Abstract: This paper presents a dynamic model of a supercritical circulating fluidized bed (CFB) Benson
type once-through utility (OTU) boiler. The water-steam cycle of the boiler is modelled using generalized
model blocks able to handle thermodynamics of water, saturated water-steam mixture, and superheated
steam under sub- and supercritical pressures. The generalized water model block was developed for the
modelling of different type boilers. In the Benson type boiler a certain part of the boiler can act as an
evaporator or superheater depending on the boiler load. This set challenges to the modelling work, because
heat transfer and pressure drop correlations are phase-specific. The model block consists of two sections
able to handle both evaporation and superheating. In the block where the heat transfer mode is changed
from evaporation to superheating, the location of the boundary is determined during every simulation step
according to the energy balance and corresponding heat transfer areas. The location of the boundary
between different phases is an important factor from the point of view of modelling. This paper presents
how the location of the boundary can be determined in the model.
Keywords: Circulating Fluidized Bed Boiler, Steam, Dynamic models, Modelling, Simulation
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Preprints of the 18th IFAC World Congress
Milano (Italy) August 28 - September 2, 2011
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Preprints of the 18th IFAC World Congress
Milano (Italy) August 28 - September 2, 2011
The specific heat transfer coefficients and pressure drop are transmitted to the second section. The parameters dependent
calculated for both sections. The location of the boundary on the length are calculated during each simulation step if
between the two sections can be calculated using energy necessary. Figure 5 illustrates how variables are transmitted
balance from the first section to the second section.
Q& sec1, w = Q& sec1, out − Q& in = m& ( h sec1, out − h in ) (1)
Q& sec1, w = α sec 1 Asec 1 (T sec1, w − T sec1, b ) (2) The location of the boundary between other phases of bulk,
such as the superheated steam and supercritical fluid, can also
where αsec1 is the convective heat transfer coefficient [W/m2• be calculated using (4) and (5). The average temperature
°C] of the first section. Tsec1,w [°C] and Tsec1,b [°C] are the Tsec1,b of the bulk in the first section, can be determined using
temperatures of the inner wall and the bulk of the first section. the average enthalpy [J/kg] of the bulk in the first section
In this example, Tsec1,b can be determined as the saturation
temperature. Asec1 is the convective heat transfer area. In this ( hin + hsec1, out ) (6)
hsec 1,b =
case, it is the inner surface area of the tube, and it can be 2
written as
and the average pressure [Pa] of the bulk in the first section
Asec 1 = 2π rL sec1 n (3)
( p in + p sec1, out ) (7)
p sec 1,b =
where r [m] is the inner radius of the tube, Lsec1 [m] is the 2
length of the first section and n [-] is the number of tubes.
Thus, the location of the boundary between the sections where pin [Pa] and psec1,out [Pa] are the pressures of the inlet
equals Lsec1. When, equations (1), (2) and (3) are connected, and the outlet of the first section. If in question the location of
Lsec1 can be calculated as the boundary between superheated steam and supercritical
fluid, then psec1,out is the same as the critical pressure
m& ( h sec1, out − h in )
L sec 1 = , if 0 < L sec1 < L tot . (4) 5. SIMULATION EXAMPLES
α sec 1 2π rn (T sec1, w − T sec1, b )
The short part of the large membrane wall furnace has been
Even though Lsec1 can be changed during simulation run, the modelled for a simulation example. The heating length of the
total heating length Ltot is the constant parameter of the modelled part is 10 m, and it consists of several parallel tubes,
general model block. Thus, the length of the second section where water flow is upwards. For the sake of comparison,
can be calculated as modelling has been implemented in three different ways. The
first case is that the furnace wall is modelled using the twenty
L sec 2 = L tot − L sec1 . (5) sections of general water side blocks. The modelled length of
each block is 0.5 m by default, but the lengths of the blocks
If the general model block represents same type heat transfer can be changed according to (4) and (5), if the boundary
calculation in the both sections, for example the first and between the saturated steam-water mixture and the
second section using superheated steam heat transfer superheated steam is detected during the simulation run. In the
calculation, then Lsec1 cannot be calculated using (4). In that second case, the model consists of four sections with the
case, Lsec1 and Lsec2 are determined to be equal. Thus, the constant length, 2.5 m. The third case was that the model
general model block includes two sections with their own heat included also the two sections as the previous way, but the
coefficients and other variables such as wall temperatures length of the blocks was calculated in the same way as in the
although water phases are the same in the both sections. first model. The most accurate way to model heat transfer
The majority of the parameters of the general model block are coefficients and water and wall temperatures through the part
constant. However, some parameters, such as mass and of the furnace wall was the first way, because the first model
heating area, are changed in accordance with length in the was divided into more sections than the second and third
sections. Therefore, the length of the first section Lsec1 must be model. Thus, the first model can be used as a reference of this
case.
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Preprints of the 18th IFAC World Congress
Milano (Italy) August 28 - September 2, 2011
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Preprints of the 18th IFAC World Congress
Milano (Italy) August 28 - September 2, 2011
first and third models were used in this test as in the previous type keeps the maintenance easy. The presented sliding
example. Figure 10 presents the models responses for the step boundary calculation has been tested with simulation runs. It
changes in heat flux and mass flow to the position of the seems that the model block is workable and efficient.
phase boundary. The dynamic behaviour can be seen as the However, the development work is still continues.
location of the boundary, which is caused by the dynamic
changes of temperatures and enthalpies. Figure 10 indicates REFERENCES
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