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QSG12 CM2350 G113 Sulfur Tolerance Kit Installation Instructions Página 1 de 9

Installation Instruction
Installation Instruction Number:
Released Date: 14-mar-2017
5414618
QSG12 CM2350 G113 Sulfur Tolerance Kit Installation Instructions

QSG12 CM2350 G113 Sulfur Tolerance Kit


Installation Instructions
Product Affected

• QSG12 CM2350 G110


• QSG12 CM2350 G113

Introduction

• This document provides sulfur tolerance kit installation instructions that will convert
the QSG12 CM2350 G110 to the QSG12 CM2350 G113.
• To complete installation of the sulfur tolerance kit, see Service Bulletin, Engine Fuel
Sulfur Tolerance Kit Installation Overview, 4388715
(/qs3/pubsys2/xml/en/bulletin/4388715.html).
Note : This guideline is intended to be universal across the engine platforms
outlined above. The illustrations in this procedure may not exactly match the
engine being serviced.
Table 1, Associated Service Manual
Service Model Name Bulletin Number Remarks
QSG12 CM2350 G110 4367323 Standard Engine
Sulfur Tolerance Kit
QSG12 CM2350 G113 5467252
Engine

Parts Required

Table 2, Required Parts


Service Model Sulfur Tolerance
Name Kit Part Number

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Table 2, Required Parts


Service Model Sulfur Tolerance
Name Kit Part Number
QSG12 CM2350
5447210
G110

Note : Not all components listed in Table 3 will be required for every coolant
thermostat housing configuration.
Table 3, Contents of Sulfur Tolerance Kit, Parts Number 5447210
Figure
Part Part
1, Item Quantit
Descri Numbe TH2774 TH2785 TH2786 TH2787
Numbe y
ption r
r
Housin
g, 369770
1 1 X
Thermo 9
stat
Tube,
369832
2 Water 1 X X X
6
Bypass
Connec
tion, 369832
3 1 X
Water 0
Bypass
Hose, 369231
None 1 X
Plain 0
Clamp,
304348
None Spring 2 X X X
7
Hose
Screw,
Hex 390063
None 3 X
Flange 1
Head

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Table 3, Contents of Sulfur Tolerance Kit, Parts Number 5447210


Figure
Part Part
1, Item Quantit
Descri Numbe TH2774 TH2785 TH2786 TH2787
Numbe y
ption r
r
Screw,
Hex 391303
None 1 X
Flange 4
Head
Screw,
Hex 390186
None 1 X X X
Flange 5
Head
Screw,
Hex 390186
None 1 X
Flange 5
Head
Datapla 436908
None 1 X X X X
te 4
Connec
tor, 439623
None 25 X X X X
Electric 7
al

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Figure 1, Parts Included in Kit Part Number 5403387.

Installation Instructions

Preparatory Steps

 WARNING 
Batteries can emit explosive gases. To reduce the possibility of personal injury,
always ventilate the compartment before servicing the batteries. To reduce the
possibility of arcing, remove the negative (-) battery cable first and attach the
negative (-) battery cable last.

• Disconnect batteries. See equipment manufacturer service information.


• Drain coolant. Refer to Procedure 008-018 in Section 8
(/qs3/pubsys2/xml/en/procedures/351/351-008-018-tr.html) of the QSG12 CM2350
G110 Service Manual, Bulletin 4367323.

Remove

Coolant Thermostat Housing

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• Remove coolant hoses from coolant thermostat


housing, coolant outlet connection, and coolant
bypass tube.
• Remove coolant temperature sensor electrical
connection.
• Remove capscrews securing coolant thermostat
housing to cylinder head.

• Remove capscrew securing coolant bypass tube to


lubricating oil cooler.

• Lift and remove coolant thermostat housing, coolant


bypass tube, and coolant outlet connection
assembly off of lubricating oil cooler.

• Remove capscrews securing coolant bypass tube to


coolant thermostat housing.
• Slide coolant thermostat off of coolant bypass tube.

Diesel Exhaust Fluid (DEF) System

• Disconnect electrical connections for:


• DEF tank (1)
• DEF tank heater control valve (2)
• DEF heated lines (3).
• Block or remove coolant connections to:
• DEF tank

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• DEF tank heater control valve


• Aftertreatment DEF dosing unit (4).
• Drain DEF tank.
• Remove:
• DEF tank
• DEF tank heater control valve
• DEF heater lines.

• Disconnect electrical connector on aftertreatment


DEF dosing unit.
• Remove aftertreatment DEF dosing unit.

Aftertreatment System

• Disconnect electrical connections for:


• Aftertreatment diesel oxidation catalyst (DOC) intake
temperature sensor (1)
• Aftertreatment diesel particulate filter (DPF) intake
temperature sensor (2)
• DPF differential pressure sensor (3)
• DPF outlet temperature sensor (4)
• Selective catalytic reduction (SCR) intake
temperature sensor (5)
• SCR outlet temperature sensor (6)
• NOx outlet sensor (7)
• Aftertreatment DEF dosing valve (8)
• Remove aftertreatment DPF (9) and DOC (10)
• Remove aftertreatment decomposition tube (11)
• Remove aftertreatment SCR (12).

Engine Dataplate

• Remove engine dataplate. Refer to Procedure 001-


057 in Section 1
(/qs3/pubsys2/xml/en/procedures/351/351-001-

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057.html) of the QSG12 CM2350 G110 Service


Manual, Bulletin 4367323.

Install

• All cover plates must be installed with part number


side of cover plate visible.
• Use new gaskets, o-rings, and washers for all
connections.

Coolant Thermostat Housing

• Lubricate o-ring seals with water-silicon based


lubricant.
• Slide coolant thermostat housing onto coolant
bypass hose (1).
• Loosely install capscrew.
• Install clamp to bypass hose.
• Install bypass hose to coolant bypass connection
(2).
• Slide coolant bypass connection into lubricating oil
cooler.
• Install coolant thermostat housing to cylinder head.
• Tighten coolant thermostat housing to cylinder head.
• Torque: 23 N•m [204 in-lb]
• Tighten capscrews securing coolant bypass
connection to coolant thermostat housing and
lubricating oil cooler.
• Torque: 7 N•m [62 in-lb]

Aftertreatment Wiring Harness Connectors

• Some OEMs will provide connector caps for open


aftertreatment connections:
• NOx outlet sensor
• DOC intake temperature sensor
• DPF intake temperature sensor

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• DPF outlet temperature sensor


• SCR intake temperature sensor
• SCR outlet temperature sensor
• DPF differential pressure sensor
• DEF tank
• DEF tank heater control valve
• DEF heated lines
• Aftertreatment DEF dosing unit
• Aftertreatment DEF dosing valve

Reference original equipment manufacturer (OEM) kit for


connector cap installation. If OEM has not provided
connector caps:

1. Cut wiring harness connections near a harness clip.


2. Remove 2 cm [ 0.75 in ] of individual wire insulation.
3. Install end caps, Part Number 4396237, by twisting
end while pushing on exposed wire.
4. Apply heat to cap to secure to wire insulation. Use
heat gun service tool, Part Number 3822860 or
5298996, or equivalent.
5. Repeat steps 1 through 4 for each individual wire of
removed connector. Do not use same end cap for
more than one wire termination.

Engine Dataplate

• Install new engine dataplate. Refer to Procedure


001-057 in Section 1
(/qs3/pubsys2/xml/en/procedures/491/491-001-
057.html) of the QSG12 CM2350 G113 Service
Manual, Bulletin 5467252.

Engine Control Module (ECM) Calibration Code

• Update engine ECM calibration code.


• See the Engine Fuel Sulfur Tolerance Kit Installation
Overview, Service Bulletin 4388715
(/qs3/pubsys2/xml/en/bulletin/4388715.html).

Finishing Steps

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 WARNING 

Batteries can emit explosive gases. To reduce the possibility of personal injury,
always ventilate the compartment before servicing the batteries. To reduce the
possibility of arcing, remove the negative (-) battery cable first and attach the
negative (-) battery cable last.

• Install coolant temperature sensor electrical connection.


• Install coolant hoses on coolant outlet connection and coolant bypass connection.
• Fill engine with coolant. Refer to Procedure 008-018 in Section 8
(/qs3/pubsys2/xml/en/procedures/491/491-008-018.html) of the QSG12 CM2350
G113 Service Manual, Bulletin 5467252.
• Connect batteries. See equipment manufacturer service information. Operate
engine and check for leaks.
• Complete remaining steps as required by Service Bulletin, Engine Fuel Sulfur
Tolerance Kit Installation Overview, Bulletin 4388715
(/qs3/pubsys2/xml/en/bulletin/4388715.html).

Document History
Date Details
2017-2-15 Module Created

2017-4-27 none

Last Modified: 27-Apr-2017

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