JB/T 8467--96
Preface
This standard is not equivalent to ASTM A388- 84” Method and Criterion for Ultrasonic Testing of Large-
sized Forged Steels”.
This standard strives to use the stipulated testing equipment, testing requirement and testing method to
guarantee the conformity of ultrasonic testing results.
Classification of quality level of large-sized forged steel, in view of the discrepancy of quality
requirement is big, and it is not suitable to make united regulation in this standard. The quality acceptance of
forged steel shall be finalized jointly by the supplier and the user based on the technical specification.
This standard was proposed by and is under the jurisdiction of the Deyang Institute of Large-sized
Casting and Forged Steels under the Ministry of Machinery Industry of China.
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1. Scope
This standard specifies ultrasonic testing method for longitudinal wave or transverse wave contact
pulse reflection method of forged steel.
This standard is applicable to the ultrasonic testing inspection of carbon steel and low alloy forged
steel that the thickness or diameter equal to or greater than 100mm. The ultrasonic testing
inspection of austenite stainless forged steel can take this standard as reference.
2. Normative standards
The following standards contain provisions which, through reference in this text, constitute
provisions of this standard. At time of publication, the editions indicated were valid. All standards
are subject to revision, and parties to agreements based on this standard are encouraged to
investigate the possibility of applying the most recent editions of the standards indicated below.
GB/T12604.1-90 Non-destructive Test Terms Ultrasonic Test
JB 4126-84 Manufacture and Control of Steel Test Block for Ultrasonic Test
JB4730-94 Non-destructive Test of Pressurized Vessel
ZB y 230-84 “General Technical Requirements of A-scan Pulse Deflection Type Apparatus For
Ultrasonic Test”.
ZBY 231-84 Test Method of Probe Performance for Ultrasonic Test
3. Definition
The terms adopted by this standard, which also use following definitions besides these terms were
defined in light of the national standard of GB/T 12604. 1.
3.1. Equivalent diameter
Under same condition, the amplitude of discontinuity echo-wave equals to the echo-wave
amplitude of flat-bottomed hole with diameter of certain amount that vertical to ultrasonic beam.
This diameter is called “discontinuity equivalent diameter, or short for “equivalent diameter”.
3.2. Continuous discontinuity echo-wave
It is a discontinuity echo-wave, which the equivalent diameter of discontinuity not less than 2mm at
one probing distance, and the undulation amplitude of echo-wave not more than 2 dB within the
space, this space is that the last moving distance of probe equal to or more than 30mm.
3.3. Dense discontinuity
The dense discontinuity is a discontinuity echo-wave that there are five or more than five
discontinuity echo-waves inside of square with side less than or equal to 50 mm.
Note: translated from Clause 8.1.3.2 in ASTM A388/A388M-84.
3.4. Wave bottom decrease BG/BF (dB)
It is a dB difference between the bottom echo amplitude (B G) at first time in sound area without
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discontinuity and the bottom echo amplitude (BF) at first time in area with discontinuity.
Note: in light of Clause 3.2 in JB4730-94
3.5. Single discontinuity echo-wave
It is a discontinuity echo-wave that the space is more than 50 mm and the equivalent diameter is
not less than 2 mm.
3.6. Disperse discontinuity echo-wave
It is a discontinuity echo-wave that the amount of discontinuity echo-wave is less than five and the
equivalent diameter is not less than 2mm inside of square with side of 50mm.
3.7. Moving discontinuity echo-wave
It is a discontinuity echo-wave that the front moving distance of discontinuity echo-wave equivalent
to thickness of forged steel with 25 mm or more than 25mm while moving of probe on surface of
forged steel.
4. Technical specifications
4.1. General requirement
4.1.1 The ultrasonic testing personal shall have basic knowledge associated with smelting, forging and
heat treatment as well as experience on ultrasonic testing, etc. The ultrasonic testing personal
shall be examined by the approved agency and be qualified. The ultrasonic testing personal shall
have a certificate of qualification with certain rating, and can deal with the work related to his
rating.
4.1.2 The inspected surface of forged steel shall not have any adhesive substances which affect
ultrasonic testing sensitivity, such as painting, oxide skin, dirt and so on.
4.1.3 The surface roughness(Ra) of inspected surface of forged steel shall not be more than 6.3 μm.
4.1.4 The ultrasonic testing of forged steel shall be performed on two inspected surfaces that they are
vertical each other. And the whole forged steel shall be scanned completely as can as possible.
Such as disk and rectangle forged steels, the inspected surface shall be two surfaces that they are
vertical each other. For forged steel like shaft, the radial test shall be performed on its excircle
surface, if necessary, the axial test shall be carried out on end faces of shaft.
4.1.5 Steel contrast test block for ultrasonic testing of forged steel.
It shall meet the standard of JB 4126.
4.1.5.1 Planar contrast test block of longitudinal wave straight probe, use CS-1 and CS-2 test block,also
can be self-produced, its shape and dimension shall be in accordance with relative standard. For
the contrast test block used for inspection of curved surface, Pl ease refer to Figure 1.
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with ultrasonic testing before those processes, too. After heat treatment, all detectable parts shall
retest by 100%.
5.2. The probe scanning speed shall not be more than 150 mm/s.
5.3. The probe movement shall overlap 15% of wafer width each time at least.
5.4. When redetection or reassessment of forged steel, the comparable ultrasonic testing conditions shall be
selected for use.
In where:
D一一External diameter of inspected part of forged steel(mm);
d一一Internal diameter of inspected part of forged steel(mm).
6.1.4 Adjustment of sensitivity with contrast test block method
6.1.4.1 Material quality, surface roughness, heat treatment condition of the used contrast test block shall
be same as or similar to those of the inspected forged steel.
6.1.4.2 Use CS-1 or CS-2 contrast test block or other test block with equivalent performance to adjust.
6.1.4.3 The reflection wave of flat-bottomed hole of CS test block chose in light of Clause 6.1.4.2 herein,
which shall be adjusted to 40 %~80% of screen height.
6.1.5 When calculation of discontinuity equivalent, if the attenuation speed of forged material quality
exceeds 4dB/m, it shall be corrected. The measurement of attenuation coefficient shall be
calculated by Formula (3) as follows:
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