PT Angkasa Engineers Indonesia

EXAMINATION AND INSPECTION

Doc No. AEI-Q-QM-0001 Rev. 0 Date 24-10-2016 Page 1 of 3

8.1 Scope

This Section Identifies the responsibilities and the methods implemented to control quality during
fabrication and to ensure that fabrication, examination, inspections and testing are properly performed
by competent personnel.

8.2 Responsibilities

8.2.1 The Welding Engineer is responsible for determining which qualified WPS shall be used for
each weld joint. He shall prepare Weld Map (Form 8a) and Summary of Welding Joints
(AEI-Q-QM-0001-08F2).

8.2.2 The QC Engineer is responsible for the preparation of Inspection and Test Plan (AEI-Q-QM-
0001-08F3) and Weld and NDE Summary Sheet (AEI-Q-QM-0001-08F4).

8.2.3 The QA/QC Manager is responsible for approval of ITP and assures that the process and
inspection performed and in accordance with the requirements of Code and this Manual.

The QA/QC Manager is responsible for the custody and control of the Code Symbol Stamps
and National Board Stamp to prevent loss or unauthorized use.

8.2.4 The Production Engineer is responsible for the control of fabrication testing (Hydrostatic or
Pneumatic) as required by the ITP.

8.2.5 The QC Inspector is responsible for the examinations, inspection and testing as required by the
ITP.

8.3 Documents for Process Control

8.3.1 Inspection and Test Plan (ITP)

An ITP is a summary of manufacturing operations, examinations, inspection and testing in

sequence including required NDE to be performed for fabrication of the Code items. The ITP
shall indicate drawings, procedures and/or instructions by which fabrication, examinations,
inspection and tests shall be conducted. The QC engineer shall indicate the QC's Hold Point at
the operation steps that required for the Inspection by the QC Inspector.

The ITP shall forward to the Al for his review and acceptance. The Al shall also indicate his
Hold, witness and review points. If required by the Customer, the ITP shall also forward to the
Customer for indicate their Hold, Witness and Review points.

When a pressure vessel is not provided with and opening or other means of access to inspect
internal surface, an inspection point for the QC Inspector and the AI will be shown on the ITP
to permit internal inspection before starting the final closure weld or bolted joint.
PT Angkasa Engineers Indonesia

EXAMINATION AND INSPECTION

Doc No. AEI-Q-QM-0001 Rev. 0 Date 24-10-2016 Page 2 of 3

8.3.2 Weld and NDE Sheet

Weld and NDE Summary is an attached document to the ITP which includes the examination
and inspection operations specified in the ITP. It is used for recording data related to welding
operations (e.g. assembled items, WPS number, welder identification number, etc.) as well as
inspection status and reference NDE report number.

8.4 Process Control

8.4.1 The Production Engineer shall be responsible for the initial start of Code work by delivering the
ITP together with all applicable documents to the Production foreman and instruct him to
commence work.

8.4.2 The Production Foreman is responsible for control of fabrication work in accordance with the
approved drawing, procedures and other instruction specified in the ITP.

8.4.3 Hold /Witness / Review Point

a) When the operation step is specified a QC Hold Point, the Production Foreman shall
check his work that the step has been satisfactory and notify to the QC Inspector for his
inspection.

If the inspection is acceptable, the QC Inspector shall sign and date on the ITP for his
acceptance,

b) When the operation step is specified an AI’s Hold/Witness/ Review Point, the QC
Inspector shall inform to the QC Engineer to notify to AI for his inspection. If
Customer’s Hold / Witness / Review Points are applied, the notification shall be the
same manner as the AI.

The Al or Customer as applicable, shall sign and date on the ITP as evidence that they
have attended for their Hold / Witness / Review Point and that the operation is acceptable.

c) Work shall not proceed beyond any Hold Point that has been assigned by the AI,
Customer and QC Inspector unless the Hold Point is inspected and released.

8.5 Inspection and Testing

8.5.1 Inspection and Testing performance

a) The QA/QC Manager shall appoint competent QC Inspector and/or examiner to perform
Code required inspection and testing activities.

b) Inspection and/or tests during construction shall be performed in accordance with the
approved procedures and/or instructions indicated on the ITP.
c) Instruments to be used for inspections or test shall be calibrated accordance with section
12 of this manual.
PT Angkasa Engineers Indonesia

EXAMINATION AND INSPECTION

Doc No. AEI-Q-QM-0001 Rev. 0 Date 24-10-2016 Page 3 of 3

d) The Al and/or Customer shall be notified in advance to witness the Pressure Test. All
welds and high stress areas shall be examined by the QC Inspector and Al at the specified
inspection pressure as described in the Code. After successful completion of the test, the
QC Inspector, AI and/or Customer shall sign off the Pressure Test Reports
(AEI-Q-QM-0001-08F3).

8.5.2 Inspection and Test Records

After Inspection or test is completed, the QC Inspector shall document the results on the
appropriate inspection or testing record such as Pressure Test Reports, after review by the
QC Engineer, these records shall be forwarded to the QA/QC Manager for approval and
filling.

8.6 QC Final Review and Manufacturer’s Data Report (MDR)

8.6.1 Prior to Pressure Test, a QC Hold point for final document review shall be done. The purpose of
this Hold point is for the QC Department to perform a complete review of all quality Control
Record (QCR) to ensure all requirements of the Code, Customer and this manual have been met.

8.6.2 After the Pressure Test, the QA/QC Manager shall prepare and certify the appropriate
Manufacturer’s Data Report and related documents and shall present it to the Al for his review
and acceptance.

8.6.3 The Al shall sign the Manufacturer’s Data report if he is satisfied and that, to the best of his
knowledge, the requirements the Code have been met. Then the AI shall authorize and witness the
application of the appropriate Code Symbol stamp and when required by the contract, National
Board Number or the stamping on nameplate in accordance with Section 14 of this Manual.

8.7 Nonconformities

Any item or document that is found to be nonconforming shall be identified and handled in
accordance with section 13.

8.8 Authorized Inspector

All documents and records prepared for or generated from activities prescribed by this Section shall
be made available to the Al for review.