Relief Valve (Line) - Test and Adjust: Shutdown SIS

320 GC Excavator KTN00001-UP (MACHINE) POWERED BY C4.4 Engine(M008523...
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Product: EXCAVATOR
Model: 320 GC EXCAVATOR KTN
Configuration: 320 GC Excavator KTN00001-UP (MACHINE) POWERED BY C4.4 Engine
Testing and Adjusting

320 GC, 320 and 323 Excavator Machine Systems
Media Number -M0081159-02 Publication Date -01/07/2018 Date Updated -09/07/2018
i06947994
Relief Valve (Line) - Test and Adjust

SMCS - 5117-025-L9; 5117-081-L9
Specifications
Table 1
"Relief Valve (Line) - Test and Adjust"
Main Relief Pressure(1)
35000 + 500 , - 2000 kPa
Machine Standard
(5076 + 73 , - 290 psi)
Settings
38000 + 500, - 2000 kPa
Heavy lift
(5512 + 73, - 290 psi)
Cylinder Engine Relief Pressure
Cylinder Actual
Position Speed Setting
Speed Dial 41000 ± 500 kPa

Extended
"7" (5947 ± 73 psi)
Boom
AEC switch 38000 ± 500 kPa
Retracted OFF (5511 ± 73 psi)

Extended
"7" (5511 ± 73 psi)
Stick
AEC switch 41000 ± 500 kPa
Bucket Extended Speed Dial 38000 ± 500 kPa
"7" (5511 ± 73 psi)
Retracted
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 7/14/2019
320 GC Excavator KTN00001-UP (MACHINE) POWERED BY C4.4 Engine(M008523... Page 2 of 10
AEC switch
OFF

Extended
VA "7" (5511 ± 73 psi)
Boom AEC switch 41000 ± 500 kPa
(1)
System pressure setting before temporary setting adjustment
Introduction
The line relief valves are located between each cylinder and the respective control valve. The line
relief valve limits the overload pressures that can be created in the implement cylinders. The line
relief valves are located on the top side and bottom side of the main control valve. The line relief
valves are after removal of the cover.
Required Tools
Illustration 1 g02571852
Tooling group "A"
198-4240 Digital Pressure Indicator Gp
Table 2
Tool Item Qty Part Number Description
A 198-4240 Digital Pressure Indicator Gp
A1 1 198-4234 Indicator
A2 2 198-4239 Pressure Sensor 41,368 kPa (6,000 psi)
A3 2 198-4236 Extension Cable
Machine Preparation
1. Position the machine on level ground and stop the engine.
2. Release the pressure in the hydraulic system. Refer to Operation and Maintenance Manual,
"System Pressure Release".
Pump compartment
(1) Pressure tap (pump 1)
(2) Pressure tap (pump 2)
3. Attach both 41,368 kPa (6,000 psi) pressure sensors to pressure tap (1) and pressure tap (2).
Test Procedure
Note: A temporary setting of the main relief valve is required before any line relief valves can be
adjusted. Refer to Table 3 for temporary main relief setting for the function being tested.
Table 3
Function Temporary Main Relief Setting
Boom Cylinder Rod End
Stick Cylinder Head End
38000 ± 500 kPa (5511 ± 73 psi)
Bucket Cylinder Head End
Bucket Cylinder Rod End
Boom Cylinder Head End

41000 ± 500 kPa (5947 ± 73 psi)
Stick Cylinder Rod End
Table 4
Relief Valve Pressure Change With One Turn Of Adjustment Screw
Main relief valve 14400 kPa (2100 psi)
Line relief valves 19800 kPa (2871 psi)
Note: Pressure values in Table 4 are approximate values. Use a pressure gauge for adjustment.
Bucket Cylinder Head End, Bucket Cylinder Rod End, Boom Cylinder Rod End,
and Stick Cylinder Head End
Note: A continuous relief of the valve for more than 10 seconds is not allowed.
Main control valve
(3) Main relief valve
(4) Line relief valve for the boom cylinder rod end
(5) Line relief valve for the stick cylinder head end
(6) Line relief valve for the bucket cylinder rod end
(7) Line relief valve for the bucket cylinder head end
1. Start the engine.
2. Place the hydraulic activation control lever in the UNLOCKED position.
3. Place the machine controls at the following settings: engine speed dial "7" and AEC switch
OFF. Refer to Testing and Adjusting, "Engine Performance - Test (Engine Speed)" for engine
rpm settings.
4. Increase the hydraulic oil temperature to 55° ± 5°C (131° ± 9°F).
5. Move the joystick for the stick until the stick is at the full STICK OUT position (full retraction
of the stick cylinder).
6. Check the main relief valve pressure setting at pressure tap (1) or pressure tap (2). The main
relief valve pressure setting should be 35000 + 500 - 1000 kPa (5076 + 73 - 145 psi).
Main relief valve (standard)
(A) Adjustment screw
(L) Locknut
Main relief valve (heavy lift)
(L) Locknut
7. Loosen the locknut. Set the main relief pressure to 38000 ± 500 kPa (5511 ± 73 psi). Turn the
adjustment screw clockwise in order to increase the pressure. Turn the adjustment screw
counterclockwise in order to decrease the pressure. Tighten the locknut.
Note: Always make final pressure adjustments on pressure rise.
8. Verify the temporary main relief pressure setting with a second function. Move the joystick for
the boom until the boom is at full BOOM RAISE position (full extension of the boom cylinder).
The main relief pressure should be 38000 ± 500 kPa (5511 ± 73 psi).
9. Mark the original position of the line relief for the bucket cylinder head end (7).
10. Move the joystick for the bucket until the bucket is at the full BUCKET CLOSE position (full
extension of bucket cylinder).
11. Check the pressure setting of the line relief for the bucket cylinder head end (7).
12. Loosen the locknut of the bucket line relief valve. Turn adjustment screw of the bucket line
relief valve until the pressure reading at pressure tap (1) is 35000 kPa (5076 psi).
13. Move the joystick for the bucket until the bucket is at the full BUCKET CLOSE position (full
extension of bucket cylinder).
14. Check the pressure setting of the line relief for the bucket cylinder head end (7).
15. Turn the adjustment screw of the bucket line relief valve until the pressure reading at pressure
tap (1) is 38000 ± 500 kPa (5511 ± 73 psi).
Note: Always make final pressure adjustments on the pressure rise.
Note: In order to prevent over setting, the adjustment should be stopped immediately
after the pressure becomes within specification.
16. Repeat Step 9 to Step 15 for the following line relief valves:
◦ Line relief valve for bucket cylinder rod end
◦ Line relief valve for stick cylinder head end
◦ Line relief valve for boom cylinder rod end
17. Reset main relief valve pressure setting to the normal operating condition after the completion
of the line relief test and adjust. Refer to Testing and Adjusting, "Relief Valve (Main) - Test
and Adjust".
Boom Cylinder Head End and Stick Cylinder Rod End
Note: A continuous relief of the valve for more than 10 seconds is not allowed.
Main control valve
(3) Main relief valve
(8) Line relief valve for the boom cylinder head end
(9) Line relief valve for the stick cylinder rod end
1. Mark the original position of the line relief valve for the stick cylinder rod end (9).
2. Loosen the locknut for line relief valve (9). Turn the adjustment screw clockwise by one quarter
turn. Tighten the locknut.
3. Start the engine.
4. Place the hydraulic activation control lever in the UNLOCKED position.
5. Place the machine controls at the following settings: engine speed dial "7" and AEC switch
OFF. Refer to Testing and Adjusting, "Engine Performance - Test (Engine Speed)" for engine
rpm settings.
6. Increase the hydraulic oil temperature to 55° ± 5°C (131° ± 9°F).
of stick cylinder).
8. Check the main relief valve pressure setting at pressure tap (1) or pressure tap (2). The main
relief pressure setting should be 35000 + 500 - 1000 kPa (5076 + 73 - 145 psi).
Main relief valve (standard)
(L) Locknut
Main relief valve (heavy lift)
(L) Locknut
9. Loosen the locknut. Set the main relief pressure to 41000 ± 500 kPa (5947 ± 73 psi). Turn the
adjustment screw clockwise to increase the pressure. Turn the adjustment screw
counterclockwise to decrease the pressure. Tighten the locknut.
Note: Always make final pressure adjustments on pressure rise.
10. Mark the original position of the line relief valve for the boom cylinder head end (8).
11. Move the joystick for the boom until the boom is at the full BOOM RAISE position (full
extension of boom cylinders).
12. Check the pressure setting of the line relief valve for the boom cylinder head end (8).
13. Loosen the locknut of the boom line relief valve. Turn adjustment screw of the boom line relief
valve until the pressure reading at pressure tap (1) is 37000 kPa (5366 psi).
14. Move the joystick for the boom until the boom is at the full BOOM RAISE position (full
extension of boom cylinders).
15. Check the pressure setting of the line relief valve for the boom cylinder head end (8).
16. Turn the adjustment screw of the boom line relief valve until the pressure reading at pressure
tap (1) is 41000 ± 500 kPa (5947 ± 73 psi).
Note: To prevent over setting, the adjustment should be stopped immediately after the
pressure becomes within specification.
of stick cylinder).
18. Check the pressure setting of the line relief for the stick cylinder rod end (9).
19. Loosen the locknut for the stick line relief valve (9). Turn adjustment screw of the stick line
relief valve counterclockwise until the pressure reading at pressure tap (1) is 37000 kPa
(5366 psi).
of stick cylinder).
21. Check the pressure setting of the line relief for the stick cylinder rod end (9).
22. Turn the adjustment screw of the stick line relief valve until the pressure reading at pressure tap
(1) is 41000 ± 500 kPa (5947 ± 73 psi).
Note: To prevent over setting, the adjustment should be stopped immediately after the
pressure becomes within specification.
23. Reset main relief valve pressure setting to the normal operating condition after the completion
of the line relief test and adjust. Refer to Testing and Adjusting, "Relief Valve (Main) - Test
and Adjust".
Adjustment Procedure
Line relief valve (typical example)
(L) Locknut
1. Loosen locknut and turn the adjustment screw clockwise to increase pressure. Turn adjustment
screw counterclockwise to decrease pressure.
2. Tighten the locknut to specification once adjustments are complete.
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320 GC Excavator KTN00001-UP (MACHINE) POWERED BY C4.4 Engine(M008523...

Testing and Adjusting

Relief Valve (Line) - Test and Adjust

Speed Dial 41000 ± 500 kPa

Speed Dial 38000 ± 500 kPa

Speed Dial 38000 ± 500 kPa

Boom Cylinder Head End

1. Start the engine.

2. Place the hydraulic activation control lever in the UNLOCKED position.

4. Increase the hydraulic oil temperature to 55° ± 5°C (131° ± 9°F).

Note: Always make final pressure adjustments on pressure rise.

Note: Always make final pressure adjustments on the pressure rise.

◦ Line relief valve for bucket cylinder rod end

◦ Line relief valve for stick cylinder head end

◦ Line relief valve for boom cylinder rod end

Boom Cylinder Head End and Stick Cylinder Rod End

3. Start the engine.

4. Place the hydraulic activation control lever in the UNLOCKED position.

6. Increase the hydraulic oil temperature to 55° ± 5°C (131° ± 9°F).

Note: Always make final pressure adjustments on pressure rise.

Note: Always make final pressure adjustments on the pressure rise.

Note: Always make final pressure adjustments on the pressure rise.

Note: Always make final pressure adjustments on the pressure rise.

2. Tighten the locknut to specification once adjustments are complete.

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