Process For Setting Up The Work Tool: Testing and Adjusting

320 GC Excavator KTN00001-UP (MACHINE) POWERED BY C4.4 Engine(M008523...
Page 1 of 31
Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320 GC EXCAVATOR KTN
Configuration: 320 GC Excavator KTN00001-UP (MACHINE) POWERED BY C4.4 Engine
Testing and Adjusting

320 GC, 320 and 323 Excavators Tool Control System
Media Number -M0081160-01 Publication Date -01/03/2018 Date Updated -12/03/2018
i07350742
Process for Setting Up the Work Tool

SMCS - 5000-587
The process of setting up a work tool will need to take place when the following occurs:
• Installation of a new tool control system or modification of an existing tool control system
• Major modification to machine hardware
• Machine ECM has been flashed or replaced
When setting up the machine for a work tool system, the electro-hydraulic system must be first installed on
the machine. Then the machine ECM must be programmed to recognize components and operations for
proper operation of the work tool.
The different tool control systems can be identified by referring to Testing and Adjusting, "System
Identification".
Setup Overview
1. Each tool control system depends on the physical installation of various valves and hydraulic lines.
Installation of all the hydraulic components and lines must be first accomplished. A list of all tool
control system components is shown in "Tool Control System Components".
2. The machine ECM must be programmed to recognize the installed hydraulic components. Refer to
"Tool Installation Procedure" for the procedure and parameter descriptions.
3. The machine ECM must be programmed to receive signals from the control inputs that are installed
on the machine. Refer to "Control Installation Procedure" for the procedure and parameter
descriptions.
4. After completion of the Tool Installation and Control Installation, the operation parameters for the
work tool need to be programmed. Refer to Testing and Adjusting, "Work Tool Parameter -
Program" for the Tool Control System.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 7/14/2019
320 GC Excavator KTN00001-UP (MACHINE) POWERED BY C4.4 Engine(M008523... Page 2 of 31
Note: To view the factory parameter settings for the work tools, refer to Testing and Adjusting,
"Default Value of Work Tool Parameters" for the Tool Control System.
Tool Control System Components

Note: The different tool control systems can be identified by referring to Testing and Adjusting, "System
Identification".
Table 1
Electric Control System Components
Combined Function - Combined Function - Medium
Tool Control System
Electric Relief Manual Relief Pressure
Auxiliary
Work Tool Application Common - Electrical Common - Hydraulic
Pump
Input Components
Tool load pressure sensor 2 2 -
Output Components
ATT valve #1 extend side
1 1 -
proportional reducing valve
ATT valve #1 retract side
1 1 -
1 1
1 1
- - 1
- - 1
- - -
- - -
Solenoid variable relief valve 1
1 - -
(E-RV1)
Solenoid variable relief valve 2
1 - -
(E-RV2)
Tool Installation Procedure
Monitor Procedure
The following procedure will allow the user to program the electro hydraulic components into the machine
ECM using the monitor.
For supplemental information on the "Machine Configuration" menu, refer to the following video.
Note: A CWS login is required to access Caterpillar Channel1. Scan the following QR code with a QR
enabled device or copy the link that follows.
Illustration 1 g06348428
Reference: For more information, refer to "Next Gen Tool Control - Machine Configuration" on
Caterpillar Channel1.
https://channel1.mediaspace.kaltura.com/media/Next+Gen+Tool+Control+-+Machine+Configuration+%
28Video+8%29/1_hwqbvtxf
Home screen
(1) Apps menu
1. The "Home" screen of the monitor is displayed when the machine is turned to the ON position. Select
the Apps menu (1) to navigate to the menu options.
2. Select "Setting" from the "Apps" menu.
3. Select "Service" from the "Setting" menu.
Input the password "9992" and select "Enter".
Note: The soft switch key pad can be used to enter the desired numbers.
1. Select "Configurations" from the "Service" menu.
2. Select "Aux Hyd Attachment" from the "Configurations" menu.
3. Select "Tool Control" from the "Aux hyd Attachment" menu.
4. Select a parameter from the "Tool Control" menu to change the default value.
Note: Setting the "Machine Application" will automatically load all the factory parameter setting
options for the tool control system that are listed below the "Machine Application" option.
Reference: To view the factory parameter settings for the tool control systems, refer to "Tool Installation
Parameters".
Reference: Refer to"Control Installation Parameter Descriptions" for descriptions of each of the Tool
Installation parameters that are available for the tool control system.
Cat Electronic Technician Procedure
The following procedure will allow the user to program the electro hydraulic components into the machine
ECM using Cat Electronic Technician.
Diagnostic connector for Cat Electronic Technician
(1) Service port
1. Connect the Cat Electronic Technician to the diagnostic connector located behind the seat on the left
side of the cab.
2. Start Cat Electronic Technician.
3. Select the ECM for "Implement Control".
4. Select "Configuration" from the "Service" menu.
5. Expand the list for "Auxiliary Hydraulic Attachment Configurations". Highlight "Machine
Application Configuration" and click the "Change" button on the lower left corner.
6. Select the appropriate "Machine Application" for the machine. Press OK to enter the change.
Note: Setting the "Machine Application" will automatically load all the factory parameter setting
options for the tool control system that are listed below the "Machine Application" option.
Reference: To view the factory parameter settings for the tool control systems, refer to "Tool Installation
Parameters".
Tool Installation Parameters
Note: The different tool control systems can be identified by referring to Testing and Adjusting, "System
Identification".
Table 2
Electric Control Systems - Tool Installation Parameter Settings
Combined Combined
Parameter Description Function - Electric Function - Manual Medium Pressure
Relief Relief
1 "Machine Application" "Common - "Common - "Auxiliary Pump -

Electrical" Hydraulic" Electrical"
One Way or Two One Way or Two
2 "Attachment Valve #1" Not Installed
Way - Pump #1 Way - Pump #1
One Way or Two One Way or Two
3 "Attachment Valve #2" Not Installed
Way - Pump #2 Way - Pump #2
Attachment Pump
4 "Attachment Valve #3" Not Installed Not Installed
Valve - Two Way
5 "Attachment Valve #4" Not Installed Not Installed Not Installed
6 "Attachment Valve #5" Not Installed Not Installed Not Installed
Valve #2 Combined Valve #2 Combined
7 "Atch Valve #1 Combiner" Not Installed
with Valve #1 with Valve #1
Installed on Valve
8 "Variable Relief Valve #1" Not Installed Not Installed
#1 Extend port
Installed on Valve
9 "Variable Relief Valve #2" Not Installed Not Installed
#1 Extend port
"Muilt-Function with
10 Combined Attachments Installed Installed Not Installed
Automatic Control"
Tool Installation Parameter Descriptions
Table 3
Tool Installation Parameter Descriptions
Monitor
# Cat ET Name Description Purpose / Explanation
Name
If the desired item were selected among
the previously defined names of tool
Machine
"Machine General tool control system, the settings here after
1 Application
Application" setting are automatically updated to the defined
Configuration
settings. Also, setting here after could
be changed individually.
2 Attachment Valve "Attachment Installation Operation setting of ATT valve #1 and
#1 Configuration Valve #1" setting of ATT driving pump is set. For stackable valve
valve #1 (F2):
When 1WAY alone is used, select
"ONE WAY"
"TWO WAY"
When switching 1WAY/2WAY, select
"ONE or TWO WAY".
Set pump 1 and pump 2, respectively.
When ATT pump is used.

Select "Attachment Pump Valve"
"ONE WAY"
"TWO WAY"
When switching 1WAY/2WAY, select
"ONE or TWO WAY".
Installation Operation setting of ATT valve #2 and
Attachment Valve "Attachment
3 setting of ATT driving pump is set. Setting procedure is
#2 Configuration Valve #2"
valve #2 similar as ATT #1.
Attachment Valve
Installation Operation setting of ATT valve #3 and
#3 Configuration "Attachment
4 setting of ATT driving pump is set. Setting procedure is
(Medium Valve #3"
valve #3 similar as ATT #1.
Pressure)
Attachment Valve Installation Operation setting of ATT valve #4 and
"Attachment
5 #4 Configuration setting of ATT driving pump is set. Setting procedure is
Valve #4"
(VA Boom) valve #4 similar as ATT #1.
Attachment Valve Installation Operation setting of ATT valve #5 and
"Attachment
6 #5 Configuration setting of ATT driving pump is set. Setting procedure is
Valve #5"
(Blade) valve #5 similar as ATT #1.
Set necessity of combined pump flow
Installation piping of ATT valve #1 and ATT valve
Attachment Valve
"Atch Valve #1 setting of 2 pump #2. "INSTALLED" is selected when
7 Combiner
Combiner" combined flow combined flow piping is provided.
Configuration
piping "NOT INSTALLED" is selected when
restricted in one pump flow operation.
Installation Setting of location of ATT valve to
Variable Relief "Variable
setting of install solenoid variable relief valve #1,
8 Valve #1 Relief Valve
solenoid variable and the installing line. Ext: Extend side,
Configuration #1"
relief valve #1 Ret: Retract side.
Installation Setting of location of ATT valve to
Variable Relief "Variable
setting of install solenoid variable relief valve #2,
9 Valve #2 Relief Valve
solenoid variable and the installing line. Ext: Extend side,
Configuration #2"
relief valve #2 Ret: Retract side.
If installed, set when component
"Aux Installation
Aux Automatic necessary for Auto Spool Control
Automatic settings of aux
10 Valve Control Function are installed. Synchronous
Valve automatic valve
Configuration operation could be improved according
Control" control
to the setting of the Tool Program.
Control Installation Procedure

Monitor Procedure
The following procedure will allow the user to program the electric or hydraulic controls that will be used
to control the work tool into the machine ECM using the monitor.
Since control inputs are based on work tool applications and operator preference, these inputs are
not defined by tool control system. Refer to "Control Installation Parameter Descriptions" to determine
which controls are installed on the machine.
For supplemental information on the "Control Inputs" menu, refer to the following video.
Note: A CWS login is required to access Caterpillar Channel1. Scan the following QR code with a QR
enabled device or copy the link that follows.
Reference: For more information, refer to "Next Gen Tool Control - Control Inputs" on Caterpillar
Channel1.
https://channel1.mediaspace.kaltura.com/media/Next+Gen+Tool+Control+-+Control+Inputs+%
28Video+9%29/1_g97ag8ns
Home screen
(1) Apps menu
1. The "Home" screen of the monitor is displayed when the machine is turned to the ON position. Select
the Apps menu (1) to navigate to the menu options.
2. Select "Setting" from the "Apps Menu".
3. Select "Service" from the "Setting" menu.
Input the password "9992" and select "Enter".
Note: The soft switch key pad can be used to enter the desired numbers.
1. Select "Configurations" from the "Service" menu.
1. Select "Control Inputs" from the "Configurations" menu.
2. Select a parameter from the "Control Inputs" menu to change the default value.
Cat Electronic Technician Procedure
The following procedure will allow the user to program the electric or hydraulic controls that will be used
to control the work tool into the machine ECM using the Cat Electronic Technician.
Since control inputs are based on work tool applications and operator preference, these inputs are
not defined by tool control system. Refer to "Control Installation Parameter Descriptions"to determine
which controls are installed on the machine.
Diagnostic connector for Cat Electronic Technician
(1) Service port
1. Connect the Cat Electronic Technician to the diagnostic connector located behind the seat on the left
side of the cab.
2. Start Cat Electronic Technician.
3. Select the ECM for "Implement Control".
4. Select "Configuration" from the "Service"menu.
5. Expand the list for "Control Input Installations and Configurations". Highlight the parameter to
change and click the "Change" button on the lower left corner.
6. Select the appropriate "Control Input" for the controls installed on the machine. Press OK to enter the
change.
Reference: Refer to "Control Installation Parameter Descriptions" for descriptions of each of the Tool
Control Installation Parameter Descriptions
Table 4
Control Installation Parameter Descriptions
Cat ET Name Monitor Name Description Explanation
Set type of joystick handle
installed on the machine.
Type of handle:
"Basic Handle": Lever installed
Joystick Handle "Joystick on the standard machine
Type of joystick handle
Configuration Handle" "Joystick Switch": Lever with 4
buttons on standard lever
"Modulation Handle": Lever
with thumb wheel and 3
buttons
Left Attachment Pedal "Left Attachment Installation setting of Set installation condition of left
Installation Status Pedal" left ATT pedal ATT pedal.
Right Attachment "Right
Installation setting of Set installation condition of
Pedal Installation Attachment
right ATT pedal right ATT pedal.
Status Pedal"
Set ATT valve and switching
operation to be operated by left
joystick switch #2.
"Momentary" is selected to
press and hold the switch for
Left Joystick Switch "Left Joystick Operating target of left tool activation.
#2 Control Mode Switch #2" joystick switch #2 "Toggled" is selected to press
for tool activation ON and press
again for tool activation OFF.
If the handle type is "Basic
Handle", then setting is not
required.
joystick switch #3.
Left Joystick Switch "Left Joystick Operating target of left tool activation.
required.
joystick switch #4.
Left Joystick Switch "Left Joystick Operating target of left
tool activation.
#4 Control Mode Switch #4" joystick switch #4
"Toggled" is selected to press
Handle is limited to "Joystick
Switch" alone.
Right Joystick Switch "Right Joystick Operating target of right Set ATT valve and switching
#1 Control Mode Switch #1" joystick switch #1 operation to be operated by
right joystick switch #1.
tool activation.

required.
operation to be operated by
Right Joystick Switch "Right Joystick Operating target of right tool activation.
required.
right joystick switch #3
Right Joystick Switch "Right Joystick Operating target of right tool activation.
required.
Right Joystick Switch "Right Joystick Operating target of right
tool activation.
#4 Control Mode Switch #4" joystick switch #4
Handle is limited to "Joystick
Switch" alone.
Set ATT valve to be operated
Left Joystick
"Left Joystick Operating target of left by left thumb wheel.
Thumbwheel Control
Thumbwheel" modulation Handle is limited to
Mode
"Modulation Handle" alone.
Right Joystick
"Right Joystick Operating target of right by right thumb wheel.
Thumbwheel Control
Thumbwheel" modulation Handle is limited to
Mode
"Modulation Handle" alone.
Left Attachment Pedal "Left Atch Pedal Operating target of push Set ATT valve to be operated
Forward Control Forward" forward by foot of left by left ATT pedal push forward
Mode ATT pedal by foot.
Setting is available only when
left ATT is made set of
installation.
by left ATT pedal push
Left Attachment Pedal Operating target of push
"Left Atch Pedal backward by foot.
Rearward Control backward by foot of left
Rearward" Setting is available only when
Mode ATT pedal
left ATT is made set of
installation.
by right ATT pedal push
Right Attachment Operating target of push
"Right Atch Pedal forward by foot.
Pedal Forward Control forward by foot of right
Forward" Setting is available only when
Mode ATT pedal
right ATT is made set of
installation.
by right ATT pedal push
Right Attachment Operating target of push
"Right Atch Pedal backward by foot.
Pedal Rearward backward by foot of
Rearward" Setting is available only when
Control Mode right ATT pedal
right ATT is made set of
installation.
Joysticks with Modulation Switches
(1) Left-Hand Joystick Switch 3
(3) Left-Hand Joystick
(5) Left-Hand Joystick Thumbwheel
(6) Right-Hand Joystick Thumbwheel
(7) Right-Hand Joystick Switch 2
(9) Right-Hand Joystick
Work Tool Setup - Additional Information

E1132 Code Troubleshoot
Error code E1132 is for "Inconsistent Configuration" of the Tool Control System. This code will be
generated when the "Machine Application" parameter does not match what the machine ECM detects for
tool system hardware installed on the machine.
Copyright 1993 - 2019 Caterpillar Inc. Sun Jul 14 13:27:28 UTC+0700 2019
All Rights Reserved.
Private Network For SIS Licensees.

Process For Setting Up The Work Tool: Testing and Adjusting

Diunggah oleh

Informasi Dokumen

Judul Asli

Hak Cipta

Format Tersedia

Bagikan dokumen Ini

Bagikan atau Tanam Dokumen

Opsi Berbagi

Apakah menurut Anda dokumen ini bermanfaat?

Apakah konten ini tidak pantas?

Hak Cipta:

Format Tersedia

Process For Setting Up The Work Tool: Testing and Adjusting

Diunggah oleh

Hak Cipta:

Format Tersedia

320 GC Excavator KTN00001-UP (MACHINE) POWERED BY C4.4 Engine(M008523...

Testing and Adjusting

Process for Setting Up the Work Tool

• Major modification to machine hardware

• Machine ECM has been flashed or replaced

Tool Control System Components

Tool Installation Procedure

2. Select "Setting" from the "Apps" menu.

3. Select "Service" from the "Setting" menu.

Input the password "9992" and select "Enter".

1. Select "Configurations" from the "Service" menu.

2. Select "Aux Hyd Attachment" from the "Configurations" menu.

3. Select "Tool Control" from the "Aux hyd Attachment" menu.

Cat Electronic Technician Procedure

2. Start Cat Electronic Technician.

3. Select the ECM for "Implement Control".

4. Select "Configuration" from the "Service" menu.

Tool Installation Parameters

1 "Machine Application" "Common - "Common - "Auxiliary Pump -

Tool Installation Parameter Descriptions

When ATT pump is used.

Control Installation Procedure

2. Select "Setting" from the "Apps Menu".

3. Select "Service" from the "Setting" menu.

Input the password "9992" and select "Enter".

1. Select "Configurations" from the "Service" menu.

1. Select "Control Inputs" from the "Configurations" menu.

Cat Electronic Technician Procedure

2. Start Cat Electronic Technician.

3. Select the ECM for "Implement Control".

4. Select "Configuration" from the "Service"menu.

Control Installation Parameter Descriptions

again for tool activation OFF.

Joysticks with Modulation Switches

Work Tool Setup - Additional Information

Anda mungkin juga menyukai