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STANDARD OPERATINGPROCEDURE

Form No.: EHSMSM/446/4013 Form Rev. No.:00 Effective date: 01-04-2009


SOP No. KPO/OPR/UTL-ETP/SOP-E/14 Effective Date:1.11.2016 Revision No. 02
SOPDESC: Operation of FS TMF in Service mode Section: CETP
Department Utility Page | 1
Step Activity Associated Requirements/ Responsibility Process/ Tools/ PPE’s Remarks/
No. (WHAT) Hazards (WHO) (HOW) Reference

Use hand gloves, safety goggle and safety shoes


SAFETY:- Slip,trip & fall.
throughout the process.
Checking the level
of FS See the level of FS Pretreatment concentration tank in
ENVIRONMENT: - N/A
HMI operator / local level gauge LG-0302 and also in LIT-0301 at HMI
1 Pretreatment
Field Operator
concentration
tank(T-109) Level in FS Pretreatment concentration tank should not
QUALITY: -N/A be less than 1.1 meter & in the FS RO Feed tank level
should not be above 2.6 meter.

Use hand gloves, safety goggle and safety shoes


SAFETY:- Slip,trip & fall.
throughout the process.
Check the
percentage of Take sample of concentrated water from Concentration
ENVIRONMENT: - N/A HMI operator /
2 concentration at Tank in 500ML Jar and observe the sludge settlement.
Field Operator
Concentration
Tank If the settlement is less than or equal to 3% then continue
QUALITY: -N/A the for operation of TMF else start the Sludge Bleeding
Pump until the concentration reduces below 3%.
Frist check these valve should be in open condition
Opening & closing Pump Suction gate valve(V-0310/0311/0312/0313)
of the TMF valves HMI operator / TMF recycle valve (V-0409/0509/0609/0709) Filtrate
3 SAFETY:- Slip,trip & fall.
before starting Field Operator return flow valve(FV-0415/0515/0615/0715).,Backpulse
the pumps coloum inlet valve (V-0411-0415/0511-0515/0611-
0615/0711-0715) ,
Prepared by Approved by
Name and Designation Priya Ranjana Nayak (Sr. Manager) Name and Designation Debabrata Nayak (Head water &Power)
Signature with date Signature with date
STANDARD OPERATINGPROCEDURE
Form No.: EHSMSM/446/4013 Form Rev. No.:00 Effective date: 01-04-2009
SOP No. KPO/OPR/UTL-ETP/SOP-E/14 Effective Date:1.11.2016 Revision No. 02
SOPDESC: Operation of FS TMF in Service mode Section: CETP
Department Utility Page | 2
Step Activity Associated Requirements/ Responsibility Process/ Tools/ PPE’s Remarks/
No. (WHAT) Hazards (WHO) (HOW) Reference

These valve should be in close condition


ENVIRONMENT: - N/A TMF Inlet Gate Valve (V-0401/0501/0601/0701)
Service water inlet toTMF valve (V-0424/0524/0624/0724)
Chemical inlet valve to TMF (V-0403/0503/0603/0703) ,
Chemical out let valve of filtrate line (V-
0435/0535/0635/0735) , Filter line drain valve (V-0430-
QUALITY: -N/A 0434/0530-0534/0630-0634/0730-0734) ,Chemical outlet
valve of reject line (V-0410/0510/0610/0710) ,Filtrate flow
valve(FV-0413/0513/0613/0713 , and Reject drain valve

Motor should be ready & not tripped due to any fault.


Emergency push button should not be pressed.
Start the FS SAFETY:- Irritation due to physical Now set the selector switch & start the pumps from either
Pretreatment contact with effluent. LBPS or HMI. Open the discharge valve slowly after
TMF recycle starting of pumps.
HMI operator /
4 pumps(P- Maintain discharge pressure from 4.5 to 4.8 kg/cm2
Field Operator
102A/102B/102C/ If turbidity is high (>1 ) in AIT (0416/0516/0616/0716)
102D) check the filtrate flow valve(FV-0413/0513/0613/0713)
ENVIRONMENT: - Spillage of effluent Interlock is
(3W+1S) close & filtrate return flow valve (FV-
& spent Chemicals. provided
0415/0515/0615/0715) should be open .
Both valve open close done in auto mode

Prepared by Approved by
Name and Designation Priya Ranjana Nayak (Sr. Manager) Name and Designation Debabrata Nayak (Head water &Power)
Signature with date Signature with date
STANDARD OPERATINGPROCEDURE
Form No.: EHSMSM/446/4013 Form Rev. No.:00 Effective date: 01-04-2009
SOP No. KPO/OPR/UTL-ETP/SOP-E/14 Effective Date:1.11.2016 Revision No. 02
SOPDESC: Operation of FS TMF in Service mode Section: CETP
Department Utility Page | 3
Step Activity Associated Requirements/ Responsibility Process/ Tools/ PPE’s Remarks/
No. (WHAT) Hazards (WHO) (HOW) Reference

At low turbidity( <1) in AIT (FV-0414/0514/0614/0714)


check filtrate flow valve(FV-0413/0513/0613/0713)
open & filtrate return flow valve (FV-
QUALITY: -operate the valve properly.
0415/0515/0615/0715).should be closed.
Both valve open close done in auto mode.

Pump shall stop after completion of each cycle as


SAFETY:- Irritation due to physical
programmed in HMI
contact with chemical.
TMF filtrate flow valve(FV-0413/0513/0613/0713) at the
filtrate line will be closed
Back pulse air solenoid valves (5 Nos.) will be opened for
set time (must be >1min). Air pressure >1Kg/cm2 to be
maintained
Interlock is
5 Back Pulse ENVIRONMENT: - Spillage of spent
provided
Chemicals. Back pulse air solenoid valves will be closed after set
time
and TMF filtrate return flow valve (FV-
0415/0515/0615/0715)will be opened fro 5 sec.
The TMF Recirculation pump shall start from HMI.

TMF filtrate flow valve (FV-0413/0513/0613/0713)will


QUALITY: -N/A
be opened and TMF filtrate return flow valve (FV-
Prepared by Approved by
Name and Designation Priya Ranjana Nayak (Sr. Manager) Name and Designation Debabrata Nayak (Head water &Power)
Signature with date Signature with date
STANDARD OPERATINGPROCEDURE
Form No.: EHSMSM/446/4013 Form Rev. No.:00 Effective date: 01-04-2009
SOP No. KPO/OPR/UTL-ETP/SOP-E/14 Effective Date:1.11.2016 Revision No. 02
SOPDESC: Operation of FS TMF in Service mode Section: CETP
Department Utility Page | 4
Step Activity Associated Requirements/ Responsibility Process/ Tools/ PPE’s Remarks/
No. (WHAT) Hazards (WHO) (HOW) Reference

0415/0515/0615/0715) will be closed.


Now back pulse is completed & ready to go in service
mode. Back pulse will be in auto mode in each 15 – 20
minutes (to be set from HMI).
SAFETY:- Irritation due to physical
contact with NaOH.
TMF should be kept in shocking condition with 1%
Stopping of TMF ENVIRONMENT: - Spillage of spent
6 operator NaOH solution after operation of the TMF, flush with
Operation Chemicals. service water & then take it again in service mode again.
QUALITY: -N/A

Prepared by Approved by
Name and Designation Priya Ranjana Nayak (Sr. Manager) Name and Designation Debabrata Nayak (Head water &Power)
Signature with date Signature with date