Cp30 Mci300 Manual (New)

CP30 MCI 300
Operating Instruction for

CP30 Batching Plant
Important Note :
The Data’s indicated in this Operating Instruction may differ from plant to plant in accordance
with constant improvement, and we reserve all right to change or modify any parts at any time
without any prior notification.
Table of Contents
CP 30 MCI 300
Total Pages
01. Safety Instruction 03
02. Technical Data 03
03. Operating Instruction Computerized SCADA Software 72
04. Operating Instruction for Weighing Meter 06
05. Cable List 04
06. Spare Parts List 05
07. Recommended Spare Parts List 01
08. PLC Input / Output List 06
09. Control Panel General Arrangement 03
10. Control Panel Circuit Diagram 20
11. Junction Box & Connector Detail 08
12. 3 Phase Motor Fault Finding Procedure 03
13. Silo Level Meter 22
14. Moisture Meter 37
15. Phase Failure Relay 03

CP30 MCI 300
ATTENTION!
All Electrical works and connections to be done by an Electrical Expert. Any work on the plant
may be performed only when the plant is switched off.
In case of the Plant is completely switched off during Maintenance and repair works, it must be
Safeguarded against unexpected Switching – On.
- Lock up Main Switching Equipment, Press Emergency Stop and Draw off the key.
In case of Disorder in Electric Supply (ie) Unbalanced Voltage, Single Phasing and
Over/Under Voltage, Please switch off the Plant immediately. And do not try to start. Ensure
that the problem is sorted out and then start the plant.
Use Voltage Insulated tools only, when working in electrical areas.
ELECTRICAL INSTALLATION
The cross section of the Incomer conducting cable for the power is on customer scope and
should be of 4*25 Sq mm Cu or 4*35 Sq mm Al.
Since earth plays very important role for accuracy of the plant, we request the customer to
provide proper earth to the structure and control panel of the plant.
D.G REQUIREMENT
The minimum capacity of the D.G provided by the customer should be 75 KVA and should
have 150% overload capacity.
POWER FAILURE
In the event of power failure, during the mixing cycle, the Pan Mixer can be started in Direct
on Line mode and that is why direct starting of mixer is provided and not for frequent
operation. Schwing Stetter does not take any responsibility at any circumstances if the above
facility is misused.
WELDING IN PLANT
If it is necessary to do Welding in the batching plant, kindly Switch Off the Control Panel
Power and Isolate the load cell from the weigher by tightening the transportation lock.
CP30 MCI 300
PROTECTIVE AND SAFETY DEVICES
All Protective and safety devices are to be kept operative and must be repaired / replaced
immediately, in the event of failure. Bypassing the safety devices may result in heavy injuries
or even loss of lives.
No claim can be made in the event of Bypassing of any Protective / Safety Devices in the
control system. Schwing Stetter does not take any responsibility to such kind of activities
made.
We recommend to keep minimum spare parts available with you all times. Refer the
Recommended Spare Part List available in the manual.
All Protection Breakers for Motors are provided for the Specified Motor Rating only. In case
Lower rating / Higher rating Motor to be used ,rating of MPCBs should be changed.
REPLACEMENT OF ELCTRICAL ITEMS
The electrical life time of the Power and Control Contactors are 0.5 million operations at a
Constant Ambient temperature of 40° C. De-rating is applicable when operating at higher
temperature.
Any how considering the dusty atmosphere and to get best result we recommend to replace the
Contactors every 1, 05,000 M 3 or 4800 Working Hours whichever is earlier and do not
replace the Contacts.
ADDITIONAL MATERIAL CONSUMPTION
Schwing Stetter does not take any responsibility in the event of misuse of materials (i.e.) taking
Cement instead of Fly ash / additional consumption of materials if batching done in manual
mode and no claim can be made. Material consumption in manual mode to be recorded by the
customer only.
CP30 MCI 300
INSTRUCTIONS FOR LOAD CELL
Electrical and Magnetic fields often are the cause for the introduction of disturbing voltages
into the measuring circuit. Therefore Screened Low-Capacitance cables are used for
connecting the load cell with the control system.
Please ground the shield of the Screened cable at either side in order to minimize the
interferences such as EMI /RFI .
Do not ground the shield of 7*0.34 shielded signal cable at both ends, since it will induce
eddy current.
Please Do not lay load cell interfacing cables in parallel to or along with the heavy current
carrying cables.
Please Do not Bypass the Earth band Provided in parallel to the Load cell connected with the
weigher.
Please see that there is no sharp bend in the cable coming from the load cell.
CP30-MCI 300
Technical Data
CP30 MCI 300
Technical Data
Electric supply data
Supply Voltage:……………………………………………… 3 Phase 415 Volts

Permissible voltage fluctuation:……………………………… + / - 10 %
Frequency:……………………………………………………. 50 Hz
Connected Load:……………………………………………... 66 kVA
Operating Temperature:……………………………………… 5 – 40 deg C
Incomer cable requirement:( Customer Scope )………...……. 4*25 Sq mm Cu / 4*35 Sq mm Al
D.G.Requirement:…………………………………………… 75kVA
Weigher data
Aggregate……………………………………………………. 1250 Kg
Cement & Water…………………………………………….. 400 Kg
Admixture……………………………………………………. 6000 grms / 6 Kg
Aggregates …………………………………………………… 4 Components
Cement……………………………………………………….. 2 + 1 Max
Water…………………………………………………………. 1
Admixture……………………………………………………. 1 Component
Cement Max. Weighment…………………………………….. 250 Kg / batch
Water Max. Weighment………………………………………. 150 Kg / batch
CP30 MCI 300
Technical Data
Motor Details
Compressor Motor:……………………………………………… 1.5 kW / 2 HP

Sand Vibrator Motor..:…………………………………………....0.18kW /0.24 HP
Screw Conveyor Motor-1:………………………………………..11 kW /14.6HP
Screw Conveyor Motor-2 :(Optional)…………………………...11 kW / 14.6HP
Fly Ash Screw Conveyor: (Optional)……………………………7.5 kW / 10HP
Mixer Motor:……………………………………………………..22kW / 30 HP
Skip Motor:…Slow Speed………………………………………..2* 1.3 kW
Skip Motor:…High Speed………………………………………..2* 4 kW
Admixture Dosing Motor:………………………………………...0.75kW / 1 HP
Admixture Discharge Motor : (Optional )……………………….0.75 kW / 1HP
Water Pump : ( Customer Scope )………………………………...3.7 kW / 5 HP
Scraper Motor:……………………………………………………7.5 kW / 10HP
Scraper Swing Motor:…………………………………………….0.37 kW / 0.5 HP
Note:
All the above Motors are 3 Phase 415 V AC ± 10% , 50Hz, Otherwise Specified in the Drawing
All Contactor Coil Voltage - 220V AC 50Hz
All Relay Coil Voltage - 24V DC
All Solenoid Coil Voltage - 24V DC
All Indication Lamp Voltage - 24V DC
Skip Motor Brake Rectifier Input Voltage - 230V AC
All the Motor Protection Breakers and the Multi core Cables Provided by us are designed for
Constant Ambient temperature of 45° C. De-rating is applicable when operating at higher
temperature.
CP30 MCI 300
Technical Data
Panel Wiring Cable Color Code Details:
Red : 230 V AC
Black : Neutral
Blue : PLC Input side
Grey : PLC Output side
Orange : + 24 V DC
Violet : 0 V DC
White : Thermister Connecting cable
Brown : Before Incomer ie Power will be available even if incomer is in OFF
Load Cell Details:
Input Resistance : 350 Ohms ± 2 Ω

Output Resistance : 350 Ohms ± 2 Ω
Excitation Voltage : 10 V DC
Non-Linearity : < ± 0.025 %
Full Scale Output : 2 mV /V
Load Cell Wiring Details:
Red : Excitation (+ 10VDC)

Black : Excitation (0 V DC)
White : - Signal
Green : + Signal
Brake Rectifier Details:
Input Voltage : 230 V AC Between terminal No. 2 and 3.

Brake Coil : 12.7 V DC Between terminal No.1 and 3.
: 90 VDC Between terminal No.3 and 5
: 77 VDC Between terminal No.1 and 5
Rectifier Resistance : 0.5KΩ between terminal No.1 and 5
Reverse Direction : OPEN Circuit
Rectifier Resistance : OPEN between terminal No.2 and 5
Reverse Direction : OPEN Circuit
CP30 MCI 300
Operating Instruction
Computerized SCADA Software
Important Note :
Operating Instructions Content
CP30 MCI 300
Description Page No
01. General 01
02. Mode Of Operation 01
03. How to SWITCH on the plant? 03
04. What is MIMIC screen? 04
05. What to do if mouse fails? 04
06. What are the steps to follow for Auto Batch operation? 05
07. What to do if Truck is not in position or Truck

Not present while on starting Auto batching? 05
08. How to Create/Edit/Delete an Order Data Record? 06
09. How to Create/Edit/Delete a Recipe Data Record? 09
10. How to Create/Edit/Delete a Customer Data Record? 12
11. How to Create/Edit/Delete a Jobsite Data Record? 13
12. How to Create/Edit/Delete a Truck Data Record? 14
13. How to set / change Plant parameter through Settings screen? 15
14. How to Tare / zero set the Weighers? 17
15. How to select an order for auto batching in program screen? 18
16. How to view the History of currently occurred Alarms? 20
17. How to view the Detail list of ALARMS? 21

CP30 MCI 300
Description Page No
18. How to operate the plant in Manual Mode

Using Computer SCADA? 25
19. Parameter settings for MCI-300, CP30 Batching plant 26
20. Calibration Details for CP30 Plant 26
21. How to view / Generate statistical report using SSI-Report? 27
22. What are all the main and submenus available in SSI-REPORT? 28
23. How to Update Stock in computer? 29
24. How to View Stock in computer?

How to Update current Stock? 31
25. What are all the options available

for user to take Offline printouts? 33
26. How to take Offline-Delivery Note /

Autographic Report Printout? 34
27. How to take printout of Delivery Note and Other Reports? 35
28. How to Export to word and e-mail

the Delivery Note and Other Reports? 36
29. How to View or take Offline-

Consumption Report –Docket Wise Printout? 37
30. How to View or take Offline-Consumption Report

–Mix Wise Printout? 38

–Customer Wise Printout? 39

–Job Site Wise Printout? 40
33. How to View or take Offline-Consumption Report Truck

–Normal Printout? 41
CP30 MCI 300
Description Page No
34. How to View or take Offline-Consumption Report Truck–

Driver Wise Printout? 42
35. How to View or take Offline-Consumption Report Truck-

Truck No Wise Printout? 43

–Consumption Details Printout? 44

–Material Consumption in Kg – Customer Wise Printout? 45

–Material Consumption in Kg – Mix Wise Printout? 46
39. How to View or take Offline-Production Details Printout? 47
40. How to View or take Offline-Batch Report Printout? 48
41. How to View or take Offline-Master Report Printout? 49
42a. How to View or take printout in offline Master Report

–Customer Master Data –All Records? 50
42b. How to View or take printout in offline Master Report

–Customer Master Data –Code/Name wise? 51

–Jobsite Master Data –All Records? 52

–Jobsite Master Data –Code/Name wise? 53

–Truck Master Data –All Records? 54

–Truck Master Data –Code/Number wise? 55
CP30 MCI 300
Description Page No

–Recipe Master Data –All Records? 56

–Recipe Master Data –Code/Name wise? 57
46. How to View or take Offline-Stock Details Printout? 58
47. How to View or take Offline-Receipt Details Printout? 59
48. How to Give Name to Individual component in

Autographic Report Printout? Or How to Give
Name to Individual Bins in Mimic Screen? 60
49. How to take Docket Re-Print? 62
50. How to Backup / Restore Database? 63
51. How to select printer? 64
52. How to Enter / Change Plant Number? 65
53. What is per batching printing? 67
54. How to Enable / select Per Batch Printing option? 67
55. What is the Computer Specification required? 68
56. How to Install SCADA Software in User Computer? 68

Operating Instructions MCI 300
1. General
The new control system MCI 300 supports five weighing systems, which are
Aggregate weighing system - 6 Components
Cement weighing system - 3 Components for cement

- 1 Component for filler
Water weighing system - 1 Component
Admixture weighing system - 2 Components
2. Mode of Operations:
Manual Mode
The plant can run in Manual mode by turning the Key Actuator switch 1S1 to Manual position on
control desk.
Press / Select the push buttons as required by the operation with the help of identification plates
under the buttons on control desk.
Page 1
Auto Mode
The plant can run in Auto mode by turning the Key Actuator switch 1S1 to Auto position on control
desk. The Auto mode indication 1H1 will get ON if user selected Auto mode on control desk.
Press the START button from the Program Screen after transferring recipe to PLC via SCADA display
and monitor batching function that is fully automatic.
If in between any problem occurs or want to pause Auto mode temporarily, just turn ON the Auto Stop
key actuator 1S2 and after correcting the problem and if you want to continue the auto operation from
were it paused, turn OFF the Auto Stop key actuator 1S2 to its original position in control desk.
At any point, If Auto/Manual Key actuator 1S1 was turn to Manual mode, the Auto operation get
cancelled and require a new START from Program Screen in Computer.
Before starting the auto mode operation it is the responsibility of user to ensure that all weigher are
empty and respective displays on control desk shows zero value.
Fault indication-1H2 will blink on any alarm occurrence and same as to be acknowledged by user by
pressing 1S2 Push button on control desk or Accept button (F11) in Scada.
Tolerance indication-1S0 will blink on any tolerance occurrence and same as to be acknowledged by
user by pressing 1S0 Push button on control desk or Accept button (F11) in Scada.
The Fault / Tolerance can also be reset through Computer by pressing the ACCEPT button (F11) in
Mimic screen.
Page 2
3. How to SWITCH ON the plant?
Switch on the 3 Phase power supply, 415 VAC to panel by turning on the 630A MCCB 0Q1 in panel
front door.
Simultaneously switch on the Computer and check the connectivity between PLC and Protool are
established. The connectivity between PLC and Protool normally will take 30 seconds time after
system booting. After successful connection the computer monitor will display the MIMIC SCREEN as
below:
Page 3
4. What is MIMIC screen?
The Mimic screen (Pictorial representation of the Batching plant) will display the plant view in
computer screen.
The Mimic screen as got the following icon buttons were user can click through mouse or press
function key through keyboard to select particular function.
Order Master
Recipe Master
Customer Master
Truck Master
Site Master
Settings
Program
Manual Mode
Alarm
Mixer Gate lock
Accept
Exit
Alarm Help
PASSWORD
Report Display
5. What to do if Mouse Fails?
The functions keys from F1 to F12 of the computer keyboard can be used to select/jump into a particular
screen. The functions keys of keyboard can be used as shortcut keys on failure of mouse. The details of
shortcut keys are given below.
F1 - Order Master Screen

F2 - Recipe Master Screen
F3 - Customer Master Screen
F4 - Truck Master Screen
F5 - Site Master Screen
F6 - Settings Screen
F7 - Program Screen
F8 - Manual Mode Screen
F9 - Alarm History Screen
F10 - Mixer Gate Lock Button
F11 - Alarm/Tolerance Accept Button
F12 - Exit
Shift/F1 - Alarm Help Screen
Page 4
6. What are the steps to follow for Auto Batch operation?
STEP 1: Switch on the Control panel supply

STEP 2: Switch on the computer and check for its communication
STEP 3: Switch on the printer with A3 continuous paper
STEP 4: Create Recipe/Customer/Truck/Site Masters if any thing new
STEP 5: Create Order Master if any thing new
STEP 6: Check whether all weighers are empty
STEP 7: Check for Alarms, if so rectify it and accept it
STEP 8: Select Auto/Manual switch to AUTO position
STEP 9: Open Program screen and select the order code which system should batch
STEP10: If required change Mixer size/Current correction/Moisture correction in Program Screen
STEP11: Press Accept button through Mouse or Press F4 in keyboard in program screen.
STEP12: Press Start button through Mouse or Press F5 in Keyboard in program screen for Auto batch.
STEP13: Press Accept button through mouse or Press F11 in keyboard if any Alarm/Tolerance occurs.
STEP14: Check for Autographic printout after last discharge of material in Mixer.
STEP15: Auto batch operation ends with Hooter sound.
7. What to do if Truck is not in position or Truck not present while on starting Auto batching?
Just click Unlocked button or press F10 in keyboard once to Lock the Mixer gate temporarily. After correcting
the truck position or after placing the Truck just click Lock button or press F10 in keyboard once to Unlock the
Mixer gate permanently for concrete discharge.
Page 5
8. How to Create/Edit/Delete an Order Data Record?

Click Order Master button by mouse or Press F1 function key through keyboard for changing
or editing Order Master data. On pressing Order Master button the below display screen will
appear on monitor.
Order Record Name:

To create new order, enter Order record name in alphanumeric code, which is of 25 characters.
To edit existing order, select the required order from data record name and save after making
required modification. You can also delete the date using same method.
No:
The program automatically supplies the order record number. It is used as main key for the database.
Job No:
Enter the Job number, which is of a 4-digits alphanumerical code. ****
Order Number:
Enter the Order number, which is of a 4-digits alphanumerical code. *****
AccNO:
Page 6
Enter the Account number, which is of a 4-digits alphanumerical code. ****
Recipe Code:
The Recipe Code can be selected by the use of the combo box, which is on the right side of screen.
Customer Code:
The Customer Code can be selected by the use of the combo box, which is on the right side of
screen.
Site Code:
The Site Code can be selected by the use of the combo box, which is on the right side of screen.
Truck Number:
The Truck Number can be selected by the use of the combo box, which is on the right side of screen.
Order Qty:
Total order for the day placed by the selected customer.
Enter the Order Quantity value in Cubic Meter, which is of a 4-digits numerical code.
Production Qty:
Quantity given to take production in one truck/one session.
Enter the Production Quantity value in Cubic Meter, which is of a 3-digits numerical code.
With This Load:

Total load so far batched for selected customer.
Enter With this load value in Cubic Meter, which is of a 4-digits numerical code. It should be Zero for
fresh order and later on it will be automatically incremented based on batch held in auto mode.
Production Adj:
If concrete is returned in truck, it can adjusted in next production and printout for the same can be
taken.
Enter Production Adjustment value in Cubic Meter, which is of a 3-digits numerical code. ****
Aggregate:
Enter the Aggregate Name in Alphanumeric code. This name comes in Delivery Docket printout. ****
Cement:
Enter the Cement Name in Alphanumeric code. This name comes in Delivery Docket printout. ****
Slump:
Enter the Slump value in numeric code. This value comes in Delivery Docket printout. ****
Admixture:
Enter the Admixture Name in Alphanumeric code. This name comes in Delivery Docket
printout. ****
Special Instruction:
Enter the Special instruction in alphanumeric code. This name comes in Delivery Docket
printout. ****
Page 7
TotalPrint:
Enter 1 for Total print and default zero for normal print. ****
Custname:
The customer name displays after selection of Customer code. This name comes in Delivery
Docket printout.
Recname:
The Recipe name displays after selection of Recipe code. This name comes in Delivery
Docket printout.
Site_add:
The Site Address name displays after selection of Site Code. This name comes in Delivery
Docket printout.
Driver:
The Driver name displays after selection of Truck code. This name comes in Delivery
Docket printout.
Cap:
The Capacity of truck value displays after selection of Truck code. This name comes in
Delivery Docket printout.
Mixer mid:
The Mixer Mid position time value displays after selection of Truck code. This value will be
displayed in Program.
Save:
Click / Press save button to store the records in computer memory. The values entered in the Order
Master will not be saved in computer until otherwise all the Order details except Optional fields will be
fill-in by the user and select save command on the last screen.
Delete:
Click / Press delete button to delete the record in computer memory.
Return to Main (F1):
Click / Press Return to Main or Press F1 Function key through keyboard to return to Mimic screen.
Note:
**** - Optional fields, which can be left blank or zero.
Page 8
9. How to Create/Edit/Delete a Recipe Data Record?

Click Recipe Master Screen Icon by mouse or Press F2 function key through keyboard for
changing or editing Recipe Master data. On pressing Recipe Master Settings Icon the below
display screen will appear on monitor.
Data Record Name:

To create new recipe, enter data record name in alphanumeric code, which is of 25 characters.
To edit existing recipe, select the required recipe from data record name and save after making
No:
The program automatically supplies the data record number just besides the data record
name. It is used as main key for the database.
Recipe Code:
Enter Recipe code in alphanumeric code, which is of 25 characters.
Recipe Name:
Enter recipe name in alphanumeric code, which is of 50 characters.
Page 9
Strength:
Enter if strength of concrete is known, which is of 3 digit numeric code. ***
Aggregate1 Set Weight:
Enter Aggregate1 set weight in KG, which is of a 4-digits numerical code. ***



Cement1 Set Weight:
Enter Cement1 set weight in KG, which is of a 4-digits numerical code. ***
Cement2 Set Weight:
Cement3 Set Weight:
Filler1 Set Weight:
Enter Filler1 set weight in KG, which is of a 4-digits numerical code. ***
Water1 Set weight:
Enter Water1 set weight in KG, which is of a 4-digits numerical code. ***
Water2 Set weight:
Enter Water2 set weight in KG, which is of a 4-digits numerical code. ***
Admixture Sort1 Setweight1:
Enter Admixture1 sort1 set weight in GRAMS, which is of a 5-digits numerical code
including 3 Decimal point. ***
Page 10

Enter Admixture1 sort2set weight in GRAMS, which is of a 5-digits numerical code
Mixing Time:
Enter Mixing Time in Seconds, which is of 2-digits numerical code.
Save:
Click / Press save button to store the records in computer memory. The values entered in the Recipe
Master will not be saved in computer until otherwise all the Recipe details except optional field will be
Delete:

Note:
All Recipe data values are meant for 1Cu.meter output. The relative scaling will be
done inside the computer based on batch size parameter
Page 11
10. How to Create/Edit/Delete a Customer Data Record?

Click Customer Master button by mouse or Press F3 function key through keyboard for changing or
editing Customer Master data. On pressing Customer Master button the below display screen will
appear on monitor.
Data Record Name:

To create new Customer, enter data record name in alphanumeric code, which is of 25 characters.
To edit existing customer, select the required customer from data record name and save after making
No:
The program automatically supplies the data record number just besides the data record name. It is
used as main key for the database.
Customer Name:
Enter Customer Name in alphanumeric code, which is of 25 characters.
Customer Address:
Enter customer address in alphanumeric code, which is of 100 characters.
Contact Person:
Enter contact person name in alphanumeric code, which is of 70 characters. ***
City:
Enter city name in alphanumeric code, which is of 25 characters. ***
Pincode:
Enter pin code in numeric code, which is of 10-digit number. ***
Phone:
Enter phone number in numeric code, which is of 10-digit number. ***
Save:
Click / Press save button to store the records in computer memory. The values entered in the
Customer Master will not be saved in computer until otherwise all the Customer details except
Optional field will be fill-in by the user and select save command on the last screen.
Delete:
Page 12
11. How to Create/Edit/Delete a Jobsite Data Record?

Click Jobsite Master button by mouse or Press F5 function key through keyboard for
changing or editing Jobsite Master data. On pressing Jobsite Master button the below display
screen will appear on monitor.
Data Record Name:

To create new Jobsite, enter data record name in alphanumeric code, which is of 25 characters.
To edit existing Jobsite, select the required Jobsite from data record name and save after making
No:
JobSite Name:
Enter Customer Name in alphanumeric code, which is of 25 characters.
JobSite Address:
Enter customer address in alphanumeric code, which is of 100 characters.
City:
Enter city name in alphanumeric code, which is of 25 characters. ***
Pincode:
Enter pin code in numeric code, which is of 10-digit number. ***
Phone:
Enter phone number in numeric code, which is of 10-digit number. ***
Save:
Click / Press save button to store the records in computer memory. The values entered in the
Customer Master will not be saved in computer until otherwise all the Jobsite details except Optional
fields will be fill-in by the user and select save command on the last screen.
Delete:
Page 13
12. How to Create/Edit/Delete a Truck Data Record?

Click Truck Master button by mouse or Press F4 function key through keyboard for changing
or editing Truck Master data. On pressing Truck Master button the below display screen will
appear on monitor.
Data Record Name:

To create new Truck, enter data record name in alphanumeric code, which is of 25 characters.
To edit existing Truck, select the required truck from data record name and save after making
No:
Truck Number:
Enter Truck Number in alphanumeric code, which is of 10 characters.
Truck Type:
Enter Truck type in alphanumeric code, which is of 6 characters.
Capacity:
Enter Truck capacity in numeric code, which is of 2-digit number.
Driver:
Enter driver name in alphanumeric code, which is of 25 characters.
Mixer Gate Mid Position:
Enter mixer gate mid position delay time value in seconds, which is of 5-digit number including 3
decimal points. ***
Save:
Click / Press save button to store the records in computer memory. The values entered in the Truck
Master will not be saved in computer until otherwise all the Truck details except Optional fields will be
Delete:
Page 14
13. How to set / change Plant parameter through Settings screen?

Click Settings button by mouse or Press F6 function key through keyboard for changing or
editing the plant settings:
The parameters that can be set in setting screen are:

Material in air values:
This is the value of the transit material between the gate and the weigher.
Coarse to Fine Value:

This is the value at which the coarse gates are given close command.
Jog ON time value:

Jog ON time parameter will be used to specify time for jogging aggregate gates on batching. The
higher values leads to tolerance problem and zero value result in system instability.
Tolerance Setting:
Tolerance value can be set for all components. The higher values leads to Tolerance error and
zero value result in system instability.
Empty Values:
Setting of higher values of empty values leads to improper discharge of material from the weigher and
setting of zero value will leads to frequent error message like “weigher not empty”.
Page 15
Step Time value:

Step time parameter will be used to specify time between batching of gates. The higher values leads
to less production and zero value result in system instability. The safest step time is 1.6 seconds.
Discharge Sequence Time:

The discharge sequence time can be set through this screen for sequence delay in auto operation.
ie., if Cement is set as 2 sec, water as 5 sec and admixture as 7 sec, then the discharging sequence
will be first cement then after 3 seconds of cement discharge water will discharge and after 5 seconds
of cement discharge, admixture will start discharge.
Mixer Gate Full Discharge Time:

Setting of higher values of Mixer Discharge time leads production loss and setting of zero value will
leads mixer overload.
Mixer Gate Mid-Position Discharge Time:

Setting of higher values of Mixer Discharge Mid-position time leads production loss and
setting of zero value will leads to spillage of material.
Calibration – Weigher Maximum value:

This is the weigher maximum value.
Skip Discharge Time:

Based on the amount of material batched on the aggregate weigher the Skip Discharge time can be
adjusted. This is the time during which the skip will be waiting at the discharge position on each
batching cycle.
Conveyor Run time:

The Belt conveyor due to some external problems like obstruction of stones at gates or continuous
flow of material into the conveyor can be stopped by this parameter. Setting of less value leads
production loss and setting of more value leads conveyor overload.
Mixer Off Delay:

The twin shaft mixer, which switches off after every batch, can be switched off with a delay through
this parameter.
Discharge Pump cut-off value:

The water discharging through pump can be cut off with this parameter. Setting of higher value will
leads to production loss and lower value will lead to dry run / pump failure.
Manual Print Disable:

If it is set to “0” the manually batched print out will not occur. If it is set to “1” the manually batched
printout will occur.
Teach Mode Enabled/Disabled:

Not applicable.
Continuous Mode Enabled / Discrete Mode Enabled:

Select Continuous mode if concrete is taken in transit mixer and select discrete mode if concrete is
directly taken in pump.
If Continuous mode is selected for operation then the difference in per batch will be divided or
balanced in the other consecutive batches thereby accuracy will be maintained on overall production.
If discrete mode is selected for operation then the difference in per batch will not be compensated in
overall production were as difference can be maintained by correcting the material in air.
Page 16
14. How to Tare / zero set the Weighers?
The Tare or zero setting of weigher could be done by clicking /pressing Icon as below.
SF4 - Aggregate Tare

SF5 - Cement Tare
SF6 - Water Tare
SF7 - Admixture-1 Tare
SF8 - Admixture –2 Tare
On pressing any of the keys above, the below screen will appear on monitor for password
entry by user. Enter the password and click ok button. After accepting the password, user can
Tare the weigher value to Zero by pressing the above mentioned function keys.
Note: -
During Auto run operation the weigher should not be tarred by the above-mentioned method, however
in manual mode of operation the weigher can be tarred based on user needs.
Page 17
15. How to select an order for auto batching in program screen?
Click Program Icon by mouse or Press F7 function key through keyboard for changing or editing
Program Recipe values. On pressing Program icon the below display screen will appear on monitor.
Order Code:
Select the Order Code in program screen and the rest of the screen will be filled automatically.
User can change the following parameters in the above screen:
Current correction:
Enter the water correction required for the current concrete mix. The value to be entered with respect
to batch size and the maximum and minimum values will be +/- 40 KG. This parameter is valid
through out the set production and the user can change the value whenever required.
Mixer capacity:
We can set Mixer/batch size irrespective of actual Mixer size. The Mixer/batch size represents the
amount of material to be batched with respect to 1Cu.meter Recipe set value. For example if the user
wants to reduce the mixer size from 3.00Cu.mtr to 1.00Cu.mtr, then the Mixer Capacity parameter
should be set to 1.00Cu.mtr. The value given should not exceed the actual mixer size.
Change Truck:
Click / Press change truck button to select truck number.
Page 18
Save Driver:
Click / Press save driver button to change driver name in truck master.
Production Quantity:
Enter production quantity in cu.m
Moisture:
Enter moisture in % for all bins. M1-Bin1, M2-Bin2, M3-Bin3, M4-Bin4, M5-Bin5 and M6-Bin6.
Cement Silo Selection:

If “2” is entered, the cement1 set weight value will be transferred to cement2 set weight. If “1” is
entered, the cement2 set weight value will be transferred to cement1 set weight.
Moisture Disable (ShiftF3):

Click / Press moisture Disable button or Shift F3 Soft key in Keyboard to Enable Automatic moisture
correction for sand bin. Click again to Disable Automatic moisture correction in sand bin.
Accept (SF4):
Click / Press Accept button or Shift F4 soft key in keyboard to accept the selected order and to make
Start button to visible.
Start (SF5):
Click / Press Start button or Shift F5 soft key in keyboard to Start the auto batching.
Note: Recipe Code , Recipe Name , Customer Code , Customer Name , Customer Address ,
Site Code , Site Name , Site Address , Truck Number , Order Code and Order Name are
mandatory fields in the respective master file so do not forget to add them.
Page 19
16. How to view the History of currently occurred Alarms?

Click Alarms Icon by mouse or Press F9 function key through keyboard for viewing the
summary/history of occurred batching plant alarms. On pressing Alarms icon the below
Alarm Start Date:

Enter start date in dd/mm/yy format from were alarms to be printed.
Alarm End Date:

Enter end date in dd/mm/yy format from were alarms to be printed.
PRINTALARM:
Click / Press PRINTALARM button to take printout.
RETURN TO MAIN (F1):

Page 20
17. How to view the Detail list of ALARMS?

Click Alarm Help Icon by mouse or Press F12 function key through keyboard for viewing
the alarm help. On pressing Alarm Help icon the below display screen will appear on
monitor.
Click Next (F2) to view more alarm lists or Press Exit (F1) function key through keyboard
for viewing the Mimic screen.
Page 21
Click Prev(F3) to view previous alarm list or Press Next(F2) to view more alarm lists or
Press Exit(F1) function key through keyboard for viewing the Mimic screen.
Page 22
Click Prev(F3) to view previous alarm list or Press Next(F2) to view more alarm lists or
Press Exit(F1) function key through keyboard for viewing the Mimic screen.
Page 23
Click Prev(F3) to view previous alarm list or Press Exit(F1) function key through keyboard
for viewing the Mimic screen.
Page 24
18. How to operate the plant in Manual Mode using Computer SCADA?
Click Manual Mode Icon by mouse or Press F8 function key through keyboard for operating
the plant in manual mode through Computer. On pressing Manual Mode icon the below
Main Menu (F1):

Click Main Menu Icon by mouse or Press F1 function key through keyboard for viewing the
Mimic Screen.
Page 25
19. Parameter settings for MCI-300, CP30 Batching plant:
1. Tolerance settings: Aggregate - 3 % or 10 Kg
Cement - 2 % or 5 Kg
Water - 1 % or 3 Kg
Admixture - 3 % or 100grams
2. Empty value: Aggregate - 10Kg
Cement - 5Kg
Water - 3Kg
Admixture - 100 grams
3. Step Time: Aggregate - 1.6 Sec
Cement /Water - 1.6 Sec
Admixture1 - 1.6 Sec
20. Calibration Details for CP30 Plant:
Aggregate : 1250 KG
Cement : 400 KG
Admixture1 : 6000 GRAMS
Page 26
21. How to view / Generate statistical report using SSI-Report?
To display the SSI –REPORT screen, we must click / Press Report Display button from Mimic screen.
On pressing Alt + Tab Soft keys from keyboard together the below display screen will appear on
screen.
Stock:
To Update Stock in Computer.
Generate Report:
To view / print Statistical report.
Setup:
To give name for all batching components like aggregate, cement, water, Admixtures and the same to print in
Autographic printout.
Print Docket:
To re-print Delivery Docket in second printer.
Options:
To take Backup and to set printer etc.,
Page 27
22. What are all the main and submenus available in SSI-REPORT?
The following are the Main Menus and Sub-menus available in the SSI-REPORT Screen.
Stock
Material Stock Update
Current Stock
Generate Report
Delivery Note
Consumption Report
Docket wise
Mix wise
Customer wise
Jobsite wise
Truck wise
Consumption Details
Material Consumption
• Customer wise
• Mix wise
Production Details
Batch Report
Master Report
Customer Master Data
Site Master Data
Truck Master Data
Recipe Master Data
Stock Details
Receipt Details
Setup
Print Docket
Options
Backup Database
Restore Backup Database
Restore Original Database
Printers
Plant Number Change
Per Batch Printing Enabled / Disabled
Page 28
23. How to Update Stock in computer?
Click Stock icon from SSI-Report screen and select Material Update and press enter. The below display
will appear on screen.
Aggregate1:
Enter the material value in KG. Don’t use zero, +, - or any special character in front, in between or at the end of values.
Aggregate2:
Aggregate3:
Aggregate4:
Aggregate5:
Aggregate6:
Cement1:
Page 29
Cement2:
Cement3:
Filler1:
Water1:
Water2:
Enter the material value in GRAMS. Don’t use zero, +, - or any special character in front, in between or at the end of values.
Admixture1S1:
Admixture1S2:
Admixture2S1:
Admixture2S2:
Reset:
Click / Press Reset button to reset all value to Zeros.
Save:
Click / Press Save button to Save the entered values in computer memory.
Exit:
Click / Press Exit button to return to Report Display Screen.
Page 30
24. How to View Stock in computer? or

How to Update current Stock?
Click Stock icon from Report screen and select Current Stock and press enter. The below display will appear on
screen.
Aggregate1:
Aggregate2:
Aggregate3:
Aggregate4:
Aggregate5:
Aggregate6:
Page 31
Cement1:
Cement2:
Cement3:
Filler1:
Water1:
Water2:
Admixture1S1:
Admixture1S2:
Admixture2S1:
Admixture2S2:
Reset:
Click / Press Reset button to reset all value to Zeros.
Save:
Click / Press Save button to Save the entered values in computer memory.
Exit:
Page 32
25. What are all the options available for user to take Offline printouts?
User as got the following option to take periodic offline printout.
Delivery note / Autographic Report

Consumption Report
Docket wise
Mix wise
Customer wise
Jobsite wise
Truck wise
Truck wise
Driver wise
Consumption Details
Day wise
Total wise
Material Consumption
Customer wise
Mix wise
Production Details
Batch Report
Master Report
Customer Master Data
Code/Name wise
Site Master Data
Code/Name wise
Truck Master Data
Code/Number wise
Recipe Master Data
Code/Name wise
Stock Details
Receipt Details
Page 33
26. How to take Offline-Delivery Note / Autographic Report Printout?
Click Generate Report Icon and then select Delivery Note menu and press enter. The below display will appear
on screen.
Docket No:
Select/Enter the Docket Number you want to view or print
Year:
Enter the year in 4-digit format (yyyy) that you want to view or print
View:
Click / Press View button to view the Docket details. The screen will appear as in Fig:27.
Exit:
Click / Press to return to Report Display Screen.
Page 34
27. How to take printout of Delivery Note and Other Reports?
When the view button in Fig:26 is pressed the following screen appears in the display
Print Icon Button Print Dialogue Box
We must click the printer icon button this will display a print dialogue box as shown in the above picture after
selecting number of pages we must press ok button to print the same and this procedure is applicable for all the
preceding reports.
Page 35
28. How to Export report to word format / E-mail the Delivery Note and Other Reports?
When the view button of any report is pressed the following screen appears in the display
Export Dialogue Box

Export Icon Button
The user must click in the export icon button this will display a export dialogue box as shown in the above picture
after selecting format and destination (e-mail id) pages we must press ok button to export and email the same and
this procedure is applicable for all the preceding reports.
Page 36
29. How to View or take Offline-Consumption Report –Docket Wise Printout?
Click Generate Report Icon and then select Consumption Report – Docket wise and press enter. The
below display will appear on screen.
From Docket:
Enter the Docket Number FROM which you want to view / print.
To Docket:
Enter the Docket Number TO which you want to view / print.
View:
Click / Press View button to view the Docket details.
Exit:
Page 37
30. How to View or take Offline-Consumption Report –Mix Wise Printout?
Click Generate Report Icon and then select Consumption Report – Mix wise and press enter. The below display
will appear on screen.
From Date:
Enter the Date in system date format (mm/dd/yyyy) FROM which you want to view / print.
To Date:
Enter the Date in system date format (mm/dd/yyyy) TO which you want to view / print.
Mix Code:
Enter / Select the Mix Code for which you want to view / print.
View:
Click / Press View button to view the Consumption Details – Mix Wise.
Exit:
Page 38
31. How to View or take Offline-Consumption Report –Customer Wise Printout?
Click Generate Report Icon and then select Consumption Report – Customer wise and press enter. The below
display will appear on screen.
From Date:
To Date:
Customer Name:
Enter / Select the Customer Name for which you want to view / print.
View:
Click / Press View button to view the Consumption Details – Customer Wise.
Exit:
Page 39
32. How to View or take Offline-Consumption Report –Job Site Wise Printout?
Click Generate Report Icon and then select Consumption Report – Job Site Wise and press enter. The below
From Date:
To Date:
View:
Click / Press View button to view the Consumption Details – Jobsite Wise.
Exit:
Page 40
33. How to View or take Offline-Consumption Report Truck–Normal Printout?
Click Generate Report Icon and then select Consumption Report – Truck Wise and press enter. The below
From Date:
To Date:
Normal:
Click Normal button to View Consumption Details with all Truck related details.
View:
Click / Press View button to view the Consumption Details – Truck Wise.
Exit:
Page 41
34. How to View or take Offline-Consumption Report Truck–Driver Wise Printout?

Click Driver button in Consumption Details-Truck Wise. The below shown screen will appear.
From Date:
To Date:
Driver:
Select / Enter Driver Name to View Consumption Details with selected Driver name.
View:
Exit:
Page 42
35. How to View or take Offline-Consumption Report Truck- Truck No Wise Printout?
Click Truck No button in Consumption Details-Truck Wise. The below shown screen will appear.
From Date:
To Date:
Truck No:
Select / Enter Truck Number to View Consumption Details with selected Truck Number.
View:
Exit:
Page 43
36. How to View or take Offline-Consumption Report –Consumption Details Printout?
Click Generate Report Icon and then select Consumption Report – Consumption Details and press enter. The
below display will appear on screen.
From Date:
To Date:
Day Wise:
Click / Press Day Wise button to view / print Day Wise Consumption Details.
Total Wise:
Click / Press Total Wise button to view / print Total Wise Consumption Details.
Deleted Record:
Click / Press Deleted Record button to view / print Consumption Details Deleted Records.
Auto:
Click / Press Auto button to view / print Auto batched consumption Details.
Manual:
Click / Press Manual button to view / print Manually batched consumption Details.
View:
Click / Press View button view the Consumption Details whichever selected.
Exit:
Page 44
37. How to View or take Offline-Consumption Report –Material Consumption In Kg– Customer Wise
Printout?
Click Generate Report Icon and then select Consumption Report – Material Consumption-Customer Wise and
press enter. The below display will appear on screen.
From Date:
To Date:
Customer:
Enter / Select the Customer Name for which you want to view / print.
View:
Click / Press View button view the Materials Consumption Details-Customer Wise.
Exit:
Page 45
38. How to View or take Offline-Consumption Report –Material Consumption in Kg– Mix Wise Printout?
Click Generate Report Icon and then select Consumption Report – Material Consumption-Mix Wise and press
enter. The below display will appear on screen.
From Date:
To Date:
Mix Code:
Enter / Select the Mix Code for which you want to view / print.
View:
Click / Press View button view the Materials Consumption Details-Mix Wise.
Exit:
Page 46
39. How to View or take Offline-Production Details Printout?
Click Generate Report Icon and then select Production Details and press enter. The below display will appear on
screen.
From Date:
To Date:
View:
Click / Press View button view the Production Details.
Exit:
Page 47
40. How to View or take Offline-Batch Report Printout?
Click Generate Report Icon and then select Batch Report and press enter. The below display will appear on
screen.
From Date:
To Date:
View:
Click / Press View button view the Batch Report.
Exit:
Page 48
41. How to View or take Offline-Master Report Printout?
Click Generate Report Icon and then select Master Report and press enter. The below display will appear on
screen.
Customer Master Data:

Click / Press Customer Master Data button to view / print Customer Master Records.
Site Master Data:

Click / Press Site Master Data button to view / print Site Master Records.
Truck Master Data:

Click / Press Truck Master Data button to view / print Truck Master Records.
Recipe Master Data:

Click / Press Recipe Master Data button to view / print Recipe Master Records.
Continue:
Click / Press Continue button to view the Respective Master Records.
Exit:
Page 49
42a. How to View or take printout in offline Master Report –Customer Master Data –All Records?
After Selecting Customer Master Data and pressing Continue button, the below mentioned screen will appear
Code:
Cannot enter or select in this screen.
Name:
Code/Name Wise:
Not Applicable.
All Records:
To view all Customer Master records.
View:
Click / Press View button to view all component in Customer Master Records.
Exit:
Page 50
42b. How to View or take printout in offline Master Report –Customer Master Data –Code/Name wise?
After Selecting Customer Master Data and pressing Continue button the below mentioned screen will appear
Code:
Enter / Select the Customer Code.
Name:
Enter / Select the Customer Name.
Code/Name Wise:
Click / Press Code/Name Wise To view Customer Master Records by Code or Name wise.
All Records:
Not Applicable.
View:
Click / Press View button to view the selected Customer Master Records.
Exit:
Page 51
43a. How to View or take printout in offline Master Report –Jobsite Master Data –All Records?
After Selecting Site Master Data and pressing Continue button the below mentioned screen will appear
Code:
Name:
Code/Name Wise:
Not Applicable.
All Records:
To view all Job Site Master records.
View:
Click / Press View button to view all component in Job Site Master Records.
Exit:
Page 52
43b. How to View or take printout in offline Master Report –Jobsite Master Data –Code/Name wise?
After Selecting Site Master Data and pressing Continue button the below mentioned screen will appear
Code:
Enter / Select the Job Site Code.
Name:
Enter / Select the Job Site Name.
Code/Name Wise:
Click / Press Code/Name Wise To view Job Site Master Records by Code or Name wise.
All Records:
Not Applicable.
View:
Click / Press View button to view the selected Job Site Master Records.
Exit:
Page 53
44a. How to View or take printout in offline Master Report –Truck Master Data –All Records?
After Selecting Truck Master Data and pressing Continue button the below mentioned screen will appear
Code:
Number:
Code/Number Wise:
Not Applicable.
All Records:
To view all Truck Master records.
View:
Click / Press View button to view all component in Truck Master Records.
Exit:
Page 54
44b. How to View or take printout in offline Master Report –Truck Master Data –Code/Number wise?
After Selecting Truck Master Data and pressing Continue button the below mentioned screen will appear
Code:
Enter / Select the Truck Code.
Number:
Enter / Select the Truck Number.
Code/Number Wise:
Click / Press Code/Number Wise To view Truck Master Records by Code or Number wise.
All Records:
Not Applicable.
View:
Click / Press View button to view the selected Truck Master Records.
Exit:
Page 55
45a. How to View or take printout in offline Master Report –Recipe Master Data –All Records?
After Selecting Recipe Master Data and pressing Continue button the below mentioned screen will appear
Code:
Name:
Code/Name Wise:
Not Applicable.
All Records:
To view all Recipe Master records.
View:
Click / Press View button to view all component in Recipe Master Records.
Exit:
Page 56
45b. How to View or take printout in offline Master Report –Recipe Master Data –Code/Name wise?
After Selecting Recipe Master Data and pressing Continue button the below mentioned screen will appear
Code:
Enter / Select the Recipe Code.
Name:
Enter / Select the Recipe Name.
Code/Name Wise:
Click / Press Code/Name Wise To view Recipe Master Records by Code or Name wise.
All Records:
Not Applicable.
View:
Click / Press View button to view the selected Recipe Master Records.
Exit:
Page 57
46. How to View or take Offline-Stock Details Printout?
Click Generate Report Icon and then select Stock Details and press enter. The below display will appear on
screen.
From Date:
To Date:
View:
Click / Press View button to view the Stock Details.
Exit:
Page 58
47. How to View or take Offline-Receipt Details Printout?
Click Generate Report Icon and then select Receipt Details and press enter. The below display will appear on
screen.
From Date:
To Date:
View:
Click / Press View button to view the Receipt Details.
Exit:
Page 59
48. How to Give Name to Individual component in Autographic Report printout? Or

How to Give Name to Individual Bins in Mimic Screen?
Click / Press the Setup icon on Report screen to set / change the Material Name for Aggregates, cement, water,
and admixture. The below display will appear on monitor.
Aggregate1:
Enter the Name in Alphanumeric (Field size of 5 Digits). Don’t use single coats ( ‘ ) in front, in between or at the end of name.
Aggregate2:
Aggregate3:
Aggregate4:
Aggregate5:
Aggregate6:
Cement1:
Page 60
Cement2:
Cement3:
Filler1:
Water1:
Water2:
Admixture1S1
Admixture1S2
Admixture2S1
Admixture2S2
Docket No:
Enter the docket number which is greater than current docket number (Field size of 9 Digits). Don’t use single coats ( ‘ ) in front, in
between or at the end of number.
Save:
Click / Press save button to store in computer memory.
Exit:
Click / Press exit button to Return to Report Display Screen.
Page 61
49. How to take Docket Re-Print?
User can take the Docket re-print by clicking the Print Docket Icon on Report Screen. The below display will
appear on monitor.
Enter Password:
Enter ******* 7 digit Password in Caps Case to view the below mentioned Icons.
Docket No:
Enter / Select the Number you want to take Re-Print (Field size of 9 Digits). Don’t use single coats ( ‘ ) in front, in between or
at the end of number.
Batched Year:
Enter / Select the Year (yyyy) of batching you want to take Re-Print (Field size of 4-Digits). Don’t use single coats ( ‘ ) in front,
in between or at the end of number.
This Load:
This Load value can only be viewed.
With This Load:

With This Load value can only be viewed.
Print:
Click / Press print button to execute print operation.
Exit:
Click / Press exit button to return to Report Display screen.
Page 62
50. How to Backup / Restore Database?

Click Option Icon. The below display will appear on screen.
Backup database:
The use of backup database is to store the existing database in a different location of hard disk. Each time when
the Backup database is pressed, then the data’s from the existing database is erased and copied to the backup
location. If the backup database is interrupted in between you may have a change of loosing data’s.
Restore Backup database:

The use of restore backup database is to restore the backed up database as a current database to view the
statistical reports stored in backup database.
Note:
After viewing restored backup database, the current database should be brought back using restore original
backup database.
Do not batch without restoring original backup database, if you have selected to view backed up database.
Page 63
51. How to select printer?

Click Option Icon and then select Printers and press enter. The below display will appear on screen.
Select Printers and press enter. The below display will appear on screen.
Number of Printers:
Enter 1 if one printer is connected with computer. Enter 2 if two printers are connected with computer.
Ok:
Click / Press Ok button to accept and exit.
Cancel:
Click / Press Cancel button to exit this screen making Number of Printers to Zero.
Page 64
52. How to Enter / Change Plant Number?
Click Option Icon and then select Plant Number Change and press enter. The below display will appear on
screen.
Password:
Enter ******* 7 Digit Password in Caps case to enter into Plant number change screen
Confirm:
Click / Press Confirm button to confirm the Password entered by you.
Exit:
Page 65
On confirming the Password for entering into the plant change screen, the below mentioned screen will display.
Plant Number:
Enter the Plant name or number in Alphanumeric ( Field length max: 25 characters) that appear in all printout as
Plant Serial. Number.
Heading:
Enter the Title in Alphanumeric (Field length max: 50 characters) that appear in all printout.
Save:
Click / Press Save button to store the change in computer memory.
Exit:
Page 66
53. What is per batching printing?
Normally in MCI 300 control system the Autographic printout, which prints in first printer, starts printing only after
final discharging of all materials in transit mixer.
If customer requires to take printout after every discharging of material into mixer (every per batch), then
customer as to Enable ” Per batch Printing “ option.
54. How to Enable / select Per Batch Printing option?
Click Option Icon in Report Display Screen and then select Per Batch Printing Enable/Disable and press enter.
The below display will appear on screen.
Per Batch Printing Enabling:

Enter 0 to disable per batch printing or 1 to enable per batch printing.
Ok:
Click / Press Ok button to store in computer memory and exit.
Cancel:
Click / Press cancel button to return to Report Display Screen making Per batch printing Disabled / Zero.
Page 67
55. What is the Computer Specification required?
Computer:
PC, Pentium processor, 128 MB RAM, 20 GB Hard Disk, CD Drive, 14” Color Monitor, one
communication Port, One Printer interfaces port, Mouse and Keyboard,
Operating System:
Windows – 98 / 2000 Professional Edition, Simatic Protool Pro – rt with un-limited License
56. How to Install SCADA Software in User Computer?
First, Install Protool Pro Siemens software package in user computer. Press the SETUP exe file in the Protool
Pro CD and follow the instruction it gives on installation. User can then make shortcut from the installed directory.
For further detail please read the README file in the Installation CD.
Secondly, Install VB application files in user computer. Press the SETUP exe file in Second CD and follow the
instruction it gives on installation. Press Install Button to install the MCI300 setup in user computer. User can then
make shortcut from this directory. For further details please read the README file in the installation CD.
Page 68
CP30 MCI300
Operating Instruction for Digital Weighing Meter

CALIBRATION PROCEDURE
Key Symbol Key Description
Level Key
Max / Min Key

<>
Mode Key
Shift Key
Up Key / Teach / Reset Key
Select data using Shift Key and

change data using UP key
Power On
Run Mode
Display
Press Level Key for 3 Sec
In- tA
L0 b-LC Change to blc
using shift & Up key
Press Mode key to go to next

screen
Fre
L0 50 Change to 50
using shift &Up Key

screen
Now Make sure all the load cells

are properly aligned and transport
locks are loosened properly.
Check for weigher alignment and
also make sure that the weigher is
empty
Inp- A1
L0 T 0.000
Teach by pressing this key
2 times

screen
A
A
dsp A1
L0 xxxxx
Using shift and up key we need to

define the display value for the
weigher settings dsp 1 should be zero
Press Mode key to move to next

screen
Now make sure you keep max

capacity of test weights
recommended for the plant and
proceed further.
CP18 : Agg: 900; Cem / Water: 300
Inp- A2
L0 T 0.000 Teach by pressing this
key 2 times

screen
dsp- A2
L0 xxxxx Using this two
keys set dsp2 to
maximum value
defined above i.e
Agg – 900
Cem/Wtr-300
Press Mode key to move to next screen
dp
L0 xxxxx Using these 2
keys remove
decimal point
position
Press Mode key to move to next screen
B
B
Use level key to move to next

option in the menu
tng-H
L1 nonal

screen
-LIM
L1 Off
Press Mode kry to move to next

screen
STEP
L1 Off

screen
AVG-t
L1 smpl
Press shift and up
key to select smpl
option
screen
C
C
AVG-h
L1 xxxx Press shift and up
key to select smpl
time range Agg -1 /
Cem / Water -1
Press Mode key to move for next
screen
nEno
L1 Off
Press Level key to move to next

menu option
d.ref
L2 Off
Press Mode Key to move to next

menu option
LSET-C
L5 4 - 20 Press shift & up
key to change the
linear output
current to 4 – 20
Press mode key to move to next screen
D
D
LSET-H
L5 xxxx Press shift & up key
to linear output
upper limit. Max
weigher weight
LSET-L
L5 xxxx Press shift & up key
to set linear output
lowe limit. zero for
all weighers
Press Level key to move to next

menu option
Press Level key to come

test
out of the calibration mode
L5 xxxx
Run Mode
Display
CP30 MCI 300
Cable List
Systems & Design Department Cable List
Cable From To Comments

S.No. Part. No Size Of Cable M Name Ferrule No. Name FerruleNo.
1 OT1 L1
(415V) L2
L3 Supply line to
N control panel
PE by customer
2 80400689 F7G2.5 38 X2M U L1

3 V L2 Scraper
W L3
N N
PE PE
3 80400688 F4G1.5 28 X2M U 1M1 U

1M1 V V Compressor
W W
PE PE
4 60575449 F4G2.5 30 X2M U 3M1 U

3M1 V V Cement screw conveyor 1
W W
PE PE
5 60575449 F4G2.5 30 X2M U 3M2 U

3M2 V V Cement screw conveyor 2
W W
PE PE
6 60575449 F4G2.5 X2M U 3MI8 U

3M18 V V Screw filler
W W OPTION
PE PE
7 80400689 F7G2.5 /1 30 X2M 41R1U 4M1R 1U

2 4M1R 41R1V 1V Feeder motor on the right
3 41R1W 1W
4 41R2U 2U
5 41R2V 2V
6 41R2W 2W
gn/ge PE PE
8 80400689 F7G2.5 /1 31 X2M 41L1U 4M1L 1U

2 4M1L 41L1V 1V Feeder motor on the left
3 41L1W 1W
4 41L2U 2U
5 41L2V 2V
6 41L2W 2W
gn/ge PE PE
9 80400691 7*6 /ws 29 6X1 1 6M1 U1

sw 2 V1 Connection from plug 6X1
bl 3 W1 to mixer motor
bn 4 W2
gra 5 U2
vio 6 V2
gn/ge PE PE
10 80400692 18 * 1 /1 30 6X1 1 X6 5
2 2 6
3 3 5
4 4 6 Transmission: control
5 5 61 cabinet to connection
6 6 62 box X6 via plug 6X2
7 7 63
8 8 64
9 9 78
10 10 79
11 11
12 12
13 13
14 14
15 15 15
16 16 16
gn/ge PE PE
11 80400688 F4G1.5 28 X2M U 2M1 U

2M1 V V Vibrator sand 1
W W
PE PE
12 80400687 F2G1 9.5 X7 14 JB1 14 Skip emergency limit

15 15 switch
13 80400687 F2G1 /bl 8.5 X2M N 4Y1R 2 Skip brake to the right
bn 37 BGE 3
14 80400687 F2G1 /bl 9 X2M N 4Y1L 2 Skip brake to the left

bn 38 BGE 3
15 80400687 2*1 2.5 X7 3 JB1 (S5) 3 Skip lower position

10 10
16 80400687 2*1 8 X7 6 JB1 (S3) 6 Skip upper position

10 10
17 80400687 2*1 5 X7 5 JB1 (S4) 5 Skip in waiting position

10 10
18 80400687 2*1 7.5 X7 1 JB1 (S2) 1 Skip slack steel cable 1

10 10
19 80400687 2*1 9.5 X7 2 JB1 (S2.1) 3 Skip slack steel cable 2

10 4
20 80400687 2*1 8.5 X7 11 4R1R T1 Skip motor thermistor right

T2
21 80400687 2*1 9 X7 12 4R1L T1 Skip motor thermistor left

T2
22 80400687 2*1 11 X7 7 JB1 7 Cement scale gate closed

10 3S36 10
23 80400687 2*1 11 X7 8 JB1 8 Water scale gate closed

10 5S36 10
24 80400687 2*1 2 X7 4 JB1 4 Skip r.p.m changing over

10 4S116 10
25 80400687 2*1 3.5 6X1 11 6R2 T1 Mixer motor protection

12 T2
26 80400687 2*1 3 6X1 9 6Y1 a Mixer gate open

6 b
27 80400687 2*1 3.5 6X1 10 6Y2 a Mixer gate close

6 b
28 80400687 2*1 3.5 X6 7 6S31 1/3 Mixer gate closed

5 2/4
29 80400687 2*1 3 X6 8 6S32 1/3 Mixer gate opened

5 2/4
30 80400687 F2G1 /br 4 6X1 15 S8 1 Mixer check gate

bl 16 2 limit switch
31 80400688 F4G1.5 28 X2M U 7M1 U Batching pump admixt. 1

7M1 V V
W W
PE PE
32 80400688 F4G1.5 28 X2M U 7M2 U Batching pump admixt. 2

7M2 V V
W W
PE PE
33 80400688 F4G1.5 15 X2M U 7M11 U Admixture dischrage

7M11 V V pump
W W
PE PE
34 80000100 7 * 0.34 bl 29 MX1 1 X19.1 10 MC70

gn 2 11
bn 3 12 Aggregate loadcell
gr 4 13 terminal box X19.1
ws 6 6Y1 14
rs 5 15
shield 15
35 X19.1 10
11 load cell 3"/gn Load cell aggregate
12 2/sw
13
14 1/ws
15 4/rt
sch
36 80000100 7 * 0.34 bl 35 MX2 1 X19.2 10 MC70

gn 2 11
bn 3 12 Water/ cement loadcell -
ws 6 S8 14
rs 5 15
shield 15
37 X19.2 10
11 load cell 3"/gn Load cell water/cement
12 2/sw
13
14 1/ws
15 4/rt
sch.
38 80000100 7 * 0.34 bl 35 MX2 1 X19.3 10 MC70

gn 2 11
bn 3 12 Admixture loadcell -
ws 6 S8 14
rs 5 15
shield 15
39 X19.3 10
11 load cell 3"/gn Load cell admixture
12 2/sw
13
14 1/ws
15 4/rt
sch.
40 80400687 2*1 /1 6 X2 105 Z1 1 Horn

2 2 2
41 80400692 F18 * 1 27 JB1 JB1 108 Pin Input connection
42 80400692 F18 * 1 28 JB2 JB2 108 Pin Output connection
43 80400692 F18*1 50 Control Desk to Panel

10Mtr * 5Nos Connecting cable 108pin
44 80000100 F7G0.34 20 Control Desk to Panel

10Mtr * 2Nos Connecting cable 108 pin
45 80000100 F4G0.34 10 Control Desk to Panel

100Mtr * 1No Connecting cable 108 pin
CP30 MCI 300
Spare Parts List

Schwing Stetter India Pvt. Ltd CP30 - MCI300 Electronics & Automation
SPARE PARTS LIST
SL.NO REF.NO DESCRIPTION PART. NO

1 3S3 PUSH BUTTON 1NO 24VDC BLACK 22.5 80000052
5 2S1.1 PUSH BUTTON 1NO 24VDC BLACK 22.5 80000052
35 8S2 PUSH BUTTON 1NC 24VDC RED 22.5 80000053
38 5S1 KEY ACTUATOR 82500004
45 CONTACT BLOCK 1NO 1C 3SB14000A 80400096
46 2H6 INDICATION LAMP 82500006
1
SPARE PARTS LIST

69 CPU 314 82500037
70 MOUNTING RAIL - 6ES73901AF300AA0 82500039
71 32 CHANNEL DI DIGITAL INPUT 24 VDC 82500040
72 32 CHANNEL DO DIGITAL OUTPUT 24 DC 82500041
73 8 CH ANALOG I/P MODULE 82500042
74 FRONT CONNECTOR 40PIN 82500043
75 PROTOOL PORT 80400232
76 0Q1 MCCB 100AMPS WITH UV COIL 80400436
77 FRONT DRIVE FOR MCCB 3VT9100-3MG12 80400382
78 0F1 MINIATURE CIRCUIT BREAKER 1P/1A 60574460
79 1F3 1NI CIRCUIT BREAKER - 1P 2A 230VAC 60574461
80 1F4 1NI CIRCUIT BREAKER - 1P 2A 230VAC 60574461
81 4F1 MINIATURE CIRCUIT BREAKER 2P 4A 80000391
82 1F5 MINIATURE CIRCUIT BREAKER 1P 6A 24V DC 60574464
85 TERMINAL FOR MPCB 3 PHASE 3RV1925-5AB 80400875
86 BUS BAR 4 POLE 63A 3VU 9135 - 1AB04 80400377
87 2Q1 MPCB 1 - 1.6 - 3VU1340 IMG00 80400371
88 7Q1 MPCB 1.6 - 2.4A - 3VU1340 IMH00 80400372
89 7Q11 MPCB 1.6 - 2.4A - 3VU1340 IMH00 80400372
90 1Q1 MPCB 2.4 - 4A - 3VU1340 IMJ00 80400373
91 4Q1 MPCB 14 - 20 - 3VU1340 - IMN00 80400375
92 3Q1 MPCB 14 - 20 - 3VU1340 - IMN00 80400375
93 6Q1 MPCB 36-52 A 3VU1640 1MR00 80400301
94 4K4 CONTACTOR 9A - 3TF3010 0AM0 60574493
99 3K1 MAIN CONTACTOR -25A 3TF3300 0AM0 60574496
102 4K1 CONTACTOR 32 A 3TF3400 0AP0 60574497
109 Hooter, 24V DC - SSIPL 80400880
110 4U1 3PH. UNBALANCED RELAY 80000060
111 1200W X 1800H X 600 D-PS4286.200 82500062
112 SET OF SIDE PANELS - PS4186.200 82500063
113 PLINTH FOR CONTROL PANEL -SO2844.200 82500064
114 FAN & FILTER UNIT SK3323.100 82500065
115 OUTLET FILTER SK3323.200 82500066
116 DOOR STAY - PS4583 82500071
117 CROSS RAIL TS 35/7.5(2M)-SZ2313.750 80000081
118 TERMINAL BOX 200X150X80 -KL1528.210 60572780
119 CABLE RETAINER (INCLINED)-SZ2366.000 80000082
120 DESK OF 200MMH X 800MM W X 945MMDIA - EN 80400015
121 CONSOLE OF 435MMH X 800MMW X 445MM DIA 80400027
122 ECD 670/850 CONTROL STATION OF IP 54 CLA 80400014
123 PLINTH FOR CONTROL DESK 82500108
124 SINGLE CHANGE OVER RELAY 60572237
125 DOUBLE CHANGE OVR RELAY MODULE-24VDC 5A 80000078
126 Loadcell Interface Module-Pheonix type 80400741
127 1T3 POWER SUPPLY 230AC/24VDC/5A/F 80000064
2
SPARE PARTS LIST
128 EARTH TERMINAL USLKG 5-1 60571207

129 EARTH TERMINAL 35SQ.MM USLKG 35 60572431
130 EARTH TERMINAL 16SQ.MM USLKG 16 60571208
131 DOUBLE TERMINAL BLOCK 4SQ.MM UDK4 60571190
132 END COVER FOR UDK4 60571192
133 SINGLE TERMINAL 5SQ.MM UK5N 60571177
134 DOUBLE DECKER TERMINAL BLOCK 5SQMM UKK5 60573389
135 END COVER FOR UKK5 D-UKK3/5 60573390
136 END BRACKET E/UK 80000065
137 ZACK STRIP UNPRINTED TERMINAL STRIP 6.2M 80000066
138 FIXED BRIDGE BAR FBI 10-6 80000068
139 SINGLE TERMINAL 16 SQMM 82500079
140 COMPUTER FOR MCI360 with 1 GB RAM 80400236
141 PRINTER EPSON LQ1150 80400019
142 CABLE GLAND PG9 60574266
143 CABLE GLAND PG 11 60574267
144 CABLE GLAND PG13.5 60574268
145 CABLE GLAND - PG16 60571279
146 CABLE GLAND - PG21 60571277
147 CABLE GLAND -PG29 60571278
148 CABLE GLAND - PG48 60574274
149 BLANKING PLUG - PG9 60571317
150 BLANKING PLUG PG11 60083227
151 BLANKING PLUG - PG13.5 60571318
154 COUNTER NUT - PG9 60574276
155 COUNTER NUT - PG11 60574277
156 COUNTER NUT - PG13.5 60574278
157 COUNTER NUT - PG16 60573199
158 COUNTER NUT - PG21 60573200
159 COUNTER NUT - PG29 60573201
160 COUNTER NUT - PG 48 60574284
161 PVC CHANNEL SLITTED -60X60 80000120
162 PVC CHANNEL SLITTED -1000*45*60 80000121
163 PVC CHANNEL SLITTED 60x25 80000122
164 1T1 TRANSFORMER 80000123
165 INDUCT. PROX. SWITCH IB5124/IBE2020-FRKG 60573994
166 D TYPE 9 PIN FEMALE CONNECTOR 80000374
167 16 POLE CONNECTOR HAN E MALE INSERT 80000125
168 16 POLE CONNECTOR HAN E FEMALE INSERT 60573720
169 HOUSING FOR FEMALE INSERTS 60574001
170 HOOD SIDE ENTRY FOR MALE INSERTS WITH PG 80000127
171 HDD CONNECTOR 108 PIN ASSLY 80400112
172 HA4 CONNECTOR 4 PIN ASSLY 80400113
173 HBS CONNECTOR 6 PIN ASSLY 80400111
174 INDICATION PLATE FOR FOR MCI 300 80400513
175 STICKER FOR PANEL COMPONENTS CPL 80000241
176 STICKER FOR MACHINE 80000242
177 STICKER FOR CONTROL PANEL MCI300 80400104
178 9 PIN D-SUB CONNECTOR - MALE 80000373
179 HOOD FOR 9 PIN D SUB CONNECTOR 80000377
180 DUMMY SHEET - 100 X 100 X 1.6 80000503
181 MULTI CORE CABLE - 4X2.5SQ.MM OLEFLEX C1 60575449
182 UPS 600VA(NUMERIC) 80400256
183 AUX. BLOCK-1NO 3TX40102A FOR 32A CONTACT 80400342
184 AUX. BLOCK-1NC 3TX40012A FOR 32A CONTAC 80400341
185 6T TIMER FOR STAR DELTA 80400343
186 METRIC GLAND M32*1.5 80400431
187 4Q2 MPCB 6-10 A SKIP LOW SPED 3VU1340 1ML00 80400357
188 NEUTRAL TERMINAL 5 SQMM 60571178
189 CHEESE HEAD SCREW WITH NUT M 3X12MM 80400478
190 SLOTTED CHEESE HEAD SCREW M6 X 25 80150069
191 PROTECTION HOSE SILVYN 61746940 PG9 GREY 80400487
3
SPARE PARTS LIST
192 GLAND FOR HOSE SILVYN KLICK PG9 GREY 80400488

193 PLATFORM RAILING FOR CP30 (WITH MCI300) 80201484
194 1U1 WEIGHING METER K3HB 80400588
198 Micro Memory Card 128KB 80400529
199 FIXING PLATE FOR LIMIT SWITCH 80204280
200 Nut DIN 555 M 56-5-A3C 10001224
201 Washer DIN 125 B 6.4-brass 10007116
202 TS ADAPTOR For Production 80400683
203 4F2 Relay, 230V AC, 4NO+4NC, 5A 80400663
204 6F2 Relay, 230V AC, 4NO+4NC, 5A 80400663
205 RELAY SOCKET 14 POLE 10119593
206 CLIP FOR RELAY 10119594
207 SELF TAP SCREW M5 WITH DRILLING EDGE 80400735
208 M20x1.5 cable gland 80400693
209 FIXING PLATE FOR SENSOR-63 X 60 X 6MM 60061978
210 FIXING PL FOR SENSSORCASTING GK-AL SI 12 60029695
211 Cable tie with legend tag-200mm length 80400767
212 DUMMY SHEET 100 X 48 80400053
213 Cable tie with legend tag-100mm length 80400823
214 EARTH FLAT (G.I) 50 X 6 80400092
215 Sticker "Schwing Stetter"-plant panels 80400584
216 SELF TAP SCREW M5 WITH DRILLING EDGE 80400735
217 INPUT / OUTPUT TAGS FOR MCI360 80400712
219 Hooter casing 80400877
220 PCB for Hooter 80400878
221 COMPUTER FOR MCI360 with 1 GB RAM 80400236
222 CPU, Key Board, Mouse with Adaptors 80400566
223 Monitor for computer 80400568
4
CP30 MCI300
Recommended Spare Parts List

RECOMMENDED SPARE PARTS LIST
SL.NO REF.NO DESCRIPTION PART. NO

1 32 CHANNEL DI DIGITAL INPUT 24 VDC 82500040
2 32 CHANNEL DO DIGITAL OUTPUT 24 DC 82500041
3 8 CH ANALOG I/P MODULE 82500042
4 0Q1 MCCB 100AMPS WITH UV COIL 80400436
5 0F1 MINIATURE CIRCUIT BREAKER 1P/1A 60574460
6 2Q1 MPCB 1 - 1.6 - 3VU1340 IMG00 80400371
7 1Q1 MPCB 2.4 - 4A - 3VU1340 IMJ00 80400373
8 4Q1 MPCB 14 - 20 - 3VU1340 - IMN00 80400375
9 6Q1 MPCB 36-52 A 3VU1640 1MR00 80400301
17 4U1 3PH. UNBALANCED RELAY 80000060
18 1T3 POWER SUPPLY 230AC/24VDC/5A/F 80000064
1
CP30 MCI300
PLC Input / Output List

PLC INPUT DETAILS - MCI-300 - CP30
PLC INPUTS ADDRESS

AUTO MANUAL SELECTION I 0.0
AUTO STOP / AUTO PAUSE I 0.1
CEMENT 1 SCREW SELECTED I 0.2
CEMENT 1/2 DOSING PUSHBUTTON I 0.6
WATER 1/2 DOSING SELECTED I 0.7
ADMIXTURE 1 SORT 1 SELECTED I 1.0

ADMIXTURE 2 DOSING PUSHBUTTON I 1.4
MIXER GATE MID POSITION SENSOR I 1.5
AUTO START PUSH BUTTON I 1.6
GATE 1 COARSE OPEN PUSHBUTTON I 1.7
GATE 1 FINE OPEN PUSHBUTTON I2.0

GATE 2 COARSE OPEN PUSHBUTTON I2.1

CEMENT 3/4 DOSING PUSHBUTTON I3.3
WATER DOSING PUSHBUTTON I3.4
FILLER SCREW DOSING PUSHBUTTON I3.5
ADMIXTURE 1 DOSING PUSHBUTTON I3.6
SAND VIBRATOR 1 ON PUSHBUTTON I3.7
PLC INPUTS ADDRESS

COMPRESSOR MOTOR HEALTHY I4.0
SAND VIBRATOR 1 MOTOR HEALTHY I4.1
SAND VIBRATOR 2 MOTOR HEALTHY I4.2
CEMENT SCREW 1 HEALTHY I4.3
CEMENT VIBRATOR HEALTHY I4.7
WATER DISCHARGE PUMP HEALTHY I5.0

ADM-1 SORT1/2 DOSING HEALTHY I5.1
ADM-2 SORT 1/2 DOSING HEALTHY I5.2
PHASE FAILURE ERROR I5.3
MIXER MOTOR RUNNING FEEDBACK I5.4
ICE SCREW HEALTHY I5.5
ADM -1 SORT 1/2 DISCHARGE HEALTHY I5.6
ADM-2 SORT 1/2 DISCHARGE HEALTHY I5.7
WEIGHER BELT CONVEYOR HEALTHY I6.0

SKIP HEALTHY I6.1
MIXER MOTOR HEALTHY I6.2
SKIP BOTTOM SENSOR I6.3
SLACK STEEL SENSOR I6.4
SKIP WAITING SENSOR I6.5
SKIP TOP SENSOR I6.6
MIXER GATE OPENED SENSOR I6.7
MIXER GATE CLOSED SENSOR I7.0

GATE 1 COARSE CLOSED SENSOR I7.1
GATE 1 FINE CLOSED SENSOR I7.2
BOTTOM SPEED SENSOR I7.7
PLC INPUTS ADDRESS

WEIGH BELT CONVEYOR OFF PB I8.0
MIXER GATE OPEN PUSHBUTTON I8.6
MIXER GATE CLOSE PUSH BUTTON I8.7
WATER FLAP OPENED SENSOR I9.0

CEMENT FLAP OPENED SENSOR I9.1
SKIP MOTOR THERMAL OLR I9.2
MIXER THERMAL OVERLOAD I9.3
MIXER ON PUSH BUTTON I9.5
MIXER OFF PUSHBUTTON I9.6
TOLERANCE PUSHBUTTON I9.7
FAULT RESET PUSHBUTTON I10.0

CEMENT DISCHARGE PUSHBUTTON I10.1
WATER DISCHARGE PUSHBUTTON I10.2
ADM 1 SORT1/2 DISCHARGE PB I10.3
ADM 2 SORT1/2 DISCHARGE PB I10.4
SKIP ELEVATE I10.5
SKIP DESEND I10.6
SKIP STOP I10.7
SAND VIBRATOR 2 ON PUSHBUTTON I11.0

SKIP ELEVATE FEEDBACK I11.1
CEMENT BLOW OFF PUSHBUTTON I11.2
HOOTER ON PUSHBUTTON I11.3
CEMENT VIBRATOR ON PUSH BUTTON I11.4
WEIGH BELT - PULL CHORD I11.5
WEIGH BELT - ZERO SPEED SENSOR I11.6
SKIP DESEND FEEDBACK I11.7
PLC OUTPUT DETAILS - MCI-300 - CP30
PLC OUTPUTS ADDRESS

GATE 1 COARSE OPEN Q12.0
GATE 1 FINE OPEN Q12.1

SAND VIBRATOR 1 ON Q13.4
SAND VIBRATOR 2 ON Q13.5
WEIGH BELT CONVEYOR ON Q13.6
CEMENT SCREW 1 ON Q13.7

FILLER SCREW ON Q14.2
CEMENT 1 BLOW OFF Q14.3
FILLER BLOW OFF Q14.6
WATER DOSING COARSE ON Q14.7
WATER DOSING FINE ON Q15.0

ICE SCREW ON Q15.1
GATE 6 OPENED INDICATION Q15.2
SILICA SCREW ON Q15.3
ICE VIBRATOR ON Q15.4
MIXER GATE OPENED INDICATION Q15.5
MIXER GATE CLOSED INDICATION Q15.6
CEMENT VIBRATOR ON Q15.7
PLC OUTPUT DETAILS - MCI-300 - CP30
PLC OUTPUTS ADDRESS

SKIP ELEVATE Q16.0
SKIP DESEND Q16.1
MIXER ON Q16.2
MIXER DISCHARGE OPEN Q16.3
MIXER DISCHARGE CLOSE Q16.4
CEMENT DISCHARGE Q16.5
WATER GRAVITY DISCHARGE Q16.6
ADM1 SORT 1DISCHARGE Q16.7
ADM2 SORT 1DISCHARGE Q17.0

AUTO BATCHING HOOTER Q17.1
WATER PUMP DISCHARGE Q17.2
GATE 3OPENED INDICATION Q17.5
MIXING TIME ON INDICATION Q18.0

ADM1 SORT 1 DOSING Q18.1
AGGREGATE TARE Q18.5
CEMENT TARE Q18.6
WATER TARE Q18.7
ADMIXTURE 1 TARE Q19.0

ADMIXTURE 2 TARE Q19.1
SKIP WAITING Q19.2
SKIP BOTTOM Q19.3
SKIP TOP Q19.4
AUTO MODE INDICATION Q19.5
TOLERANCE INDICATION Q19.6
FAULT INDICATION Q19.7
PLC ANALOG DETAILS - MCI-300 - CP30
PLC ANALOG INPUTS ADDRESS

AGGREGATE WEIGHER PIW 336
CEMENT WEIGHER PIW 338
WATER WEIGHER PIW 340
ADMIXTURE1 WEIGHER PIW 342
ADMIXTURE2 WEIGHER PIW 344
MOISTURE PIW 346
MIXER CURRENT PIW 348
ICE WEIGHER PIW 350
CP30 MCI300
Control Panel
General Arrangement
CP30 MCI300
Control Panel Circuit Diagram

CP30 MCI300
Junction Box & Connector Details

CP30 MCI300
3 Phase Induction Motor

Fault Finding Procedure
Important Note :
CP30 MCI300
Silo Level Meter

CP30 MCI300
Moisture Meter
CP30 MCI 300
Phase Failure Relay

Contact Us Here
SCHWING Stetter India Pvt Ltd., SCHWING Stetter India Pvt Ltd.,
Regd.Office & Works Sales & Service - Hyderabad
F71, Sipcot Industrial Park, House No.8-3-231/W/30/A
Irungattukottai, Plot No. 30A, WCHS
Sriperumpudur Taluk, Road No.2, Jubilee Hills,
Kanchipuram District, Hyderabad – 500 033
Tamil Nadu - 602 105 Phone: 91 – 40 – 23541783
Phone: 91 – 4111 – 256780 Mobile: 98480-37535
91 – 4111 – 256781 Telefax:91 – 40 – 22541782
Fax: 91 – 4111 – 256539 Email : schwinghyd@vsnl.net
Email : schwing@vsnl.com
SCHWING Stetter India Pvt Ltd., SCHWING Stetter India Pvt Ltd.,
Sales & Service -Mumbai Sales & Service - Bangalore
410-A, B-wing, Galleria, 179, Teacher’s Colony, 1st Block,
Hiranandani Gardens, Koramangala,
Powai, Mumbai – 400 076 Bangalore – 560 034
Phone: 91 – 22 – 25797735 Phone: 91 – 80 – 25633284
91 – 22 – 25797782 Telefax:91 – 80 – 51108396
91 – 22 – 25705247 Email : ssipl-balgalo re@schwingstetterindia.com
Fax: 91 – 22 – 25705260
Email : schwing1@vsnl.com
Other Service Centers
SCHWING Stetter India

Service - Kolkatta
SCHWING Stetter India Pvt Ltd., Contact No.98311 - 76526
Sales & Service – New Delhi
1105 – 1106,Ansol Towers,
38, Nehru Place, SCHWING Stetter India
New Delhi – 110 019 Service - Pune
Phone: 91 – 11 – 26440691 Contact No.98903 - 66646
91 – 11 – 26440692
Fax: 91 – 11 – 26440690
Email : schwingstetter@spectranet.com SCHWING Stetter India
Service - Ahmedabad
Contact No.98250 - 96208

Cp30 Mci300 Manual (New)

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Cp30 Mci300 Manual (New)

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CP30 MCI 300

Operating Instruction for

01. Safety Instruction 03

02. Technical Data 03

03. Operating Instruction Computerized SCADA Software 72

04. Operating Instruction for Weighing Meter 06

05. Cable List 04

06. Spare Parts List 05

07. Recommended Spare Parts List 01

08. PLC Input / Output List 06

09. Control Panel General Arrangement 03

10. Control Panel Circuit Diagram 20

11. Junction Box & Connector Detail 08

12. 3 Phase Motor Fault Finding Procedure 03

13. Silo Level Meter 22

14. Moisture Meter 37

15. Phase Failure Relay 03

Use Voltage Insulated tools only, when working in electrical areas.

REPLACEMENT OF ELCTRICAL ITEMS

ADDITIONAL MATERIAL CONSUMPTION

INSTRUCTIONS FOR LOAD CELL

Electric supply data

Supply Voltage:……………………………………………… 3 Phase 415 Volts

Compressor Motor:……………………………………………… 1.5 kW / 2 HP

Panel Wiring Cable Color Code Details:

Load Cell Details:

Input Resistance : 350 Ohms ± 2 Ω

Load Cell Wiring Details:

Red : Excitation (+ 10VDC)

Brake Rectifier Details:

Input Voltage : 230 V AC Between terminal No. 2 and 3.

CP30 MCI 300

02. Mode Of Operation 01

03. How to SWITCH on the plant? 03

04. What is MIMIC screen? 04

05. What to do if mouse fails? 04

07. What to do if Truck is not in position or Truck

08. How to Create/Edit/Delete an Order Data Record? 06

09. How to Create/Edit/Delete a Recipe Data Record? 09

10. How to Create/Edit/Delete a Customer Data Record? 12

11. How to Create/Edit/Delete a Jobsite Data Record? 13

12. How to Create/Edit/Delete a Truck Data Record? 14

13. How to set / change Plant parameter through Settings screen? 15

14. How to Tare / zero set the Weighers? 17

15. How to select an order for auto batching in program screen? 18

16. How to view the History of currently occurred Alarms? 20

17. How to view the Detail list of ALARMS? 21

CP30 MCI 300

18. How to operate the plant in Manual Mode

19. Parameter settings for MCI-300, CP30 Batching plant 26

20. Calibration Details for CP30 Plant 26

21. How to view / Generate statistical report using SSI-Report? 27

23. How to Update Stock in computer? 29

24. How to View Stock in computer?

25. What are all the options available

26. How to take Offline-Delivery Note /

27. How to take printout of Delivery Note and Other Reports? 35

28. How to Export to word and e-mail

29. How to View or take Offline-

30. How to View or take Offline-Consumption Report

31. How to View or take Offline-Consumption Report

32. How to View or take Offline-Consumption Report

33. How to View or take Offline-Consumption Report Truck

CP30 MCI 300