Makino Products

for
Aerospace

Head Office: 3-19 Nakane 2-chome, Meguro-ku, Tokyo 152-8578, Japan

Tel: +81(0)3-3717-1151 Fax: +81(0)3-3725-2105
URL http://www.makino.co.jp

Printed in Japan A124Ef 1503/3(V-D)

Makino's commitment
to the Aerospace industries
MC1813-5XB

Aerospace manufacturing companies not only rely on our machines and spindles for dependable Wing and fuselage structure P.5 -
performance, but they count on us to develop the machines, technology and processes they need ・Aluminum
for the ever-increasing demands of the industries.

By designing machines focused around aerospace parts production, Makino has been able to A55
analyze the requirements of this unique market and developed a solution that enables aerospace
parts to be produced at the lowest possible cost.

In an industry that demands precision, Makino machines deliver precisely what aerospace
manufacturers need. Our aerospace machining centers are helping manufacturers cut cost and
time by minimizing non-cut time, setup reduction, and tool changing. Our automatic pallet han- MAG7
dling and storage systems let us create automated cells that can produce components around the
clock with required accuracy and with minimum cost. In rapidly changing industries, Makino con-
tinues to be a company aerospace manufacturers can count on.

MAG3

1984・ Decided to launch into the aerospace market in U.S.A.. 2002・ Delivered MAG4 to the customer in Europe
1987・ Delivered MC1813-5XB to the customer in Europe. Launched MAG7 5-Axis Machining Center.
1989・ Launched A55 horizontal machining center. 2003・ Makino was selected the official supplier by the customer in Europe.

1992・ Established MAKINO AEROSPACE GROUP constituted by Launched A66E-5XD 5-Axis Machining Center.

P.11 -
the affiliated company in U.S.A. and the distributor in U.K..
Launched MAG3 5-Axis Machining Center. i GRINDER G5 Wing and pylon
1993・ Delivered MCB1210 to the customer in North America. a81M Horizontal Machining Center for hard materials.
2005・ Launched
structure
1994・ Established the Aerospace Application Team in the LA
2006・ Delivered MAG3.EX to the customer in East Europe.
Technical Center.
Delivered i GRINDER G5 for the super-alloys.
・Titanium
1995・ Delivered MC1816-5XB to the customer in North America.
2008・ Delivered MAG1 5-Axis Machining Center.
1996・ Participated in the high speed machine project of
the customer in North America. Delivered D500 5-Axis Machining Center.
2009・ Delivered A7 5-Axis Machining Center. MAG1
1998・ Delivered A55-5XR to the customer in U.K..
Developed VIPER grinding* in collaboration with Launched T4 5-Axis Machining Center.
the customer in Europe. Launched T2 5-Axis Machining Center.
1999・ Delivered MC1010-5XA to the customer in South America. Launched i GRINDER G10 for the larger super-alloys.
2001・ Delivered A88E to the customer in North America. 2010・ Delivered T4 5-Axis Machining Center.
Launched MAG4 5-Axis Machining Center. Delivered T2 5-Axis Machining Center.
A7
2011・ Delivered D300 5-Axis Machining Center.
Delivered i GRIDER G7 for super-alloys.
2012・ Launched EDM for Machining Cooling Air Discharge

Hole of Turbine Blades EDBV3

2013・ Launched T1 5-Axis Machining Center
Launched EDM for Machining Cooling Air Discharge T4
Hole of Turbine Blades EDBV8
(*VIPER grinding is a patent of Rolls-Royce plc.)

Aero Engine parts P.17 -

T1
・Titanium
・Inconel
・Hastelloy
・Waspaloy
 Global Support Net Work

Makino GmbH (Hamburg) Makino China Co., Ltd.

Makino Iberia s.l.u. (Spain)

Makino Inc. (Ohio) Makino Italia S.r.l. (Italy) Makino China Co., Ltd. (China)
Makino France S.A.S. (France) Makino Korea Co., Ltd. (Korea)
Makino GmbH (Kirchheim,Germany)
Makino Inc. (OH,U.S.A.) Makino GmbH (Hamburg,Germany) International operation dept.,
Makino Inc. (MI,U.S.A.) Makino s.r.o. (Slovakia) Atusgi works,
Makino Milling Machine Co., Ltd.
(Japan)

Makino Inc. (Michigan) Makino J Co., Ltd. (Japan)

●

Let MAKINO
●

●●
●
●
●
●●

●
●

●
●

be part of your success.

●
●
Centro Tecnologico Makino Mexico

●
●

● ● ●
●
Makino do Brasil Ltda. (Brazil)

●
●

Aerospace

Parts PT Makino Indonesia (Indonesia)

Today’s aircraft industry employs strong, lightweight Production ●: Makino affiliate companies Makino Asia Pte Ltd (Singapore)
――――――――――――――――――――――――― Makino Technology Center Sdn Bhd
construction materials, such as titanium and aluminum, ●: Makino local distributors Makino Vietnam Co., Ltd. (Vietnam)
(Malaysia)
Makino India Private Limited (India)
Makino Thailand Co., Ltd. (Thailand)
to maximize fuel efficiency.   Kaspo Maskin A/S (Norway)
  NCMT Limited (U.K.)
  CNC Ileri Teknoloji Muhendislik Sahayi Ve
High Volume   Ticaret Limited Sirketi (Turkey)

Our intention is provide those in the aircraft industry with the very Production   Ea-sun Precision Technology Corporation (Taiwan)
  Jet Bright Corporation (Taiwan)

best in high-speed precision machining technology.   Hsing Jong Trading Co., Ltd. (Taiwan)
  Headland Machinery Pty.Ltd. (Australia)

Makino India Private Limited Makino Asia Pte Ltd.

Let Makino’s state-of-art quality products and application
Die & Mold
knowledge in aerospace production be a part of your success. Makino's Manufacturing Facilities (Japan) Application Support (Japan)

Materials Science Laboratory (MSL)

The engineers in MSL have taken the challenge to

develop the machining technology and process to
the several materials, like Aluminium, Titanium and
Atsugi Works Fuji Katsuyama Works super alloys.

Makino Products for Aerospace 3 4

Structural Parts
● Aluminum

5-Axis Machining Center

A7
Axis travels (X × Y × Z)

7000 × 2700 × 1000 mm

(275.6" × 106.3" × 39.4")

MAG3.W
Axis travels (X × Y × Z)

4000 × 1800 × 1000 mm

(157.5" × 70.9" × 39.4")

MAG3.EX
Axis travels (X × Y × Z)

4000 × 1500 × 1000 mm

(157.5" × 59.1" × 39.4")

MAG3.H
Axis travels (X × Y × Z)

3000 × 1800 × 1000 mm

(118.1" × 70.9" × 39.4")

MAG3
Axis travels (X × Y × Z)

3000 × 1500 × 1000 mm

(118.1" × 59.1" × 39.4")

MAG1
Axis travels (X × Y × Z)

1520 × 1100 × 1350 mm

(59.8" × 43.3" × 53.1")

Makino Products for Aerospace 5 6

Structural Parts ● Aluminum

A7, MAG3 5-Axis Machining Center

Spindle 33000 min-1, Continuous power 120 kW,

The global standard for monolithic aluminum parts

l High speed spindle

With its tilting A axis and rotating C axis
being capable of continuous rotation, the
spindle can machine the complex surfaces l Horizontal setup
of aerospace structural parts with high
The table tilts horizontally in the workpiece
efficiency.
setup station.
It provides easy setup of large workpieces.

――――――――――――――――――――――――――――
● Speed (min ) ｜500 ∼ 33000
-1

――――――――――――――――――――――――――――
● Taper hole ｜HSK-F80
――――――――――――――――――――――――――――
● Drive motor (cont.) (kW) ｜120
――――――――――――――――――――――――――――
● Bearing inner diameterr (mm) ｜75
――――――――――――――――――――――――――――
● Metal removal (A5052)

50 mm diameter face mill (cm3/min) ｜8500

――――――――――――――――――――――――――――

l Chip removal
The large volume of chips generated by
high speed machining are efficiently
removed, so there is no need to evacuate
any chips while machining. In addition,
because chips do not accumulate at the
cutting point, there is no re-cutting of chips
by the tool, which increase the tool life.

l Feed rate
Heavy column can be moved with high speed and
quick response. Photo: A7 Photo: MAG3
Super GI.4 control is standard, in order to achieve
high accuracy machining at any feed rate.
Model ｜ Axis travels (mm) ｜ Axis travels (A・C) (deg) ｜ Pallet size (mm) ｜ Spindle speed (min-1) ｜ Feedrate (mm/min)

A7 ｜ 7000 × 2700 × 1000 ｜ ｜ 7000 × 3000 ｜ ｜ 40000 (X, Z), 32000 (Y)
A axis C axis
● Feed rate   A7   MAG3 ｜ (275.6" × 106.3" × 39.4") ｜ ｜ (275.6" × 118.1") ｜ ｜ (1574.8 ipm), (1260 ipm)
―――――――――――――――――――――――――――――――― ―――――――――――――――――――――――― ―――――――――――― ――――――――――――――
  X, Y, Z axis (mm/min) ｜ 40000 (X, Z) ｜ 25400
MAG3.W ｜ 4000 × 1800 × 1000 ｜ ｜ ｜ ｜
｜ 32000 (Y) ｜ (157.5" × 70.9" × 39.4") ｜ ｜ 3500 × 1500 ｜ ｜
―――――――――――――――――――――――――――――――― ――――――――――――――――――――――――
  A, C axis (deg/min) ｜ 7200 ｜← MAG3.EX ｜ 4000 × 1500 × 1000 ｜ 220 (−110∼+110) ｜ (137.8" × 59.1") ｜ 33000 ｜
―――――――――――――――――――――――――――――――― ｜ (157.5" × 59.1" × 39.4") ｜・360 ｜ ｜ ｜ 25400
―――――――――――――――――――――――― ――――――――――――
● Travels ● Minimum unit of feed and indexing angle to instruct
MAG3.H ｜ 3000 × 1800 × 1000 ｜ ｜ ｜ ｜ (1000 ipm)
―――――――――――――――――――― ―――――――――――――――――――――――――――――――― ｜ (118.1" × 70.9" × 39.4") ｜ ｜ ｜
A axis (deg)｜220 (−110 ∼ +110)   X, Y, Z axis (mm) ｜ 0.000 ｜← ｜ 3000 × 1500
――――――――――――――――――――――――
(118.1" × 59.1")
―――――――――――――――――――― ―――――――――――――――――――――――――――――――― MAG3 ｜ 3000 × 1500 × 1000 ｜ ｜ ｜ ｜
C axis (deg)｜360   A, C axis (deg) ｜ 0.0001 ｜← ｜ (118.1" × 59.1" × 39.4") ｜ ｜ ｜
｜
―――――――――――――――――――― ―――――――――――――――――――――――――――――――― ―――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――

Makino Products for Aerospace 7 8

Structural Parts ● Aluminum

MAG1 5-Axis Machining Center +100

Continuous multi-face machining of aluminum parts ±0

by tilted spindle and rotary table

● Travel −110
――――――――――――――――――
A axis (deg)｜220 (−110 ∼ +110)
――――――――――――――――――

l Machine structure l Reduced setup time

―――――――――――――――――――――――――――――――
● Rapid traverse

  X, Y, Z axis (mm/min) ｜50000 (1968.5 ipm)

 A axis (deg/min) ｜7200
  B axis (deg/min) ｜6000 ［A］
―――――――――――――――――――――――――――――――
● Cutting feedrate

  X, Y, Z axis (mm/min) ｜1 ∼ 50000 (0.04 ∼1968.5 ipm)

 A axis (deg/min) ｜1 ∼ 7200
  B axis (deg/min) ｜1 ∼ 6000
―――――――――――――――――――――――――――――――

l Compact but high power

l HSK-F80 / 80 kW standard spindle

80 kW high power spindle, adopting HSK-F80

taper with wide flange and high rigidity is
installed as standard. High moment of the holder
to grip tool is achieved by the larger flange.
Longer cutter can be used for machining deep
pocket. Proposed machining process 1 Proposed machining process 2
――――――――――――――――――――――――――――――― For long work, 4 works can be machined by one setup, by using four- It is effective to use the picture flame jig when
● Speed (min 1) ｜ 500 ∼ 33000
-

――――――――――――――――――――――――――――――― faces angle plate, as shown in the above figure. Five faces of the machining the flat work, like the plate with 1000
● Taper hole ｜ HSK-F80 work can be machined by one setup by NC rotary table (B axis). All mm square, as shown in the above photo. The front
―――――――――――――――――――――――――――――――
● Drive motor (cont.) (kW) ｜ 80 faces can be machined by one setup, cutting the sixth face, tab off, and back face of work can be machined by
――――――――――――――――――――――――――――――― as shown figure [A]. The setup time and machining time can be rotating table (B axis), fixed the both side of the
● Torque (N・m) ｜ 23.1
――――――――――――――――――――――――――――――― shortened, as a result. work by this jig. The work can be taken from this
jig finally, cutting the tab off.

Achieving the productivity of not only hard-to-cut materials

but also aluminum parts

Model ｜ Axis travels (mm)
MAG1 ｜ 1520 × 1100 × 1350
｜ (59.8" × 43.3" × 53.1")
―――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――
Pallet
―――――――――――――――――――――――――――――――― 5-Axis Machining Center T1
● Maximum pallet load (kg) ｜1300 (2866 Ibs)
―――――――――――――――――――――――――――――――― Axis travels
● Pallet size (mm) ｜800 × 1000 (31.5" ∼ 39.4") ―――――――――――――――――――――――――――――――――
―――――――――――――――――――――――――――――――― ●X × Y × Z (mm) ｜ 1500 × 1300 × 2000
● Index time (sec) ｜1 / 2 (90/180 deg) ｜ (59.1" × 51.2" × 78.7")
―――――――――――――――――――――――――――――――― ―――――――――――――――――――――――――――――――――
●A / B (deg) ｜ 155 (−110∼ ＋45)・360 (cont.)
● Positioning (sec) ｜±4 ―――――――――――――――――――――――――――――――――
―――――――――――――――――――――――――――――――― Spindle
● Repeatability (sec) ｜±3 ―――――――――――――――――――――――――――――――――
―――――――――――――――――――――――――――――――― ● Spindle taper hole ｜ HSK-A100
―――――――――――――――――――――――――――――――――
● Spindle speed (min-1) ｜ 20 ∼ 12000
―――――――――――――――――――――――――――――――――
｜ Axis travels (A・B) (deg) ｜ Pallet size (mm) ｜ Spindle speed
)
(min-1) ｜ Feedrate (mm/min) ● Spindle drive motor (kW) ｜ 95*/ 56 (S3 10%ED / cont.)
――――――――――――――――――――――――――――――――― Photo: Pallet changer specification
｜ 210 (−110∼ ＋100)・360 ｜ 800 × 1000 ｜ 33000 ｜ 50000 (* Numerical value of the power frequency 50Hz)
｜ ｜ (31.5" × 39.4") ｜ ｜ (1968.5 ipm)

Makino Products for Aerospace 9 10

Structural Parts
● Titanium

5-Axis Machining Center

T4
Axis travels (X × Y × Z)

4200 × 2000 × 1000 mm

(165.3" × 78.7" × 39.4")

T2
Axis travels (X × Y × Z)

2000 × 2000 × 1800 mm

(78.7" × 78.7" × 70.9")

T1
Axis travels (X × Y × Z)

1500 × 1300 × 2000 mm

(59.1" × 51.2" × 78.7")

5-Axis Horizontal Machining Center

MCD2516-5XB
Axis travels (X × Y × Z)

2500 × 1600 × 1300 mm

(98.4" × 63.0" × 51.2")

MCD2016-5XB
Axis travels (X × Y × Z)

2000 × 1600 × 1300 mm

(78.7" × 63.0" × 51.2")

a92-5XR
Axis travels (X × Y × Z)

1520 × 1250 × 1350 mm

(59.8" × 49.2" × 53.1")

a82M-5XR
Axis travels (X × Y × Z)

1100 × 820 × 1020 mm

(43.3" × 32.3" × 40.2")

Makino Products for Aerospace 11 12

Structural Parts ● Titanium

T4, T2, T1 5-Axis Machining Center

High effective machining for

medium to large sized titanium parts

l Achieved high efficient l Effective handling up to l Suitable for both thin parts and
l machining of hard materials l 4 meters titanium parts ― T4 l thick parts ― T2, T1
l with high torque built-in
l motor spindle.

 T4, T2
――――――――――――――――――――――
● Speed (min-1)｜20 ∼ 4000
――――――――――――――――――――――
● Taper hole ｜HSK-A125
――――――――――――――――――――――
● Drive motor (kW)｜150 / 100
｜(S6 25%ED / cont.)
――――――――――――――――――――――
● Torque (N・m)｜1500 / 1000
｜(S6 25%ED / cont.)
――――――――――――――――――――――

 T1
――――――――――――――――――――――
● Speed (min-1)｜20 ∼ 12000
――――――――――――――――――――――
● Taper hole ｜HSK-A100 Photo: T1
――――――――――――――――――――――
● Drive motor (N・m)｜1002 / 525
｜ l Highly rigid machine structure reduces vibration during l High pressure and volume
l l through-spindle coolant
(S3 25%ED / cont.)
――――――――――――――――――――――
heavy machining of hard materials.

Active Damper System

(Reduction of vibration)
Photo: T4

acceleration
ON
Time

Vibration attenuation time

Heavy hogging of Titanium ― T4

OFF
acceleration
Workpiece material：Ti-6Al-4V
Time
Workpiece size ：300 × 100 × 78 mm
(11.8" × 3.9" × 3.1") Vibration
Immediate chip disposal from cutting edge with
attenuation 200 liter/min (7 MPa) through spindle coolant.
Tool used ：80 mm diameter porcupine time
 cutter (5 flutes)

Spindle speed ：245 min-1 Model ｜ Axis travels (mm) ｜ Axis travels (A・C or B) (deg) ｜ Pallet size (mm) ｜ Spindle speed (min-1) ｜ Feedrate (mm/min)
Feedrate ：123 mm/min T4 ｜ 4200 × 2000 × 1000 ｜ 220 (−110∼ ＋110)・360 (C, infinite) ｜ 4000 × 1500 ｜ ｜
Cycle time ：3 min.10 sec.
｜ (165.3" × 78.7" × 39.4") ｜ ｜ (157.5" × 59.1") ｜ ｜ 16000
4000
―――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――
T2 ｜ 2000 × 2000 × 1800 ｜ 220 (−110∼ ＋110)・360 (B, infinite) ｜ 1000 × 1250 ｜ ｜ (629.9 ipm)
Metal Removal Rate ――― 501cm3/min ｜ (78.7" × 78.7" × 70.9") ｜
―――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――
｜ (39.4" × 49.2") ｜ ｜
T1 ｜ 1500 × 1300 × 2000 ｜ 155 (−110∼ ＋45) ・360 (B, infinite) ｜ 1000 × 1000 ｜ 12000 ｜ 25000
｜ (59.1" × 51.2" × 78.7") ｜ ｜ (39.4" × 39.4") ｜ ｜ (984.3 ipm)
―――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――

Makino Products for Aerospace 13 14

Structural Parts ● Titanium

MCD2516-5XB, MCD2016-5XB 5-Axis Horizontal Machining Center a92-5XR, a82M-5XR 5-Axis Horizontal Machining Center

Trunnion table achieves high quality High torque spindle and powerful feed axes
and high accuracy 5-axis machining of achieve high productivity for hard materials.
long workpieces

l High torque spindle

l High rigid and high Powerful maximum torque of 1009 N.m,

l accurate rotary table the spindle is well suited to heavy duty

cutting. Built-in spindle drive motor
The table tilting mechanism employs ensures an exceptionally fast
acceleration time, enabling one machine
a trunnion that is supported on both
to handle a wide variety of jobs, even
sides. A large trunnion shaft is also
high speed finish machining.
used to ensure high rigidity. Drive With minimal heat generation and
torque is transferred by a vibration, which are often a concern in
symmetrical gear arrangement on the high speed range for spindles with a
each side of the trunnion. This dual gear type speed change system, this
drive provides exceptionally high high torque spindle provides enhanced
surface quality in finish machining.
table positioning accuracy without
any phase differences or twisting of Spindle〈a82M-5XR〉
the trunnion. Special gears are used ―――――――――――――――――――――――
● Standard (min-1) ｜ 8000 (1009 N・m)
on the drive shafts of the tilting and ―――――――――――――――――――――――
swivel mechanisms to eliminate any
Spindle〈a92-5XR〉
need for backlash adjustment. ―――――――――――――――――――――――
● Standard (min-1) ｜ 10000 (488 N・m)
―――――――――――――――――――――――
● Optional (min-1) ｜ 8000 (1009 N・m)
｜ 20000
l Spindle variation
(min-1) (350 N・m)
―――――――――――――――――――――――

Several spindles can be selected according

to machining applications.

Standard specification 
――――――――――――――――――――――――――――
● High power spindle (min-1) ｜ 6000 (1127 N・m)
――――――――――――――――――――――――――――
Optional specifications
――――――――――――――――――――――――――――
● High torque spindle (min-1) ｜ 8000 (1009 N・m)
――――――――――――――――――――――――――――
● Heavy hogger spindle (min-1) ｜ 3000 (3528 N・m)
―――――――――――――――――――――――――――― l Through spindle coolant system 7 MPa (Opt. specification)
● Bar spindle (min-1) ｜ 4000 (950 N・m)
―――――――――――――――――――――――――――― l with large discharge capacity
● RJ spindle RJ15 / 25 (min-1) ｜15000 (353 N・m)
The machining of hard materials l Machine construction to
l
RJ18 / 25 (min-1) ｜18000 (353 N・m)
demands both stable tool life and high
RJ15 / 50 (min-1) ｜15000 (265 N・m) maximize high torque benefits
productivity. High pressure through
RJ18 / 50 (min-1) ｜18000 (265 N・m)
―――――――――――――――――――――――――――― spindle coolant system with a large The driving force in the feed axes has been
discharge capacity is used to deliver substantially increased to bring out the full
coolant reliably to the tool tip. This performance potential of the high torque spindle.
minimizes heat generation in the tool This feature enables a large depth of cut specific
to ensure stable tool life. for the machining of hard materials.

Model ｜ Axis travels (mm) ｜ Axis travels (A・B) (deg) ｜ Pallet size (mm) ｜ Tool storage capacity Model ｜Axis travels (mm) ｜Axis travels (B・C) (deg) ｜Table diameter size mm｜Spindle speed (min-1) ｜Tool storage capacity
｜ ｜Disk specification ｜ ｜
MCD2516-5XB ｜ 2500 × 1600 × 1300 ｜ ｜ ｜
｜ (98.4" × 63.0" × 51.2") ｜ ｜1800 × 1000 ｜ a92-5XR ｜1520 × 1250 × 1350 ｜210 (−90 ∼ +120)・360 ｜635 (24.9") ｜8000, 10000 ｜40, 60, 92, 148,
130 (−110 ∼ ＋20)・450 (±225) 30, 60, 80, 99, 120
―――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――
(70.9" × 39.4")
｜(59.8" × 49.2" × 53.1") ｜ ｜ ｜20000 ｜204, 316
MCD2016-5XB ｜ 2000 × 1600 × 1300 ｜ ｜ ｜ ―――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――
｜ (78.7" × 63.0" × 51.2") ｜ ｜ ｜ a82M-5XR ｜1100 × 820 × 1020 ｜210（−60 ∼ ＋150）・360 ｜500 (19.7") ｜8000 ｜40, 60, 97, 137,
――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――― ｜(43.3" × 32.3" × 40.2") ｜ ｜ ｜ ｜186, 242, 300
―――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――

Makino Products for Aerospace 15 16

Aero Engine Parts
● Impeller Brisc

5-Axis Horizontal Machining Center 

a61nx-5E
Axis travels (X × Y × Z)
730 × 730 × 680 mm
(28.7" × 28.7" × 26.8")

a51nx-5XU
Axis travels (X × Y × Z)
580 × 640 × 500 mm
(22.8" × 25.2" × 19.7")

5-Axis Vertical Machining Center

D500
Axis travels (X × Y × Z)
550 × 1000 × 500 mm
(21.6" × 39.4" × 19.7")

D300
Axis travels (X × Y × Z)
300 × 500 × 350 mm
(11.8" × 19.7" × 13.8")

Makino Products for Aerospace 17 18

Aero Engine Parts ● Impeller Brisc

a61nx-5E, a51nx-5XU 5 Axis Horizontal Machining Center D500, D300 5-Axis Vertical Machining Center

Achieving high speed

Horizontal setup
and high accuracy

 D500  D300
l Compact rotary table l Spindle variations ――――――――――――――――――――――――――――――――――――――――――――――――――――
● Speed (min-1)｜ 50 ∼ 14000 ｜ 50 ∼ 15000
l High rigidity bed and Three types of spindles are offered ｜ 50 ∼ 20000* (core cooling) ｜200 ∼ 20000* (core cooling)
l guide ways for handling a wide variety of
｜300 ∼ 30000* (core cooling) ｜300 ∼ 30000* (core cooling)
materials from aluminum and titanium ――――――――――――――――――――――――――――――――――――――――――――――――――――
to super-alloys. ● Taper hole ｜7/24 No.40 taper ｜ ←
C axis ｜HSK-A63*, BBT40*, HSK-F63*｜ ←
――――――――――――――――――――――――――――――――――――――――――――――――――――
360 deg *: optional specification

l 14000 min (302 N.m) -1

l High torque spindle l DD motors drive rotary table l Pallet changer (optional specification)
(optional specification)
Feedrate

l Unique automatic pallet changer D500 18000 deg/min（A/C axis）

D300 45000 deg/min（A axis）, 54000 deg/min（C axis）

B axis
290 deg（−110 ∼ ＋180）

Model ｜ Axis travels (mm) ｜ Axis travels（B・C）(deg) ｜ Pallet size (mm) ｜ Spindle speed (min-1)

a61nx-5E ｜ 730 × 730 × 680 ｜ 290 (−110 ∼ ＋180)・360 ｜ 400 × 400 ｜ 14000, 15000, 20000, 24000, 30000
｜ (28.7" × 28.7" × 26.8") ｜ ｜(15.7" × 15.7") ｜
―――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――

High speed and stable 5-axis machining

l Cell system for continuous Photo: D300 Photo: D500

l unmanned operation l Circular table  D500  D300 650 diameter

―――――――――――――――――――――――――――――――――――――――――――
● Table diameter ｜ mm ｜500 / 630* ｜300
｜(inch) ｜(19.7 / 24.8) ｜(11.8)
――――――――――――――――――――――――――――――――――――――――――― 450 diameter
table load ｜ kg ｜350 / 500* ｜120 / 200*

0
● Maximum

530
45
｜(lbs) ｜(771.6 / 1102.3) ｜(264.6 / 440.9)

SR
380
―――――――――――――――――――――――――――――――――――――――――――

270
29
163
Pallet table*

SR
Square Diameter

80
―――――――――――――――――――――――――――――――――――――――――――
● Pallet size ｜ mm ｜400 × 400 / 500 × 500* ｜200 / 300

20
｜(inch) ｜(15.7 × 15.7 / 19.7 × 19.7) ｜(7.9 / 11.8) 500 diameter
――――――――――――――――――――――――――――――――――――――――――― 300 diameter
A axis center
● Maximum table load ｜ kg ｜300 / 250, 500 ｜100 D500 D300
｜(lbs) ｜(661.4 / 551.2, 1102.3) ｜(220.5)
WPM
Photo: WPM22
AWC WSS ―――――――――――――――――――――――――――――――――――――――――――
*: Optional specification
Workpiece size
(500 mm diameter T-slot circular table)
Workpiece size
(300 mm diameter T-slot circular table)
Workpiece magzine Automatic Workpiece setting station
workpiece changer
Model ｜Axis travels (mm) ｜Axis travels (A・C) (deg) ｜Tool storage capacity
Model ｜ Axis travels (mm) ｜ Axis travels（B・C）(deg) ｜ Table size (mm dia. × mm) ｜ Spindle speed (min-1)
D500 ｜550 × 1000 × 500 (21.6" × 39.4" × 19.7") ｜150 (−120∼ ＋30)・360 ｜40, 60, 80, 113, 155, 197, 239, 281, 323
a51nx-5XU ｜ 580 × 640 × 500 ｜ 270 (−90 ∼ ＋180)・360 ｜ WPM22: 300 × 300 (11.8" × 11.8") ｜ 14000, 15000, 20000, 30000 ―――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――
｜ (22.8" × 25.2" × 19.7") ｜ ｜ WPM58: 200 × 300 (7.9" × 11.8") ｜ D300 ｜300 × 500 × 350 (11.8" × 19.7" × 13.8") ｜240 (±120)・360 ｜40, 60, 124
――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――― ―――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――

Makino Products for Aerospace 19 20

Aero Engine Parts and Others

MCD2016-5XA, MCD1516-5XA 5-Axis Horizontal Machining Center A100E-5XR, a1-5XR 5-Axis Horizontal Machining Center

High rigidity for simultaneous Wide range from high speed to

5-axis machining high torque spindle

l Trunnion table
The table tilting mechanism employs
a trunnion that is supported on both
sides. Large trunnion shaft is also
used to ensure high rigidity. Drive
torque is transferred by a
symmetrical gear arrangement on
each side of the trunnion. This dual
drive provides exceptionally high
table positioning accuracy without
any phase differences or twisting of
the trunnion. Special gears are used
on the drive shafts of the tilting and
swivel mechanisms to eliminate any
need for backlash adjustment.

l Spindle variation
Standard specification   
―――――――――――――――――――――――――――――
● High power spindle (min )｜ 6000 (1127 N・m)
-1

―――――――――――――――――――――――――――――
Optional specification
―――――――――――――――――――――――――――――
● High torque spindle (min-1)｜ 8000 (1009 N・m)
―――――――――――――――――――――――――――――
● Heavy hogger spindle (min-1)｜ 3000 (3528 N・m)
―――――――――――――――――――――――――――――
● Bar spindle (min-1)｜ 4000 (950 N・m)
―――――――――――――――――――――――――――――
● RJ spindle RJ15 / 25 (min-1)｜15000 (353 N・m）

RJ18 / 25 (min-1)｜18000 (353 N・m)

RJ15 / 50 (min-1)｜15000 (265 N・m)
RJ18 / 50 (min-1)｜18000 (265 N・m)
―――――――――――――――――――――――――――――
Model ｜Axis travels (mm) ｜Axis travels (B・C) (deg) ｜Table diameter size (mm) ｜Spindle speed (min-1) ｜Tool storage capacity
｜ ｜ ｜Disk specification ｜ ｜
A100E-5XR ｜1700 × 1350 × 1400 ｜270 (−135 ∼ ＋135)・360｜800 (31.5") ｜8000, 12000, 18000 ｜40, 90, 132, 188
｜(66.9" × 53.1" × 55.1") ｜ ｜ ｜ ｜244, 302
―――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――
a82-5XR ｜1100 × 820 × 1020 ｜ ｜500 (19.6")
｜8000, 10000, 20000 ｜
｜(43.3" × 32.3" × 40.2") ｜ ｜ ｜ ｜40, 60, 97, 137
210 (−60 ∼ ＋150)・360
―――――――――――――――――――――――             ――――――――――――――――――――――――――             186, 242, 300
a71-5XR ｜730 × 730 × 800 ｜ ｜ 325 (12.8") ｜ 10000, 20000 ｜
Model ｜Axis travels (mm) ｜Axis travels (A・B) (deg) ｜Pallet size (mm) ｜Tool storage capacity ｜(28.7" × 28.7" × 31.5") ｜ ｜ ｜ ｜
―――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――
MCD2016-5XA ｜2000 × 1600 × 1300 ｜ ｜ ｜ a61nx-5XR ｜730 × 650 × 800 ｜ ｜ ｜ ｜
｜(78.7" × 63.0" × 51.2") ｜ ｜1000 × 1000 ｜ ｜(28.7" × 25.6" × 31.5") ｜ ｜ ｜14000, 15000, 20000｜40, 60, 99, 133
115 (−100 ∼ ＋15)・360 30, 60, 80, 99, 120
――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――― 210 (−60 ∼ ＋150)・360 325 (12.8")
MCD1516-5XA ｜1500 × 1600 × 1300 ｜ ｜(39.4" × 39.4") ｜ ｜730 × 730 × 800 ｜ ｜ ｜30000 ｜218, 313
｜(59.1" × 63.0" × 51.2") ｜ ｜ ｜ ｜(28.7" × 28.7" × 31.5") ｜ ｜ ｜ ｜
――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――― ―――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――

Makino Products for Aerospace 21 22

Aero Engine Parts
● Inconel, Hastelloy, Waspaloy

i GRINDER G7
Axis travels (X × Y × Z)
690 × 650 × 730 mm
(27.2" × 25.6" × 28.7")

i GRINDER G5
Axis travels (X × Y × Z)
520 × 560 × 600 mm
(20.5" × 22.0" × 23.6")

EDBV8
Axis travels (X × Y × Z)
800 × 600 × 500 mm
(31.5" × 23.6" × 19.7")

EDBV3
Axis travels (X × Y × Z)
370 × 270 × 500 mm
(14.6" × 10.6" × 19.7")

Makino Products for Aerospace 23 24

Aero Engine Parts ● Inconel, Hastelloy, Waspaloy

i GRINDER G7, i GRINDER G5 EDBV8, EDBV3 EDM for Machining Cooling Air Discharge Hole of Turbine Blades

Grinding and milling can be Easy and simple hole drilling

accomplished in one machine
Diffuser: 24 seconds
Hole: 6 seconds

l Malti operation l Programmable coolant nozzle (PCN)

Several machining PCN uses the Pu axis to rotate around the spindle,
operations can be in and the nozzle itself also rotates around the Pv axis.
this one machine. This system ensures that high-pressure coolant is
reliably supplied in large quantities to the machining
position from many different angles.

Drilling

Pu axis
Grinding

Workpiece material:
Ni based alloy (inconel 718)

Pv axis Electrode used:

φ 0.45 pipe electrode
Plate thickness:
5 mm (diffuser 1 mm, hole 4 mm)

Milling

SPEED FLEXIBILITY SAFETY

l High-pressure flushing l A / B axis rotary table l Break through detection

Dielectric fluid is discharged Turbine blades and vanes with

l function

through the holes in a pipe diverse geometries are machined The sensor detects when the
electrode at a high pressure easily. electrode pierces the workpiece.
of 7 MPa* to quickly flush out chips This function prevents defects when
NC Rotary work table
and enable high-speed machining. machining the turbine blade surface
EDBV3 : 5 kg (Std.) 15 kg (Opt.)
(* EDBV8: 10 MPa high-pressure pump specification) by avoiding contact between the
EDBV8 : 50 kg (Std.) 150 kg (Opt.)
l VIPER grinding* suitable for high efficiency electrode and the wing wall on the
l grinding the super-alloys l Submerged machining l Uses off-the-shelf pipe
back side of the workpiece.

High pressure and large quantity coolant is injected toward the wheel
Stable machining is accomplished l electrodes
air
even at high speeds. Spark
spindle center. Coolant bursts through the air layer and enters the wheel, EDBV series can machine a wide
discharges never become unstable
and it again wells out at a cutting point by centrifugal force. High pressure range of hole diameters without
coolant even when the electrode pierces
any need to make new electrodes.
the workpiece in through hole
It easily machines diffuser holes ↑ With ↑ Without
High pressure coolant is supplied to the optimum grinding point, machining.   Break through detection
VIPER grinding thus preventing the grinding wheel loading. and a variety of other hole   function
  Break through detection
  function
shapes besides round ones.
* VIPER grinding is a patent of Rolls-Royce plc.

Model ｜Axis travels (mm) ｜Axis travels (B・C) (deg) ｜Table diameter size mm ｜Spindle speed ｜Spindle taper hole Model ｜Axis travels (mm) ｜Axis travels (A・B) (deg) ｜Maximum workpiece size (mm) ｜Electrode diameter (mm) ｜Rotary head
｜ ｜ ｜Disk specification ｜ range (min-1) ｜ ｜ ｜ ｜Diameter × Height ｜ ｜speed range (min-1)
iGRINDER G7 ｜690 × 650 × 730 ｜ ｜ ｜ ｜7/24 No.40 EDBV8 ｜800 × 600 × 500 ｜ ｜ ｜ ｜
｜(27.2" × 25.6" × 28.7") ｜ ｜ ｜ ｜ ｜(31.5" × 23.6" × 19.7") ｜360 (rotary)・ ｜250 × 270 (with limitation) ｜0.2 ∼ 3 × 470 ｜10 ∼ 1000
270 (−90 ∼ ＋180)・360 250 (9.8") 50 ∼ 12000
―――――――――――――――――――――――――――                                 ―――――――――――――― ―――――――――――――――――――――――                                    
｜140
(9.8" × 10.6" ) (0.008"∼ 0.12 × 18.5" )
iGRINDER G5 ｜520 (−280 ∼ ＋240) × 560 × 600｜ ｜ ｜ ｜7/24 No.40・HSK-A63 EDBV3 ｜370 × 270 × 500 (−110 ∼ ＋30) ｜ ｜ ｜
｜(20.5" × 22.0" × 23.6") ｜ ｜ ｜ ｜ ｜(14.6" × 10.6" × 19.7") ｜ ｜ ｜ ｜
――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――― ―――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――――

Makino Products for Aerospace 25 26

Designed specifically for "quick adaptation to changes"
for advancing shop automation and labor savings
Versatile functions for enhanced automation

MMC2 μMMC
MAKINO MACHINING COMPLEX

MODULE
◎ Improved productivity in high-mix
  low-volume production
◎ Improved operation by setting up
  the workpieces horizontally
◎ Wall-mounted stocker saves the floor space

5-Axis Horizontal Machining Center

Compatible a61nx-5XR, a71-5XR, a82(M)-5XR
machines
5-Axis Vertical Machining Center
D500 a61-5XR, WSS x 1 units, 15 WHP stockers

Model ｜Type ｜Size (mm) ｜Weight (kg) ｜Maximum workpiece

｜ ｜ ｜ ｜Weight (kg)

a61nx-5XR ｜WHP4040D ｜400 × 400 (15.7" × 15.7") ｜40 (88.2 lbs) ｜90 (198.4 lbs)
a71-5XR ｜WHP4050D ｜400 × 500 (15.7" × 19.7") ｜50 (110.2 lbs) ｜80 (176.4 lbs)
―――――――――――――――――――――――――――――――――――――――――――――――――――
a82(M)-5XR ｜WHP5050D ｜500 × 500 (19.7" × 19.7") ｜77 (169.8 lbs) ｜220 (485.0 lbs)
｜WHP5063D ｜500 × 630 (19.7" × 24.8") ｜92 (202.8 lbs) ｜200 (440.9 lbs)
｜WHP6363D ｜630 × 630 (24.8" × 24.8") ｜121 (266.8 lbs)｜180 (396.8 lbs)
―――――――――――――――――――――――――――――――――――――――――――――――――――

Horizontal Machining Center × 4 units

◎ Flexible manufacturing systems (FMS) WSS × 2 units
108 WHP stockers
  that support versatile, high-efficiency
  production in response to constantly
  changing manufacturing demands

◎ Single source and single responsibility Vacuum circuits (Optional specification )

  Makino designs and manufactures all the machines,

  peripheral units and software and is also solely
  responsible for maintenance.
MAG3 × 3, 12 pallets
Suction
Cross section of
the NC rotary table
M/C model A100ε a92 A99ε a82(M) a71 a61nx a51nx
Applicable
Pallet size (mm) □1000 800 ×1000 □ 800 □ 630(24.8") □ 500 □ 500 □ 400
machining
(39.4") (31.5" × 39.4") (31.5") 630 × 800 (19.7") (19.7") (15.7")
(24.8" × 31.5")

Workpiece (mm) 1900 1500 1450 1060 800 800 630

RGV Workpiece held in place
diameter (74.8") (59.1") (57.1") (41.7") (31.5") (31.5") (24.8")
Allowable
Workpiece (mm) 1500 1500 1450 1390 1000 1000 900
carrying
height (59.1") (59.1") (57.1") (54.7") (39.4") (39.4") (35.4")
capacity Vacuum type fixtures can be used for thin plate workpieces, such as those used to manufacture aircraft.
Max. pallet load (kg) 3000 2000 2000 1200 700 700 400 When the WHP is installed on the NC rotary table, the vacuum circuit is in constant operation.
(6613.9 lbs) (4409.2 lbs) (4409.2 lbs) (2645.5 lbs) (1543.2 lbs) (1543.2 lbs) (881.8 lbs)
This makes clamping easier and reduces chattering and distortion.

Makino Products for Aerospace 27 28

Makino Inc. Makino Asia Pte Ltd
7680 Innovation Way, Mason, Ohio, 45040, U.S.A. 2 Gul Avenue, Singapore 629649
Tel: +1-513-573-7200 Fax: +1-513-573-7360 Tel: +65 68615722 Fax: +65 68611600
URL http://www.makino.com URL http://www.makino.com.sg

Makino Inc. Makino Asia Pte Ltd Vietnam office

Makino Die/Mold Technologies Center (Auburn Hills) 9ht Floor-Vinaconex Building 47 Dien Bien Phu Street,
2600 Superior Court, Auburn Hills, MI 48326, U.S.A. Da Kao Ward District 1, Ho Chi Minh City, Vietnam
Tel: +1-248-232-6200 Tel: +84-8-39104832 Fax: +84-8-39104994

Centro Technologico Makino Mexico Makino India Private Limited

Retorno EL Marques No. 3, Parque Industrial EL Marques, Queretaro, No.11, Export Promotion Industrial Park, Whitefield Road, K.R.Puram,
Mexico CP76246 Bangalore 560 066, India
Tel: +52-442-253-1003 Fax: +52-442-253-1533 Tel: +91-80-6741 9500 Fax: +91-80-6741 9523
URL http://www.makinoindia.co.in
Makino do Brasil Ltda.
Rua Emilia Marengo, 260 S/91, CEP 03336-000, Sao Paulo, SP Brazil Makino (Thailand) Co., Ltd.
Tel: +55-11-6671-2532 Fax: +55-11-6676-2097 57/23 Moo 4, Ramintra Road, km 2, Anusaowaree, Bangkhen,
Bangkok 10220 Thailand Makino Products for Aerospace
Tel: +66 2 971 5750 Fax: +66 2 971 5751
Makino GmbH/Makino Europe GmbH (Hamburg) URL http://www.makino.com.th
Essener Bogen 5, 22419 Hamburg, Germany
Tel: +49 40 29809-0 Fax: +49 40 29809-400 Makino Technology Center Sdn Bhd
URL http://www.makino.de No.11, Jalan Teras 2 Kawasan Industri Teras,
43300 Balakong Selangor, Darul Ehsan Kuala Lumpur Malaysia
Makino GmbH (Kirchheim) Tel: +603 89611973 Fax: +603 89611971
Kruichling 18, 73230 Kirchheim unter Teck, Germany
Tel: +49 7021 503-0 Fax: +49 7021 503-400 PT. Makino Indonesia
URL http://www.makino.de Jl. Sriwijaya Kavling 6-8 Lippo Cikarang - Bekasi 17550 Indonesia
Tel: +62 21 8990 3366 Fax: +62 21 8990 3367
Makino Iberia s.l.u.
C/Agricultura, 16-18, 2 4, 08320 El Masnou, Barcelona, Spain Makino (China) Co., Ltd.
Tel: +34 93 555 9515 No.2, Mu Ye Road, Yushan Town, Kunshan City, 215 316, China
Tel: +86-512-5777 8000 Fax: +86-512-5777 9900
Makino France S.A.S. URL http://www.makino.com.cn
Batiment Ronsard Hall A Paris Nord 2 22, Avenue de Nations CS 45045
Villepinte 95912 Roissy Charles De Gaulle Cedex France Makino Korea Co., Ltd.
Tel: +33 1 787843-20 Fax: +33 1 787843-43 Nambudaero 390, Osan-city, Gyeonggi-do, Korea
URL http://www.makino.fr Tel: +82-31-377-1580 Fax: +82-31-377-7990
URL http://www.makinoseoul.co.kr
Makino Italia S.r.l.
Strada privata delle Orobie, 5 Localitá Santa Maria in Campo 20873
Cavenago Brianza (MB), Italia Makino Milling Machine Co., Ltd.
Tel: +39 02 9594 8290 Fax: +39 02 9594 8240 3-19 Nakane 2-chome, Meguro-ku, Tokyo 152-8578, Japan
URL http://www.makino.it Tel: +81(0)3-3717-1151 Fax: +81(0)3-3725-2105
URL http://www.makino.co.jp
Makino s.r.o.
Tuhovská 31, 83106 Bratislava, Slovakia Makino J Co., Ltd.
Tel: +421 2 4961 2100 Fax: +421 2 4961 2400 4007 Nakatsu, Aikawa-machi, Aiko-gun, Kanagawa-Ken 243-0303, Japan
URL http://www.makino.sk Tel: +81(0)46-286-8350 Fax: +81(0)46-286-8385
URL http://www.makinoj.co.jp
Makino Europe GmbH (Moscow)
4th Dobrininsky Pereulok 8 Office C13-02 119049 Moscow
Russian Federation
Tel: +7 495 9 89 82 20 Fax: +7 495 9 89 82 21

*The specifications, figures, and overviews of products, peripheral devices and accessories in this catalogue may be changed
without prior notice to incorporate improvements resulting from ongoing R&D programs.
*The all products in this catalogue include the optional specifications and equipment.
*The products, including technical data and software, may be subject to the Foreign Exchange and Foreign Trade Control Law in Japan.
Prior to any re-sale, re-transfer or re-export, please contact Makino to obtain any required authorization and approval.
Atsugi and Fuji Katsuyama works are certified for
ISO14001 and ISO9001.