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LIST OF EXISTING PLANT & MACHINERIES OF TSM PROJECT

S.No DESCRIPTION QUANTITY


A MILLING PLANT
Cane carrier ‐ chain and slat type width 60 inches, No. of strands ‐
01
2,30 HP, 975 rpm motor 1
1st cane cutter ‐ width 60 inches, No. of knives ‐36, 580 rpm, 150
02
hp, CI‐flywheel on non‐drive end 1
03 2nd cane cutter – 60 inches width 60 knives, 590 rpm, 222.5 hp 1
Three roller mills of fulton type, roller size ‐800 mm x 1525 mm
04 6 mills
long
Water cooling arrangement, mechanical "farval" type grease
05
lubrication to the individual journals for each mill 6 nos.
Hydraulic system consist of cast steel cylinder brass caps pressure 2 nos.
06
distribution pads MS rams fitted with hydraulic leathers. each mill
Intermediate carrier ‐ Three strands of evarts 5174 E4 driven by
07
friction clutch from feed roller to the head shaft.
Mill driving unit
Single stage backpressure impulse steam turbine to develop 500
08 BHP at 3000 rpm, steam pressure 14.6 kg per cent sq. 260 deg.C, 1
kg first four mills driven by two turbines Make: Muray iron works
Single stage backpressure impulse steam turbine to develop 500
BHP at 4000 rpm, this drives 5th & 6th mill, Make: Mirrlers watson
09
Single stage backpressure impulse steam turbine to develop 500 H
P at 4000 rpm, this drives 5th & 6th mill, Make: Mirrlers watson
10 Muray variable speed oil relay type governor 3 nos.
Primary reduction gear box ‐ three double x helical, double
11 reduction enclosed gearbox, two having speed ratio 50:1 for 1st & 2nd
turbine & 10:1 for 3rd turbine
Open driving gear system all steel compound reduction gear units
to drive crusher and mills having straight type machine cut
12
involute teeth in the first motion gear and machines mounted
second motion gears.
Screened Juice pump
13 Horizontal split casing type 1500 Gallons per hour 2 nos.
Imbibition Juice Pump
14 Choke less volute casing centrifugal type 5000 gallons per hour 4 nos.
Juice Tanks
15 1860 gallons 1 no.
16 Juice gutter covered with copper plate 1/16 inch thick
17 Pumps and motors
10 HP motor 1420 rpm 2 nos.
5 HP motor 1425 rpm 2 nos.
3 HP motor 1440 rpm 2 nos.
Piping
MS piping 5 inch dia for main juice and maceration juice from mill
18 5 nos.
house to raw juice weighing scale
Spray pipe MS spray piping through the mill house for juice
19
imbibitions
Air compressor
Sliding van type air compressor of 340 Cu.M capacity at 1.33
20
kg/sq.cm driven by 2 electric motors 2 nos.
1
Reciprocating type water cooled air compressor of 680 Cu.M per
21 1 no.
hour cap at 1.33 kg/sq.cm driven by electric motor
22 Mill house crane
12 ton EOT Crane of double girder type, span 59 ft 6 inch, lift 68 ft 1 no.
23 Power Generating Plant
1MW Back pressure turbine, Inlet steam, pr – 180 psi / 480 deg.F,
RPM‐8000, Gear box ‐ single reduction double helical gear at 1500
2 nos.
rpm, Generator rating 1250 KVA, RPM‐1500, Voltage ‐ 380/42,
P.F ‐ 0.85 to 0.9
24 Water Tube Boiler
Make: John Thompson, MCR ‐35000 lbs/hr Super heated steam
pressure ‐200 psi, temp ‐520 deg.F, 14.5 kg/sq.cm 15 tons/hr, Fuel 4 nos.
‐Bagasse and furnace oil
25 Electrical driven feed water pump capacity ‐232 gall/min 1 no
26 Turbo feed water pump cap 232 gall/min 1 no.
27 Feed water tank cap 4750 Cu.ft 1 no.
28 Water Treatment plant 5470 gall/hr 1 no.
Chemical Injecting equipments 1 set.
B BOILING HOUSE
29 Automatic Juice weighing scale cap 100 ton/hr 1 no.
30 Weighed Juice Receiving tank cap ‐ 8 Cu.M 1 no.
31 Weighed Juice pumps 113 Cu.M/hr with motor of 20 KW 2 nos.
32 Juice heaters, HS ‐1000 Sq.FT 6 nos.
33 Juice Sulphitation Tank Cap‐11.44 Cu.M 1 no.
34 Sulphited Juice Receiving tank Cap 16 Cu.M 1 no.
35 Sulphited Juice Pump Cap‐115 Cu.M Driven by electric motor 2 nos.
36 Batch type subsider cap 193 Cu.M 1 no.
37 Clear juice Tank cap 3.29 Cu.M 1 no.
38 Clear Juice pump capacity 77 Cu.M/hr Driven by electric motor 2 nos.
39 Bagacillo Fan cap 4249 Cu.M/hr driven by 5 HP motor 1 no.
Bagacillo screen Lover rotex sifter screen of 3 M x1.8 M having 5.4
40 1 no.
Cu.M screen area
41 Bagacillo cyclone Dia 1.22 M x 2.14 M long 1 no.
Mud mixer tank capacity ‐ 0.46 Cu.M with stirrer driven by electric
42
motor 1 no.
43 Rotary Vacuum filter Dia 2.44 M x 3.66 M long 2 no.
Sulphur furnace Batch type Burning area 0.66 Sq.M ‐3 nos., 0.88
44 4 nos.
Sq.M ‐1 no.
Air compressor of 680 Cu.M/hr Reciprocating type capacity 1.33
45 1 no.
ksc driven by electric motor
46 Rotary type compressor 1 no.
47 Air storage tank capacity 1.4 Cu.M 2 no.
48 Lime slacker Dia 9.13 M x 3 M long driven by 2 HP motor 1 no.
MOL storage tank Dia 1.37 x HT 1.22 M with stirrer driven by 20
49 2 no.
HP motor
Lime pump ‐ Reciprocating type capacity ‐ 4.04 Cu.M /hr driven by
50 2 no.
electric motor
Continuous type Syrup Sulphitation Tower Dia 1.83 M, total
51
height ‐ 4.37 M retention time 20 min
Sulphited syrup pump Capacity 18 Cu.M/hr head 14 M driven by
52 2 no.
electric motor
2
53 Vapour cell 650 Sq.M 1 no.
54 Quadraple Evaporator
1st body 442 Sq.M 1 no.
2nd body 348 Sq.M 1 no.
3rd body 318 Sq.M 1 no.
4th body 348 Sq.M 1 no.
55 Syrup extraction pumps Centrifugal type 18 Cu.M/hr 3 nos.
56 Syrup and molasses storage tank, capacity ‐13.55 Cu.M each 15 nos.
57 Syrup tank 4 nos.
58 A Heavy molasses 5 nos.
59 A light molasses 2 nos.
60 B Heavy molasses 4 nos.
Vacuum pan, HS ‐139 Sq.M for pan1, HS – 117 Sq.M for 3 pans,
61 4 nos.
capacity ‐ 30 tons each
62 Vacuum grain receiver, capacity ‐24 Ton each 2 nos.
63 Seed crystallizer, cap – 15 Ton 1 no.
64 Crystallizer for massecuite A&B air cooled 4 nos.
65 Crystallizer for C Massecuite 35 Ton each water cooled 5 nos
66 Strike receiver for C, capacity 40 Ton 1 no.
67 A massecuite pump, capacity ‐ 15 TPH 2 nos.
B massecuite pump, capacity – 10 TPH 1 no.
C massecuite pump, capacity ‐ 10 TPH 1 no.
C massecuite pump, capacity – 15 TPH 1 no.
Centrifugal Machines
Fully automatic A machine make ‐ Broadbent 650 kg / charge, 20
68 3 nos.
charge / hr, with 55 kw, 1000 rpm motor
B continuous KONTI 10 DC, 6 to 7 TPH, with 55 kw, 1470 rpm
69 1 no.
motor
C continuous, make: Hein Lehman, KONTI 10 DC, 6 to 7 TPH, with
70 3 nos.
55 kw, 1470 rpm for fore worker – 2 nos. for after worker ‐1 no.
Condensers
71 Barometric condensers, 1.37 M dia 4 M ht for pans 4 nos.
72 Barometric condensers, 1.6 M dia 4 M ht for evaporator 1 no.
Vacuum pump reciprocating type double acting, capacity ‐2465
73 3 nos.
Cu.M / hr air displacement
74 Injection pump centrifugal type, capacity – 2045 Cu.M 2 nos.
75 Spray pump split casing capacity ‐ 1590 Cu.M /hr 2 nos.
Sugar hopper plain tray 900 mm x 200 mm deep x 17.2 M long
76 1 no.
Electric driven
77 Sugar elevator, capacity ‐10 TPH link chain type 1 no.
Horizontal type sugar drier with blower and dust catcher, make –
78 1 no.
Radlaton
C ‐ sugar melting tank, capacity ‐2.73 Cu.M Retention time ‐ 32
79
mins 1 no.