3WI Format

S.
No What Goal
To increase the loadability and
1 New Frame Design impact on BOM cost
Acceptance from Azure Power
1A 35mm X 35mm Frame
1A -1 35mm X 35mm Frame Design
1A -2 Vendor Approval for Design Decrease the width of the module,

and increase the loadability
1A -3 Die development as per the new design
1A-4 Evaluation of the design
1B Azure Frame Issue

1B -1 Report on Azure frame comparision
1B -2 Customer visit for technical discussion
1B -3 Customer visit report
Understanding the frame design and its Customer acceptance as per his
1B -4 implications requirement
1B-5 40mm X 35 mm Frame design as per Hanwha

1B-6 Vendor Approval for Design
1B-7 Die development as per the new design
1B-8 Evaluation of the design
Simulation of the frame for structural strength To exactly understand the mechnical
1B-9 analysis strength of the frame
2 Solar Plant Performace Data
2A Plant Performance data 250KWp plant at

RIPLH
2A-1
Remote Monitoring of plant performance data
2A-2 Plan of Action Measurement of degradation of

module performance at 250KWp - Quarterly To measure the degradation
percentage with respect to time for
2A-3 Identification and procedure for un-installation RIPL modules
and installation of the modules
Measurement of Plant Performance Data

Report on degradation analysis for the
modules installed in 250KWp Plant after 5
months of installation
2B Other Solar Semiconductor Plants
2B-1 Gajanan, KCP and Ram Gade Plant - Visit
Schedule with sales for every quarter
3 Benchmarking with Non-Indian Modules Comparitative Technical Analysis

Identification of different module
3A manufacturers Comparision with Non - Indian modules
3A-1 Indent for the identified modules in terms of power, degradation and
performance
3A-2 Reliability Testing and Field Measurements

4 New Product Development
4A 120 Half Cut Cells Module

4A-1 Design and Manufacturing
Reduce CTM loss and better
Technical Paper on Desig, quantative analysis performance under shading
4A-2 and advantages
4A-3 Reliability Testing
4A-4 New design and Manufacruting
4B 1500V module
To meet the upcoming requirement of

systems at 1500V utility scale power
projects
4B-1 Design parameters as per standards
4B-2 Component Identification
4C High Voltage Module - Half Cut

4C-1 Design and Manufacturing
Technical Paper on Design, quantative analysis New product
4C-2 and advantages
4C-3 Reliability Testing
4D Flexible Small Wattage Modules New Product
4E 72 cells 250Wp Modules Product for Off-Grid Systems

4F 240 Half Cut Cells Module
4F-1 Design and Manufacturing
Reduce CTM loss and better
Technical Paper on Desig, quantative analysis performance under shading
4F-2 and advantages
4F-3 Reliability Testing
4G Black Module New Product
5 Packaging for modules Possible reduction of packaging cost
6 Certification Certification of Modules
6A IEC 61215 and IEC 61730

6A-1 Motech 3BB and 4BB
6A-2 RIPL 3BB
6A-3 Fluro based backsheet cetification (WD series)

minimum 300um thick
Quotation and Samples Required
6A-3a
6A-3b Module Manufacturing
6A-3c Module Shipement to TUV
New Frame Design

6A-4
6A-5 72 cells 250Wp

6B UL 1703
6B-1 RIPL - 3BB
6C MCS For European Region
New Material Evaluation and New

7 RIPLB & RIPLH Collaboration Product Development
7A Al Backsheet
7A-1 Samplesfrom RIPLB
7A-2 Module Manufacturing
7A-3 Reliability Testing
7B High Temperature EVA
7B-1 Samplesfrom RIPLB
7B-2 Module Manufacturing
7B-3 Reliability Testing
7C POE sheet
7C-1 Samplesfrom RIPLB
7C-2 Module Manufacturing
7C-3 Reliability Testing
Measurement of module output
8 Fruanhofer Reference Modules power accurately as much as
possible
8A-1 Reporrt on Fruanhofer reference modules
New Material Evaluation and

9 Reliability Lab
Reliability monitoring of modules
9A-1 Ferrotec Solar Cells

9A-2 Sunter Junction Box
9A-3 Bizlink Junction Box
9A-4 DSM glass from CSG Evaluation
9B-1 PID test RIPL cells - 9 Batch
9B-2 PID test RIPL cells - 10 Batch
10 Educational Series - Papers
11 White Papers
12 Technical Papers
13 Warranty for Maldivian Islands
Service Request Form Tracking of R&D activities with dead

14 lines
15 ISO Documentation
Difference in Models across competitors

16
Label Format Change To accomidate futher information and
17 certifications as per UL 1703
Who When Status % Completion
Arjun 8/30/2016 In Progress 50

Arjun 7/26/2016 Done 100
Vijay 01-08-2016 100

10-08-2016 Done
Global 14-08-2016 25
27-08-2016 In Progress
Arjun 17-08-2016 0
30-08-2016 To Start
Arjun 7/26/2016 Done 100

Arjun 7/29/2016 Done 100
Arjun 7/30/2016 Done 100
Arjun 7/30/2016 Done 100
Arjun 8/5/2016 Done 100
Arjun 8/16/2016 Done 100

Arjun 8/30/2016 To Start 0
Swaroop/Sande Continuous
ep In Progress 100
Activity
Swaroop 7/28/2016 In Progress 100
Swaroop 7/28/2016 Done 100
Sandeep 8/17/2016 Done 100
Swaroop 8/5/2016 To Start 0
05/08/201 To Start 0
Swaroop/Sales
Continuous
Swaroop Activity In Progress 50
Sandeep 7/1/2016 To Start 100
Arjun/Swaroop 10/30/2016 To Start 0
Sandeep 60
80
Sandeep 9/30/2016 In Progress
100
Sandeep 7/27/2016 Done
Arjun/Sandeep 9/30/2016 In Progress 50
Sandeep 8/7/2016 To Start 50
10/30/2016 In Progress 25
Sandeep
100
Sandeep/Arjun 7/27/2016 Done
50
Sandeep/Arjun 8/30/2015 In Progress
Sandeep 10/30/2016 In Progress 33
8/15/2016 50
Sandeep To Start
100
100
50
26
Sandeep/Arjun 10
Sandeep/Arjun
Continuous In Progress 50
Activity
Continuous 50
Sandeep Activity In Progress
Sandeep/Arjun 8/15/2016 In Progress 80

Sasi/Sandeep 8/20/2016 To Start 0
Sandeep/Arjun
Sandeep
Sandeep
Continuous
Sandeep/Arjun To Start 50
Activity

Sandeep/Arjun 8/8/2016 Done 100
Sandeep/Arjun 8/16/2016 To Start 0
Sandeep/Arjun 8/8/2016 Done 100
Arjun
Activity
Arjun 7/28/2016 Done 100

Arjun 7/28/2016 Done 100
Arjun 7/28/2016 Done 100
Sandeep
Activity
Sandeep/Arjun
Activity
Sandeep Activity
Sandeep In Progress 100
40
Arjun/Sandeep 8/22/2016 In Progress 30
Swaroop/Sande 50
ep 8/10/2016 In Progress
100
Sandeep 8/2/2016 Done
Remarks
1. Waiting for the samples for evaluation

2. To understand commercialy for Azure Frame
1. Design has been made, and circulated with

vendors.
2. Global submitted their drawing, but the
tolerances are higher than our specified.
3. Intimated the vendor for necessary corrections.
As per the customer he wants the design of the frame to

be similar to Hanwha only
Remote monitoring of plant performance data in

process,
Every quarter a same string of modules from one of the
inverter will be removed and tested for quantifying the
wattage losses
On Hold
Depending on the data available to monitor plant
performance data, and maintanance of the plant
Competition has been indentified, indent need to be
given for these
1. Observed a wattage gain of 4.93W on an average

across 5 modules.
2. Better performnace under shading yeilding 192W
average when compared to that of 166W for a full cell
modules
3. First in India
4. Alternative design under study for ease of
manufacturability
1. Design requirements for the new 1500V modules have

been studied.
2. Major components are studied and idenfied to be
backsheet and junction box
3. Juntion boxes are identified and samples for evaluation
are under transit.
4. Backsheet need to be developed by RIPLB team and is
expected by 30/08/2016
5. Testing facility at TUV would be developed by 2
months
Modules are fabricated and reliability testing under

process, initial report on power is ready. These modules
find there application in single motors and pumps.
Design has been done and manufacturing in process
design has been done and product under manufacturing

Sample of 5 modules having been made, and obtained
an average wattage gain of 8.29Wp from theoritical
power, but the power gain is expected to be around 11W
to 12W, which is observed in some modules. The reasons
for other modules not yeilding that much power is due to
manufacturing defects
1. Frame under transit expected by second week of
Aug'16
Test have been completed, and the results are pass

Test have been completed, and the results are pass
Costing 11.25 Lakhs + 1.5 Lakhs for declaration, turn -

around time is 3 months and number of samples
required are 10 Module ( 6 TUVB and 4 TUVG) + 1
laminate TUVB
Waiting for the backsheet
Vendors need to be identified for communication with

TUV regarding quote and other detials, tentetively
75,000.00 + declarations charges
3.5 Lakhs + declaration charges, sample modules are

made
Only fire test is pending

Documentation is done, will be submitted after IEC
certification
Received
In progress
Received
Received
Failed in TC-200
Passed
Passed
Indent raised
Failed
Failed
As per the testing agency the tests performed by the
glass vendors on ARC is not equivalent to IEC 61710 Sev-6
Domestic manufacturers completed, now we are

comparing the same with tier 1 international
manufacturers
S.No Project Goal
To increase the loadability of 60 cells modules and

1 35mm X 35mm Frame Design for 60 cells possibilities of reduction in BOM costing
2 Feasability of Azure Frame Requirement Frame similar to that of Hanwha Frame
To analyse the module performance and

degradation with respect to time
3 Solar Power Plant Performance Data
Schedule for visiting other solar power plants along

with sales every qurter has been prepared
Technical comparision and product performance

4 Benchmarking with Non Indian Solar Panels with respect to tier 1 companies
Comparison of different models from other To determine the what products the competitors
5 manufacturers are offering
6 New Product Development 72 cell 250Wp Modules
High Voltage Module (half cut)
5Wp Flexible Modules
7 Packaging visit to IIP To increase the loadability
8 Fruanhofer Reference Modules Calibrated modules for module testing
9 New Product Evaluation Ferrotec Solar Cells

Bizlink JB
Sunter Half potted JB
10 Technical Papers Half Cut Cell Module
11 Warranty for Maldives Warranty applicability for Islands near sea shores
12 RIPL cells testing To verify PID effect

13 RIPLH and RIPLB collaboration New Product development
14 1500V Module New Product development
15 Certification - samples and costing Fluro based backsheet WD series

Expected Date of Status Remarks
Complettion
Design for the new frame has been completed and drawings
8/18/2016 Ongoing circulated with the frame vendors for die and sample
preparation
Visit to Azure for technical discussion on frame has been

completed, and as per their feedback they want the frame to
8/3/2016 Ongoing be similar to that of the Hanwha, study on design and costing
of this frame has been completed, it increases the cost of the
frame by 0.01 USD/WP
As it is easy to access our own 250Kwp power plant we have

Continous Activity Ongoing decided to check the performance of the modules from a
string every quarter to measure the degradation %
We will monitor the maintenance activity and performance

Continous Activity Ongoing of the power plants to estimate the degradation
Manufacturers are being identified and indent raised for the

8/30/2016 Ongoing modules from these manufacturers
Major differences are the frame color, backsheet and cell
8/1/2016 Done technology
sample modules are prepared and conceptually they are

8/1/2016 Done working, reliability to be monitored, along with certification.
Design had been done, and will make sample modules at

8/30/2016 Ongoing suitable time depending on the production.
8/7/2016 Ongoing In production
There are ready for consultancy work, and their charges are
7/29/2016 Done Rs. 50,000
Received modules in good condition, observed a wattage
7/27/2016 Done difference of around 1 Wp
7/27/2016 Done Failed in TC-200
7/27/2016 Done Passed
according to the theory there is wattage loss difference of
7/29/2016 Done 6W, in practical we achieved 5 W
The testing done by the glass vendors for their ARC coating is
7/29/2016 Done not as per the IEC standards under sevierity 6
7/27/2016 Done Recent lot of cells also failed in PID test

Identified products that can be used for modules
1. POE - glass - glass module
7/29/2016 Done 2. High Temperature EVA
3. Al Foil backsheet
Awaiting samples
Junction Box required has been indentified, but backsheet for

8/30/2016 Ongoing 1500v from RIPLB is not available, will take another 15 days
time
9/27/2016 Done
WEEKLY REPORT :
Period: August 1 to August 7, 2016
Department R&D n Reliability
S.No Project Goal
1 35mm X 35mm Frame Design for To increase the loadability of 60 cells modules and
60 cells possibilities of reduction in BOM costing
2 Feasability of Azure Frame Frame similar to that of Hanwha Frame

Requirement
3 Solar Power Plant Performance To analyse the module performance and

Data degradation with respect to time, Quarterly
Schedule for visiting other solar power plants along

with sales every quarter has been prepared
4 Benchmarking with Non Indian Technical comparision and product performance

Solar Panels with respect to tier 1 companies
5 Comparison of different models To determine the what products the competitors
from other manufacturers are offering Study done
on VIKRAM, Waaree, Tata Power, Goldie Green,
Lanco Modules REPORT RELEASED

Half Cut Cell Module
7 Packaging visit to IIP For a professional review of our current packing
scheme
8 Fruanhofer Reference Modules Calibrated modules for module testing
9 New Product Evaluation Ferrotec Solar Cells

Bizlink JB
Sunter Half potted JB
10 Warranty for Maldives Warranty applicability for Islands near sea shores

RIPLH and RIPLB collaboration New Product development
1500V Module New Product development
13 RMP Once-in-2 months cycle.

Completion
8/18/2016 Ongoing Design for the new frame has been completed and drawings
circulated with the frame vendors for die and sample preparation
SAMPLE AWAITED - Expected by Friday, August 12.
8/3/2016 Ongoing Visit to Azure for technical discussion on frame has been completed,
and as per their feedback they want the frame to be similar to that
of the Hanwha, study on design and costing of this frame has been
completed, it increases the cost of the frame by 0.01 USD/WP;
Preliminary Drawing Released .
Purchase is exploring procurement from Vendors - The process is
likely to take 3 weeks.
8/15/2016 Ongoing As it is easy to access our own 250Kwp power plant we have
decided to check the performance of the modules from a string
every quarter to measure the degradation % . SOP being released
First Run scheduled this week.
8/15/2016 Ongoing We will monitor the maintenance activity and performance of the
power plants to estimate the degradation . Contact was to be
established with Plant Owners like KCP , RG and Gajanan - TO BE
DISCUSSED INTERNALLY - IF KCP and Gajanan agree to give access,
they may also seek service in case they have any problems; Issue -
should we ?
8/30/2016 Ongoing Manufacturers are identified and indent raised for 5 types of
imported modules -
8/1/2016 Done Major differences are the frame color, backsheet and cell technology
. Report will be released by Tuesday, August 16th.
8/1/2016 Done sample modules fabricated and tested - report to be released.

Reliability monitoring to be intitiated. Certification would be done
as per sales requirement.
8/30/2016 Ongoing Design had been done, and will make sample modules at suitable
time depending on the production load.
8/7/2016 Ongoing In production
7/29/2016 Done Proto fabricated - there is wattage gain achieved 5 W . Technical
Paper to be released
7/29/2016 Done There are ready for consultancy work, and their charges are Rs.
50,000; Exploring other alternatives as well.
7/27/2016 Done Received modules in good condition, observed a wattage difference
of around 1 Wp ( translates to an additional CTM of ~0.05 to 0.1%)
7/27/2016 Done Failed in TC-200

7/29/2016 Done The testing done by the glass vendors for their ARC coating is not as
per the IEC standards under sevierity 6
7/27/2016 Done Recent lot of cells also failed in PID test
7/29/2016 Done Identified products that can be used for modules
2. High Temperature EVA
Awaiting samples
8/30/2016 Ongoing Junction Box required has been indentified, but backsheet for 1500v
from RIPLB is not available, will take another 15 days time
9/27/2016 Done Costing : 11.25Lakhs + 1.5 Lakhs for certification and turn around
time 3 months; CERTIFICATION TO BE INITIATED - IN DISCUSSION
WITH TUV. EXPECTED TO BE SENT IN WEEK 33. DURATION 2
MONHS.
Ongoing Inprocess SOP RELEASED .

WEEKLY REPORT :
S.No Project Goal

Requirement


on both domestic and international manufacturers
Quarter Cut Cell module

5Wp flexible black module


Completion
8/18/2016 Ongoing Die and Sample making under process
8/30/2016 Ongoing Frame design as per the Azures requirement has been prepared and
circulated to vendors for die and sample preparation
8/12/2016 Done First readings have been taken and observed wattage loss of ~ 2%,
but detailed analysis is to be done. Will be completed in a this week
imported modules -
. Report will be released by Tuesday, August 16th.
8/1/2016 Done sample modules fabricated and tested - report to be released.

Reliability monitoring to be intitiated. Certification would be done as
per sales requirement. As per sales we are not going for certification
of this module
8/30/2016 Ongoing Design had been done, and will make sample modules at suitable
time depending on the production load. Samples are under
manufacturing, will be done by 13/08/2016
8/10/2016 Done Samples are manufactured, wattage as expected. Reliability testing

under process.
8/30/2016 Ongoing Proto are under fabrication expected by 19/08/2016
8/19/2016 Ongoing Proto are under fabrication expected by 19/08/2016
8/18/2016 Ongoing New lot of cells are being issued from Cell Fab for PID testing,
modules are manufactured, testing will start on 12/08/2016 and
results are expected by 18/08/2016
8/30/2016 Done Identified products that can be used for modules

Samples received and prototype fabcrication under process.
MONHS.
Ongoing Inprocess First Cycle of RMP program under process, and results are expected
by end of September 2016
WEEKLY REPORT :
S.No Project Goal

Requirement


on both domestic and international manufacturers
Quarter Cut Cell module
5Wp flexible black module


Completion
8/30/2016 Ongoing Samples are expected by 27th of August 2016, and mechanical load
test results will be done by 30th August 2016
8/30/2016 Ongoing Frame design as per the Azures requirement has been prepared and
circulated to vendors for die and sample preparation.
Samples are expected by 27th of August 2016, and mechanical load
test results will be done by 30th August 2016
8/16/2016 Done From the modules tested from the 250KWp plant, modules made
with DMEGC solar cells are having a degradation of 1.6%, where as
modules made with GPPV are having wattage loss > 2.6%. Report
has been released. Will repeat this exercise every quarter
imported modules -
. Report released August 20th.
8/1/2016 Done
sample modules fabricated and tested - report to be released.
Reliability monitoring to be intitiated. Certification would be done as
per sales requirement. AS per the certification agency the costing
for certification for these modules can be included with in the same
cost for toher cut cell modules.
8/30/2016 Done Module for applications related to single phase motors and pumps,
the results were successful, report will be released this week. Gain
of 3-4W is observed from theoritical power.
8/10/2016 Done Samples are manufactured, wattage as expected. Reliability testing

under process.
8/30/2016 Done Gain in Wattage of 8.3W on an average has been obtained across 5
sample modules, if we avoid the manufacturing defects the wattage
gain will be around 12W-13W
Done Observed backsheet bubbles, new lamination recipe setting is

under process.
8/19/2016
8/21/2016 Done New lot of cells are being issued from Cell Fab for PID testing,
modules are manufactured, testing started on 18/08/2016 and
observed higher leakage currents after 10hrs of testing time, so
removed the modules for measurement, and observed them to
have failed the test. Mean while control module made with Motech
cells is OK.
8/30/2016 Inprocess Identified products that can be used for modules

Samples received and prototype fabcrication under process.
MONHS.
Ongoing Inprocess First Cycle of RMP program under process, and results are expected
by end of September 2016

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S.

1A -2 Vendor Approval for Design Decrease the width of the module,

1A-4 Evaluation of the design

1B Azure Frame Issue

1B-5 40mm X 35 mm Frame design as per Hanwha

2 Solar Plant Performace Data

2A Plant Performance data 250KWp plant at

2A-2 Plan of Action Measurement of degradation of

Measurement of Plant Performance Data

3 Benchmarking with Non-Indian Modules Comparitative Technical Analysis

3A-2 Reliability Testing and Field Measurements

4A 120 Half Cut Cells Module

To meet the upcoming requirement of

4B-2 Component Identification

4C High Voltage Module - Half Cut

4D Flexible Small Wattage Modules New Product

4E 72 cells 250Wp Modules Product for Off-Grid Systems

4G Black Module New Product

5 Packaging for modules Possible reduction of packaging cost

6 Certification Certification of Modules

6A IEC 61215 and IEC 61730

6A-3 Fluro based backsheet cetification (WD series)

Quotation and Samples Required

New Frame Design

6A-5 72 cells 250Wp

6C MCS For European Region

New Material Evaluation and New

New Material Evaluation and

9A-1 Ferrotec Solar Cells

13 Warranty for Maldivian Islands

Service Request Form Tracking of R&D activities with dead

Difference in Models across competitors

Arjun 8/30/2016 In Progress 50

Arjun 8/18/2016 In Progress 50

Vijay 01-08-2016 100

Arjun 7/26/2016 Done 100

Arjun 7/30/2016 Done 100

Arjun 8/5/2016 Done 100

Arjun 8/16/2016 Done 100

Arjun 8/7/2016 In Progress 30

Swaroop 7/28/2016 Done 100

Swaroop 8/3/2016 Done 100

Swaroop 8/3/2016 Done 100

Swaroop 8/11/2016 Done 100

Sandeep 8/17/2016 Done 100

Swaroop 8/5/2016 To Start 0

Sandeep 7/1/2016 To Start 100

Arjun/Swaroop 10/30/2016 To Start 0

Sandeep 11/20/2016 In Progress 10

Sandeep 7/28/2016 Done 100

Arjun 8/15/2016 To Start 0

Sandeep/Arjun 10/30/2016 In Progress 50

Sandeep 8/5/2016 Done 100

Sandeep 8/5/2016 In Progress 100

Arjun 7/28/2016 Done 100

Sandeep In Progress 100

1. Waiting for the samples for evaluation

1. Design has been made, and circulated with

As per the customer he wants the design of the frame to

Remote monitoring of plant performance data in

1. Observed a wattage gain of 4.93W on an average

1. Design requirements for the new 1500V modules have

Modules are fabricated and reliability testing under