Installation Guide

PRSB 15kW, 48VDC

351405.033
 1 Description of Flatpack PRSB 15kW, 48VDC

This Installation Guide contains information about how to install the Flatpack PRSB 15kW,
48VDC system 1 , for outdoor site power cabinet, fan cooled. Please, refer to the system’s
Documentation Set (art. 351405.003) for an overview of related user documentation.

Overview – General Arrangement

The Flatpack PRSB 15kW, 48VDC is a DC power supply system based on the Flatpack 1500
48V rectifier. The system contains AC termination blocks, DC distribution, Flatpack Power
Rack, Flatpack 1500 rectifier modules and the Flatpack Monitoring and Control Unit (MCU).
The system is designed for cable entry from top and the cabinet size is 770x820x2000mm,
(30.3 x 32.3 x 78.7”) (WxDxH).

DC Load Distribution:
MCBs, Mains, Alarm and
Signal Terminals
MCU, Monitoring & Control Unit

Flatpack 1500 rectifier modules

Figure 1
Flatpack
LTE Distribution, MCBs
Power Rack System
General Arrangement
(top of cabinet)
Battery strings and MCBs inside,
in the lower part of the cabinet

Input and Distribution Arrangement

Surge Protection (Located in cabinet’s top cover)

–ve Battery Terminals –ve DC Load Terminals

Bus bar, 35 mm2 On top of each load breaker, 25 mm2

+ve DC Load Terminals

Common positive bus bar, 70 mm2

+ve Battery Terminals

Common positive bus bar, 70 mm2
Terminals for GMT 15A Load
Fuses, 1.5 mm2

AC Earth (PE) terminal, M6

DC Earth (TE) terminal, M6

AC Mains Terminals
CON 5,2Alarm Terminals
1.5 mm (Front access)

MCU Ctrl. Unit, and

CON 4, Monitoring Terminals
(Back MCU)
Figure 2 Location of components

1
PRSB = Power Rack System with Batteries

Installation Guide Flatpack PRSB 15kW, 48VDC, Outdoor Cab., Fan Cooled — Art. No. 351405.033, v1—2004-08
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 AC Input Terminals

The AC terminal block is factory configured for mains supply type: 400VAC, 3 phase and N.
The AC mains supply cable is to be connected to terminals L1, L2, L3 and N. Se Figure 3.
L1-bar L2-bar

N-bar L3-bar

N (neutral)
L1 (Terminal for
(Terminal for incoming wire)
incoming wire)

L2
(Terminal for
incoming wire)
L3
(Terminal for
incoming wire)

Labels on internal wires

(Wires may be reconnected to
match the site’s type of AC
mains supply)

Figure 3 AC input terminals, L1, L2, L3 & N, with internal terminal connection bars

AC Input Feed Sizing

(Recommended AC Breaker Rating and Min. Wire Size)
VAC Input 18kW
400VAC +N, 3 ph 32A – C
4x6 mm2 Cu – max. 30m
230VAC, 3 ph 63A – C
3x10 mm2 Cu – max. 45m

You may reconfigure the AC terminal block for connection of 230VAC, 3 phase supply. To do
so, rewire the internal (blue) wires as described in the table below, and connect the AC
mains supply cable to terminals L1, L2 and L3.

AC Terminal Block AC Terminal Block

400VAC, 3ph+N 230VAC, 3ph
Internal Wire Connections Internal Wire Connections
Internal Wire Wire Color Connected to Internal Wire Wire Color Connected to
(Labeled) Terminal Bar (Labeled) Terminal Bar
L1,1 Black L1-bar L1,1 Black L1-bar
N1(L2) Blue N-bar N1(L2) Blue L2-bar
L2,1 Black L2-bar L2,1 Black L2-bar
N1(L3) Blue N-bar N1(L3) Blue L3-bar
L3,1 Black L3-bar L3,1 Black L3-bar
N1(L1) Blue N-bar N1(L1) Blue L1-bar
L1,2 Black L1-bar L1,2 Black L1-bar
N2(L2) Blue N-bar N2(L2) Blue L2-bar
L2,2 Black L2-bar L2,2 Black L2-bar
N2(L3) Blue N-bar N2(L3) Blue L3-bar
Factory configuration Customized configuration

Installation Guide Flatpack PRSB 15kW, 48VDC, Outdoor Cab., Fan Cooled — Art. No. 351405.033, v1—2004-08
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DC Distribution and LVBD device
The system is configured for negative distribution. The common positive bus bar is located
inside the distribution section; see Figure 2, on page 4. The system is equipped with LVBD
device.

Monitoring, Control and Signal Interface

The Flatpack PRSB 15kW, 48VDC is available with basic functionality for monitoring and
control of the system, and is equipped with:
• Relay outputs, 6 pcs
• Digital inputs, 4 pcs
• Symmetry input signals, 2 pcs
(battery string midpoint measurements)
• Digital input for external symmetry circuitry

One of the interface boards (104649) is located behind the MCU (with rear access to the
terminals), while the other board (104648) is mounted on top of the MCU (with front access
to the terminals).
Se “Figure 7 Customer connections interface”, page 10.

System Monitoring
The Flatpack MCU Monitoring & Control Unit monitors and controls the entire rectifier
system including distribution and batteries, as well as other equipment on site. The unit also
incorporates a communication port for connecting computers via the RS232C interface.
The Flatpack system can be operated and configured locally via the keypad on the MCU
unit, by selecting commands from set-up menus in a hierarchical menu system.
Please refer to the Flatpack MCU Operation Guide for detailed information about system
monitoring.
Remote system monitoring and configuration may also be performed using WinPower Silver
— a Windows-based program that runs on a connected PC.
Following configuration tasks require the use of a PC:
Installation settings
System calibration
Battery configuration
Alarm setup
Alarm log retrieval
Site information
Site specific configuration

Installation Guide Flatpack PRSB 15kW, 48VDC, Outdoor Cab., Air Conditioned — Art. No. 351406.033, v1—2004-08
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4 Specifications Flatpack PRSB 15kW, 48VDC, Fan Cooled

Site Power Outdoor cabinet DC OUTPUT

Voltage 48 VDC
SPECIFICATION Current Up to 15 KW – 300 Amps

CONNECTIONS
Max. number of rectifiers 10 Battery Battery cable, M8 bolts
AC INPUT connections
Voltage 1 phase 230 VAC Load MCB Negative distribution, Load
3 phase 230 VAC ( ∆ ) connections cable, M8 bolts. Common
3 phase 400 VAC+N ( Y ) positive bus bar, M8 bolts
Frequency 45 to 66Hz Alarm Plug-in wire connectors front
connections access
Maximum Current See Flatpack 1500 48VDC DISTRIBUTION OPTIONS
datasheet (241114.100.DS3) No. of DC 3 x 50 Amps -150Amps MCBs
Protection Soft start Load breakers
Surge protection (varistors) No. of Battery Up to 3 x 125 Amps MCBs mount
Disconnect above 312 VAC fuses next to each battery shelves
No. of Aux. 8 x 10 Amps GMT type
fuses
MONITORING
Programmable Standard: 1 LVBD (max. 400 Amps)
Monitoring Unit Flatpack MCU
LVD
Local operation Menu driven software via
OTHER SPECIFICATIONS
keypads and LCD or PC
Isolation 3.0 KVAC – input and output
(WinPower)
1.5 KVAC – input earth
Remote WinPower via modem or Web
1.0 KVDC – output earth
operation NMS via SNMP-agent
Operating temp -40 to +50°C (-40 to +122°F)
Alarm relays 6 relays are standard
Storage temp -40 to +85°C (-40 to +185°F)
Dimensions 770 x 820 x 2000mm (WxDxH)
Visual indications Green LED – System ON
(30.3 x 32.3 x 78.7”)
Red LED – Active alarm(s)
LCD – system status Weight Approx. 200kg excl. rectifiers and
batteries
Digital inputs 5 (for monitoring of external
Max. 250kg per battery shelf
equipment)
Current Battery current APPLICABLE STANDARDS
measurements Rectifier current Electrical safety EN 60950
Alarms Load fuse alarm UL 60950
Battery fuse alarm EMC ETSI EN 300 386 V.1.3.1
LVD operated (telecommunication network)
Low output voltage alarms EN 61000-6-3
(2 individual alarm levels) (emission, light industry)
EN 61000-6-2
High output voltage alarms
(immunity, industry)
(2 individual alarm levels)
Environment ETSI EN 300 019-2
Battery capacity
ETSI EN 300 132-2
Temperature alarm
Symmetry alarm

12Installation Guide Flatpack PRSB 15kW, 48VDC, Outdoor Cab., Fan Cooled — Art. No. 351405.033, v1—2004-08
5 Appendix: Schematics, Drawings, Figures, etc.

General Arrangement drawing

See also Figure 2, page 4, for more detailed information about DC distribution.

Fan Cooler MCB

DC Distribution, Alarm,
AC Terminals, etc.

LTE Fuses
MCBs

Battery MCB
FB3

Battery MCB
FB2

Battery MCB
FB1

Figure 8 General Arrangement drawing, PRSB 15kW, 48VDC Outdoor Cabinet, Fan Cooled

Installation Guide Flatpack PRSB 15kW, 48VDC, Outdoor Cab., Fan Cooled — Art. No. 351405.033, v1—2004-08
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