CPS AVM2PC-10hp

CPS21 AVM2PC-20hp
INJECTION PUMP TEST SPECIFICATIONS CRS
MANUFACTURER ISUZU INJECTION PUMP 094000-030#
ENGINE TYPE 6HK1-TC
PUMP SELECT SWITCH No.
VEHICLE MODEL TRUCK (Engine cylinders) 6

1. TEST CONDITIONS
Rotation Counterclockwise viewed from drive side 1st cylinder Priming Pump Side
G1 Sensor On the left viewed from the drive shaft Common Rail Volume 40 cm3
Sensor Air Gap 0.4 + 0.20 mm
Rated Voltage 14 ± 0.2 V
– 0.05 mm

PCV 1 On the Priming pump side Test Oil SAE J967 (ISO4113)
High Pressure Pipe Ø2 × Ø6 × L600 mm (PCV - Nozzle) Fuel Temperature 40 - 45 °C
Ø4 × Ø8 × L500 mm (PCV - Pressure Regulator) Test Nozzle 093400-0540 (DN12SD12A)
Ø4 × Ø8 × L900 mm (Pressure Regulator - Joint) Lubrication Oil 10W30
+ 0.49 + 5.0
Nozzle Opening Pressure 17.2 MPa ( 175.0 kgf/cm2)
0 0

2. FEED PUMP CHECK (Suction)

Pump Speed
Condition Measured Value
(rpm) (st/min)
Priming Pump Head = 1 m 0 approx. 60 Less than 55 stroke
Feed Pump Suction pipe = Ø8, L4.5 m — — —
Note : Before testing, make sure that there is no fuel in the pipe and priming pump completely.

3. FEED PUMP CHECK (Feed Quantity)

Pump Speed Injection Quantity Command
Measured Value
(rpm) TFD TFE
400 ± 1 330 120 More than 6.0 cm3/rev (120 cc/20st)

4. G SENSOR OUTPUT CHECK

Pump Speed Injection Quantity Command Output Voltage
Remarks
(rpm) TFD TFE (V)
130 ± 1 330 120 0.38 - 1.5

5. G SENSOR NOISE CHECK

Pump Speed Injection Quantity Command
Measured Value
(rpm) TFD TFE
1300 ± 1 330 120 Noise voltage : less than 0.288 (V)

6. PCV OPERATION CHECK

Pump Speed Injection Quantity Command Measured Value
(rpm) TFD TFE Voltage (V) (msec)
100 ± 1 575 061 8 5.5 - 6.1

2006.10.30
 CPS AVM2PC-10hp
CPS21 AVM2PC-20hp
7. PUMPING QUANTITY CHECK AT HIGH PRESSURE Using Nozzle : 0 MPa Nozzle (with out Nozzle tip)

Injection
Pump Rail Pressure
Quantity Measured Value
Speed (MPa) Remarks
Command
(rpm)
TFD TFE (MPa) (kgf/cm2) (mm3/st) (cc/100rev)
1250 ± 1 330 069 145 ± 4 1223.7 ± 40.8 500.0 - 600.0 150.0 - 180.0 Pumping Quantity must be within
standard at each measuring point,
and max. spread in pumping
quantity must be within 30 mm3/st
(9.0 cc/100rev)