~ ~ ~, 1JffiJ mcm
~~
;rt ~-~~o oo~
CHAIRMAN, RAILWAY BOARD
&
EX-OFFICIO PRINCIPAL SECRETARY,
GOVERNMENT OF INDIA
MINISTRY OF RAILWAYS
NEW DELHI-11 0001
In the present System all Railways are sending details of failures to E&R
Directorate in an EXCEL proforma and based on these reports E&R Directorate
prepares 10 Reports which are sent to concerned Directorates. E&R Directorate only
monitors the overall trends of failures and the concerned Directorate does the detailed
failure analysis and follow-up action to identifYthe poor performers and to improve
their performance.
A need has been felt to issue guidelines for Reporting of Equipment failures
from Divisions to Zonal HQ and Zonal HQ to Board to ensure uniformity of
reporting from railway to railway and also within the railways from time to time.
These guidelines have been framed by consolidating existing instructions from various
CodeslManuals and various letters/circulars issued by Board on this subject.
RaillWeIdfailures are to be reported as per ME's DO. No. 92/track III TM/l1
dated 29.7.98. According to this letter all Railways should report rail/weld failures
occuring on their system in terms of para 257 of the P.Way mannual which is
reproduced below:
All tripping for less than 5 minutes and bursting of blocks on ORE
account may be reported to HQ.
As per CRB's DO Jr. No.92/0R/E&Rll dated 18.8.92 in para 2(v)
Signal Failures are to be reported as per Signal Failure registers.
The sum of all types of Signal failures as per Signal failure Register is
to be reported to Board.
1. A daily report of Equipment failures will be prepared as per the Standard fomat
and this will be emailedon a daily basis from each Division to HQ.
2. The cases are classified as those Reportable to Board and those reportable to
HQ only.
3. Based on this data logged a Weekly Report can be prepared in Division
containing detailed failure analysis and follow-up action of each failure and this
can also be emailedto HQ.
1. Cases Reportable to Board and HQ will be put up to all GMs & PHODs.
2. In Zonal HQ it should be possible to make the Report for Board without any
human interface. The cases Reportable to Board will be e-mailed to E&R
Directorate on a monthJy basis (as is done now).
3. Each Department can further sub-divide the categories/classifications of
failures for detailed analysis. The guidelines on Analysis are given in Annexure 4
4. The weekly failure analysis can be discussed in HQ by AGM with concerned
HODs.
I. The E&R Directorate will send the 10 Reports to all Directorates for detailed
analysis as it does now.
1. All the levels will get the same figures of failures and there will be no confusion
, on this account.
2. Positions will get standardised on all Railways.
3. In the Standard fonnat eategorisation to the extent possible on the initial
reporting can be done. This will avoid waste of time and energy presently spent in
getting failures delogged.
4. Such a system should lead to more correct reporting of failures.
~5. The emphasis should change from spending energy in de-logging! adjusting
failures to taking follow up action to avoid f4ture failures.
6. The system will enable Bench-marking and identifYing divisions having least
failures for others to emulate.
7. The system will enable concentrated attention to RailwayslDivisions in which
more failures are occuring.
STF.TEMEN- or E:;);)I"'MEj·r" "AI_uRE.:. FRO". AORtl' TG "'3N
,
-st~l ~oard W4J-- others (fish plates/bons) i i
10'
11'
,
1
, I 1.4.
j 1. 5 i .
Total RlW/Others
Banner flags
i
I
i
I +--
12 -----+-
All cases to be i 1.6 ; Burstlna of blocks
13 reported to HQ i 1.7 Mlsc
14 I 18 Total Banner/BurstIMisc.
Diesel 2.1 Stat Home - Loco defect
~2
16 Failures 2.2 Stat Home-Mismntof creIN
17 2.3 DE SllIt Failures..Home
18 Total detention > 2.4 Stat Foreign - Loco defect
19 30 mts for Pass. 2.5 Stat Foreian-Mismotof creIN
20 Train, 60 mts for 2.6 DE Slat. Failures-Foreian
21 Goods train, to 2.7 DE s1lIt-total-Home+Foreign
22 be reported 2.8 NS-Home- ODS> 24 hours
23 classified as 29 NS-Home- others
shown for 2.10 DE NS failures -Home
24
25 analysis in HQ 2.11 NS-ForeiQn-ODS > 24 hou~
26 2.12 NS-Foreion - othe~
27 2:13 DE NS failures· Foreian
28 2.14 DE-NS-total· Home + Foreign
29 Reportable to 2.15 DE Failures - Home IStat+NS)
30 Board 2.16 DE Failures· Forelan IStatt'NSI
31 Reportable to
2.17 Detentions due to Joco<30 mts
32 HQonly
2.18 StalJing
33 2.19 Crew not tumina up for dutv
~r-l- E1ectrlc 3. 1 Stat Home - Loco defect
Loco 3.2 StatHome-Mismatof crew
~f--
36 Failures 3,3 EE Stat. Failures-Home
37 Total detention> 3.4 StatForeinn - Loco defect
38 30 mts for Pass. 3.5 Stal. Foreinn-Mismotof crew
1311 Train, 60 mts for 3.6EE Stat Failures-Foreian
40 Goods train, to 3.7 EE stat-total-Home+Foreian
41 be reported 3.8 NS-Home- ODS > 24 hours
42 classified as 3.9 NS-Home- Others
43 shown for 3.10 EE NS failures -Home
44 analysis in HQ 3.11 NS-Foreian-ODS > 24 hours
45 3.12 NS-Foreign - othe~
46 3.13 EE NS failures - Foreign
47 3.1'1 EE-NS-total- Home + Foreian
46 Reportable to 3.15 EE Failures - Home (Stat+NS)
49 Board 3.16 EE Failures - Foreign IStatt-NS)
50 3.17 detentions due to 1000< 30 mts
Reportable to
51 3.18 Stalling
HQonly
52 3.19 Crew not turning up for duty
53 4 4.1 Poor Brake power
54 4.2 Sprino breakaoe
55 4.3 Journal breaka..ge
56 Reportable to 4.'1 Hat axle
57 Board 4.5 Train Parting
58 4.6 Detachments in throunh trains
4 7 Detachments in Yards of through
. trains not offered for examination
Reportable to
Misc-Brake binding, flat lyres etc
HQonly
5.1 Coach detm-Home-Hot axle
Analysis forHQ 5.2 Coach detm-Home-Electrical
5.3 Coach detm-Home-others
Reportable to 54 Coach detro-Horne-Total
64 Bd.'
65 5.5 Coach detm-Foreign-Hot axle
66 Analysis for HQ 5.6 Coach detm-Foreign-ElectricaJ
67 5.7 Coach detm-Forelgn-othe~
68 Reportable to 5.8 Coach detro-Foreign-Total
69 Bd. 5.9 Coach detm.-Home+Forelgn
70 Reportableto 5.10 other Mech.cases(Part'g,Poor BP)
71 HQ. 5.11 othe~-Electrical reasons
72 6 OHE 6.1 OHE breakdowns
'73r~ Failures Reportable to 6.2 Trippinns> 5 mts due to Rlys
74 Bd. 6.3 Trippings> 5 mts due to Supolier
75 6.4 Total cases> 5 minutes
76 6.5 Trippings< 5 mts due to Rlys
77 Reportable to 6.6 Trippings< 5 mts due to Supplier
78 HQ 6.7 Bursting of blocks
79--~.-== 6.8 Total cases
_~O. _L .
..!'.gnal Failures as per 7. 1 Signal failures _~
81_ . Signal Register, g ._.Polnt faUures__
~ __ '-
-d .~ --~
-135' .-=--- ~:.__ --
to be reported to
Board
+~
only total failures 7.3
7:61-----.
. Block failures
Track g{h~;:aJ1J.iLes
Total SiQnal failures .-
--1---
----="=--::...--::=
_~ ..8. ...I!!1~com ~ ~T_el~one'?. .__ . . ---f---.----- ... ~
i[ ~.=t------=-
1ii~::~~~~~~:::'~
~ _.,
==:..._- -- -- - --='=--- =~===
Hf----== ~fg-~~it.-_:.-===
Re~rt~~:~ to
1.8. An example of a list giving the type of rail/weld failures which could
be considered as 'avoidable' with a vigilant management is as under:
Rail fractures
• Th1R defeCl nm removed within 3 days of detection
• REM defect not removed within 15 days of detection
Weld fractures
• Any flash butt weld fracture
• Any fracture of thermit weld within one year (shows bad
• workmanship)
• If the weld was not tested and i. not supported on wooden
• locks and n. not joggled fish plated
• If the weld was found defective during USFD and not joggled fish
plated as prescribed.
i) Statistical failures
a) Defective design
b) Defective material
c) Bad worksmanship in Shops
d) Bad worksmanship in Sheds
e) Mismanagement by engine crew
t) Bad fuel
g) Bad water
iii) Other detentions on loco account not reportable to the Board should
also be analysed under sub-heads that have caused the detention, i.e.,
a) Loco defect
b) Mishandling by loco crew
'" c) Failure of overdue schedule loco
d) Cattle run over, other run over cases.
e) Cases of crew not turning up for duty.
f) Other causes.
iv) Stalling
Definition of stalling
Any train which is detained for more than 30 minutes in a section due
to failure of loco to haul the load for any reason other than loco defect, will
be classifiedas a 'Stalling'.
Stallingswill be analysed under the following sub-heads:-
a) On account of bad weather
b) On account of over-load of more than 2 % in comparison with .
RDSO's load tables, vis a vis the gradient in the section.
c) Sanders not working
d) Speed restriction on approach of rising gradient.
e) Signals not taken off in time on approach of rising gradients.
f) Other causes.
(Aru~P~"~'O"
Director, E&R(ME),
Railway Board.