presence known. Personnel wishing to have the blasting stopped shall
approach a team member other than the blasting operator. The blasting
operator shall not be distracted until the blasting has been stopped.

3.1.7.11 Side Protection


Target and side shields shall, where feasible, be suitably placed to safeguard
personnel and equipment against contact with grit, or solid removed by the
blasting.

3.1.7.12 Protective Equipment


All personnel working or entering the barricaded area while Wet Abrasives
Blasting is in progress, shall wear, the required protective equipment

3.1.7.13 Pressurizing the System


Pressure shall be increased slowly on the system while it is being inspected for
leak and/or faulty components. All leaks or faulty components shall be repaired
or replaced. The system shall be de-pressurized for repairs.

3.1.7.14 Team Operation


In most blasting operations it is an accepted practice to employ a minimum two
persons.

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3.1.7.14.1 Supervision – Wet Abrasive Blasting Equipment operations must be
control by a supervisor who is trained in all aspects of the blasting
operations.

3.1.7.14.2 Blasting Operators – The operation of the Wet Abrasives Blasting


Equipment is fully auto and controlled by the blasting operator.

3.1.7.14.3 Job Rotation – The team members should rotate their duties during
any job to minimize fatigue to the operator.

3.1.7.14.4 Fitness – The operator and other team members shall be physically
and mentally capable of performing the required operations.

OPERATION AND TRANNING REQUIREMENTS

3.1.8.1 Qualified Operators


Only trained personnel shall operate Wet Abrasives Blasting Equipment and
supervise the training of new operators.

3.1.8.2 Training
Personnel training program shall be developed by each employer and be
presented to each employee before assignment to the employee’s Wet
Abrasives Blasting job. Such training shall include, as a minimum, coverage of
all items listed in these Recommended Practices.

3.1.8.3 Personal Protective Equipment


The minimum personal protective equipment shall be explained. Instructions
shall be given as to when and how specific clothing and other types of
protective devices shall be worn according to the type of work performed,
locations, etc.

3.1.8.4 System Operation


The operation of the system shall be explained pointing out potential problems
and proper corrective action.

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3.1.8.5 Control Devices
The operation of control devices shall be explained. The importance of not
tampering with any control devices as well as the importance of keeping them in
proper working order* shall be stressed.

3.1.8.5.1 Equipment Maintenance – It should, be pointed out that valves and


seating surfaces in pressure regulating devices encounter high wear
during Wet Abrasives Blasting. These items require frequent
inspections, maintenance and/or replacements in order to provide
proper operation.

3.1.8.6 Hose
The proper method of connecting hoses including laying-out without kinks,
protection from excessive wear, and proper tools to use on couplings and
fittings shall be explained.

3.1.8.7 Stance
The proper stance for sound footing and how to use the various devices for
blasting shall be demonstrated. The trainee, under close supervision, shall use
the various devices while the unit is slowly pressurized.

3.1.8.8 Proficiency
Personnel shall demonstrate knowledge and skill in the proper operation of
equipment through practical application.

3.1.8.9 General

3.1.8.9.1 System shall be depressurized when


a. Not in use
b. An unauthorized or inadequately protected person enters the
barricaded area.
c. Replacement or repairs are made to the system.
d. Any Recommended Practices are violated.

3.1.8.10 Refresher Training


Operator retraining shall be on an annual basis or more frequent, if needed.

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ACCIDENTS

3.1.9.1 Personal Injuries


In the event that a person is injured by the impact of abrasives, the injury
caused may appear insignificant and give little indication of the extent of the
injury beneath the skin and the damage to deeper tissues. The injured
personnel shall be sent to the nearest Medical Centre.

3.1.9.2 Immediate First Aid


Where medical examination is not immediately possible in remote situations,
first aid measurers should be confined to dressing the wound and observing the
patient closely until medical examination has been arranged.

3.1.9.3 Reporting
If any person or equipment has accidentally struck by abrasive blasting, this fact
must be reported to a responsible party.

RESPONSIBILITY

3.1.10.1 Purpose
These Recommended Practices are provided to assist persons unfamiliar with
the operation of Wet Abrasives Blasting Equipment in learning to correctly use
the equipment. The responsibility of correct operation and use of the equipment
is the sole responsibility of the operator. The operator should familiarize himself
with the identification of Wet Abrasives Blasting Equipment. The modification of
the equipment or accessories is not recommended without any prior written
approval by the manufacturer of the equipment. Serious harm or injury may
result from misuse of Wet Abrasives Blasting Equipment, the use of improper
fittings, hoses, or improper attachments may result in serious injuries.

CHECKLIST – WET ABRASIVE BLASTING SYSTEM


• Warning signs in place at work areas.
• All piping, fittings and hoses must be checked daily for tightness and leakage.
• All equipment and components must be thoroughly checked for wear.
• All worn or suspect parts must be replaced.
• All blast operators must be properly trained to operate equipment.
• All blast operators must be properly outfitted with abrasive resistant clothing, blast
helmet, safety shoes, leather gloves and ear protection.

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Before blasting always use the following checklist:

1. Breathing Air Compressor (Oil-Less Air Pump) capable of providing good quality
air located in a dust free, contaminant free area. If an oil lubricated air compressor
is used to supply the respirator, it should have a high temperature monitor and CO
monitor or both. If CO monitor is not used, air must be tested frequently to ensure
proper air quality.

2. A clean, properly maintained blast helmet designed to meet local statuary


requirements with all components in place should always be used. Never operate
without inner lens in place. Thoroughly inspect all components daily for
cleanliness and wear.

3. Always use Breathing Air Filters for removal of moisture and particulate matter
from breathing air supply. These devices do not remove or detect carbon
monoxide (CO). Always use CO monitor alarm.

4. Examine pop up valve for alignment.

5. If airline moisture separator is fitted, clean filter daily. Drain often.

6. Remote Controls must be in perfect operating conditions. Only use approved


spare parts, including twin line hose. Daily test system operation and check button
bumper and spring action of lever lock. Do not use welding hose.

7. Blast Hose must be run as straight as possible from machine to work area with
no sharp bends. Check daily for internal wear and external damage.

8. Check hose couplings, nozzle holders are fitted snugly to hose ends and
installed using proper coupling screws. Coupling lugs must be snapped firmly into
locking position. Gasket must form positive seal with safety pins inserted through
pin holes. Check gaskets and replace for any sign of wear, softness or distortion.
Check nozzle holder for worn threads. Never mix brands or components. Check
each of these components daily.

9. Inspect Nozzle and Gasket daily for wear. Replace nozzle when 1/16” larger than
original size or if liner appears cracked. Check nozzle threads for wear.

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10. Use abrasive that is properly sized and free of harmful substances; such as free
silica, cyanide, arsenic or lead. Check for presence of toxic or harmful
substances.

11. Test surface to be blasted for toxic substances. Take appropriate, protective
measures for operator and bystanders which pertain to substances found on the
surface to be blasted.

13. PICTORIALS – WET ABRASIVE BLASTING SYSTEM

MODEL AJ-50, AJ-150 & AJ-300

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4.0 PAINT APPLICATION

4.1 GENERAL

Paints and other coating materials shall be applied in accordance with the paint
Manufacturer's instructions. The surface preparation shall be as described in (3).
All surfaces shall receive an appropriate paint system as specified .

The painting requirements are often dependent on the temperature of the substrate
to be painted. In selecting a paint system the Operating Temperature of the
equipment shall be referred to.

4.2 PAINT APPLICATION REQUIREMENTS

The paint shall be applied in accordance with the paint Manufacturer's product data
sheet, which shall include the mix ratio, the method of application, the use of
thinners and overcoating times.

The dry film thicknesses shall be as specified .Areas with inadequate coating
thickness shall be thoroughly cleaned and, if necessary, abraded, and additional
compatible coats shall be applied until they meet the required film thickness.

Painting shall not be performed when the temperature of the surface is less than 3
degrees C above the dew point of the surrounding air or when the relative humidity
of the air is greater than 85% unless local conditions dictate otherwise and the
Principal is in agreement. Guidance on the estimation of the probability of
condensation can be found in ISO 8502-4. The measurement of these conditions is
the responsibility of the painting contractor.

In addition, paints shall not be applied under the following conditions:

• when the surface temperature is greater than 50 °C (unless a higher


temperature is agreed by the paint Manufacturer),
• when the air temperature is less than approximately 5 °C, (depending
on local conditions),
• when there is the likelihood of an unfavourable change in weather
conditions within two hours after painting,

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• when there is a deposition of moisture in the form of rain,


condensation, frost, etc., on the surface,
• when the available light is less than 500 lux.
If condensation, rain, dust or other foreign materials contaminate the surface of a
paint coating which is not dry to the touch, the paint shall be removed, the surface
re-cleaned and fresh paint applied in accordance with this specification
.
Paints shall not be applied within 50 mm of edges which will later have to be
welded. Such weld areas shall be taped for a distance of 50 mm either side of the
weld line.

Extra coats of paint shall be applied on the areas where the shape and/or plane of
application result in thinly applied coatings, e.g. at edges, welds, corners etc. To
compensate for these effects, stripe coats of paints shall be applied (normally
applied first so that they will be covered by the full coat).

Transport and construction of painted structures shall be carried out only after the
drying time specified by the paint Manufacturer has elapsed. Damage to the paint
system shall be avoided by taking appropriate measures, such as the use of non-
metallic slings, etc. for handling and by minimising as far as possible handling after
painting.

All steel equipment shall be provided with a priming or coating system to protect the
steel surfaces during transport, storage, installation and construction.

4.2.1 SPRAY APPLICATION

Airless or pneumatic spray applications are the preferred methods of


application. Spray painting may cause interference with other works and so
approval from the Principal shall be obtained. If spray painting is to be
carried out, the following shall be taken into account:

The correct spray tips, air pressures etc, as recommended by the equipment
supplier, shall be used.
Each coat shall be applied uniformly and completely over the entire surface.
All runs and sags shall be brushed out immediately or the paint shall be
removed and the surface re-sprayed.

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Very complex structures should be painted by brush instead of spray gun to


avoid overspray, dry spray and unacceptable paint losses.

4.2.2 BRUSH APPLICATION

Brush application may be used under the following circumstances:

• When areas cannot be properly coated by spraying for any


reason, such as material or environmental considerations.
• For the initial coat of paint to corners, edges, crevices, holes,
welds or irregular surfaces prior to spray application.
• For "touch up" or repairs to localized damaged paint or areas
of incorrectly applied paint.
• Where the paint Manufacturer considers the coating material
suitable for brush application.
Brushes shall be of a style and quality that will permit the proper application
of paint. Brush applications should be done in two passes that are
perpendicular to each other so that a smooth coat, as near uniform in
thickness as possible, is obtained. There should be no deep or detrimental
brush marks. Paint shall be worked into all crevices and corners. Runs and
sags shall be brushed out.

During the application of each coat, all areas such as corners, edges, welds,
small brackets, bolts, nuts, and interstices shall receive additional paint to
ensure that these areas have at least the minimum specified dry film
thickness and to ensure continuity of coating.

4.2.3 ROLLER APPLICATION

Roller application shall only be used on relatively large surface areas and
only if spraying is not an option. Roller application shall only be used if the
first or priming coat of paint has been applied by brush. Roller application
shall be in accordance with the paint Manufacturer's instructions.

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21
UC AFSAM SDN BHD

Doc. No.: JP/ACE/090417 TECHNICAL PROPOSAL


PROPOSED EXECUTION PLAN FOR JOHOR PORT BERTH WALL

We are committed to achieve high quality, safety and reliable performance in our entire
project by providing quality and experienced workforce that ensure work execution will be
done to the highest industry standard.

We have done our site visits and based on the findings, our proposed execution plan is as
follows:

1) The entire berth wall will be wet blasted to remove all the thick dirt and clean the
surfaces. . This is one of the benefits of the Aqua Jet system whereby it where
washing, wet blasting and drying could be done with the same equipment. This will
save time on the surface preparation work and will expedite the work duration.

2) Apply on e coat of epoxy primer on the prepared surface and followed with
polyurethane finish once the primers dry to overcoat. The polyurethane finish will
protect the surface from dirt and other substances, which could damage the
concrete surfaces.

No Location
1 Proposed Area (Berth Wall)

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UC AFSAM SDN BHD

Doc. No.: JP/ACE/090417 TECHNICAL PROPOSAL

2 Berth Inside Column (Low Tide)

3 Berth Inside Column

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UC AFSAM SDN BHD

Doc. No.: JP/ACE/090417 TECHNICAL PROPOSAL

4 Berth Wall

5 Berth Wall

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UC AFSAM SDN BHD

Doc. No.: JP/ACE/090417 TECHNICAL PROPOSAL


5.0 EQUIPMENT

BLASTING EQUIPMENT PAINTING EQUIPMENT


E/Compressors 150PSI,450 1 Unit Airless Spray System. 45:1 2 Sets
CFM
After Cooler 3 Outlets 1 Unit Conventional Spray Pump 1 Set
AJ-150 w/Spares 3 Units Spray Gun w/ Filters and Tips 4 Sets
3" Air Hose 50 meters 1 Length Spray Filters 20 Pcs
1 1/4" Air Hose 100m 4 Length Spray Tips (5 of each size) 20 Pcs
1" Air Hose 100m 2 Length 3/8" Spray Hoses 15m/Length 10 Length
3/8" Air Hose 100m 2 Length Paint Stirrer 2 Sets
Blast Hood 4 Sets 3 ft Gun 1 Set
Glass Foil 20 Rolls 6 ft gun 1 Set
Air Filters 4 Outlets w/Coupling 2 Sets Spray Masks w/ Cartridge for 4 Sets
Ptg
Blaster's Air Cooler Filters 6 Units Roller Brush Handle 20 Pcs
3" Bull Dog Clip 12 Nos Rollers Refill 10 Doz
1 1/4" Bull Dog Clip 12 Nos 2" Angle Paint Brush 5 Doz
1" Bull Dog Clip 12 Nos Scrapers 10 Pcs
Cleaning Cloth 5 Bags

ACCESS SYSTEM MATERIALS


WT402 Single Cradle 1 Set Abrasive Sand 70Tons
including CB402, wire & Cable.
HA600-126, Double 1 Set
CLEANING EQUIPMENT
Trolley with Brakes.
Straight Track Section, 15 m Spade Flat 6 Nos
Natural anodized
Magnectic Structure 6 Hard Broom 12 Nos
Sets Buckles 10 Sand Bags 2000 Pcs
Sets Fall Arrestor 4 Wheel Barrow 6 Nos
Safety Harness Sets 4 WATER JET MACHINE 2 Lgth
Water Jet Hose 50m.
Rope Access EQUIPMENT 4 5000 PSI Machine 2 Units

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UC AFSAM SDN BHD

Doc. No.: JP/ACE/090417 TECHNICAL PROPOSAL


6.0 DETAILS OF WORKFORCE AND ORGANISATION
Organization Chart
MANAGING DIRECTOR
MOHD. AZRI MOHARI
I/C NO :
760321-01-6911

DIRECTOR
HAIRULL SHAH BIN
KAMARUDDIN
I/C NO :
750705 - 01- 5273

HEAD FINANCE & OPERATION DIVISION HSEQ DIVISION


ADMIN DEPT. MOHD SYAMSUL RIZAL ARYWAN AWNG
AZLINDA ALI SAHARUDDIN I/C NO :
I/C NO : I/C NO : 780115-12-6253
780308-01-5612 880723-23-6323

QA/QC DEPT
HAJI ISMAIL
PROJECT DEPT PAIMAN
OPERATION
HASSAN BASRI DEPT
MEGAT SAHARUDDIN
AHAMAD IBRAHIM

WET BLASTING & HYDROJETTI ClLEANING


ABRASIVE PAINTING NG 10,000 – & WASHING
BLAST 40,000psi

(AQUAJET)

HABITAT SCAFFOLDIN
G

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UC AFSAM SDN BHD

Doc. No.: JP/ACE/090417 TECHNICAL PROPOSAL


7.0 TRACK RECORD.

DESCRIPTION NAME OF DATE OF CONTRACT


YEAR STATUS
OF JOBS CLIENTS/EMPLOYER AWARD VALUE

To supply
manpower for wet
blast. Position of Turcomp Sdn. Bhd October - RM
2013 completed
Blaster, painter, (TNB pipe line) December 58,000.00
general worker
(30 pax)

Blast hydrojetting
30,000psi
Buler Sdn Bhd
Remove GFRP February - RM
2014 (Petronas TCOT TANK completed
tank (Cleaning & April 150,000.00
404)
Washing)
10,000psi

Tank cleaning
(Job Anchorage)
Grsunpawan Sdn bhd RM
2014 To supply July (10days) completed
MAERSKline Ship) 80,000.00
manpower (40
pax)

Blasting Painting Mohandas Marine Sdn August / RM


2014 On-going
& Power Tooling Bhd (Johor Port Tank) On-going 100,000.00

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UC AFSAM SDN BHD

Doc. No.: JP/ACE/090417 TECHNICAL PROPOSAL


8.0 SAFETY AND TRAINING

UC AFSAM SDN BHD and in particular in its marine, oil and gas business encourages the
building of a “Safety Culture” making safety awareness and action a priority, where the
individual takes responsibility for his own personal safety and safety of others.

The same culture will be encouraged and developed during work at JOHOR PORT
activities by the introduction of initiatives and awareness program. The company already
operates training and safety schemes within the company and these will be adapted to suit
the JOHOR PORT work environment.

We believe that with a good understanding of the equipment and its operation, the
equipment is more likely to be safely and properly used, extending its life and more
importantly maintaining its performance level.

With respect to safety, the company will put in place compulsory safety training, both as a
regular activity covering basic safety awareness and will also implement other safety
activities such as toolbox talks, specific site and specific vessel safety training.

Dedicated safety representatives will be assigned to each job with specific responsibility
for safe work practices and reporting.

28

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