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S.N.

DESCRIPTION UNIT QTY RATE


A HOT WATER SYSTEM EQUIPMENT
1 Hot Water Generator
Supplying, Installing, Testing and Commissioning of Horizontal Smoke Tube
type factory supplied hot water generators sutiable for HSD fuel firing each
rated for delivery of 1,50,000 Kcal/hr heat including insulation as per
manufacturer's standard and having following accessories. Location : Plant
Room

a. Built in electric panel, programmable timer, automatic MONOBLOC


imported burner control, water pump assembly, oil filter, safety valve,
strainers, valves, pressure / temp. gauges, pressure switches, flue gas
sampling point.

b. All other mounting, fittings and controls.


c. Suitable for electric supply of 415 + 10% volts & 50 Hz.
d.Thermometer at the outlet of each hot water generator.
e. All interconnecting wiring / cabling between hot water generator and
electric panel.
f. The HWG shall have an in-built facility complete with temperature sensor
to start / stop depending on variation in demand at different periods.
Set. 2
2 Hot Water Calorifier Tank
Supply, Installation, Testing and Commissioning of MS horizontal hot water
storage tank Capacity 5000 Lts of diameter 1600mm suitable for minimum
4 kg/Sq.cm operating pressure and testing pressure of 6Kg/Sq.Cm. Tank
shall be made of 8 mm shell and 8 mm dish thickness. Tank shall be
provided with inlet / outlet with MS flange and matching flange, drain
connection with MH cover (550 mm I.D.) 16 mm thick MS plate,
pressure relief valves, pressure gauge and auto airvent. Tank shall be
mounted on 450 mm high steel structural supports.
S.N. DESCRIPTION UNIT QTY
Integral coil type heat exchanger made out of MS tubes having a heat duty
of 1,50,000 Kcal/hr shall be provided. The heat exchanger shall be mounted
on a flanged connection with a provision for removing the same for
maintenance.

Tank shall be insulated with 50 mm thick mineral wool including 24 gauge


aluminium cladding. The flanges shall with dimensions confirming to Table
F. (Tank shall be fabricated as per unfired pressure vessel code IS 4049-
1988).
Nos. 1
3 Soft Water Feed Tank for Hot Water Generator
Supply, Installation, Testing and Commissioning a 6 mm thick M.S. soft
water boiler feed tank of 500 Ltrs. Capacity complete with inlets / outlets,
overflow / drain and vent nozzles connections with flanges and side
mounting type glass level indicator alongwith accessories and 600 mm dia
manhole with bolted cover. The tank shall be mounted at a heigth of 3 M by
MS supporting structure with access ladder duly paint with red oxide,
complete in all respect as given below:

No. 1
S.N. DESCRIPTION UNIT QTY
Note :
The internal surface of the tank shall be coated with heat resistant epoxy
paint and external surface with two coats of red oxide and finished with two
coats of heat resistant black primer.

TOTAL CARRIED TO SUMMARY


S.N. DESCRIPTION UNIT QTY
B HOT WATER PRIMARY PIPING
1 Supply, installing, testing and commissioning of following sizes of ERW
heavy class (Tata C class) MS pipes conforming to IS-1239 with all
accessories like all fittings including tees, elbows, reducers, union, flanges,
rubber gaskets, washer including supporting. Any kind of civil work is
excluded.

1.1 15 mm dia Mtrs. 2


1.2 40 mm dia Mtrs. 12
1.3 50 mm dia Mtrs. 36
1.4 65 mm dia Mtrs. 3
1.5 80 mm dia Mtrs. 2
2 Supply, fixing and insulation of ball valves with SS internals.
2.1 15 mm dia Nos. 2
2.2 25 mm dia Nos. 1
2.3 40 mm dia Nos. 2
2.4 50 mm dia Nos. 8
3 Supply, fixing and insulation of non return valve having bronze body, SS
working parts with screwed ends suitable for handling hot water.
3.1 40 mm dia Nos. 1
3.2 50 mm dia Nos. 4
3.3 80 mm dia Nos. 1
4 Supply, fixing and insulation of cast iron lever operated type butterfly valve
of CI body with nitril rubber seal.
4.1 65 mm dia Nos. 2
4.2 80 mm dia Nos. 1
5 Supply and fixing and insulation of 'Y' strainer for hot water line.
5.1 50 mm dia Nos. 2
6 Supply and fixing insulation of hot water pipes and fittings with 50mm thick
glass wool insulation of density 120Kg/Cu.Cm with Al. cladding of 24 G
within the plant room.

6.1 80 mm dia 50 mm thick Mtrs. 2


6.2 65 mm dia 50 mm thick Mtrs. 3
6.3 50 mm dia 50 mm thick Mtrs. 36
6.4 40 mm dia 50 mm thick Mtrs. 12
6.5 15 mm dia 50 mm thick Mtrs. 2
7 Providing, fixing, testing and commissioning pressure gauge of 150 mm dia
with Bronze stop cock.
Nos. 2
8 Providing in dial type thermometers for temperature measurement suitable
for hot water. Nos. 2
S.N. DESCRIPTION UNIT QTY
9 Boiler Chimney & Breeching
Boiler chimney including dampers, main flue pipe, branch flue pipes,
supporting arrangement in plant room and within the shaft and at terrace
including cowl a top of chimney and insulation complete in all respects with
ash door. Chimney shall be fabricated from M.S. plates of 6 mm thickness.

9.1 Providing, fixing, testing and commissioning of manual flap type dampers of
150 mm dia. made out of MS with locking arrangement and limit switches to
indicate open / close position, sealing should be of asbestos.

Nos. 2 3000
9.2 Providing and fixing of 150 mm dia branch flue pipe of M.S. Plate between
hot water boiler and branch flue header complete with 50mm thick mineral
wool insulation with 24G aluminium cladding
Rmts. 6
9.3 Providing and fixing of 200 mm dia main chimney from the terrace complete
with supporting arrangement. Chimney shall be insulated with 50mm thick
mineral wool insulation with 24G Aluminium Cladding including cowl at top.

Rmts. 5
Note :
Flue / Chimney shall be painted with two coats of high temperature heat
resistant aluminium paint.
TOTAL CARRIED TO SUMMAY
S.N. DESCRIPTION UNIT QTY
C HSD STORAGE & SUPPLY SYSTEM
1 Supply, Installation, Testing and Commissioning of MS Class 'C' (heavy
duty) pipe & fittings like tees, elbows, junctions, unions, bends, plugs etc.
Including a coat of Synthetic enamel paint over two coats of primer
complete as required.

Location : Inside Plant Room


1.1 20 mm dia Rmt. 18
1.2 25 mm dia Rmt. 6
1.3 40 mm dia Rmt. 12
2 Supply, Installation, Testing and Commissioning of CI ball valve of the
following sizes suitable for pressure of 10 kg/sqcm complete with all
necessary fittings.

2.1 25 mm dia Nos. 3


2.2 40 mm dia Nos. 1
3 Providing and fixing Y Strainer for oil supply line
3.1 25 mm dia Nos. 2
3.2 40 mm dia Nos. 1
4 Providing and fixing Gun Metal NRV with SS internals for oil supply line

4.1 20 mm dia 2
5 Supply, Installation, Testing and Commissioning of 990 Litres capacity day
oil storage tank fabricated from 5 mm thick MS plates. Tank shall include
450 mm ID manhole cover, glass level indicator and flanged connection for
inlet, outlet, overflow, vent, drain, boiler return and probe provision for level
controller tank shall be mounted on 1.1 M high steel structure support with
access ladder (painted with 2 coats of Red Oxide Primer)

Set. 1
TOTAL CARRIED TO SUMMARY

TOTAL

Note: Taxes shall be extra as applicable.


Final billing shall be as per actual site measurements as per IS standards.
AMOUNT
6000
S.N. DESCRIPTION UNIT QTY RATE
A HOT WATER SYSTEM EQUIPMENT
1 Hot Water Generator
Supplying, Installing, Testing and Commissioning of Horizontal Smoke Tube
type factory supplied hot water generators sutiable for HSD fuel firing each
rated for delivery of 1,00,000 Kcal/hr heat including insulation as per
manufacturer's standard and having following accessories. Location : Plant
Room

a. Built in electric panel, programmable timer, automatic MONOBLOC


imported burner control, water pump assembly, oil filter, safety valve,
strainers, valves, pressure / temp. gauges, pressure switches, flue gas
sampling point.

b. All other mounting, fittings and controls.


c. Suitable for electric supply of 415 + 10% volts & 50 Hz.
d.Thermometer at the outlet of each hot water generator.
e. All interconnecting wiring / cabling between hot water generator and
electric panel.
f. The HWG shall have an in-built facility complete with temperature sensor
to start / stop depending on variation in demand at different periods.
Set. 2
2 Hot Water Calorifier Tank
Supply, Installation, Testing and Commissioning of MS horizontal hot water
storage tank Capacity 3000 Lts of diameter 1400mm suitable for minimum
4 kg/Sq.cm operating pressure and testing pressure of 6Kg/Sq.Cm. Tank
shall be made of 6 mm shell and 8 mm dish thickness. Tank shall be
provided with inlet / outlet with MS flange and matching flange, drain
connection with MH cover (550 mm I.D.) 16 mm thick MS plate,
pressure relief valves, pressure gauge and auto airvent. Tank shall be
mounted on 450 mm high steel structural supports.
S.N. DESCRIPTION UNIT QTY
Integral coil type heat exchanger made out of MS tubes having a heat duty
of 1,00,000 Kcal/hr shall be provided. The heat exchanger shall be mounted
on a flanged connection with a provision for removing the same for
maintenance.

Tank shall be insulated with 50 mm thick mineral wool including 24 gauge


aluminium cladding. The flanges shall with dimensions confirming to Table
F. (Tank shall be fabricated as per unfired pressure vessel code IS 4049-
1988).
Nos. 1
3 Soft Water Feed Tank for Hot Water Generator
Supply, Installation, Testing and Commissioning a 6 mm thick M.S. soft
water boiler feed tank of 500 Ltrs. Capacity complete with inlets / outlets,
overflow / drain and vent nozzles connections with flanges and side
mounting type glass level indicator alongwith accessories and 600 mm dia
manhole with bolted cover. The tank shall be mounted at a heigth of 3 M by
MS supporting structure with access ladder duly paint with red oxide,
complete in all respect as given below:

No. 1
S.N. DESCRIPTION UNIT QTY
Note :
The internal surface of the tank shall be coated with heat resistant epoxy
paint and external surface with two coats of red oxide and finished with two
coats of heat resistant black primer.

TOTAL CARRIED TO SUMMARY


S.N. DESCRIPTION UNIT QTY
B HOT WATER PRIMARY PIPING
1 Supply, installing, testing and commissioning of following sizes of ERW
heavy class (Tata C class) MS pipes conforming to IS-1239 with all
accessories like all fittings including tees, elbows, reducers, union, flanges,
rubber gaskets, washer including supporting. Any kind of civil work is
excluded.

1.1 15 mm dia Mtrs. 2


1.2 40 mm dia Mtrs. 12
1.3 50 mm dia Mtrs. 36
1.4 65 mm dia Mtrs. 3
1.5 80 mm dia Mtrs. 2
2 Supply, fixing and insulation of ball valves with SS internals.
2.1 15 mm dia Nos. 2
2.2 25 mm dia Nos. 2
2.3 40 mm dia Nos. 1
2.4 50 mm dia Nos. 8
3 Supply, fixing and insulation of non return valve having bronze body, SS
working parts with screwed ends suitable for handling hot water.
3.1 40 mm dia Nos. 1
3.2 50 mm dia Nos. 4
3.3 80 mm dia Nos. 1
4 Supply, fixing and insulation of cast iron lever operated type butterfly valve
of CI body with nitril rubber seal.
4.1 50 mm dia Nos. 2
4.2 65 mm dia Nos. 1
5 Supply and fixing and insulation of 'Y' strainer for hot water line.
5.1 50 mm dia Nos. 2
6 Supply and fixing insulation of hot water pipes and fittings with 50mm thick
glass wool insulation of density 120Kg/Cu.Cm with Al. cladding of 24 G
within the plant room.

6.1 80 mm dia 50 mm thick Mtrs. 2


6.2 65 mm dia 50 mm thick Mtrs. 3
6.3 50 mm dia 50 mm thick Mtrs. 36
6.4 40 mm dia 50 mm thick Mtrs. 12
6.5 15 mm dia 50 mm thick Mtrs. 2
7 Providing, fixing, testing and commissioning pressure gauge of 150 mm dia
with Bronze stop cock.
Nos. 2
8 Providing in dial type thermometers for temperature measurement suitable
for hot water. Nos. 2
S.N. DESCRIPTION UNIT QTY
9 Boiler Chimney & Breeching
Boiler chimney including dampers, main flue pipe, branch flue pipes,
supporting arrangement in plant room and within the shaft and at terrace
including cowl a top of chimney and insulation complete in all respects with
ash door. Chimney shall be fabricated from M.S. plates of 6 mm thickness.

9.1 Providing, fixing, testing and commissioning of manual flap type dampers of
150 mm dia. made out of MS with locking arrangement and limit switches to
indicate open / close position, sealing should be of asbestos.

Nos. 2 3000
9.2 Providing and fixing of 150 mm dia branch flue pipe of M.S. Plate between
hot water boiler and branch flue header complete with 50mm thick mineral
wool insulation with 24G aluminium cladding
Rmts. 6
9.3 Providing and fixing of 200 mm dia main chimney from the terrace complete
with supporting arrangement. Chimney shall be insulated with 50mm thick
mineral wool insulation with 24G Aluminium Cladding including cowl at top.

Rmts. 5
Note :
Flue / Chimney shall be painted with two coats of high temperature heat
resistant aluminium paint.
TOTAL CARRIED TO SUMMAY
S.N. DESCRIPTION UNIT QTY
C HSD STORAGE & SUPPLY SYSTEM
1 Supply, Installation, Testing and Commissioning of MS Class 'C' (heavy
duty) pipe & fittings like tees, elbows, junctions, unions, bends, plugs etc.
Including a coat of Synthetic enamel paint over two coats of primer
complete as required.

Location : Inside Plant Room


1.1 20 mm dia Rmt. 18
1.2 25 mm dia Rmt. 6
1.3 40 mm dia Rmt. 12
2 Supply, Installation, Testing and Commissioning of CI ball valve of the
following sizes suitable for pressure of 10 kg/sqcm complete with all
necessary fittings.

2.1 25 mm dia Nos. 3


2.2 40 mm dia Nos. 1
3 Providing and fixing Y Strainer for oil supply line
3.1 25 mm dia Nos. 2
3.2 40 mm dia Nos. 1
4 Providing and fixing Gun Metal NRV with SS internals for oil supply line

4.1 20 mm dia 2
5 Supply, Installation, Testing and Commissioning of 990 Litres capacity day
oil storage tank fabricated from 5 mm thick MS plates. Tank shall include
450 mm ID manhole cover, glass level indicator and flanged connection for
inlet, outlet, overflow, vent, drain, boiler return and probe provision for level
controller tank shall be mounted on 1.1 M high steel structure support with
access ladder (painted with 2 coats of Red Oxide Primer)

Set. 1
TOTAL CARRIED TO SUMMARY

TOTAL

Note: Taxes shall be extra as applicable.


Final billing shall be as per actual site measurements as per IS standards.
AMOUNT
6000

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