KILN SHUT DOWN FOR RE-ACTIVATING SLC CHANGE OVER GATE (COG)

Stop tgl 11 Juni 12 jam 04'28 krn ID Fan High Vibration, lgsg repair COG SLC (idle selama 2 hr) feed to feed, heating jam 20'00 tgl 12/6/12

No Item Deskripsi Keterangan PIC Status

1 444-PH1 Repair COG SLC and ILC Ganti roller Taufik
Ganti/repair mekanikal seal Taufik
Modifikasi limit switch Switch diletakkan agak jauh sehingga Enjang
tidak cepat rusak karena kepanasan

2 444-FN1/2 Water blaster Tidak perlu terlalu bersih SI Produksi

Sand blasting Kodari

3 444-PH1 Cleaning Ujung kiln & riser duct dari lt 3 sampai lt 5 SI Produksi

4 454- PF1 Check & adjust gap rotor Taufik

5 484-PF1 Check & adjust gap rotor Taufik

6 L64-RM1 Check & repair thermocouple bearing roller Roller 1, 2 & 3 Ruslan

7 474-CC1 Check tipping valve Flange flapper valve 474-FV6 Taufik

8 494-PN1 Check link DB Taufik

9 474-FN2 Check bearing Fix bearing abnnormal Made/Bambang

10 454-FV1 Install water spray untuk mendorong & mendinginkan Taufik/Enjang

material dlm bunker
11 474-CV1/2 Check/repair link Taufik

12 464-2K1 Check probe analyser Ruslan

13 454-PF1/2 Review logic remote ke local Untuk switch dr local ke remote harus Muchlas
start ID Fan & blower

14 4D4-PP1 Install selector untuk pengisian dust ke C/M dr CCR Made/Muchlas

15 4D4-PP1 Ganti bearing FK Pump dust bin Taufik

16 444-PH1 Tambah poke hole akses cleaning Lt 5 utara/selatan (4" diameter) SI Prod/Taufik

17 444-PH1 Reposisi sampler hot meal SLC lt.6 (agak ke selatan) SI Prod/Taufik

18 444-PH1 Check/tambah poke hole akses Cardox Lt. 4 dan lt.4,5 SI Prod/Taufik

19 L64-RM1 Repair seal rocker arm High false air Taufik

20 464-KL1 Check main motor Amper deviasi tinggi Enjang

21 L64-FN1 Clean up blade Kadang-kadang high vibration SI Prod

22 L64-WF1 Starvation indikator abnormal Switch ke angkat SI Prod/Ruslan

23 494-BF1 casing byk tambalan & Delta P tinggi Taufik

24 474-FA8/9 V-belt slip Taufik

25 444-PH1 Man hole byk yang susah dibuka lt 6 R/D, lt 7 C4 SLC Taufik

26 474-RC1 Pondasi HRB banyak yang retak Perlu dicor Kodari

27 L3C-MW1 Gate pengarah material keropos Taufik

28 484-BL1 Reducer rembes Taufik

29 434-SG3 Repair sambungan air slide Bocor Taufik

30 L3C-RE1 Seal reducer harrow bocor Taufik

31 434-BE1 Ganti seal liquid coupling Sisi timur Taufik

32 L64-RM1 Oli roller#2 kosong Nambah oli & check seal roller Taufik

33 464-KL1 Las/pasang rip pd tyre yg crack Made

34 474-CC1 Cleaning aterial di atas grate plate Jam 20'00 crew Pak Dir ada yg masuk Sudirmanto
 NAR2 KILN SHUT DOWN FOR REPAIRING EP AND WELDING KI

No Item Deskripsi
1 464-KL1 - Welding kiln shell M32
- Clean up Rhino burner

2 444-PH1 - Cleaning riser duct

- Sounding Cyclone
- Check COG ILC/SLC gap
- Hot spot lt 4 & bolong di lt 4,5

3 484-BL1 - Repair flexible joint

4 474-CC1 - Check replaceable lip comp#2 U/S

- Check grate plate
- Clean up material
- Adjust splash box cyc 3 SLC (dr cy 1A SLC)
- Ganti flapper comp#4 selatan

5 494-PN1 - Check link & rel sisi utara -selatan

6 474-CV1/2 - Check link

7 474-EP1 - Check overall EP

8 444-FN1/2 Water blaster & sand blasting blade

9 474-CV2 Link vibasi saat melewati head pulley

10
N FOR REPAIRING EP AND WELDING KILN SHELL M32

Keterangan PIC Status

Radial D-E Bambang
safety orang kerja di cooler Si Prod

Si Prod
Safety reason Si Prod
Taufik 5mm bottom gap
Pasang box & cor Si Prod Sisi selatan-timur

Bocor waktu operasi Taufik

high fall through Taufik

Taufik
Sudirmanto
Mat'l over flow di tipping valve PE
Matl nyembur saat nutup (atas buka) Taufik

Made

Taufik

High emission when raw mill stop > 250mg/Nm3 Team EL, MK, PE

Unbalance vibration after stsop (Thermal shock)

Adjust link Taufik

 NAR2 KILN SHUT DOWN FOR REPAIRING REPLACEABLE LIP COOLER
Rencana Heating up tanggal 15 Jan' 2013 jam 12:00 siang

No Item Deskripsi Keterangan PIC Status

1 464-KL1 - Welding kiln shell M32 Radial E Slamet
- Clean up Rhino burner safety orang kerja di cooler Si Prod OK
- Welding Support tyre 2 tyre crack Slamet
-Repair Wearing Ring tyre#2 down hill Patah Slamet
2 444-PH1 - Cleaning riser duct Si Prod
- Sounding Cyclone Safety reason Si Prod
3 444-FN1/2 Water bkaster blade fan FAN1 dipakai dulu untuk cooling down Si Prod
FAN2 sudah dapat, vibrasi bagus Si Prod OK
4 474-CC1 - Repair replaceable lip sisi selatan Fall through gede2 Slamet
-Clean up material di atas cooler Sudirmanto
- Repair tipping valve Slamet
- Repair castable sisi selatan Sudirmanto
5 434-AS5 Ganti canvas 2 segmen Penuh material Slamet
6 L64-RM1 - Repair casing man hole Bolong Slamet
- Repair casing baut roller no#2 Bolong Slamet
7 - Repair indikasi temp. roller no#1 Putus Ruslan
8 L64-WF1 Repair rooler untuk load cell Lepas Ruslan
9 494-PN1 Ganti link yang crack (16 dan 49) utara
10 474-FN2 Check bearing Kondisi panas Rudi
11 L64-FN1 Re-allignment high vibration Rudi
10