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第四章 公用消防水系统

Chapter 4 Service water and fire fighting water system

4.1 概述 Summary

公用消防水系统主要向全厂提供消防用水、工业水,空预器冲洗水及水处理制除盐水
用水等。公用水系统水源来自深井水源地补水和原水预处理补水,设有两座公用消防水
箱和消防泵房、公用水泵房。各系统组成如下:公用消防水箱由 2×2000m3 水箱组成;公
用泵房由 3 台工业水泵、2 台空预器冲洗泵、2 台生水组成,消防泵房由 1 台电动消防水
泵、1 台柴油消防水泵、2 台变频稳压泵组成。

Service water and fire fighting water system mainly provides to plant fire
fighting water, service water, air preheater washing water and raw water for
DM system. The water source of the Service water and fire fighting water
system comes from the replenishment of the groundwater source and the
pretreatment of the raw water. There are two service and fire fighting water
tanks and fire fighting pump houses and service water pump rooms. The system
consists of the following: the service and fire fighting water tanks consists
of 2 x 2000m3 tanks; The service water pumping station consists of 3 sets
service water pump, 2 sets of air preheater washing pump, 2 sets raw water
pump. The fire pump fighting house is consisted of 1 electric fire fighting
pumps, 1 diesel fire fighting pumps and 2 frequency converter Stabilizing
pump pumps.

系统流程如下:

The system procedure is as follows:

4.2 设备规范

Equipment specification

序 设备名称 单 数量 备注
型号及规范
号 Name of 位 Quantit Remark
Model & Specifications
No. Equipment Unit y s
水箱补水泵 Q=350m3/h,H=15m,N=22kW 台
1 Tank make-up 3
V=380V set-
water pump
化学生水泵 SLS125-200A,Q=150m/h,H=40m, 台
2 chemical feed 2
N=30kW,V=380V set
water pump
空预器冲洗水泵
Air preheater SLOW125-480(Ⅰ)A , Q=300m/h,H=60m 台
3 2
washing water N=90kW,V=380V set
pump
工业水泵
SLS150-250(I)A ,Q=200m/h,H=60m 台
4 Service water 2
N=55kW,V=380V set
pump
消防稳压供水设
备 台
5 50GDL18-15x8 1
stabilizing set
equipment
消防维持水泵 台
6 Q=18m /h,H=110m, N=11kW,V=380V 2
Stabilizing pump set
消防稳压罐 台
7 ML1000*1.6 1
pressurized tank set
柴油消防水泵
XBC SLOW250-610,
Diesel engine 台
8 Q=500~720m/h,H=105~89m, TAD135VE 1
fire fighting set
N=345kW
pump
电动消防水泵
XBD SLOW250-610,
Electric driven 台
9 Q=500~720m/h,H=105~89m, YKK450-4P 1
fire fighting set
N=315kW,V=10kV
pump
工业消防水箱
2000m3,Φ15500mm,H=10.80m,Hservice=4.0m, 台
10 Service and fire 1
Hfire=0.65m, set
fighting tank

4.3 程控说明

Program control illustrate

4.4 运行操作

Operation

4.4.1 消防水系统控制方式:

Control of fire fighting water system

1) 全厂消防水系统设 2 台消防水泵,1 台为电动消防水泵和 1 台为柴油消防水泵,


电动、柴油消防泵均投压力联锁备用,以电动消防水泵为主,柴油消防水泵作为
电动消防水泵的备用泵;设消防自动稳压供水设备 1 套,其中消防稳压泵 2 台,
正常 1 台运行,1 台备用,变频运行,定期自动切换。

The fire fighting water system of the whole factory set up 2 sets of
fire pumps, an electric fire fighting pumps and a diesel fire fighting
pump. Electric and diesel fire fighting pump are standby by pressure
interlocking . Using the electric fire fighting pump as the main, the
diesel fire fighting pump as the spare pump for the electric fire
fighting pump. There is a sets of automatic stabilizing equipment for
fire fighting water, include 2 sets of Stabilizing pump, 1 normal
operation and 1 standby, frequency conversion operation, Stabilizing
pump regular automatic switching.

2) 消防稳压泵在“自动”、“变频”方式下运行,泵出口压力设定值 0.95MPa;两
台稳压泵一运一备,定时自动切换,时间间隔 8 小时。如果一台消防稳压泵满足
不了压力稳定需求,启动另外一台消防稳压泵工频运行,一台变频运行。

Stabilizing pump operation under "automatic" and "frequency


conversion" mode, The pump outlet pressure setting 0.95MPa; between
the two pump one running and one standby , automatic timing switch
every 8 hours. If Stabilizing pump can not meet the pressure stable
demand, start another Stabilizing pump operation in power frequency
and one frequency conversion operation

3)电动消防泵的启动有自动和手动两种方式,停运只有就地手动停运一种方式。

The start of the electric fire fighting pump has two ways of automatic
and manual operation. It is only one way to stop the pump in site by
manual.

4) 消防泵控制柜的转换开关正常应在“自动”位置,电动消防水泵在自动状态下联
锁备用,当消防水系统压力下降至 0.8MPa 时,电动消防泵自动启动。当水压上升
至 0.9MPa 时,电动消防泵自动停泵。

electric fire fighting pump control cabinet switch normally in


"automatic" position, the electric fire fighting pump standby in
automatic interlock state, When the fire water fighting system pressure
drops to 0.8MPa, automatic start electric fire fighting pump. When the
fire fighting water pressure rises to 0.9MPa, the electric fire fighting
pump automatically stops.

5)在消防泵房就地设置启动、停止消防水泵的按钮, 按钮设保护措施。化学运行值
班室、集控室 DCS 系统可远方启动消防泵。

In the fire fighting pump room set up the button to start and stop the
fire fighting pump, the button set protection measures. The chemical
operation duty room and the centralized control room DCS system can
start the fire pump in remote.

6)电动消防泵手动停运。关闭电动消防泵泵出口阀,在电动消防泵房内手动按下消
防水泵“停止”按钮,则泵停运。在就地停运时,待泵停止运行后应按下消防系统
自动控制柜上的“系统复位”按钮。

Stop the electric fire fighting pump manually. Press the fire fighting
pump "stop" button manually in the electric fire fighting pump room,
then the pump is stopped. When the pump is stopped, the "system reset"
button on the automatic control cabinet of the fire fighting system
should be pressed after the pump is stopped.

7)柴油消防泵在自动状态下当消防水系统压力下降至 0.6MPa,电动消防泵投入联锁
且电动消防泵未启动时(电气系统报故障信号,干接点),柴油机消防泵延时 30
秒内自启动,当水压上升至 0.9MPa 时,柴油机消防泵自动停泵。

Diesel fire fighting pump in automatic mode when the pressure of fire
fighting water system dropped to 0.6MPa, The electric fire fighting
pump is interlocked and the electric fire pump is not
started(electrical system fault signal, dry contact), Self starting of
diesel driven fire fighting pump within 30 seconds. When the fire
fighting water pressure rises to 0.9MPa, the diesel driven fire
fighting pump automatically stops.
8)手动启动,将自动控制柜上自动控制系统和柴油机转换开关拨至“手动”位置。
将电钥匙打开,按启动按钮,柴油机启动。在正常试验时,如果在 12 秒内未能启
动,应立即释放按钮,过 2min 后再做第二次启动。如连续三次不能启动时,应立
即停止启动工作,找出原因排除故障后再行启动。

Manual start: Put the automatic control system on the automatic control
cabinet and the diesel driven fire fighting pump switch to the "manual"
position. Turn on the electric key, press the start button, the diesel
engine starts. In normal test, if it is not started in 12 seconds, the
button should be released immediately. After 2 minutes start it second
times. If you can't start three times . The start work should be stopped
immediately to find out the reasons and restart it after the repair the
failure.

9) 停泵前应先将控制柜“手动/自动”转换开关拨至“手动”,关闭消防泵出口阀
卸去负荷,然后按油门按钮,逐步降低转速,运转 2~3min 后再按停止按钮关机,
严禁在全负荷状态下很快将柴油机停运,以防止柴油机出现过热事故。停机后应将
自动控制系统“复位”按钮按下,使整个消防自动系统复位。

Before the pump is stopped, the "manual / automatic" conversion switch


of the control cabinet should be put to "manual" first. Close the fire
fighting pump outlet electric valve to unload the load, and then press
the throttle button gradually reduce the speed, After running 2 to 3min,
the diesel engine is shut down according to the stop button, It is
forbidden stop the diesel engine quickly in full load condition to
prevent a diesel engine from overheating. After the shutdown, the
"reset" button of the automatic control system should be pressed to make
the whole fire fighting system reset to automatic.

10) 电动消防泵和柴油消防泵停运后,打开出口电动阀,恢复正常备用状态。

After the electric fire fighting pump and the diesel fire fighting pump
are stopped, open the outlet electric valve and the normal standby state
is restored.

4.4.2 工业水泵向全厂供应设备冷却水及密封水、润滑用水,主要设备有空压机系统、
制氢站、循环水泵系统、次氯酸钠系统,其它设备及系统的生产用水等,必须保证
工业水系统的安全运行,防止因工业水压力波动影响全厂重要设备安全。

Service water pumps supply for the whole plant with cooling water,
sealed water and lubrication water. The main equipment is air compressor
system, hydrogen production station, circulating water pump system,
sodium hypochlorite system, other equipment and system production water,
etc. It is necessary to ensure the safe operation of the service water
system and prevent the fluctuation of the service water pressure affect
the safety of the important equipment of the whole plant.

1)运行和备用工业水泵进出口门必须保持常开状态。

All the service water pumps inlet and outlet valves should be kept open
in normal state.

2)工业水泵出口压力设定为 0.4MPa~0.8MPa。当出口压力低于设定值时,备用泵自动
启动。

The outlet pressure of service water pumps is set at 0.4 – 0.8 MPa.
When the outlet pressure is lower than the set point pressure, the
standby pump starts automatically.

3) 工业水泵切换及定期试验必须先启动备用泵,待备用泵运行正常后,缓慢关闭要
停止工业泵出口门,密切注意工业水母管压力≥0.4Mpa,然后停泵,停运过程中工
业水压力明显下降,必须暂停关闭该泵出口门,查找原因,确保工业水系统压力正
常。

The switch of service water pump and the regular test must start the
spare pump first. After the pump is running normally, slowly close the
outlet valve of the service water pump will be stopped. Pay close
attention to service water main pipe pressure ≥ 0.4Mpa, and then stop
the pump, If the service water pressure decreased in the process, must
pause the operate of close the service water pump outlet valve. Find out
the reasons to ensure that the pressure of the service water system is
normal.

4) 工业水泵停运后,打开停运泵出口门,投入停运泵联锁达到正常备用。

After the service water pump is stopped,open the outlet valve of the
pump and the pump is interlocked to the normal standby.

5)运行中工业消防水箱水位必须满足 3 小时以上供水量,水位控制>7.5 米,确保工


业水系统运行安全。运行中出现补水困难,立即向班长、值长汇报,采取措施向工
业消防水箱补水。

The water level of the Service and fire fighting tank must meet more
than 3 hours of water supply, and the water level control is more than
7.5 meters to ensure the safe operation of the Service water system.
When water replenishment difficulty in operation must report to monitor
and shift leader immediately, take measures replenishment water to
Service and fire fighting tank.

4.4.3 空预器冲洗泵、生水泵、水箱补水泵的运行操作参考第一章通用设备操作规程
离心泵部分。

Air pre heater flushing pump, raw water pump and Tank make-up water pump
operation reference to in the chapter 1, general equipment operating
procedures for centrifugal pump.

4.4.4 公用消防水系统离心泵的检查、运行维护、异常处理参考第一章通用设备操作规程
离心泵部分。

Service and fire fighting water system centrifugal pump inspection,


operation and maintenance, Abnormal treatment reference to in the
chapter 1, general equipment operating procedures for centrifugal pump.

4.5 消防水系统运行及试验措施

Fire fighting water system operation and test measures.

4.5.1 为规范消防水系统运行,保证全厂消防水系统供应,制定本措施,本措施自发布日
执行。

In order to regulate the operation of the fire fighting water system, ensure
fire fighting water supply to the plant, these measures have been formulated
and they shall be executed from the date of issue.

1、 正常运行采用变频消防稳压泵维持消防水系统压力,稳压设定值 0.95Mpa。
During normal operation, control the inverter ofstabilizing pumpand
maintain thefirefighting water system pressure in 0.95Mpa
2、 电动消防泵和柴油消防泵进、出口电动门正常备用保持常开,因工作需要关闭电动消
防泵或柴油消防泵进、出口电动门时,需汇报班长、值长,值长批准后执行。
Electric driven fire fighting pump and diesel fire fighting pump inlet and
outlet electric valveshould be open during normal standby. If due to some
maintenance, the inlet and outlet electric valvesof electric driven
firefighting pump or diesel firefighting pump need to be closed, the
operatorsshould report to the monitor andthe shift leader and execute the
operation after approval by shift leader.
3、 消防系统检修必须报值长批准,检修完成后恢复正常备用方式,保持电动消防泵和柴
油消防泵进、出口电动门常开状态。
The maintenance of the fire fighting system must be approved by the shift
leader.After the completion of maintenance, the normal standby mode will
be restored and the inlet and outlet electric valve of theelectric driven
firefighting pump and diesel firefighting pump should be kept open.
4、 消防水回流管泄压阀当前设定动作压力 1.20Mpa,运行中注意检查泄压阀控制管路上
球阀(共 4 只)保持全开,泄压阀前后手动门全开,正常运行回流管手动门关闭。
Fire fighting water return pipe pressure relief valve relief pressure is
currently set at 1.20MPa.Duringoperation, pay attention to check the
pipeline control valve (4 in all) of thepressure relief valve is kept
open, the manual valve before and after thepressure relief valveis kept
open and the return pipe manual valve shouldbe closedat normal operation.
5、 消防水母管压力低于 0.8MPa 时,电动消防泵自动启动,电动消防泵故障时,5~10 秒
内柴油消防泵自动启动,或消防水压力降至 0.60Mpa 时,柴油消防泵联锁启动,DCS
系统发出光字牌报警,值班人员应立即就地检查电动消防泵或柴油消防泵运行正常,
并汇报值长,经值长确认无消防水用户,由值长命令停运电动消防泵或柴油消防泵。
When the pressure of the fire fighting main pipe is lower than 0.8MPa, the
electric fire fighting pump starts automatically. When the electric fire
fighting pump fails, the diesel fire fighting pump is automatically
started in 5~10 seconds.Iffirefighting water pressure below 0.60Mpa,
diesel fire fighting pump interlock starts, DCS system starts blinking
alarm,the operators on duty shall immediately inspect the normal operation
of the electric fire fighting pump or the diesel fire fighting pump and
report to shift leader.After the shift leader confirms that there are no
firefighting water users, stop electric fire fighting pump or diesel
firefighting pump according to the shift leader’s order.
6、 电动消防泵可以在化学主控室和集控室启动,停运必须就地手动停止。
The electric fire fighting pump can be started in the chemical main
control room and the centralized control room, and the stop operation must
be carried outmanually on site.
7、 任何人要求启动电动消防泵或柴油消防泵必须报值长批准,由值长命令运行人员执行
操作。
Anyone who needs to start electric fire fighting pump or diesel fire
fighting pump must report toshift leader for approval and the chemical
operatorexecutes the operation by the order of shift leader.
8、 电动消防泵和柴油消防泵定期试验,必须汇报值长,经值长批准后执行定期试验工作,
定期试验工作完成后向值长汇报完成情况,并做好记录。消防水泵定期试验中发现的
问题,应及时汇报班长、值长、专工,并做好记录,发现的缺陷应及时填写缺陷单.
When the electric fire fighting pump and the diesel firefighting pump
regular testing is carried out, theshift leadermust be informed and
executethe regular test after approval of shift leader.After the
completion of the regular testing, report to the shift leaderabout the
completion and pump statusand record the detail.The problems found in the
regular test of firefighting pumps should be reported in time to the
monitor, the shift leader and the professional engineer, and the record
should be made. The defects should be recorded inERPtimely.
9、 定期试验和联锁试验应在全厂无火灾使用消防水时进行,优先保证消防水系统正常供
水,如遇值长调度供水,应优先执行值长调度。
Regular testing and interlock test should be carried out when there are
nousers of firefighting water, fire water system priority is to ensure
normal water supply. In case water supply schedule is provided by the
shift leader, priority must be given to the implementation of shift leader
scheduling.

4.5.2 电动消防水泵、柴油消防水泵联锁试验程序。(联锁试验可与泵的启动试验同时进
行)

Electric firefighting pump, diesel firefighting pump interlocking test


program. (Interlocking test can be carried out at the same time with the
starting test of the pump)

1. 消防稳压系统运行,电动消防泵、柴油消防泵备用。
When thefirefighting stabilizing system is operating, the electric
firefighting pump and the diesel firefighting pump are in standby.
2、检查电动消防水泵联锁开关投入正常,解除柴油消防水泵联锁开关。

Check the electric firefighting pump interlock switch is normal and


remove the diesel firefighting pump interlocking switch.

3、就地停运消防稳压系统,消防水压力缓慢下降,消防水压力降至 0.80Mpa 时,电动消


防泵应联锁启动,观察消防水系统压力升高至 1.10~1.20Mpa 时稳定 10 分钟,就地
停运电动消防泵并解除联锁。

Stopthefirefighting stabilizing system on site, the firefighting water


pressure decreases slowly and when firefighting water pressure reaches
0.80MPa, the electric firefighting pump should start interlock.Observe
the fire fighting water system pressure increase to 1.10 ~ 1.20MPa and
ensure it is operating in a stable statefor 10 minutes.Then stopthe
electric firefighting pump and remove the interlock.

4、检查电动消防水泵联锁开关解除,柴油消防泵联锁投入正常。

Check the electric firefighting pump interlocking switch is removed, the


diesel firefighting pump interlock is switched to normal.
5、消防水压力缓慢下降,消防水压力降至 0.60Mpa 时,柴油消防泵应联锁启动,观察消
防水系统压力升高至 1.10~1.20Mpa 时稳定 10 分钟,就地停运柴油消防泵并解除联
锁。

Fire fighting water pressure decreases slowly, when fire fighting water
pressure reaches 0.60MPa, the diesel firefighting pump should start
interlock.Observe the fire fighting water system pressure increase to
1.10 ~ 1.20MPa and ensure itis operating in a stable statefor 10
minutes.Stop the diesel firefighting pump and remove the interlock

6、投入消防稳压系统自动方式运行,消防水压力降至 0.90Mpa 以下后,消防稳压泵自动


运行维持系统压力。

Start the firefighting stabilizingsystemon site, when firefighting water


pressure decreases below 0.90MPa, firefighting stabilizing pumpstarts
automatic operation to maintain system pressure.

7、电动消防水泵联锁投入,柴油消防泵联锁投入。
The electric firefighting pump is interlocked and the diesel firefighting
pump is interlocked.

8、消防水联锁试验结束。

End fire fighting water system interlock test.

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