Schematics

Models Serial Numbers

4150 30,000 and Up This publication applies to the all subsequent releases of this product until
otherwise indicated in new editions or bulletins. Changes occur periodically to
4250 the information in this publication.

If you need assistance with your lift truck, or to order additional copies of this
document, contact your local authorized Raymond Dealer. To locate your local
authorized Raymond Dealer, go to www.raymondcorp.com.

Publication: 1124958C Issued: 15 May 2014 Use with Maintenance Manuals 1119828C and 1193671A

©2014 The Raymond Corporation

Models 4150/4250 Stand-Up Counterbalanced Lift Truck Schematics
Section 1.

Figure 1-1. Power Distribution Diagram - Model 4250

Publication: 1124958C, Issued: 15 May 2014 2

Models 4150/4250 Stand-Up Counterbalanced Lift Truck Schematics
Figure 1-2. Power Distribution Diagram - Model 4150

Publication: 1124958C, Issued: 15 May 2014 3

Models 4150/4250 Stand-Up Counterbalanced Lift Truck Schematics
Figure 1-3. Electrical Schematic - Model 4250 (AC Lift) - Sheet 1 of 4

A B C D E F G H
FOR NOTES SEE SHEET 4 MOTOR VELOCITY JPTL2 JPTL1 JPS2 JPC24
RED -1 -26
T VEL SENSOR+
TRACTION -1 BRN -1
+12VP VEHICLE
SPL4
BLACK -4 -7
T VEL SENSOR-
LEFT POWER
JPTL1
STEER
POSITION
-2 WHT -17
POS A MANAGER
2 TLE WHITE -3 -31 AMPLIFIER
T VEL PHASE A CAN BUS SENSOR -3 BLK -20

2
-21 POS B
BLUE -2 -32 CAN TERM H TERMINATION
T VEL PHASE B -34 -4 BLU JPC22-9
POS C
RED JPTL3 -2 -8 CAN TERM L
T TEMP+
WHT JPC12-1 JPH1-1
TLT -1 -23 +5VP +5VP ANALOG INPUT
BUS+
-35 CONTROL HANDLE
BUS- +5VP
OPTION
MOTOR TEMPERATURE -11 -3
ID0 -3 VR1
TRAVEL
-12
ID1
- DGND
+5VP +5VP +
U 0
U -2 -2 SW1
CONTACTOR V
LIFT VR2

PANEL TML V
B+K2
-1
DGND DGND
-

TP1 W
W -10 -10
HORN +5VP
+
-4 -4
FUNCTION 4A
SW3
FU1 FU3 FU2
100A 500A MOTOR VELOCITY JPTR2 JPTR1 DGND
750A
80 VDC 80 VDC 80 VDC RED -1 -26
T VEL SENSOR+ +5VP
TP2 TP3 TP5 SPL6 TRACTION
BLACK -4 -7 -11 -11
JP JPS1-1 T VEL SENSOR- FUNCTION 4B
RIGHT POWER
3 2
B+ TRE WHITE -3 -31 +5VP
-2 1 1 1 T VEL PHASE A AMPLIFIER SW2
-3 BLUE -2 -32 -5 -5
STR LPC TPC T VEL PHASE B SSHIFT DGND
2
-4 2 2 RED JPTR3 -2 -8 JPTR1
T TEMP+
-23
TRT WHT -1 BUS+ JOYSTICK
-35 SW4
-13 BUS-
B+K2
MOTOR TEMPERATURE -6 -8 -8
TPC -11 TILT
JPS1 ID0
-12
-11 ID1
-12 -12

CONTROL HANDLE
- DGND DGND

X Y -13
-8 U
TPC U HTR6
-7 -7

SPL8
V H_HTR
TMR V -1
B+K2
W
W

SPL1

SPL2

SPL3
+

JPC12-1
+5VP +5VP SWITCH INPUT
CONTROL HANDLE
X MOTOR VELOCITY +5VP
X JPL2 JPL1
RED -1 -26 -3
STR L VEL SENSOR+ LIFT POWER TRAVEL VR1
LPC SPL5
BLACK -4 -7 AMPLIFIER
L VEL SENSOR-

4 Y
Y
LME WHITE

BLUE
-3
-2
-31
-32
T VEL PHASE A
DGND
+5VP
S3
T VEL PHASE B
JPL1 JPC14 -2
JPS1 -5 -12 -6 -7 -9 -10 RED JPL3 -2 -8 LIFT VR2
T TEMP+
-23 -11 DGND
LMT WHT -1 BUS+ BUS+
-35 -4 DGND
AUX(+) BUS- BUS-
-10
-3 HORN
MOTOR TEMPERATURE -11 DGND -4 S4
SM -13 ID0 FUNCTION 4A
B+K2
-12
-6 ID1 JPC9-2 -11
JP LPC FUNCTION 4B DGND
JL4-AC (AC LIFT) TXD

FLASHWARE
B- AUX(-)
-1 -3 -5
RXD TILT_UP S6
-2 -5
PL4

SPL12
U DGND -6

SPL7
-1 TILT_DOWN S7 S5
U
V -8
-2 JL4-DC (DC LIFT) AC LIFT SSHIFT_LEFT S8
LM V -1 DGND
-1 B+K2 -9
ONLY JPC3-1 SSHIFT_RIGHT S9
VBUS

COMMUNICATIONS
W -12
-2 W -2
+ - D- DGND DGND

USB
-3
D+
TP4 -4
DGND

JPC18-9
LPC_CTRL
JPC22-20
LPC_SENSE
JPC20-15
JPC18-11 ISENSE2(K2) SOL2
STR_CONTACTOR

5
1 2
JPC22-19 -16
STR_SENSE LIFT/LOWER
JPC14-10
DGND
-2 -13
DGND ISENSE5(K2) SOL6
-1
B-F 1 2
-8 JPC18-1
B-F AUX SELECT
-9
B-F JPC20-17
ISENSE3(K2) SOL4
OPERATOR 1
JPD2 JPD1 2
DISPLAY -18
-1 -1 JPC6-6 PRIORITY BYPASS
+12V
UP -19
-6 -2 JPC24-14 ISENSE4(K2) SOL5
ADDR_LATCH
SPL9 1 2
-2 -3 JPC24-12 -20
DATA_LATCH PROP RELIEF
DN -5 -4 JPC22-10 JPF2-8 FUSE
DISP_MISO JPC18 ZONE C7
RELAY
-3 -5 JPC24-2 -10 CARD SHEET 1
SOL1
JPF1-3

JPF2-1

JPF2-2

LOAD HOLD
JPF1-6
JPF3-3

ALARM_PWM
ENTER -4 2 1
SOUNDER
-10

-11

-12

JPB1 -6 JPC6-5
-5
-4

-5

-6

-7

-8

-9

-1 SHIFT_CLOCK
POWER AMP - +
-7 JPC6-2 JPC20-12
ACCESORY FAN OPTION DATA_OUT DUMP SOL3
(MODEL 4200 -2
JPF3-1 POWER -8 JPC6-4 2 1
ONLY) DGND
FU6 (15A) TS1
-2 -1 JPC18-12
HSA1 SOL7R
1 2 JPC18-17
JPF1-4 -2 B- PA_FAN 2 1
JPF1-1
-3 HRN
FU8 (15A/5A) JPB4-1 HRN+ -14
-2 SIDESHIFT SOL9R
-4 BATTERY HRN0 JPC18-16
JPF4-15 1

6
1 2 HORN 2
-5
FU7 (15A/5A) K1 HRN-
JPF4-3 KEY -15 SOL10
JPF2-9 -6 LEFT RIGHT H TILT
-4 1 2 BRAKE BRAKE 2 1
H-1(+)
-3
TRAVEL
K3 -5 JPB3-1 H-2(-) JPC18-18 SOL7C
ALARM TRAV/LIFT ALARM
JPF4-11 -2 2 1 MAST MOUNTED SOLENOIDS
OPTION
JPB4-2
-12
JPC20-14 SOL9L
-8
PCB BRAKES
MOUNTING FUSE/ 2 1 JPH2 1
STUD
RELAY HSA2
-8 -1 SOL11 SOL12
JPF4-13 JPC14-6
CARD JPC22-21
RELAY_ENABLE MAST 1 2
CONNECTOR 2
EPO_SENSE
K4 K3 K2 K1 -2 1
JPC14-12
B+KEY
-5 JPDS
SOL13
2 1 -1 JPC10-1 -3
S21 +12VP
EPO -2 JPC22-8
S2 ON DEADMAN 2

FU5 (15A) S1 -4
-1 -10 1 2 -3 JPC22-11
DGND
1 2
KEYSWITCH DEADMAN
K2 K4 JPC14
OR ROTARY SWITCH SWITCH
-2 JPF2-4 -7
B+K4
-6 -13
B+K2

7 T°
-7
JPF4-7 JPC24-24
-14
B+K2
BATTERY_SENSE_IN

JPF2-8
TO SOLENOID 1
ZONE G5
SHEET 1
Model 4250 - AC LIFT
MODEL 4250 - AC LIFT

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Models 4150/4250 Stand-Up Counterbalanced Lift Truck Schematics
Figure 1-4. Electrical Schematic - Model 4150 - Sheet 2 of 4

A B C D E F G H
MOTOR VELOCITY JPTL2 JPTL1 JPS2 JPC24
RED -1 -26 TRACTION -1 BRN -1 +12VP VEHICLE
T VEL SENSOR+
BLACK -4 SPL4 -7 LEFT POWER STEER -2 WHT -17
T VEL SENSOR- JPTL1 POSITION POS A MANAGER
TLE WHITE -3 -31 AMPLIFIER SENSOR
T VEL PHASE A CAN BUS -3 BLK -20
2
-21 POS B
BLUE -2 -32 CAN TERM H TERMINATION
T VEL PHASE B -34 -4 BLU JPC22-9 POS C
RED JPTL3 -2 -8 CAN TERM L
T TEMP+
TLT WHT -1 -23
SEE NOTE 2 BUS+
-35
BUS-
MOTOR TEMPERATURE -11
ID0
-12
ID1
-
U
U
CONTACTOR
V
TML V -1
PANEL B+K2
TP1 W
W
+

FU1 FU3 FU2

100A 500A 750A MOTOR VELOCITY JPTR2 JPTR1
80 VDC 80 VDC 80 VDC RED -1 -26
TP2 TP3 TP5 SPL6 T VEL SENSOR+ TRACTION
JP BLACK -4 -7
JPS1-1 T VEL SENSOR- RIGHT POWER
3 B+
-2
-3
1
STR
1
LPC
1
TPC
TRE WHITE
BLUE
-3
-2
-31
-32
T VEL PHASE A AMPLIFIER
2 T VEL PHASE B
-4 2 2 RED JPTR3 -2 -8 JPTR1
T TEMP+
WHT -1 -23
TRT BUS+
-35
SEE NOTE 2 -13 BUS-
B+K3
MOTOR TEMPERATURE -6
TPC -11
JPS1 ID0

CONTROL HANDLE
-12
-11 ID1
-
X Y -8 U
TPC U

SPL8
V
TMR V -1
B+K2
W
W

SPL1

SPL2

SPL3
+

JPC12-1
+5VP +5VP SWITCH INPUT
CONTROL HANDLE
X X +5VP
-3
STR TRAVEL VR1
LPC

4 Y Y
DGND
+5VP
S3
JPC14 -2
JPS1 -5 -12 -6 -7 -9 -10 LIFT VR2
MP-S -11 DGND
BUS+
-4 DGND
AUX(+) BUS- -10
-3 HORN
DGND -4 S4
SM DC FUNCTION 4A
LIFT -11

FLASHWARE
JP JPC9-2 FUNCTION 4B DGND
MOTOR TXD
B- AUX(-) -3 -5
MP RXD TILT_UP S6
-5
-6

SPL7
DGND TILT_DOWN S7 S5
-8
SSHIFT_LEFT S8

COMMUNICATIONS
DGND
JPC3-1 -9
MP-A VBUS SSHIFT_RIGHT S9
-12
- -2 D- DGND DGND

USB
-3 D+
TP4 -4 DGND

JPC18-9
LPC_CTRL
JPC22-20
LPC_SENSE JPC20-15
JPC18-11 ISENSE2(K2) SOL2
STR_CONTACTOR
5 JPC22-19
JPC14-10
STR_SENSE LIFT/LOWER
-16
1 2

DGND
-2 -13
DGND ISENSE5(K2) SOL6
-1 1
B-F 2
-8 JPC18-1
B-F AUX SELECT
-9
B-F JPC20-17
ISENSE3(K2) SOL4
OPERATOR 1 2
JPD2 DISPLAY JPD1 -18
-1 -1 JPC6-6 PRIORITY BYPASS
+12V
UP -6 -2 JPC24-14 -19
ISENSE4(K2) SOL5
ADDR_LATCH
SPL9 1 2
-2 -3 JPC24-12 -20
DATA_LATCH PROP RELIEF
DN -5 -4 JPC22-10 JPF2-8 FUSE
DISP_MISO JPC18 ZONE C7
RELAY
-10 SHEET 2
JPF1-3

JPF2-1

JPF2-2

-3
JPF3-3

-5 JPC24-2
JPF1-6

ALARM_PWM LOAD HOLD SOL1 CARD

ENTER -4 2 1
-10
-11
-12

SOUNDER -6 JPC6-5
-5
-4
-5
-6

-7
-8
-9

SHIFT_CLOCK
-7 JPC6-2 JPC20-12
ACCESORY DATA_OUT DUMP SOL3
JPF3-1 POWER -8 JPC6-4 2 1
FU6 (15A) TS1 DGND
-2 -1 JPC18-12
1 2 HSA1 SOL7R
JPF1-4 -2 B- 2 1
JPF1-1
-3 HRN
-2 FU8 (15A/5A) JPB4-1 HRN+ -14
SIDESHIFT SOL9R
JPF4-15 -4 BATTERY HRN0 JPC18-16 1
6
1 2 HORN 2
-5
FU7 (15A/5A) K1 HRN-
JPF4-3 -6 KEY -15 SOL10
JPF2-9 LEFT RIGHT H TILT
-4 1 2 BRAKE BRAKE H-1(+) 2 1
-3
TRAVEL
K3 -5 JPB3-1 H-2(-) JPC18-18 SOL7C
ALARM TRAV/LIFT ALARM
JPF4-11 -2 2 1 MAST MOUNTED SOLENOIDS
OPTION
JPB4-2
-12
-8 JPC20-14 SOL9L
PCB BRAKES
2 1 JPH2 1
MOUNTING FUSE/
STUD -8 -1
RELAY HSA2 SOL11 SOL12
JPF4-13 JPC14-6 RELAY_ENABLE 1
CARD MAST 2
JPC22-21 CONNECTOR 2
EPO_SENSE -2
K4 K3 K2 K1 JPC14-12 1
B+KEY
-5 JPDS
SOL13
2 S21 1 -1 JPC10-1 +12VP -3
EPO -2 JPC22-8 ON DEADMAN 2
S2

FU5 (15A) S1 -4
-1 -10 1 2 -3 JPC22-11 DGND
1 2
KEYSWITCH DEADMAN
K2 K4 OR ROTARY SWITCH JPC14
SWITCH
-2 JPF2-4 -7
B+K4
-6 -13
B+K2
7 T°
-7
JPF4-7
-14
JPC24-24
B+K2
BATTERY_SENSE_IN

Model 4150MODEL
- DC4150
LIFT
JPF2-8 ZONE G5
TO SOLENOID 1
SHEET 2
- DC LIFT
Publication: 1124958C, Issued: 15 May 2014 5
Models 4150/4250 Stand-Up Counterbalanced Lift Truck Schematics
Figure 1-5. Electrical Schematic - Options - Sheet 3 of 4

A B C D E F G

TS1 JPW5 WL

2 -5

-2 FU11
WHT -2 RED + - BLK WARNING LIGHT
OPTION
VEHICLE
MANAGER
JPC20
-3
JPS14
-3
BLK -1 +12VP S22A
JPC22 CONNECTOR TO CONNECTOR TO
1.5A -3 -1 LEFT THIRD PARTY DEVICE RAYMOND TM
GATE_L
BATTERY RXD TXD PC9-2
JRDP1-1
JPC24 GATE RXD -3
-2 TXD
DGND -3 -2
OPTION SHLD -5

JPC20 JPS13 -3 DGND

+12VP -4 -3 BATT-
S22B -5
JPC22 BATT+
-4 -1 RIGHT -6
GATE_R FU35
BATTERY
JPC24 2 AMP JPC9
GATE
DGND -4 -2 125VDC -3
OPTION iPORT
TP1

RS-232
TP1

TP4
-2 TRUCK
JPC20 JPS5
-8 -4 MODEL 4250 ONLY VM
+12VP BATT+ BATT-
WORKING LIGHTS S11 B+ -5
JPC22
JPWL3 OPTION -22 -1 HI-SPEED

SEE INSTALLATION MANUAL FOR DETAILS

-1 HIGH_SPD iPORT SUPPLIER WIRELESS MODULE
LIMIT
1 2 JPC24 SWITCH
S10 JPWL5 JPWL1
-8 -2
3 TS1 SPL11
-1 -1 WORK DGND OPTION

iWAREHOUSE-RED SYSTEM
JPWL4 JPWL2 LIGHTS
-3
ACCESSORY POWER -1 -2 -1 -1 LEFT RIGHT REV BOTTLER'S
JPC20 JPT1
(BATTERY) 2 1 1 1 1 MODEL 4250 ONLY TILT OPTION
S15 JPWL4 JPWL2 -5 -1
-1 +12VP S18
ACCESSORY POWER -2 -2 2 2 2 JPC22
B- -5 -2 MAST
JPWL5 JPWL1 TILT_DIN
-2 -2 TILT
JPC24 SWITCH
JPWL3 DGND -5 -3
OPTION
-2
-22 -4
TILT_AIN
JPC20 JPS6 TP1 (B+)
-6 -4 MODEL 4250 ONLY
+12VP S12
JPC22 S12
-6 -1 LIFT
LIFT_LIM MAST TILT SPEED
LIMIT OR JPHT1
JPC24 REDUCTION
SWITCH -1 HTR6
DGND -6 -3 (QUAD MAST ONLY)
OPTION
B-
-2

CONTROL HANDLE
TP4
THERMOSTAT

4 VM JPC24 JPY1
-13 -1
+12VP PRESSURE TP4 (B-)
-18 -2 (WEIGHT)
PRESSURE_AIN PRESS
-10 -3 SENSOR
DGND OPTION SWITCH BASED HANDLE
INTERNAL HEATER

OPTIONAL HEATED PLATES FOR OCSS OPTION

FU17 TP1 (B+)

T-OCSS

HTR7+ RIGHT SIDE

UPPER LOWER
OPERATOR'S COMPARTMENT
HTR7-
SENSOR SYSTEM

5 VEHICLE
JPC20
(OCSS) OPTION
JPW1
-1
MANAGER -1 BRN
+12VP UPPER
FAN HTR8+ LEFT SIDE
JPC10 SPL10 LEFT
TS1 -2 SF -1
JPFA-1 + - UPPER LOWER -3 -2 BLU EMITTER
ACCESSORY POWER-5 ENABLE
KEY HTR8- JPC20
TS1 +12VP -2
ACCESSORY POWER-2 JPFA-2 FB JPW4
B- JPC22 -1 BRN
TP4 (B-) -13 -3 BLK LOWER
OPERATOR'S COOLING FAN OPTION BEAM_L
LEFT
JPC18 DETECTOR
-5 -4 BLU
DGND
JPC20 JPW3
-9 -1 BRN
+12VP LOWER
JPC20 RIGHT
-10 -2 BLU
+12VP EMITTER
JPW2
JPC22 -1 BRN
-14 -2 BLK UPPER
BEAM_R
RIGHT
JPC18 DETECTOR
-6 -4 BLU
DGND
MODEL 4250 ONLY

6 S18 MAST TILT CENTERING OPTION

**MUTUALLY EXCLUSIVE WITH BOTTLERS TILT OPTION

VEHICLE MODEL 4250 ONLY

MANAGER

JPC24 JPA
AMBIENT -23 -1
VEHICLE +5VP
T JPC24 JPT1
-7 -2 MANAGER -22 -4
DGND TILT_AIN VR6
JPC24 JPT1 JPT5 JPT5
-5 -3 -2 -4 DGND
DGND DGND
JPC20 JPT1
AMBIENT TEMPERATURE SENSOR OPTION -5 -1 -1 +12V +5V -3
+12VP

JPC22 JPT1
-5 -2
TILT_DIN

Publication: 1124958C, Issued: 15 May 2014 6

Models 4150/4250 Stand-Up Counterbalanced Lift Truck Schematics
Figure 1-6. Electrical Schematic - Legend - Sheet 4 of 4
NOTES:
1. MAST IN FULLY LOWERED POSITION.
KEY SWITCH OFF, EPO NOT DEPRESSED, NOT ON DEADMAN. LEGEND LEGEND
2. MOTOR ENCODER COLOR CODES SHOWN ARE FOR 4K TRACTION MOTORS (STD & EE).
FOR 5K TRACTION MOTORS (STD & EE), PIN 2 IS WHITE AND PIN 3 IS BLUE.
IDENT. ZONE/SHEET DESCRIPTION IDENT. ZONE/SHEET DESCRIPTION

AUX(+) A4/1&2 STEER MOTOR POSITIVE TERMINAL

S11 D3/3 HIGH SPEED LIMIT SWITCH
AUX(-) A4/1&2 STEER MOTOR NEGATIVE TERMINAL S12 D4/3 LIFT LIMIT SWITCH
S15 B2/3 WORKING LIGHT SWITCH
EPO C7/1&2 EMERGENCY POWER OFF (S21) D3/3
S18 MAST TILT SWITCH OPTION
S22A, S22B D2, D3/3 BATTERY GATE SWITCHES
FU1 B3/1&2 POWER FUSE FOR STEER B5/3
B3/1&2 POWER FUSE FOR TRAVEL SF SWITCH FOR OPERATOR'S FAN
FU2
FU3 B3/1&2 POWER FUSE FOR LIFT
SM A4/1&2 STEER MOTOR
FU5 B7/1&2 CONTROL FUSE FOR VEHICLE MANAGER B+
FU6 B6/1&2 CONTROL FUSE FOR VEHICLE MANAGER B- SOL1 G6/1&2 LOAD/HOLD SOLENOID
FU7 B6/1&2 CONTROL FUSE FOR AUX. POWER B+ SOL2 G5/1&2 LIFT/LOWER PROPORTIONAL SOLENOID
FU8 B6/1&2 CONTROL FUSE FOR AUX. POWER B- SOL3 G5/1&2 DUMP SOLENOID
CONTROL FUSE FOR WARNING LIGHT & STROBE SOL4 G5/1&2 PRIORITY BYPASS SOLENOID
FU11 A2/3
SOL5 G5/1&2 PROPORTIONAL RELIEF SOLENOID
FU17 CONTROL FUSE FOR HEATER FOR OCSS PHOTO EYE OPTION SOL6 G6/1&2 AUX SELECT SOLENOID
D5/3
FU35 F3/3 iPORT SUPPLIER WIRELESS MODULE SOL7C G6/1&2 SOLENOID FOR HIGH-SPEED ATTACHMENTS
SOL7R G6/1&2 SOLENOID FOR HIGH-SPEED ATTACHMENTS
HRN E6/1&2 HORN SOL9L G6/1&2 SIDESHIFT LEFT SOLENOID
H E6/1&2 TRAVEL ALARM SOL9R G6/1&2 SIDESHIFT RIGHT SOLENOID
SOL10 G6/1&2 TILT SOLENOID
HTR6 G3, G5/1 HEATER FOR CONTROL HANDLE (INTERNAL) SOL11 H6/1&2 HIGH SPEED ATTACHMENT 2 SOLENOID
HTR7 D5/3 HEATER FOR RIGHT SIDE OCSS PHOTO EYE
HTR8 D5/3 HEATER FOR LEFT SIDE OCSS PHOTO EYE SPL1 E4/1&2 SPLICE
SPL2 F4/1&2 SPLICE
SPL3 F4/1&2 SPLICE
JPA B6/3 CONNECTOR FOR TEMPERATURE SENSOR
A3/1&2 SPL4 D2/1&2 SPLICE
JPB+ BATTERY +
A4/1&2 SPL5 D4/1&2 SPLICE
JPB- BATTERY - D3/1&2
SPL6 SPLICE
JPB1 E6/1&2 POWER AMP FAN OPTION CONNECTOR E5/1&2
BRAKE CONNECTOR-LEFT SPL7 SPLICE
JPB3 D6/1&2 E3/1&2
JPB4 BRAKE CONNECTOR-RIGHT SPL8 SPLICE
D6/1&2 C5/1&2
SPL9 SPLICE
JPC3 F5/1&2 USB CONNECTOR ON VM SPL10 F4/3 SPLICE
SPL11 B3/3 SPLICE
JPC4 D5/3 OPTIONAL LEVER #1 CONNECTOR
SPL12 E5/1 SPLICE
JPC6 F5/1&2 CONNECTOR ON VM
JPC9 F4/1&2 CONNECTOR ON VM FOR FLASHWARE
JPC10 F4/1&2 CAN; DIGITAL INPUTS & OUTPUTS CONNECTOR ON VM
JPC12 G3, G4/1&2 HANDLE CONNECTOR ON VM
JPC12A D6/3 CONNECTOR FOR LEVER OPTION HARNESS
JPC12B E6/3 CONNECTOR FOR LEVER OPTION HARNESS
JPC14 F4/1&2 B+, B-, CAN COMMUNICATIONS CONNECTOR ON VM
JPC18 F5/1&2 COIL DRIVERS CONNECTOR ON VM
JPC20 G6/1&2 PROPORTIONAL COIL DRIVERS ON VM STR B4/1&2 STEER POWER CONTACTOR
JPC22 F2/1&2 DIGITAL INPUTS CONNECTOR ON VM SW1 H2/1 CONTROL HANDLE HORN SWITCH
OPTIONAL
SW2 H3/1 CONTROL HANDLE ANALOG PUSHBUTTON FOR FUNCTION 4B
H3/1 ANALOG
JPC24 F2/1&2 ANALOG INPUTS CONNECTOR ON VM SW3 CONTROL HANDLE ANALOG PUSHBUTTON FOR FUNCTION 4A
G3/1 HANDLE
SW4 CONTROL HANDLE TILT/SIDESHIFT JOYSTICK
JPD1 F5/1&2 DISPLAY CONNECTOR
JPD2 E5/1&2 DISPLAY CONNECTOR FOR OVERLAY
JPDS E7/1&2 CONNECTOR FOR DEADMAN H-1(+) E6/1&2 TRAVEL ALARM POSITIVE TERMINAL
H-2(-) E6/1&2 TRAVEL ALARM NEGATIVE TERMINAL
JPFA B5/3 CONNECTOR FOR OPERATOR FAN
JPF1 B6/1&2 B- AUX POWER, B+ POWER AMPS CONNECTOR ON FUSE/RELAY CARD TLE C2/1&2 TRACTION LEFT MOTOR ENCODER
JPF2 C5/1&2 B+ KEY SWITCH RELAYS CONNECTOR ON FUSE/RELAY CARD TLT C2/1&2 TRACTION LEFT TEMPERATURE SENSOR
JPF3 B5/1&2 B- CONNECTOR ON FUSE/RELAY CARD
JPF4 B6/1&2 KEY SWITCH, EPO, BATTERY SENSE CONNECTOR ON FUSE/RELAY CARD TML D3/1&2 TRACTION MOTOR LEFT
TMR D4/1&2 TRACTION MOTOR RIGHT
JPH1 G2, G4/1 CONTROL HANDLE CONNECTOR
JPH2 G6/1&2 CONNECTOR FOR MAST TP1 B3/1&2 TIE POINT ON B+
JPHT1 F2/3 MODEL 4100 HANDLE HEATER TP2 B3/1&2 TIE POINT ON AUXILIARY MOTOR FUSE
TP3 B3/1&2 TIE POINT ON LIFT MOTOR FUSE
TP4 A5/1&2 TIE POINT ON B-
TP5 B3/1&2 TIE POINT ON TRACTION MOTOR FUSE
JPL1 D4/1 LIFT POWER AMP CONNECTOR
JPL2 C4/1 LIFT ENCODER CONNECTOR TRE C3/1&2 TRACTION RIGHT MOTOR ENCODER
JPL3 C4/1 LIFT MOTOR TEMPERATURE SENSOR CONNECTOR TRT C3/1&2 TRACTION RIGHT TEMPERATURE SENSOR
JPL4-AC,-DC C4/1 LIFT POWER CONTACTOR CONFIGURATION CONNECTOR

JPRDP1 F2/3 iPORT SUPPLIER WIRELESS MODULE TS1 D6/1&2 TERMINAL STRIP FOR ACCESSORY POWER
JPS1 B4/1&2 CONTACTOR PANEL INTERFACE CONNECTOR
JPS2 F2/1&2 STEERING POSITION SENSOR CONNECTOR TPC C3/1 TRACTION POWER CONTACTOR
JPS5 D3/3 HIGH SPEED LIMIT OPTION CONNECTOR
JPS6 D3/3 LIFT LIMIT SWITCH OPTION CONNECTOR VR1 G2, G4/1,G4/2 CONTROL HANDLE VARIABLE INPUT DEVICE FOR TRAVEL
JPS13 D3/3 RIGHT BATTERY GATE SWITCH CONNECTOR VR2 G2, G4/1,G4/2 CONTROL HANDLE VARIABLE INPUT DEVICE FOR LIFT/LOWER
JPS14 D2/3 LEFT BATTERY GATE SWITCH CONNECTOR VR3 E5/3 LEVER #1 VARIABLE INPUT DEVICE
VR4 E6/3 LEVER #2 VARIABLE INPUT DEVICE
JPT1 D3/3 MAST TILT SENSING OPTION CONNECTOR VR5 E6/3 LEVER #3 VARIABLE INPUT DEVICE
WL B2/3 WARNING LIGHT
JPTL1, JPTR1 D2, D3/1&2 TRACTION AMP CONNECTORS
JPTL2, JPTR2 D2, D3/1&2 TRACTION MOTOR ENCODER CONNECTORS E5/1&2
C2, C3/1&2 SOUNDER DISPLAY AUDIBLE ALARM
JPTL3, JPTR3 TRACTION MOTOR TEMPERATURE SENSOR CONNECTORS
T B7/3 AMBIENT TEMPERATURE SENSOR
JPWL1 B3/3 CONNECTOR FOR WORKING LIGHT
JPWL2 B3/3 CONNECTOR FOR WORKING LIGHT T-OCSS D5/3 THERMOSTAT FOR HEATERS FOR OCSS PHOTO EYES
JPWL3 C3/3 CONNECTOR FOR WORKING LIGHT
JPWL4 B3/3 CONNECTOR FOR WORKING LIGHT FAN B5/3 OPERATOR'S COOLING FAN
JPWL5 B2/3 CONNECTOR FOR WARNING LIGHT

JPW1 F4/3 CONNECTOR FOR OCSS-UPPER LEFT EMITTER

JPW2 F5/3 CONNECTOR FOR OCSS-UPPER RIGHT DETECTOR
JPW3 F4/3 CONNECTOR FOR OCSS-LOWER RIGHT EMITTER
JPW4 F4/3 CONNECTOR FOR OCSS-LOWER LEFT DETECTOR
JPW5 B2/3 CONNECTOR FOR WARNING LIGHT
JPY1 B4/3 CONNECTOR WEIGHT PRESSURE SENSOR OPTION
K1 C6/1&2 KEYSWITCH RELAY-OPTIONS
K2 C7/1&2 KEYSWITCH RELAY-SOLENIODS, ATTACHMENTS, HORN
K3 C6/1&2 KEYSWITCH RELAY, POWER AMPS
K4 C7/1&2 KEYSWITCH RELAY

LM D5/1 AC LIFT MOTOR

LME C4/1 LIFT MOTOR ENCODER
LMT C4/1 LIFT MOTOR TEMPERATURE SENSOR

LPC B3/1&2 LIFT POWER CONTACTOR

MP B4/2 DC LIFT MOTOR

PRESS B4/3 LIFT PRESSURE SENSOR

S1 D7/1&2 KEY SWITCH

S2 E7/1&2 DEADMAN SWITCH
S3 H4/1&2 CONTROL HANDLE HORN SWITCH
S4 H4/1&2 CONTROL HANDLE FUNCTION 4A SWITCH
S5 H4/1&2 CONTROL HANDLE FUNCTION 4B SWITCH
S6 G4/1&2 CONTROL HANDLE TILT UP SWITCH SWITCHED BASED CONTROL HANDLE
S7 G4/1&2 CONTROL HANDLE TILT DOWN SWITCH
S8 G4/1&2 CONTROL HANDLE SHIFT LEFT SWITCH
S9 G4/1&2 CONTROL HANDLE SHIFT RIGHT SWITCH
S10 B2/3 REVERSE WORKING LIGHT SWITCH

Publication: 1124958C, Issued: 15 May 2014 7

Models 4150/4250 Stand-Up Counterbalanced Lift Truck Schematics
Figure 1-7. Hydraulic Schematic - Model 4250 - AC Lift (Sheet 1 of 3)

Model 4250 - AC LIFT

Publication: 1124958C, Issued: 15 May 2014 8
Models 4150/4250 Stand-Up Counterbalanced Lift Truck Schematics
Figure 1-8. Hydraulic Schematic - Model 4150 - DC Lift (Sheet 2 of 3

Model 4150 - DC LIFT

Publication: 1124958C, Issued: 15 May 2014 9
Models 4150/4250 Stand-Up Counterbalanced Lift Truck Schematics
Figure 1-9. Hydraulic Schematic - Auxiliary Function Options (Sheet 3 of 3)

Publication: 1124958C, Issued: 15 May 2014 10