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Nuclear Engineering and Design 286 (2015) 89–93

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Nuclear Engineering and Design


journal homepage: www.elsevier.com/locate/nucengdes

Modern design and safety analysis of the University of Florida


Training Reactor
K.A. Jordan a,∗ , D. Springfels a , D. Schubring b
a
University of Florida, 106 UFTR Bldg., PO Box 116400, Gainesville, FL 32611-6400, United States
b
University of Florida, 202 Nuclear Science Building, PO Box 118300, Gainesville, FL 32611-8300, United States

h i g h l i g h t s

• A new safety analysis of the University of Florida Training Reactor is presented.


• This analysis uses modern codes and replaces the NRC approved analysis from 1982.
• Reduction in engineering margin confirms that the UFTR is a negligible risk reactor.
• Safety systems are not required to ensure that safety limits are not breached.
• Negligible risk reactors are ideal for testing digital I&C equipment.

a r t i c l e i n f o a b s t r a c t

Article history: A comprehensive series of neutronics and thermal hydraulics analyses were conducted to demonstrate
Received 23 November 2014 the University of Florida Training Reactor (UFTR), an ARGONAUT type research reactor, as a negligible risk
Received in revised form 28 January 2015 reactor that does not require safety-related systems or components to prevent breach of a safety limit.
Accepted 29 January 2015
These analyses show that there is no credible UFTR accident that would result in major fuel damage
or risk to public health and safety. The analysis was based on two limiting scenarios, whose extremity
bound all other accidents of consequence: (1) the large step insertion of positive reactivity and (2) the
release of fission products due to mechanical damage to a spent fuel plate. The maximum step insertion of
positive reactivity was modeled using PARET/ANL software and shows a maximum peak fuel temperature
of 283.2 ◦ C, which is significantly below the failure limit of 530 ◦ C. The exposure to the staff and general
public was calculated for the worst-case fission product release scenario using the ORIGEN-S and COMPLY
codes and was shown to be 6.5% of the annual limit. Impacts on reactor operations and an Instrumentation
& Control System (I&C) upgrade are discussed.
© 2015 Elsevier B.V. All rights reserved.

1. Introduction As part of the Nuclear Regulatory Commission (NRC) mandated


20-year operating license renewal, a comprehensive safety analysis
The University of Florida Training Reactor (UFTR) is a 100 kW was conducted using state-of-the-art methodologies to demon-
ARGONAUT type research reactor, and serves as a resource for edu- strate that the UFTR has inherently negligible risk. This new safety
cation on reactor physics, control, operations, nuclear regulations, analysis replaces the previous analysis (from 1982), which was
and safety culture. Over its nearly six decades of operation, the reac- based on the more primitive computational methods available at
tor has been used for applications such as nuclear medicine isotopes that time.
production, reactor design benchmarking, and neutron activation The new UFTR safety analysis, based on modern codes and
analysis for research in multiple fields, including agricultural, bio- methods, leverages the advantages of more than three decades
logical, and geological studies. of progress in computational reactor analysis. High-fidelity com-
putation was employed to significantly lower engineering safety
margins and validate that there is no credible accident that would
result in damage to UFTR fuel, even in the absence of any automatic
∗ Corresponding author. Tel.: +1 352 294 2106.
protective functions or operator action.
E-mail addresses: kjordan@ufl.edu (K.A. Jordan), dspringfels@ufl.edu
(D. Springfels), dlschubring@ufl.edu (D. Schubring).
Two postulated accidents were investigated: first, a Maximum
URL: http://jordan.mse.ufl.edu (K.A. Jordan). Hypothetical Accident (MHA) and the second, an Excess Reactivity

http://dx.doi.org/10.1016/j.nucengdes.2015.01.019
0029-5493/© 2015 Elsevier B.V. All rights reserved.
90 K.A. Jordan et al. / Nuclear Engineering and Design 286 (2015) 89–93

Insertion Accident. Other potential accidents have been evaluated Table 1


Comparison of measured vs. calculated core parameters.
for the ARGONAUT reactor design, including explosive chemical
reactions, graphite fires, and a fuel handling accident (FHA). How- Parameter Measured (PCM) Calculated (PCM) % Difference
ever previous work has shown that these are less severe than the Excess Reactivity 600 539 −10.2
MHA and reactivity insertion accidents chosen for analysis here Shutdown Margin 3290 3441 4.6
(Hawley et al., 1981; Miller et al., 1964). These two accidents were
Regulating Blade Worth 760 733 −1.7
chosen for analysis because they are limiting scenarios, whose Safety Blade 1Worth 1400 1414 1.0
extremity bound all other accidents of consequence. If these bound- Safety Blade 2Worth 1730 1793 3.6
ing scenarios are shown to not exceed fuel safety limits, then it Safety Blade 3Worth 1900 1841 −3.1
follows that the reactor is passively safe and that active scrams are
not strictly required to protect reactor integrity. Table 2
UFTR reactivity coefficients for BOL and EOL.

Coefficient BOL EOL


2. Description of reactor
˛void (PCM/%void) 0–5% Void −125 ± 4 −94 ± 4
˛void (PCM/%void) 5–10% Void −140 ± 4 −106 ± 4
ARGONAUT type reactors are especially effective training tools ˛water (PCM/◦ C) 21–99 ◦ C −6.7 ± 0.3 −4.8 ± 0.3
due to its similarity to a pressurized water reactor (PWR) (Miller ˛fuel (PCM/◦ C) 21–127 ◦ C −1.9 ± 0.2 −1.7 ± 0.2
et al., 1964). In both designs, primary coolant flows up through and ˛fuel (PCM/◦ C) 21–127 ◦ C −1.7 ± 0.1 −1.6 ± 0.1
around cladded fuel assemblies. Further, the ARGONAUT design,
like a PWR, uses forced convection coolant, in contrast to most other
experimental ports can be fitted with collimators to form neutron
research reactors use a standing pool design (free convection).
beams external to the reactor shielding.
The primary coolant (demineralized water) is pumped upward
The reactor shield water tank also provides multiple experimen-
past the fuel plates at slightly above atmospheric pressure. The exit-
tal capabilities. The water tank measures 1.52 m × 1.52 m × 4.27 m
ing warm coolant (approximately 40 ◦ C at 100 kW) is gravity-fed
(5 ft. × 5 ft. × 14 ft.) and is located on the back (west) side, sur-
to a heat exchanger, where the heat is transferred to the sec-
rounded on three sides by concrete. Additional shielding can be
ondary coolant through the heat exchanger. This secondary coolant
placed above the water tank to minimize the effects of sky shining
is pumped in from a well and returned to the storm sewer.
radiation. The tank can be used to perform shielding analyses or
The UFTR licensed rated thermal power level is 100 kW giving
to irradiate large samples. If the fast neutron flux at the sample is
a power density of 17.88 kW/L. The thermal flux at the Cen-
insufficient, thermal neutrons from the core can be converted to
tral Vertical Port (CVP) is approximately 1.5 × 1012 (n/cm2 s). At
fast neutrons through the installation of a converter plate inside
rated thermal power the fuel depletion rate is approximately
the tank. An aluminum pipe can also be installed in order to allow
0.35 (g − UO2 /1000 EFPH).1 The core is divided into six fuel boxes
for the extraction of a neutron beam from the core.
and each box is sub-divided into four fuel bundle locations. Each
Finally, the UFTR offers a pneumatic sample transfer system,
fuel bundle consists of 14 plates of U3 Si2 -Al LEU enriched to
which can quickly transfer small samples to and from the core
19.75%. Water serves as the both the coolant and partial moderator.
for activation analysis. The sample is transferred inside of a small
Graphite blocks surrounding the fuel boxes provide further mod-
polyethylene capsule (the rabbit). The sample moves through
eration and neutron reflection. Dummy plates and dummy bundles
installed piping, through the shield tank, to the reactor centerline.
are loaded as necessary to limit the installed excess reactivity.
The rabbit then returns along the same path back to the receiv-
Reactor control is provided by four swing-arm, cadmium-tipped
ing station. Directional nitrogen gas flow is used to control the
control blades. Three blades are for safety and the fourth is for reg-
motion of the sample, and the system is designed such that the
ulating reactor power. Using mechanical drives, the control blades
sample is pulled rather than pushed, in order to minimize chances
are moved in a vertical arc within the spaces between the fuel boxes.
of damaging or lodging a sample inside of the core.
The drives are located outside of the reactor for ease of accessibility
and maintenance. These drives can be disconnected from the blades
by means of an electromagnetic clutch, which allows the blades to 3. Neutronics modeling
fall by gravity into the reactor for scram.
The UFTR provides a range of irradiation ports for experimental A full-core MCNP5/X model was created to perform calculations
capabilities. Vertical foil slots have been placed at intervals in the of core physics parameters using the ENDF/B-VII.1 cross-section
graphite between the fuel compartments. Foils provide a means library. Core physics parameters evaluated include reactivity
for flux mapping and can be installed by using the overhead bridge coefficients, the delayed neutron fraction, and generation time.
crane to lift off the top part of the reactor shielding. Measurements of regulatory required parameters were taken
There are also three vertical experimental holes that are following the UFTR HEU-to-LEU conversion in 2006. Shutdown
centrally located with respect to the fuel elements, allowing margin is the amount of reactivity by which the reactor is subcriti-
for maximum neutron flux. These ports holes are 3.8 cm long cal assuming all blades are fully inserted except for the single blade
and have diameters of 5.08, 4.45, and 3.81 cm (2.0, 1.75, and of highest reactivity worth that is assumed to be fully withdrawn.
1.5 inches) allowing for samples to be inserted for neutron acti- Measured parameters are listed alongside their MCNP-calculated
vation analysis. A thermal column is also provided. The horizontal counterparts in Table 1. The measured and calculated values show
column is 1.52 m × 1.52 m × 1.42 m (60 in. × 60 in. × 56 in). Samples good agreement, verifying the accuracy of the MCNP model.
are placed in the center of the thermal column, while surround- The MCNP model was also used to calculate the core reac-
ing graphite stringers provide high thermalization for experiments. tivity coefficients for the beginning of life (BOL) and end of life
Additionally, there are six other horizontal ports positioned around (EOL) conditions. As shown in Table 2, the UFTR design has neg-
the reactor central plane. With 10 cm (4 in) diameters, these ative coefficients for fuel temperature, coolant temperature, and
void. This ensures that an increase in reactor power will result in
a decrease in core reactivity at any core burnup level, which is a
precondition to demonstrating that the UFTR is an inherently safe,
1
Effective full power hours at rated thermal power. negligible risk reactor.
K.A. Jordan et al. / Nuclear Engineering and Design 286 (2015) 89–93 91

Table 3 Table 5
UFTR thermal hydraulic parameters. UFTR radionucleide inventory [Curies].

Parameter Value Isotope HPFEa MHA (0.2% of HPFEb )


◦ −2
Max. Fuel Temperature 64.5 C 85
Kr 9.35 × 10 1.79 × 10−4
Max. Clad Temperature 64.4 ◦ C 85m
Kr 9.54 × 10−4 1.83 × 10−6
Mixed Mean Coolant Outlet Temp. 40.5 ◦ C 88
Kr 3.98 × 10−6 7.63 × 10−9
Max. Coolant Channel Outlet Temp. 59.1 ◦ C 129
I 1.17 × 10−7 2.24 × 10−10
Minimum ONBR 2.1 130
I 1.67 × 10−4 3.20 × 10−7
Minimum DNBR 376 131
I 1.08 × 102 2.08 × 10−1
132
I 1.18 × 102 2.26 × 10−1
133
I 3.15 × 101 6.05 × 10−2
Table 4 135
I 1.59 × 10−1 3.04 × 10−4
UFTR nominal operating conditions. 133
Xe 2.65 × 102 5.08 × 10−1
Parameter Value 133m
Xe 2.11 × 100 4.06 × 10−3
135
Xe 4.43 × 100 8.49 × 10−3
Inlet Temperature 30 ◦ C 135m
Xe 1.63 × 10−2 3.12 × 10−5
Inlet Mass Flow Rate 2.69 kg/s
a
Power 100 kW Highest power fuel element.
b
For the maximum hypothetical accident (MHA), it is assumed that 0.2% of the
total gaseous activity instantaneously escapes from the exposed fuel surfaces into
4. Thermal hydraulic modeling the reactor cell.

The PLTEMP/ANL v3.0 code, specifically designed for steady instantaneously escapes from the exposed fuel surfaces into the
state thermal hydraulics analysis of research reactors, was used reactor cell. This is a very conservative estimate given the low fuel
for the UFTR thermal safety evaluation (Olson and Kalimullah, temperature and the fact that not all fission gases would move out
2006). The code begins calculation at the coolant channel inlet and of the fuel and occupy the full volume of the recoil range within the
marches upward to the channel outlet, calculating friction factors, aluminum clad (Pacific Northwest Labs, 1981).
steady state temperatures, Onset of Nucleate Boiling Ratio (ONBR) With these assumptions, inventories in the fuel of radioisotopes
and Departure from Nucleate Boiling Ratio (DNBR), and other of interest were calculated using the ORIGEN-S code, specifically
parameters. Important core parameters output from PLTEMP/ANL radioiodine, krypton, and xenon (SCALE, 2006). ORIGEN-S is a cal-
v 3.0 are listed in Table 3. Table 4 lists the key thermal hydraulics culational sequence in the SCALE code system to perform rapid and
inputs to the code, representing the UFTR at nominal full-power accurate point-depletion and decay calculations. These results are
conditions. The ONBR and DNBR were calculated to be 2.09 and shown in Table 5, along with the full activity that is assumed to
376, respectively. The inlet temperature is approximately 30 ◦ C and escape to the air of the reactor cell.
the average outlet temperature is 40.5 ◦ C. The maximum fuel box Using these activity levels, dose rates were calculated for occu-
outlet temperature is 59.1 ◦ C which is 40.9◦ subcooled indicating pational exposures following an MHA, and were compared to
single phase flow in the hottest fuel channel. The large thermal mar- allowable limits (Eckerman et al., 1988). The total effective dose
gin to boiling demonstrate adequate safety margin under normal equivalent (TEDE) and thyroid dose rates to a member of the UFTR
operating conditions (Safety, 2013). staff inside the reactor cell following an MHA were determined to
PLTEMP/ANL obtains default friction factors for hydraulically be 0.016 Sv/h and 0.50 Sv/h, respectively. Drills have been run to
smooth pipes from Moody. The equation for the Fanning friction show that five minutes is a reasonable amount of time for an indi-
factor used is: vidual to exit the reactor cell following a fuel handling accident,
 
1/ f  = 4. ∗ log(Re ∗ f  )0.4 (1) and the resulting exposure from this exposure time was calculated
to be 0.0014 Sv to the thyroid and 0.042 Sv for TEDE.
PLTEMP then solves for the Darcy–Weisbach friction factor As the data shows, however, an individual could remain in
f = 4f . the reactor cell for approximately one hour following the acci-
For the DNBR ratios the code allows 9 different correlations to dent before reaching an occupational dose limit, which would even
be used as input options. The Groeneveld Lookup Table was used provide sufficient time for the assisted evacuation of any injured
for the transient and steady state conditions found in the UFTR. personnel.
Similarly, public exposure was also examined, using the NRC-
5. Accident analysis endorsed COMPLY code. The UFTR reactor cell was designed such
that, following an accident, air could be drawn from the reactor
5.1. Maximum hypothetical accident (MHA) cell and exhausted to atmosphere through a stack for activity mon-
itoring and dilution. The maximum postulated TEDE to a member of
The MHA is the most hazardous accident scenario. A 2045 kg the public following an MHA was estimated to be 0.065 mSv/year at
(4500 lbs.) block of concrete shielding is assumed to have been 10 m from the reactor exhaust stack, which is significantly less than
dropped on the core, resulting in severe mechanical damage to the annual public dose limit of 1 mSv. Therefore, even for the most
a fuel element and the release of fission products into the air of limiting reactor accident, the UFTR is shown to have no significant
the reactor cell. This analysis assumes that the core was previously health or safety impacts on the staff or public.
operated at full power for 30 straight days, then shut down for three
days, since this is the earliest time at which the concrete blocks may 5.2. Excess reactivity insertion
be moved according to UFTR standard operating procedures. Con-
servatively, the fuel bundle with the highest power is assumed to This analysis examines a large addition of positive reactivity. All
be the one broken by the accident. automatic protective functions are ignored and no operator action
For the MHA, it is postulated that damage would be sufficient is assumed to provide the most conservative analysis. The rise in
to expose fuel surface areas equivalent to stripping all the cladding fuel element temperature is used as a metric to measure the sever-
from one face of one fuel plate. It is further assumed that 100% of the ity of the accident, since the integrity of the fuel will be maintained
gaseous activity is produced within the recoil range of the fission as long as the fuel maximum temperature remains below the 530 ◦ C
fragments (1.37 × 10−3 cm), or 0.2% of the total gaseous activity safety limit.
92 K.A. Jordan et al. / Nuclear Engineering and Design 286 (2015) 89–93

Fig. 2. Change in reactor power following 1480 PCM of reactivity inserted in 0.5 s.
The peak power achieved is 116 MW and is reached 15 ms after the 0.5 s insertion
was completed.

Fig. 1. Schematic of the UFTR MCNP5 and MCNPX models. The core was divided into
agreement within 50% can be expected when using the Tong cor-
six fuel boxes, each containing four fuel bundles. (a) The radial projection (top-down
view). (b)The axial projection (side view). relation for DNB heat transfer. The uncertainties associated with
the input parameters (i.e. reactivity coefficients) allows for an
The PARET-ANL (Obenchain, 1969) code was used to conduct additional 50% error. This implies that for this analysis, using the
this examination, which is a coupled reactor kinetics/hydraulics propagation of uncertainties method, an error of up to 70% for the
code. Previous work has validated this code using experimental increase in fuel temperature must be accounted for. That is;
data and quantified the resulting uncertainties (Chatzidakis et al.,
Tmax, with uncertainty − Tcoolant = 1.7 ∗ (Tmax, calculated − Tcoolant ) (2)
2012). Combined with the uncertainties associated with the core
input parameters, a total uncertainty of 70% on temperature dif- The 70% uncertainty on temperature difference means that rise
ferences (increase during the accident) must be included when of 223.2 ◦ C must be considered, for a maximum fuel temperature
analyzing the final temperature results. of 283.2 ◦ C is still well below the 530 ◦ C safety limit. The PARET-
PARET-ANL uses the Martinelli-Nelson method to predict two- ANL code therefore shows that a positive reactivity insertion of
phase pressure drop in the case of saturated boiling. WCAP-1997 1480 PCM or less is incapable of causing damage to the fuel, even
developed by Westinghouse and contains correlations used by in the event that no operator action is taken nor automatic protec-
PARET-ANL for evaluating subcooled two-phase and single-phase tive features activated. The UFTR core design therefore maintains
pressure drop. an adequate margin to safety in the event of a reactivity insertion
The UFTR was modeled in PARET-ANL by using the hottest chan- accident.
nel and conservative initial conditions of maximum 100 kW power
operation with the minimum coolant flow rate of 128.7 L/min 6. Implications for instrumentation and control
(34 gpm). The reactivity insertions simulated by the PARET-ANL
model were incrementally increased, and throughout all simula- The accident analysis demonstrates that no automatic con-
tions the fuel temperature was shown to remain well below the trol or safety functions are needed to prevent reaching the fuel
safety limit (Safety, 2013).
PARET is limited in its prediction of a thermal crisis by the
fact that it employs a steady state DNB correlation. Thus, PARET is
limited in its accuracy in the description of hydrodynamic instabili-
ties. The largest reactivity insertion studied was 1480 PCM inserted
in 0.5 s. Any larger or faster insertion of reactivity would produce
unverifiable results based on stated code limitations. For compari-
son, a fuel loading of 23 fuel bundles and 1 dummy bundle would
increase the excess reactivity by 1297 PCM. The excess reactivity
insertion studied would be indicative of adding more than one full
fuel bundle into the core while the control blades are removed.
Under these conditions the fuel temperature rose from the initial
condition of 60.0 ◦ C to a maximum of 191.3 ◦ C (131.3 ◦ C increase)
and a peak power level of 116 MW. Fig. 1 shows the change in fuel
temperature over time for such an excursion. The oscillation in the
reactor power response seen after 1.5 s is due to time step incre-
mentation within PARET-ANL rather than any anomalous behavior
of the reactor model (Figs. 2 and 3).
Obenchain (1969) validates the PARET-ANL code against exper-
imental data from tests on the high-enriched, plate-type SPERT III
Fig. 3. Change in fuel temperature following 1480 PCM of reactivity inserted in 0.5 s.
C-core. Additionally, Chatzidakis et al. (2012), in a more exten- The peak fuel temperature is reached at 38 ms after the insertion was completed,
sive analysis of the DNB correlations used in PARET, show that and provides a significant margin to fuel safety limits.
K.A. Jordan et al. / Nuclear Engineering and Design 286 (2015) 89–93 93

temperature Safety Limit. This has several important implications negligible risk research reactor that requires no safety-related sys-
with regard to reactor instrumentation and control (I&C). Specif- tems or installed components to prevent a safety limit from being
ically, the UFTR relicensing is being accompanied by a full facility reached. The reactor design prevents major core damage or the
renovation, including an upgrade of the analog I&C system to a new release of fission products that would be detrimental to safety of
digital control protection system (DCPS). the general public. Currently, the reactor instrumentation and con-
The system will process signals from core instrumentation and trol system for the UFTR is listed as Safety Related equipment. This
equipment, and will allow the operator to control various plant analysis shows that I&C protection is not required to mitigate a
functions. This includes commands for the initiation of automatic reactor transient. Listing the I&C equipment as non-Safety Related
processes such as the startup of a subsystem, or manual control removes major regulatory burden for the facility and provides an
of individual components such as the movement of control blades. avenue for modernization.
The system also includes various interlocks and command inhibits
as a backup to proper operator action. The Reactor Protection Sys- References
tem (RPS) monitors the status of the UFTR by examining reactor
power, reactor period, primary/secondary coolant loops, the reac- Chatzidakis, S., Ikonomopoulos, A., Day, S.E., 2012. PARET-ANL modeling of a SPERT-
IV experiment under different departure from nucleate boiling correlations.
tor cell, and auxiliary systems. The RPS compares the signals from Nucl. Technol. 177, 119–131.
these systems to their associated limit settings in order to deter- Eckerman, K.F., Wolbarst, A.B., Richardson, A.C., 1988. Limiting values of radionu-
mine if a trip signal is required. The list of digital trips include: clide intake and air concentration and dose conversion factors for inhalation,
submersion, and ingestion. Environmental Protection Agency, Washington, DC,
reactor period, secondary cooling system, high flux, ventilation sys- USA, Office of Radiation Programs No. EPA-520/1-88-020.
tem, nuclear instrumentation (NI) high voltage, shield tank low Hawley, S.C., Kathren, R.L., Robkin, M.A., 1981. Analysis of Credible Accidents for
water level, loss of offsite electrical power, primary coolant high ARGONAUT Reactors. US Nuclear Regulatory Commission, NUREG/CR-2079 PNL-
3691.
temperature, primary cooling system, area radiation monitors, and
Miller, R.W., Sola, A., McCardell, R.K., 1964. Report of the SPERT I Destructive Test Pro-
operator-initiated evacuation. gram on an Aluminum, Plate-Type. Phillips Petroleum Company, Atomic Energy
A digital I&C system upgrade provides a range of new capa- Division, Idaho Falls, Idaho, Water-Moderated Reactor. No. IDO-16883.
bilities to aid the operator in safely operating the plant. More Obenchain, C.F., 1969. PARET, A Program for the Analysis of Reactor Transient.
Atomic Energy Commission Research and Development Report, Reactor Tech-
importantly, the analyses described in previous sections show that nology, IDO-17282.
there is no safety significance for instrumentation or control system Olson, A.P., Kalimullah, M., 2006. A USERS GUIDE TO THE PLTEMP/ANL V3.0 CODE,
failure, since the reactor is inherently safe. Reduced Enrichment for Research and Test Reactor (RERTR) Program. Argonne
National Laboratory Internal Memorandum.
SPacific Northwest Labs, 1981. Analysis of Credible Accidents for Argonaut Reactors,
NUREG/CR-2079.
7. Conclusions Safety Analysis Report University of Florida Training Reactor, 2013. Department
of Nuclear Engineering Sciences, College of Engineering. University of Florida,
Gainesville, FL.
This comprehensive analysis, conducted using advanced and SCALE, 2006. A Modular Code System for Performing Standardized Computer Anal-
validated methodologies, demonstrates that the UFTR is a yses for Licensing Evaluations, ORNL/TM-2005/39, Version 6.11.

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