CIVIL WORK METHOD STATEMENT

9769-22-TNF-PWK-3-007-P
REV.2 REPAIR OF EXPOSED 30" PIPELINE AT RCB-
PAGE
TNF 565 & 563
Status : C 1 of 12
CONTRACT No. 4600009769

REVISION LIST
Revision Status Revision Status Revision Status
Page Page Page
0 1 2 3 4 5 6 0 1 2 3 4 5 6 0 1 2 3 4 5 6
0 X 42 84
1 X 43 85
2 X 44 86
3 X X 45 87
4 X X 46 88
5 X X 47 89
6 X 48 90
7 X 49 91
8 X 50 92
9 X X 51 93
10 X 52 94
11 X 53 95
12 X 54 96
13 55 97
14 56 98
15 57 99
16 58 100
17 59 101
18 60 102
19 61 103
20 62 104
21 63 105
22 64 106
23 65 107
24 66 108
25 67 109
26 68 110
27 69 111
28 70 112
29 71 113
30 72 114
31 73 115
32 74 116
33 75 117
34 76 118
35 77 119
36 78 120
37 79 121
38 80 122
39 81 123
40 82 124
41 83 125
 CIVIL WORK METHOD STATEMENT

9769-22-TNF-PWK-3-007-P
REV.2 REPAIR OF EXPOSED 30" PIPELINE AT RCB-
PAGE
TNF 565 & 563
Status : C 2 of 12
CONTRACT No. 4600009769

CONTENTS

C1. TITLE PROCEDURE............................................................................................................... 0

C2. REVISION LIST ....................................................................................................................... 1
C3. CONTENTS.............................................................................................................................. 2

1. INTRODUCTION ............................................................................................................ 3
2. REFERENCE DOCUMENTS ......................................................................................... 3
3. BACKFILLING PROCEDURE ....................................................................................... 3
3.1 SCOPE...................................................................................................................... 3
3.2 PERSONNEL ............................................................................................................ 3
3.3 EQUIPMENT............................................................................................................. 3
3.4 EXECUTION ............................................................................................................. 4
3.5 SAFETY .................................................................................................................... 4
4. INSTALLATION GEOTEXTILE PROCEDURE ............................................................. 5
4.1 SCOPE...................................................................................................................... 5
4.2 PERSONNEL ............................................................................................................ 5
4.3 EQUIPMENT............................................................................................................. 5
4.4 EXECUTION ............................................................................................................. 5
4.5 SAFETY .................................................................................................................... 6
5. INSTALLATION GABION MATTRESS PROCEDURE ................................................ 7
5.1 SCOPE...................................................................................................................... 7
5.2 PERSONNEL ............................................................................................................ 7
5.3 EQUIPMENT............................................................................................................. 7
5.4 EXECUTION ............................................................................................................. 7
5.5 SAFETY .................................................................................................................... 9
6. ATTACHMENT ............................................................................................................... 9
 CIVIL WORK METHOD STATEMENT

9769-22-TNF-PWK-3-007-P
REV.2 REPAIR OF EXPOSED 30" PIPELINE AT RCB-
PAGE
TNF 565 & 563
Status : C 3 of 12
CONTRACT No. 4600009769

1 1. INTRODUCTION
Repair of Exposed in the project 30-inch pipeline at RCB-TNF 565 & 563, contract no.
4600009769 very closely related to the elements of civil works, the work purpose is:
1. Protect and strengthen the soil and slope of the river cliff.
2. Maintaining the stability of the river bank soil.
Civil works is that Backfilling, installation of Geotextile, and installation Gabion Mattress.
The following description of the Civil works.

2. REFERENCE DOCUMENT
- ISO 9001 : 2008.
- Writing Document Procedure No. 9769-22-TNF-PWK-3-001-P.
- Procedure Control of Nonconformance Product No. 9769-22-TNF-PWK-3-015-P.
- Project Execution Plan No. 9769-22-TNF-PWK-3-004-P.

3. BACKFILLING PROCEDURE

3.1 SCOPE
Backfilling works for the improvement of soil conditions on this project. This procedure
defines the requirements Backfilling procedure, element of Repair of Exposed 30 inch
Pipeline at RCB-TNF 565 & 563, contract no. 4600009769.

3.2 PERSONNEL
 Supervisor : 1 person
 Technician : 2 persons
 QC : 1 person
 Helper : 2 persons

3.3 EQUIPMENT
 Tools :
 Crane barge and Clamshell
 Tug boat
 Sea truck
 Material :
 Soil
 CIVIL WORK METHOD STATEMENT

9769-22-TNF-PWK-3-007-P
REV.2 REPAIR OF EXPOSED 30" PIPELINE AT RCB-
PAGE
TNF 565 & 563
Status : C 4 of 12
CONTRACT No. 4600009769

3.4 EXECUTION
1  Make sure areas to be backfilled to be free from debris, steel, wood, etc.
 Pipeline protection to anticipate for any dropped object.
 Backfilling be carried up evenly on both sides of the pipeline and under pipeline.
 Finished, surface of filled areas level with the ground existing.

Figure 1. Backfilling

3.5 SAFETY
Where multiple activities are scheduled, the general contractor is to review in advance
the priority of work and schedule the appropriate time frame to allow each to complete
their scope of work.
Prior to any work commencing supervisors must conduct a hazard assessment of all
applicable work areas. Any hazards that are found during the hazard assessment must
be addressed prior to any work commencing.
 CIVIL WORK METHOD STATEMENT

9769-22-TNF-PWK-3-007-P
REV.2 REPAIR OF EXPOSED 30" PIPELINE AT RCB-
PAGE
TNF 565 & 563
Status : C 5 of 12
CONTRACT No. 4600009769

2 4. INSTALLATION GEOTEXTILE PROCEDURE

4.1 SCOPE
This procedure defines the requirements Geotextile installation, this Procedure covers
for Repair of Exposed 30 inch Pipeline at RCB-TNF 565 & 563, contract no.
4600009769. Construction using high strength geotextile as reinforcement structure of
soil, the material is made from high molecular weight, high tenacity polyester
multifilament yarns.

4.2 PERSONNEL
 Supervisor : 1 person
 Technician : 2 persons
 QC : 1 person
 Helper : 5 persons

4.3 EQUIPMENT
 Tools :
 Standard Safety Equipment (gloves, goggles, safety helmet, etc.)
 Material:
 Geotextile

4.4 EXECUTION
a. SITE PREPARATION
Unsuitable soil must be cleared from the site and the foundation soil shall be
excavated or filled and leveled to the designer’s requirements. Sharp objects i.e.
stumps, boulders or construction material that can puncture the Geotextile shall be
removed from the site.
b. PLACING OF GEOTEXTILE
 Geotextile to be used is NILEX 4553 (Attachment 6.1).
 Geotextile shall be manually unrolled over the soft soil. Care should be taken
during unrolling to avoid wrinkles and to prevent damage to the Geotextile.
 Connection geotextile overlapping each sheet mounted on the next sheet.
 CIVIL WORK METHOD STATEMENT

9769-22-TNF-PWK-3-007-P
REV.2 REPAIR OF EXPOSED 30" PIPELINE AT RCB-
PAGE
TNF 565 & 563
Status : C 6 of 12
CONTRACT No. 4600009769

 In the curved mounting area (e.g. street corner), geotextile installed follow the
direction of the curve.
 If the geotextile is installed to direct sunlight then used black geotextile.

Figure 2. Installation Geotextile

4.5 SAFETY
Observe the site owners established safety policy at all times and obey all written and
verbal instructions from site managers and representatives. Wear all personal
protective equipment at all times including hard hat, safety glasses, boots, gloves,
supplied air respirators and masks as required. When preparing and applying coatings
and chemical materials all personal protective equipment must be worn including:
gloves, safety glasses, supplied air respirators and protective paper masks as required.
When using high pressure plural component spray equipment, all personnel working in
the application area must wear double filter breathers or supplied air respirators.
 CIVIL WORK METHOD STATEMENT

9769-22-TNF-PWK-3-007-P
REV.2 REPAIR OF EXPOSED 30" PIPELINE AT RCB-
PAGE
TNF 565 & 563
Status : C 7 of 12
CONTRACT No. 4600009769

5. GABION MATTRESS PROCEDURE

5.1 SCOPE
This procedure defines the requirements Gabion mattress procedure, element of
Repair of Exposed 30 inch Pipeline at RCB-TNF 565 & 563, contract no. 4600009769.
The function to maintain of soil stability.

5.2 PERSONNEL
 Supervisor : 1 person
 Technician : 2 persons
 QC : 1 person
 Helper : 5 persons

5.3 EQUIPMENT
 Tools :
 Welding machine
 Standard Safety Equipment (gloves, goggles, safety helmet, etc.)
 Material:
 Wire galvanized assemblies (by Vendor)
 Wire ties and connectors
 Gravel

5.4 EXECUTION
a. FOUNDATION PREPARATION
The foundation on which the gabions are to be placed shall be cut or filled and
graded to the lines and grades shown on the drawings. Surface irregularities, loose
material, vegetation, and all foreign matter shall be removed from foundation
surface area. When fill is required, it shall consist of materials conforming to the
specified requirements. Gabions and bedding or specified geotextiles shall not be
placed until the foundation preparation is completed, and the subgrade surfaces
have been inspected and approved by the engineer or the engineer’s
representative. Compaction of bedding or filter material will be required per plans
and specifications. The surface of the finished material shall be to grade and free of
 CIVIL WORK METHOD STATEMENT

9769-22-TNF-PWK-3-007-P
REV.2 REPAIR OF EXPOSED 30" PIPELINE AT RCB-
PAGE
TNF 565 & 563
Status : C 8 of 12
CONTRACT No. 4600009769

mounds. Extra care should be taken with foundation preparations in order to ensure
a level and smooth surface. Geotextile shall be installed in accordance with the
requirements of the plans and specifications.
b. PLACEMENT
Place the empty gabions on the foundation and interconnect the adjacent gabions
along the top, bottom, and vertical edges using lacing wire or spirals. Wrap the wire
with alternating single and double half hitches at intervals between 100 mm and
150 mm. Spiral fasteners are commonly used for the assembly and interconnection
of welded mesh gabions. Spirals are screwed down at the connecting edges then
each end of the spiral is crimped to secure it in place. Lacing may be used as
needed to supplement the interconnection of welded mesh gabions, and the closing
of lids. Interconnect each layer of gabions to the underlying layer of gabions along
the front, back, and sides. Stagger the vertical joints between the gabions of
adjacent rows and layers by at least one-half of a cell length.
c. FILLING OPERATION
After adjacent empty wire gabion units are set to line and grade and common sides
properly connected, they shall be placed in straight-line tension to gain a uniform
alignment. Staking of the gabions may be done to maintain the established proper
alignment prior to the placement of rock. Connecting lacing wire and other
fasteners (as allowed) shall be attached during the filling operation to preserve the
strength and shape of the structure. Internal connecting cross-tile wires shall be
placed in each unrestrained gabion cell greater than 500mm in height, including
gabion cells left temporarily unrestrained. Two internal connecting wires shall be
placed concurrently with rock placement, at each 300 mm interval of depth. In
welded mesh gabions these crossties or stiffeners will be placed across the corners
of the gabions (at 300 mm from the corners) providing diagonal bracing. Lacing
wire or preformed wire stiffeners may be used. The gabions shall be carefully filled
with rock, either hand methods, ensuring alignment, avoiding bulges, and providing
a compact mass that minimizes voids.
 CIVIL WORK METHOD STATEMENT

9769-22-TNF-PWK-3-007-P
REV.2 REPAIR OF EXPOSED 30" PIPELINE AT RCB-
PAGE
TNF 565 & 563
Status : C 9 of 12
CONTRACT No. 4600009769

Figure 3. Installation Gabion Mattress

5.5 SAFETY
Where multiple activities are scheduled, the general contractor is to review in advance
the priority of work and schedule the appropriate time frame to allow each to complete
their scope of work.
Prior to any work commencing supervisors must conduct a hazard assessment of all
applicable work areas. Any hazards that are found during the hazard assessment must
be addressed prior to any work commencing.

6. ATTACHMENT
6.1 Specification geotextile
6.2 Specification gabion wire
6.3 Specification Rock materials (filler)
 CIVIL WORK METHOD STATEMENT

9769-22-TNF-PWK-3-007-P
REV.2 REPAIR OF EXPOSED 30" PIPELINE AT RCB-
PAGE
TNF 565 & 563
Status : C 10 of 12
CONTRACT No. 4600009769

6.1 Specification geotextile

 CIVIL WORK METHOD STATEMENT

9769-22-TNF-PWK-3-007-P
REV.2 REPAIR OF EXPOSED 30" PIPELINE AT RCB-
PAGE
TNF 565 & 563
Status : C 11 of 12
CONTRACT No. 4600009769

6.2 Specification gabion wire

 CIVIL WORK METHOD STATEMENT

9769-22-TNF-PWK-3-007-P
REV.2 REPAIR OF EXPOSED 30" PIPELINE AT RCB-
PAGE
TNF 565 & 563
Status : C 12 of 12
CONTRACT No. 4600009769

6.3 Specification Rock materials (filler)

Rock Rock Size Approximate Percentage of Typical Use

Class (m) * Rock Mass Rock Larger than (Examples Only)
(kg) Rock Size in the
Second Column
0.20 0
Type A 0.10 50 Catch pit Surrounds
0.075 90
0.30 0
Type B1 0.20 50 Culvert Outlets
0.10 90
0.40 100 0
Type B
0.30 35 50 Culvert Outlets
(Facing)
0.15 2.5 90
0.55 250 0
Light 0.40 100 50 Floodway Batters
0.20 10 90
0.75 500 0
Quarter
0.55 250 50 Floodway Batters
Tonne
0.30 35 90
1.15 2000 0
One
0.90 1000 50 Floodway Batters
Tonne
0.55 250 90
1.45 4000 0
Two
1.15 2000 50 Floodway Batters
Tonne
0.75 500 90
0.40 x 0.40 x
Rock 0.20 60 Landscaped Slopes
Pitching 0.15 x 0.15 x 100 (Typically Limestone)
0.15