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MEC208

MEC208 : Engineering Materials


Course Objective...
• Introduce fundamental concepts in Materials Science

You will learn about:


• Material structure
• How structure dictates properties
• How processing can change structure

This course will help you to:


• Use materials properly
• Realize new design opportunities with materials
MEC208

MEC208 : Engineering Materials


Text Books & References:

1. Material Science and engineering by William D. Callister, John Wiley & Sons,
USA, 8th Edition, (2007)

2. The Science and Engineering of Materials by Askeland, Fulay, Wright &


Balani, Cengage Learning, 6th Edition, (2011)

3. Material Science & Engineering by Raghavan, Prentice Hall of India, 5th


Edition, (2004)
MEC208

MEC208 : Engineering Materials


Tests, & Mid term

Tests:
• In Week 4, Week 10 & Week 12/13
• Syllabus, type & modus operandi of the examination will be furnished in
accordance to the appropriation in terms of time.

MID-Term:
• In Week 7

• Syllabus would be first three units.


Unit 1

Engineering Materials?
Why ?

4
Unit 1

Materials define Society…

 Stone Age (before 10,000 bc)

5
Unit 1

Materials define Society…

 Copper Age (~ 9000 bc)  Bronze Age (~ 3000 bc)

6
Unit 1

Materials define Society…


 Iron Age (~ 1200 bc)  Steel and Concrete(~ 1000 ad)

7
Unit 1

Materials define Society…


 Polymers(~ 1900 )  Silicon (~1960)

8
Unit 1

 Today Age of Next Generation Materials, Nanomaterials,


Bio-Materials, Smart Materials, e.t.c.

9
Unit 1

Why do we need so many


materials,

Why do we have to engineer


new materials?

10
Unit 1

 A small Example:

 Be strong & high impact resistance,


 Non-toxic and unreactive to the coke,
 Good barrier to retain CO2 even under high pressure,
 Optically transparent,
 Different Colors, different shapes e.t.c,
 Inexpensive.
11
Unit 1

 How many materials do we have ?

12
Unit 1

 Classification of Materials

Semiconductors
&
Alloys
Biomaterials

Advanced Materials

13
Unit 1

Unit Cell

14
Unit 1

 Crystal Structure: Unit Cell


The smallest structural unit of a crystal that
has all its symmetry and by repetition in
three dimensions makes up its full lattice.

15
Unit 1

 Crystal Structure: Unit Cell


The smallest structural unit of a crystal that
has all its symmetry and by repetition in
three dimensions makes up its full lattice.

16
Unit 1

 Crystal Structure: Unit Cell


The smallest structural unit of a crystal that
has all its symmetry and by repetition in
three dimensions makes up its full lattice.

17
Unit 1

 Crystal Structure: Unit Cell


The smallest structural unit of a crystal that
has all its symmetry and by repetition in
three dimensions makes up its full lattice.

18
Unit 1

 Important Parameters of a Unit Cell:


Unit cell is smallest repeatable entity that can be used to completely
represent a crystal structure.

It can be considered that a unit cell is the building block of the crystal
structure and defines the crystal structure by virtue of its geometry and the
atom positions within.

19
Unit 1

 Important Parameters of a Unit Cell:

The type of atoms and their radii R,


Cell dimensions (Lattice spacing
a, b and c) in terms of,
Angle between the axis α, β, γ.

20
Unit 1

 Important Parameters of a Unit Cell:

Number of atoms per unit cell (n). For an atom that is shared with m
adjacent unit cells, we only count a fraction of the atom, 1/m.

n = (1/8 x 8) + 1 = 2

21
Unit 1

 Important Parameters of a Unit Cell:

CN, the coordination number, which is the number of closest neighbours to


which an atom is bonded.

CN = 6

22
Unit 1

 Important Parameters of a Unit Cell:

APF, the atomic packing factor, which is the fraction of the volume of the cell
actually occupied by the hard spheres.
APF = Sum of atomic volumes/Volume of cell.

23
Unit 1

 Crystal Systems

Only 7 crystal systems have been identified.


These 7 basic crystal systems are called Primitive lattices.
Unit cell of a primitive lattice contains atoms only the corners.

24
Unit 1

 Crystal Systems

Only 7 crystal systems have been identified.


These 7 basic crystal systems are called Primitive lattices.
Unit cell of a primitive lattice contains atoms only the corners.


25
Unit 1

 Crystal Systems

Bravais showed that there are 14 possible arrangement of points (atoms) in


the space known as Bravai‟s lattices.

26
Unit 1

 Crystal Systems

Bravais showed that there are 14 possible arrangement of points (atoms) in


the space known as Bravai‟s lattices.

27
Unit 1

 Crystal Systems

Bravais showed that there are 14 possible arrangement of points (atoms) in


the space known as Bravai‟s lattices.

28
Unit 1

 Crystal Systems
To which Crystal System does this unit cell belongs to?

29
Unit 1

Metallic Crystalline
Structures

30
Unit 1

 Crystal Structure of Metals

Most of the metals crystallize into three forms of crystal systems:


1) Face-Centered Cubic Structure (FCC)
2) Body-Centered Cubic Structure (BCC)
3) Hexagonal Close Paced Structure (HCP)

31
Unit 1

 Simple Cubic Cell:

Number of atoms (n) =


Effective length of unit cell (a) =
Co-ordination Number (CN) =
Volume of unit cell (Vc) =

Volume of all atoms in the unit cell ( Vs)

Atomic Packing Factor (Efficiency) of the


cell () =
Void = 100 -  = 32
Unit 1

 Simple Cubic Cell:

Number of atoms (n) =


R
Effective length of unit cell (a) = 2R
Co-ordination Number (CN) =
Volume of unit cell (Vc) =
a

Volume of all atoms in the unit cell ( Vs)

Atomic Packing Factor (Efficiency) of the


cell () =
Void = 100 -  = 33
Unit 1

 Simple Cubic Cell:

Number of atoms (n) = 1/8 x 8 = 1


R
Effective length of unit cell (a) = 2R
Co-ordination Number (CN) = 6
Volume of unit cell (Vc) =
a a3 = (2R)3 = 8R3
Volume of all atoms in the unit cell ( Vs)
= n x 4/3 πR3 = 4/3 πR3
Atomic Packing Factor (Efficiency) of the
cell ()= Vs/Vc = 52.4%
Void = 100 -  = 47.6 % 34
Unit 1

 Body Centered Cubic Cell:

Number of atoms (n) =


Effective length of unit cell (a) =
Co-ordination Number (CN) =
Volume of unit cell (Vc) =

Volume of all atoms in the unit cell ( Vs)

Atomic Packing Factor (Efficiency) of the


cell () =
Void = 100 -  = 35
Unit 1

 Body Centered Cubic Cell:

R Number of atoms (n) =

4R Effective length of unit cell (a) =


Co-ordination Number (CN) =
Volume of unit cell (Vc) =

a a
Volume of all atoms in the unit cell ( Vs)

Atomic Packing Factor (Efficiency) of the


cell () =
Void = 100 -  = 36
Unit 1

 Body Centered Cubic Cell:

R Number of atoms (n) = (1/8 x 8) + 1 = 2

4R Effective length of unit cell (a) = 4/3½ R


Co-ordination Number (CN) = 8
Volume of unit cell (Vc) = a3 = (4/3½ R)3

a a
Volume of all atoms in the unit cell ( Vs)
= n x 4/3 πR3 = 8/3 πR3
Atomic Packing Factor (Efficiency) of the
cell () = Vs/Vc = 68 %
Void = 100 -  = 32 % 37
Unit 1

 Face Centered Cubic Cell:

Number of atoms (n) =


Effective length of unit cell (a) =
Co-ordination Number (CN) =
Volume of unit cell (Vc) =

Volume of all atoms in the unit cell ( Vs)

Atomic Packing Factor (Efficiency) of the


cell () =
Void = 100 -  = 38
Unit 1

 Face Centered Cubic Cell:

Number of atoms (n) =


Effective length of unit cell (a) =
Co-ordination Number (CN) =
Volume of unit cell (Vc) =
Volume of all atoms in the unit cell ( Vs) =

Atomic Packing Factor (Efficiency) of the


cell () =
Void = 100 -  =

39
Unit 1

 Face Centered Cubic Cell:


Number of atoms (n) =
(1/8 x 8) + (1/2 x 6 ) = 4
Effective length of unit cell (a) = 2 2½ R
Co-ordination Number (CN) = 12
Volume of unit cell (Vc) = a3 = (2 2½ R)3
Volume of all atoms in the unit cell ( Vs)
= n x 4/3 πR3 = 16/3 πR3
Atomic Packing Factor (Efficiency) of the
cell () = Vs/Vc = 74 %
Void = 100 -  = 26 %
40
Unit 1

 Hexagonal Closed Packed Cell:

41
Unit 1

 Hexagonal Closed Packed Cell:

Number of atoms (n) =


Effective length of unit cell (a) =
Co-ordination Number (CN) =
Volume of unit cell (Vc) =
Volume of all atoms in the unit cell ( Vs) =

R R Atomic Packing Factor (Efficiency) of the


cell () =
Void = 100 -  =

42
Unit 1

 Hexagonal Closed Packed Cell:

Number of atoms (n) =


(1/6 x 12) + (1/2 x 2) + 3 = 6
Effective length of unit cell (a) = 2R
Co-ordination Number (CN) =
Volume of unit cell (Vc) =
Volume of all atoms in the unit cell ( Vs) =
R R

Atomic Packing Factor (Efficiency) of the


cell () =
Void = 100 -  = 43
Unit 1

 Hexagonal Closed Packed Cell:

Number of atoms (n) =


(1/6 x 12) + (1/2 x 2) + 3 = 6
Effective length of unit cell (a) = 2R
Co-ordination Number (CN) =
Volume of unit cell (Vc) =
Volume of all atoms in the unit cell ( Vs) =

Atomic Packing Factor (Efficiency) of the


cell () =
Void = 100 -  = 44
Unit 1

 Hexagonal Closed Packed Cell:

Number of atoms (n) =


(1/6 x 12) + (1/2 x 2) + 3 = 6
Effective length of unit cell (a) = 2R
Co-ordination Number (CN) = 12
Volume of unit cell (Vc) =
Volume of all atoms in the unit cell ( Vs) =

Atomic Packing Factor (Efficiency) of the


cell () =
Void = 100 -  = 45
Unit 1

 Hexagonal Closed Packed Cell:

Number of atoms (n) =


(1/6 x 12) + (1/2 x 2) + 3 = 6
Effective length of unit cell (a) = 2R
Co-ordination Number (CN) = 12
Volume of unit cell (Vc) =
Volume of all atoms in the unit cell ( Vs) =

Atomic Packing Factor (Efficiency) of the


cell () =
Void = 100 -  = 46
Unit 1

 Hexagonal Closed Packed Cell:

Volume of unit cell (Vc) =


Base consists of 6 triangles.
Area of Base = 6 x ½ x a x L
= 3a2 sin 60o
Volume of HCP cell = Area of base x height
= 3a2 sin 60o x c
⇒ c/a = 1.633.
Volume of HCP cell (Vc) =
= 3a2 sin 60o x c
a
L = 4.2426 a3 = 4.2426 (2R) 3

47
a
Unit 1

 Hexagonal Closed Packed Cell:

Number of atoms (n) =


(1/6 x 12) + (1/2 x 2) + 3 = 6
Effective length of unit cell (a) = 2R
Co-ordination Number (CN) = 12
Volume of unit cell (Vc) = 4.2426 (2R) 3
Volume of all atoms in the unit cell ( Vs) =
= n x 4/3 πR3 = 6 x 4/3 πR3
Atomic Packing Factor (Efficiency) of the
a
cell () = Vs/Vc = 74 %
L
Void = 100 -  = 26 % 48
a
Unit 1

 Crystal Structure of Metals

49
Unit 1

Crystallographic
Points & Directions

50
Unit 1

 Point Co-ordinates
• The position of any point located in unit cell can be specified.
• It is done in terms of its coordinates as fractional multiples of unit cell edge lengths.
• Represented in terms of a, b, and c

q, r, s

51
Unit 1

 Point Co-ordinates
• For the Unit cell shown in the following sketch, locate the point having coordinates

¼, 1, ½

52
Unit 1

 Point Co-ordinates
• Specify point coordinates for all atom positions for a cubic unit cell with atoms at
cube corners and cube center

1) 0 0 0
2) 1 0 0
3) 1 1 0
4) 0 1 0
5) ½ ½ ½
6) 001
7) 101
8) 111
9) 011

53
Unit 1

 Crystallographic Directions
• A vector of convenient length is positioned such that it passes through the origin of
the coordinate system.
• The length of the vector projection on each of the three axis is determined, which
are measured in terms of unit cell dimensions a, b, and c.

1) 1 1 1
2) 1 1 0
3) 1 1 1

54
Unit 1

 Crystallographic Directions
•These three No‟s are multiplied or divided by common factor to reduce them to the
smallest integer values.
• The three indices are not separated by commas, are enclosed in square brackets,
thus: [uvw].

1) 1 1 1
2) 1 1 0
3) 1 1 1

55
Unit 1

 Crystallographic Directions

• Find the indices of Direction 2.

Direction 2: [ 1 0 2]

56
Unit 1

 Crystallographic Directions

• The u, v, and w integers correspond


to the reduced projections along the
x, y, and z axes respectively.

57
Unit 1

 Crystallographic Directions
z
Algorithm
1. Vector repositioned (if necessary) to pass
through origin.
2. Read off projections in terms of
y unit cell dimensions a, b, and c
3. Adjust to smallest integer values
4. Enclose in square brackets, no commas
x
[uvw]

ex: 1, 0, ½ => 2, 0, 1 => [ 201 ]

-1, 1, 1 => [ 111 ] where overbar represents a negative index

families of directions <uvw>


Unit 1

 Crystallographic Directions

• Both negative and positive coordinates do exist. Negative indices are represented
by a bar over the appropriate index.

[ 1 1 0]

59
Unit 1

 Crystallographic Directions
Find the Indices of direction A, B, C, D

A-

B-

C-

D-

Direction A: Shift the origin at the tail of A


Unit 1

 Crystallographic Directions
• Find the indices of A, B, C & D.

A-

B-

C-

D-

61
Unit 1

 Crystallographic Directions (HCP)

o In Hexagonal symmetry, there are no crystallographic equivalent sites


(so no same set of indices).

o So we use Miller- Bravias, co-ordinate


system using 4 axis system.
o Three parameters a1, a2, a3 lie on the same
plane (base plane), and are @ 120o to each
other.
o The Z axis is perpendicular to this base
plane.
62
Unit 1

 Crystallographic Directions (HCP)

o In Hexagonal symmetry, there are no


crystallographic equivalent sites (so no
same set of indices).
o For Convince, divide each lattice
parameter into three parts

[ a1 a2 a3 z]

[uvtw]
63
Unit 1

 Crystallographic Directions (HCP)

64
Unit 1

 Crystallographic Directions (HCP) Miller Indices :

o Conversion of four index system into three…

[uvtw] [ u' v ' w ']

65
Unit 1

 Crystallographic Directions (HCP) Miller Indices :


o Convert the [111] direction in four direction system of Hexagonal crystals:

[ 1 1 2 3]
66
Unit 1

 Crystallographic Directions (HCP) Miller Indices :


o Convert the above direction with the reduced scale coordinate system

[ 1 1 2 3]

67
Unit 1

 Crystallographic Directions (HCP) Miller Indices :

o Draw the [111] direction within the


hexagonal unit cell which utilizes
(a1, a2, z) system.

[1 1 1]

68
Unit 1

 Crystallographic Directions (HCP) Miller Indices :

o Determine the directional indices


(4 index system) of the following
hexagonal system

[ u' v ' w '] [uvtw]

69
Unit 1

 Crystallographic Directions (HCP) Miller Indices :

o Determine the directional indices


(4 index system) of the following
hexagonal system

[ u' v ' w '] ?


[ 0 2 1]

70
Unit 1

 Crystallographic Directions (HCP) Miller Indices :


o Determine the directional indices
(4 index system) of the following
hexagonal system

[ 2 4 2 3]
71
Unit 1

Crystallographic
Planes

72
Unit 1
Crystallographic Planes:

Adapted from Fig. 3.9, Callister 7e.


Unit 1

Crystallographic Planes:

• Miller Indices: Reciprocals of the (three) axial


intercepts for a plane, cleared of fractions &
common multiples. All parallel planes have same
Miller indices.

• Algorithm
1. Read off intercepts of plane with axes in
terms of a, b, c
2. Take reciprocals of intercepts
3. Reduce to smallest integer values
4. Enclose in parentheses, no
commas i.e., (hkl)
Unit 1
Crystallographic Planes: z

example a b c c
1. Intercepts 1 1 
2. Reciprocals 1/1 1/1 1/
1 1 0
y
3. Reduction 1 1 0
a b
4. Miller Indices (110) x
z
example a b c
1. Intercepts 1/2   c
2. Reciprocals 1/½ 1/ 1/
2 0 0
3. Reduction 2 0 0 y
4. Miller Indices (100) a b

x
Unit 1
Crystallographic Planes:
z

example a b c
c
1. Intercepts 1/2 1 3/4 
2. Reciprocals 1/½ 1/1 1/¾
2 1 4/3  y
a  b
3. Reduction 6 3 4
x
4. Miller Indices (634)

Family of Planes {hkl}

Ex: {100} = (100), (010), (001), (100), (010), (001)


Unit 1
Crystallographic Planes: (Practice Problems)
Unit 1
Crystallographic Planes: (Practice Problems)
Find the Miller Indices for plane 1 & 2

Plane 2
Unit 1
Crystallographic Planes: (Practice Problems)
Plane A
Find the Miller Indices for planes
A&B

Plane B
Unit 1
Crystallographic Planes: (Practice Problems)

Find the Miller Indices for plane A & B


For plane A shift the origin one unit
cell distance along y axis direction

Plane B
Unit 1
Crystallographic Planes: (HCP)
• In hexagonal unit cells the same idea is used z

example a1 a2 a3 c
1. Intercepts 1  -1 1
2. Reciprocals 1 1/ -1 1
1 0 -1 1 a2

3. Reduction 1 0 -1 1
a3

4. Miller-Bravais Indices (1011) a1

Adapted from Fig. 3.8(a), Callister 7e.


Unit 1
Crystallographic Planes: (HCP)
Find the Miller Indices for plane passing through APQGF

Answer

P
Unit 1

Density Computations

83
Unit 1

 Density of Materials
Density = Mass/Volume

Where n = number of atoms effective atoms in unit cell,


Mass of Unit Cell = n . A gm A = Atomic mass (in gm),
NA
NA = Avagadro‟s number = 6.023 x 1023/mole

Volume of Unit Cell = a3 Where a = Lattice Constant, cm

⇒ ⇒
Density = ρ = n3 . A gm
a . NA
Lattice constant = a = 3 √ n.A
ρ NA
cm

84
Unit 1

 Problems :

1) Iron has BCC structure and the atomic radius is 1.24 Ǻ. Calculate the
lattice constant „a‟ for the cubic structure of the iron unit cell.

Atomic radius: R = 1.24 Ǻ. R

Lattice constant: a = 4R/(3)½ 4R

= 4 x 1.24/ (3)½
= 2.8637 Ǻ
a a

85
Unit 1

 Problems :

2) Cu has FCC structure and the atomic diameter is 2.556 Ǻ. Calculate


the lattice parameter.

Atomic radius: R = D/2 = 2.556/2


= 1.278 Ǻ.
Lattice constant: a = 4R/(2)½
= 4 x 1.278/ (2)½
= 3.6147 Ǻ

86
Unit 1
 Problems :
3) Determine the percentage volume change that occurs when iron changes
from BCC structure to FCC cubic structure.

For BCC structure , Assuming there is no change in the size of iron atom,
a = 4R/(3)½ and n = 2

=
and volume/ atom V = a3/n
4R/(3)½ x ½ = 6.16 R3
% of Δ V =
( Final Volume – Initial Volume
Initial Volume ) 100


For FCC structure,
a= 4R/(2)½ and n = 4
% of Δ V =
( 5.66 R3 – 6.16 R3
6.16 R3 ) 100


and volume/ atom V = a3/n % of Δ V = - 8.1 %

= 4R/(2)½ x ¼ = 5.66 R3.


87
Unit 1
 Problems :
4) Cu has a FCC structure and an atomic radius of 0.1278 nm. The atomic
mass of Cu is 63.5 g/mol & Avogadro's No. is 6.023 x 1023. Calculate the
density of Cu.

Atomic Radius R = 0.1278 nm


= 0.1278 x 10-7 cm

Atomic Mass = 63.5 g/mol.

For FCC, n = 4.
a = 4R/2½ = 4 x 0.1278 x 10-7

88
Unit 1
 Problems :
4) Cu has a FCC structure and an atomic radius of 0.1278 nm. The atomic
mass of Cu is 63.5 g/mol & Avogadro's No. is 6.023 x 1023. Calculate the
density of Cu.
⇒ Density = ρ =
a3.
n.A
NA
gm
Atomic Radius R = 0.1278 nm
= 0.1278 x 10-7 cm Density of Cu =

4 x 63.5
Atomic Mass = 63.5 g/mol. 3

For FCC, n = 4.
( 2½ )
4 x 0.1278 x 10-7
6.023 x 1023

a = 4R/2½ = 4 x 0.1278 x 10-7 = 8.933 g /cm3



89
Unit 1
 Problems :
5) The lattice constant of iron (in BCC) is 2.86 Ǻ. What is the density of
iron taking the atomic weight of iron as 55.85 amu

Lattice Constant: a = 2.86 Ǻ = 2.86 x 10-8 cm.

ρ= n.A gm
Density of Iron :
a3. NA

For Iron (BCC): n = 2, A = 55.86 amu (g/mol) and N = 6.023 x 1023

2 x 55.85
ρ = = 7.93 g/cc
( 2.86 x 10-7 )3 . 6.023 x 1023

90
Unit 1

 Problems :
6) NaCl crystals have FCC structure. The density of NaCl is 2.18 g/cc.
Calculate the distance between two adjacent atoms.
Density (ρ) = 2.18 g/cc; and for FCC n = 4.
Molecular Weight of NaCl = atomic weight of Na + atomic Weight of Cl
= 23 + 35.5 = 58.5 (i.e. atomic mass. A = 58.5 g/mol)

n.A ⇒
Density : ρ =
a3. NA
gm Lattice constant = a =
3 √ρN
n.A
A
cm

a =
3 √ 4 x 58.5
2.18 x. 6.023 x 1023
= 5.63 x 10-8 cm = 5.63 Ǻ

91
Unit 1
 Definition :
Some Metals and non-metals may have more than one crystal structure.
This phenomenon is called as Polymorphism.

If similar behavior prevails in elemental solids, it is called Allotropy.

The prevailing crystal structure depends on both temperature & Pressure

Carbon forms Graphite under


ambient conditions

Where as, the same carbon forms


Diamond under extreme temperature
& pressure. (~ 5 GPa @ 1500 oC)
92
Unit 1
Polymorphism :
Most of the time there will be changes in the density and other physical
properties of the materials, with polymorphism.

Pure Iron (Fe) has BCC crystal Whereas, pure Iron (Fe) changes to
structure @ room temperature. FCC when heated @ 912 oC

93
Unit 1
Linear Density:
LD = No. of atoms centered on direction vector
Length of directional vector
For example:
Determine the linear density of the [110] direction for the FCC crystal

No. of atoms = ½ X + Y + ½ Z
= 2 atoms.
Length = R + 2R + R = 4R

⇒ 2 atoms
LD110 = 4R
1
LD110 =
2R
94
Unit 1
Planar Density:
PD = No. of atoms centered on a plane
Area of plane
For example:
Determine the planar density of the [110] direction for the FCC crystal

No. of atoms = ¼ X + ¼ N + ¼ Z + ¼ M + Y
= 2 atoms.

Area of plane = l . b
= 8√2 R2
a 2√2 R

2 atoms
PD110 = 8√2 R2 4R
1
PD110 =
4√2 R2
95
Unit 1

Closed Packed
Structures

96
Unit 1
Closed Packed Structures:

It was observed that both HCP and FCC crystals have atomic packing factor of
0.74, which is the most effective packing of equal sized atoms.

Stacking in cubic structures

97
Unit 1
Closed Packed Structures:

It was observed that both HCP and FCC crystals have atomic packing factor of
0.74, which is the most effective packing of equal sized atoms.

“A Portion of Close Packed Plane”

“A & B stacking sequence


for Close Packed Plane”
98
Unit 1
Closed Packing of HCP:

It was observed that both HCP and FCC crystals have atomic packing factor of
0.74, which is the most effective packing of equal sized atoms.

“Close packing sequence for HCP”


99
Unit 1
Closed Packing of FCC:

“Relation between close pack sequence


and crystal structure of FCC”

“Close packing sequence for FCC”


100
Unit 1
The difference between close stacking of HCP and FCC:

Dr. Uday K. Ravella, School of Mech. Engg., LPU 101


Unit 1
Single Crystal:
A single crystal or mono-crystalline solid is a material in which the crystal lattice of
the entire sample is continuous and unbroken to the edges of the sample, with no grain
boundaries.

Defect Less:
- Unique Properties,
- Mechanical,
- Optical,
- Electrical,
- Anisotropic.

“Garnet Single Crystal found in Tongbei,


Fujain Provienc, China”
102
Unit 1
Single Crystal:

Because entropic effects, impurities, inhomogeneous strain and crystallographic


defects such as disorders and dislocations, perfect single crystals of meaningful size are
exceedingly rare in nature.

103
Unit 1
Single Crystal:
Difficult to produce in the laboratory, though they can be made under controlled
conditions

“Lanthanum Nickelate crystals being grown


on Lanthanum Molybdate pellet.” “Si single crystals being grown in Laboratory”
Courtesy of © “Smithsonian”, Jan 2000, Vol 30, No. 10
Unit 1
Single Crystal:
Glass used in high end wrist watches, gorilla glass, & touch screens used in Iphone,
android e.t.c, are also single crystals made out of sapphire.

105
Unit 1
Polycrystal:
Polycrystalline materials are ones which are composed of many small single crystals
or grains. They fall between single crystals or amorphous materials.

106
Unit 1
Polycrystal:
Initially small nuclei of various individual crystals form and they grow in different
orientation. The wall that divided each of the grain is called an grain boundary.

Stage 1 Stage 2 Stage 3

107
Unit 1
Polycrystal:
Initially small nuclei of various individual crystals form and they grow in different
orientation. The wall that divided each of the grain is called an grain boundary.

Stage 4

108
Unit 1

 Surface Defects: Grain Boundaries

 Grain boundary is a narrow region between two grains of about two to


few atomic diameters in width, and is the region of mismatch between
adjacent grains.

109
Unit 1

 Surface Defects: Grain Boundaries

 Atoms are arranged less regularly at the grain boundary. This produce
less efficient packing of the atoms at the boundary. Thus the atoms along
the grain boundary have higher energy than those within the grains.

110
Unit 1

 Surface Defects: Grain Boundaries

 If the orientation between two neighboring grains is less than 10o, then it
is called Low grain boundary or Tilt boundary. In general, it is regarded
as an array of dislocations

111
Unit 1

 Surface Defects: Grain Boundaries

 If the mismatch i.e., orientation difference between two grains is more


than 10 – 15o, the grain boundary is known as high angle grain boundary.

112
Unit 1

 Microscopic Examination:

 Engineering Materials quite often deals with materials at micro, nano


and atomic scale.

113
Unit 1

 Microscopic Examination:

 Microscopic examination is an extremely important tool in the study and


characterization of materials.

114
Unit 1

 Microscopic Examination:

 Several important applications of microstructural examinations include


study of structure, defects and possible correlation between them and to
predict the properties of materials once these relationships are
established.

Micrograph of Grey Cast Iron

115
Unit 1

 Microscopic Examination:
Photomicrograph of the surface of a polished
and etched pollycrystalline specimen
of Ductile Iron.

Crosectional Micrograph of Cu Ingot.


116
Unit 1

 Microscopic Examination:

117
Unit 1

 Microscopic Examination:

118
Unit 1

 Microscopic Examination:

 Utilization of microscope depending upon the resolution:

119
Unit 1

 Grain Size determination: :


 Grain size is often determined when the properties of a polycrystalline materials
are under consideration. In this regard, there are no. of techniques by which, size
is specified in terms of average grain volume, diameter, or area.

120
Unit 1

 Grain Size determination: :


 Straight lines all the same length are drawn through several photomicrographs.
 The grains intercepted by each line segment are counted , and the length of line
is divided by no. of grain on the line. Average value is taken from overall line
intercepts.

121
Unit 1

 Grain Size determination: :


 American Society for Testing and Materials (ASTM) has prepared several
standard comparison charts, all having different average grain sizes ranging
from numbers 1-10, called “Grain Size Number”.
 A specimen must be properly prepared to reveal the grain structure, which is
photographed at a magnification of 100X.
 Than the “Grain Size Number” is determined using standard charts and by
microscopic inspection.
 And the Average No. of grains (N) is given by:

N = 2n-1 Where, n = Grain Size Number of ASTM charts.

122
Unit 1
 Grain Size determination: :

123
Unit 1
 Grain Size determination: :

124
MEC208

End of UNIT - 1

Please read the book.

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