KMP-0-BLR-V009-M-002 (FD Fan Erection Manual)

DOCUMENT TITLE :
印度 KMPCL×600MW 亚临界燃煤电站送风机
外购件手册
INDIA KMPCL 6 x 600 MW Thermal Power Project FD FAN
Equipment Manual
产品型号：ANN-2575/1250 C
MODEL OF PRODUCT：ANN-2575/1250 C
产品名称：送风机
NAME OF PRODUCT:FD FAN
供施工
00 2010.10.27
For construction
版本日期发布状态编制校对审查批准
REV. DATE RELEASE STATE PREPARED BY CHECKED BY REVIEWED BY APPROVED BY
OWNER:
KMPCL 6 x 600 MW 亚临界燃煤电站项目
KSK Mahanadi Power Company Limited
6 x 600 MW Thermal Power Project
Nariyara, Chhattisgarh, India
CONTRACTOR:
山东电力基本建设总公司
SEPCO ELECT IC POWER CONSTRUCTION CORP.
VENDOR:
豪顿华工程有限公司
HOWDEN HUA ENGINEERING CO., LTD.
Manufacture No. KMPCL No. KMP-0-BLR-V009-M-002

Howden
India KMPCL6×600MW FD Fan Equipment Manual
INDIA KMPCL6×600MW SUB-CRITICAL COAL-

BURNING P.P. FDF
FD fan
ANN 2575/1250 C
Equipment Manual
Contract No.：H06921
Rev.: 0
1st June, 2010

Beijing Office
12B/F Jinyu Mansion No. 129
Xuanwumen Xidajie, Xicheng District,Beijing
100031, P.R.China, 100031
Tel：010 6641 9988
Fax：010 6641 0071
Web：www.howden.com
Howden
SPECIAL NOTE
This file may contain confidential information which may also be privileged. It is for the exclusive use
of the recipients only. Distribution, copying and printing is strictly prohibited. Erectors are responsible
for preventing from injure by proper safety measure during construction. Any confused or different
contents in this file or other files specified in the contract shall be notified to Howden Hua, otherwise
are regarded as well understanding and implementation. Howden Hua Services shall offer technical
supports for key and difficult points in this file during machine installation.
This file may contain confidential information which may also be privileged. It is for the exclusive use
of the recipients only. Distribution, copying and printing is strictly prohibited. Signature on inspection
list is only for confirmation of measured data, other than accomplished part. Handling of the machine
shall comply with the instructions, drawings and standards.
This contracted fan is designed according to operational speed in section 2 of this manual。
Operation in other speed or variable speed drive application may lead to malfunction and damage to
fan & potential damage to materials, property and harm to humanbody, for which Howden won’t be
responsible at all.
Revised version
Prepared Checked Approved

Rev. Page Contents Date
by by by
0 MS WBX LDJ 2010-06-01
Page 1 of 1
Howden
India KMPCL6×600MW FD Fan Equipments Manual
1.00 Hydraulic cabinet
Manufacturer : PMC
Type : -
Parts no.: 63- HXP0692101
KKS code: A B
Unit 1: 1HLB03 AN002 1HLB04 AN002
equip_1-en Page 1 of 1
Howden Hua
Hydraulic cabinet for fan blade angle control
ANN-2575/1250C
WARDA POWER COMPANY

Diagram: SC112795
Date 29-10-10 Rev. 0 -1-

Contents:
1.0 General information.
- Introduction.
- Receiving and handling.
- Warning.
- Storing.
2.0 Technical data.
- Hydraulic diagram.
- Assembly drawing.
- El-diagram
3.0 Installation.
- Installing.
- Connection of hydraulics.
- Connection of water
4.0 Tables.
- Surface treatment.
- Recommended tightening torques for stud threads.
5.0 Start.
- Before start.
- Functional description of components.
- Starting/stopping
- Troubleshooting.
6.0 Maintenance.
- Safety.
- Maintenance.
7.0 Data sheets for components.
Date 29-10-10 Rev. 0 -2-

1.0 General Information.
-Introduction.
The hydraulic cabinet is constructed exclusively to work a cylinder or an equal function in connection
with a fan blade angle control system.
The hydraulic system consists of two pumps, one operating and one stand-by pump each supplying a
flow of 10-12 l/min. at a rated pressure of 120 bar.
From the pump the oil runs through a double filter to the fan.
From the fan the oil runs through a water cooler back to the reservoir.
Diagram: SC112795.
Name plate:
Påfyld olie, som svarer til specifikationer pmc technology a/s

i Vickers olierekommendation B-920 Klausdalsbrovej 11
DK-2860 Søborg, Denmark
Fill up with oil matching the specifications Tel +45 70 21 21 21

in Vickers oilrecommandation B-920 Fax +45 70 21 21 22
MODEL/REFERENCE
-Receipt and handling of the hydraulic cabinet.

See dimensional drawing of cabinet, drawing no. SC112796.
When receiving the cabinet, check for transport damages by visual inspection of the surfaces. There
should be no scratches on the paint.
The cabinet must always be standing in an upright position.
The cabinet must not be lifted with oil in the tank.
Date 29-10-10 Rev. 0 -3-

Warning.
When starting or servicing the hydraulic power unit, always take every reasonable safety precaution.
The following hints may serve as reminders.
- Hydraulic systems are pressurised, they can explode, and they can cause severe
personal injury if improperly dismantled. To reduce the risk of explosion, always
depressurise the system completely before disassembly.
- Hydraulic fluid may cause skin rashes or be otherwise harmful to health. Avoid
prolonged contact with skin. Wash off thoroughly after contact. It is essential to
follow the handling safety instructions from the oil supplier.
- Protect the environment.
- Handling and disposing of oil is subject to statutory regulations.
-Storing.
-Before installation.
The cabinet must be stored indoor, in order to prevent corrosion of components and penetration of
water into tank reservoir. For the same reason all hydraulic connection ports must be closed tightly so
no water can enter.
-After installation.
Please note, that if the hydraulic hoses and the electrical wiring from the hydraulic cabinet are
disconnected, the cabinet must be stored as stated under “Before installation”.
When the cabinet has not been in operation for more than 1 month, the following procedure must be
carried out.
1. Empty reservoir for water through valve, KKS: AA501. Empty until oil is coming through valve.
2. Fill in new oil through 10μm absolute filter, until oil level has been reached.
3. Start motor KKS: AP001-m01.
4. Let motor run for 1 hour
5. Stop motor.
6. Repeat procedure from Pos. 3 for motor KKS: AP002-m01.
When the hydraulic cabinet has not been in use for more than 5 months the following procedure must
be carried out.
1. Check oil conditions, especially for water and contamination.

2. Clean tank reservoir, if oil is changed. If oil is not changed water must be tapped off.
3. Fill in new oil through 10μm absolute filter.
4. Start motor KKS: AP001-m01.
5. Let motor run for 1 hour.
6. Stop motor.
7. Repeat procedure for KKS: AP002-m01.
This procedure must be repeated every 1 month the cabinet is not in use.
Date 29-10-10 Rev. 0 -4-

2.0 Technical data.
Oil data:
Tank volume 203 Litres
Net tank volume min. 101 Litres
Net tank volume max. 160 Litres
Hydraulic fluid. ISO VG32 (32cSt at 40°C)

Recommended max. temp. 50°C
Recommended purity class 15/12 according to ISO/DIN 4406
Consumers:
Pump motors
Installed motor power 8 kW
AP001 4 kW, 4 pole
AP002 4 kW, 4 pole
Voltage 3x415V 50Hz
Current 8,4 A for 4kW
Heating element 1000W (1 W/cm²)

Voltage 3x400V 50Hz
Current 1,5 A
Pump data:
Pump capacity 8 ccm/rev.
Pump type Gear pump
Max. pressure 276 bar
Working pressure 120 bar
Filtration.
Filter type Pressure filter
Max pressure 160 bar
Burst pressure element 30 bar
Filter 24 l/min
Element 10μm. element
β-value β10 = 100
By-pass valve 5 bar
Cooler.
Type Plate cooler
Cooling media Oil/water
Cooling capacity 4 kW
Oil flow nom. 10-12 l/min (max 24 l/min)
Date 29-10-10 Rev. 0 -5-

3.0 Installation.
- Installing.
Unpacking.
- Remove hydraulic cabinet cardboard box, wooden crate or plastic sheets, etc.
- Remove screws and / or retaining wire or similar fixture, securing the hydraulic
system to the pallet.
Fastening
- The designated fixing points of the hydraulic cabinet must be used to fasten it in its
designated position.
Weight of the cabinet excl. oil 280 kg
- Connection of hydraulics.
- Hydraulic diagram SC112795.
- Flowpipe to fan ½” (pressure filter).

- Return pipe from fan ½” (3-way thermostatic valve before coolers).
- Drain pipe from fan ½” (reservoir).
- Connection of water.
- Hydraulic diagram SC112795.
- Water in ½”
- Water out ½”
Date 29-10-10 Rev. 0 -6-

4.0 Tables.
- Surface treatment.
Primer: Hempaquick Primer 13624 (80μm)

Hempaquick Primer 13624 (80μm)
Top coat: Hempalin Enamel 52140 (40μm)
Colour: RAL 5015 (BLUE)
Date 29-10-10 Rev. 0 -7-

5.0 Start.
Before starting.
Preparation of pipes:
It is most important that all pipe work used in the hydraulic system is internally clean and completely
free from rust or scale. Tubing must not be welded or brazed after assembly.
All sharp edges and burrs must be removed from the end of the pipes. Threaded fittings should be
inspected for cleanliness and when a tape or liquid sealant is used, the two end treads should be left
bare. Always leave the temporary seals that we have provided in the ports of the package system until
you are just ready to fit the appropriate pipe work. This will help to keep the system clean.
Filling the system.
Ensure that the system is thoroughly cleaned internally and that the drain cock is closed before filling
it with oil. Be sure that you have the correct fluid and that it is completely clean.
When transferring fluid from the barrel to the system you must use a portable pumping unit
incorporating an efficient and fine filter (max. 10μm). Every possible precaution should be taken to
prevent dirt entering the system. Start by cleaning around the end of the barrel before removing the
bung and then inspect the content to see that it has not already been contaminated, by condensation for
example. Check that the shut-off valve in the tank is closed. See that the tank filler entry and the
equipment to be used for the transfer are scrupulously clean. Do not fill the tank above the max. sign
at the level indicator. After filling make sure that the filler caps are correctly replaced.
Before start.
1. Check the fluid level in the tank.

2. If any shut-off valves in the return line, check that they are fully open.
3. Check that the shut-off valves AA304 and AA305, for pressure switches are open.
4. Check that the shut-off valve AA303, for pressure gauge is open.
Start.
1. Jog start the pump AP001, and check that the direction of rotation is correct for the pump.
2. Check that the elements in filter AZ001, are still clean.
Date 29-10-10 Rev. 0 -8-

Starting & stopping.
Operating cycle.
• Start the motor, and the pump will create a flow, which is let through the double filter AZ001, to the
consumer.
• For using pressure switches CP001 & CP101, open needle valves AA304 and AA305. Turn
counterclockwise.
•For using pressure gauge CP002, open manometer valve, A303. Turn counterclockwise.
•To use pressure connectors AA311 and AA312, take off the cap and screw opposite part onto thread.
Thread M16 x 2.
Changing element in double filter AZ001.
1. Pull the switchover lever and switch over to the second filter.
2. Open the vent valve on the filterhalf taken out of operation to reduce the pressure.
3. Unscrew the filter and remove the filter element with slight rotation, from the centering spigot on
the head.
4. Using a light rotation movement, place a new filter element on the centering spigot.
5. Check the O-ring in the filter housing and replace when damaged or worn.
6. Screw on the filter bowl and tighten the hexagon with an appropriate tool.
7. Switch the lever, and ventilate the filter by opening the vent valve until oil appears.
Switching the three-way valve, AA202.
• Direction of flow is indicated on spindle marking.
Electric switches.
• The PT100, CT001, is giving a proportional resistance according to the

temperature of the oil.
• The pressure switch, CP201, gives a signal for pressure difference across filter element more than
4,2 bar.
• The level switch CL001 gives a signal for oil level below alarm level.
Date 29-10-10 Rev. 0 -9-

Troubleshooting.
Lack of pressure.
• Re-check the direction of rotation of the pump.

• Make sure that the manometer valve AA303 is open.
• Check the adjustment of the relief valve, AA206.
• The pump can only generate pressure if there is a resistance to its output flow.
Excessive temperature.
• Make sure that the water supply is flowing through the water cooler, the water outlet pipe should feel
warmer than the inlet, and the oil outlet pipe should feel cooler than the oil inlet.
• Make sure that the relief valve is working properly.
• Check that the oil viscosity is correct according to specification.
Noise.
• The oil is too viscous, caused by too low oil temperature.

• The fluid level is too low.
• Make sure that the relief valve is working properly.
Date 29-10-10 Rev. 0 - 10 -

6.0 Maintenance.
-Safety.
The utmost cleanliness must be observed during overhauls.
Do not use cotton waste when cleaning.
Always fill the system with oil through a filter.
When selecting pipes, hoses, connectors and flanges, ensure that the pressure rating is appropriate.
The cabinet must not be started before the piping for the hydraulic and the cabling for the electric have
been done.
It is not allowed to start up the cabinet before the start-up procedure has been gone through.
Maintenance.
The practice of planned maintenance at fixed intervals using a logbook is strongly recommended.
Check at regular intervals cleanliness of the oil as described:
System, target cleanliness 15/12 according to ISO/DIS 4406.
Sampling frequency.
• After flushing of system before start up.
• Every 6 months.
• If system is in distress.
• When there is alarm from the clogging switch CP201.
When there is alarm from CP201 or the system is in distress, always find out what the reason is.
The following should also be checked at regular intervals:
1. The machine time cycle

2. The running temperature of the oil.
3. The reading of the pressure gauge.
4. Unusual noise.
5. Check the filter during operation at regular intervals.
The filter element has to be changed, when there is alarm from the clogging switch, CP201, latest after
12 months.
Date 29-10-10 Rev. 0 - 11 -

Changing element in double filter, AZ001.
1. Pull the switch-over lever and switch over to the second filter.
2. Open the vent valve on the filterhalf taken out of operation to reduce the pressure.
3. Unscrew the filter and remove the filter element with slight rotation, from the centering spigot on
the head.
4. Using a light rotation movement, place a new filter element on the centering spigot.
5. Check O-ring in the filter housing and replace when damaged or worn.
6. Screw on the filter bowl and tighten the hexagon with appropriate tool.
7. Switch the lever, and ventilate the filter by opening the vent valve until oil appears.
Date 29-10-10 Rev. 0 - 12 -

7.0 Data sheets for components.
Date 29-10-10 Rev. 0 - 13 -

List of Components Hydraulic Oil Cabinet:
1HLB03 AN002/1HLB04 AN002 /2HLB03 AN002/2HLB04 AN002/3HLB03 AN002/3HLB04 AN002
4HLB03 AN002/4HLB04 AN002/5HLB03 AN002/5HLB04 AN002/6HLB03 AN002/6HLB04 AN002
Wardha Power Comp. ANN 2575/1250C Howden Purchase Spec. No:63-HXP0692101

AA206 Relief valve VI-RV5-10-S-0-20 120 bar
PMC No: 889566
AA207/208 Check valve VI-CV1-10-B-0-5 0,34 bar
PMC No: 565612
AA203/204 Check valve Voss-RHD 18-PL-A3C 1 bar
PMC No: 0600062007
AA205 Check valve Voss-RHD 18-PL-4,0BAR- 4 bar
A3C
PMC No: 0600062014
AA301 Test coupling Hy-EMA 3/R 1/4” - A3C
PMC No: 2103-01-18.00
AA302 Test coupling Hy-MM1620 DKO 18L
PMC No: 2103-93-18.00
AA202 3-way valve Q14F-64P-1/2”
DPQ No: 212-007-005
AA303/304/ Needle valve VI-NV1-10-K-0
305
PMC No: 4550-0056-VE
AA021/022 Ball valve Q11F-(16-64P) DN15
DPQ No: 212-007-019
AA023/024 Ball valve Q11F-(16-64P) DN15
DPQ No: 212-007-019
AA501 Ball valve Q11F-(16-64P) DN15
DPQ No: 212-007-019
AH003 Water cooler OILTECH: PWO B8-20 4 kW
PMC No: 4544-0207
AH004 Water cooler OILTECH: PWO B8-20 4 kW
PMC No: 4544-0207
AH201 Heating element OILTECH: PWO B8-20 1 kW
PMC No: 4544-0207
22.03.2010 Order No: Rev.: Drawn: VAB diagram: SC112795 clisthy.doc 1


AP001 Oil pump CBT-F308FZ1-A 8 cm³/rev
DPQ No: 212-4100-5042
AP001-M01/ pump motor (Coupl. Parts: 4508-0043,
4508-0103, 4508-154, 4508-
0105)
ABLE - 112 M-4 B5 4 kW 3x380V 50Hz
DPQ No.:212-012-004
AP002 Oil pump CBT-F308FZ1-A 8 cm³/rev
DPQ No: 212-4100-5042
AP002-M01 pump motor (Coupl. Parts: 4508-0043,
4508-0103, 4508-154, 4508-
0105)
ABLE - 112 M-4 B5 4 kW 3x380V 50Hz
DPQ No.:212-012-004
AT101 Breather/ Air filling filter MA-PI0126 SM-L
PMC No: 403F
AZ001 Pressure filter SGF-H110x10F-C 10 μm absolute
DPQ No: 212-011-003 (without diff. pressure switch,
diff. pressure switch from
Filter element: Ashcroft).
LH0110D BN/HC
DPQ No.:212-011-004
BB001 Oil tank PMC-SC110573 RAL5015
PMC No: 110573A
CL001 Level switch BE-HMDHI 175mm
PMC No: 4000-5194
CL301 Sight Glass YWZ-254T(M12) Max. 10 Nm
DPQ No:212-009-007
CP002 Pressure gauge LEEMIN-YN-100-I-16MPa - ø100 0-160bar
(manometer) 1/2”
DPQ No:212-009-005
CP102 Pressureswitch ASHCROFT - FPS-N7-JJ-B- 7 bar falling
07-FPS-200PSI
Part No.: 4001-…..


CP101 Pressureswitch ASHCROFT - FPS-N7-JJ-H- 100 bar rising
07-FPS-2000PSI
Part No.: 4001-…..
CP201 Differential. pressure UE- J402K/546+ Included in filter AZ001
switch on filter
PMC No: 4001-….
CT001 Thermo sensor PT 100 PT96D300AAG1/20010
DPQ No:212-400-3876
CT101 Thermostat (temperature Da-RT14-17-5099
switch)
PMC No: 4004A, 4001A
CT301 Thermometer XYYB-600/1501/2”X300 0 – 120 °C
DPQ No: 212-4000-7889
GF001 Terminal box DPQ-SC112795-1 For instruments
DPQ No:212-4000-6514
GF002 Terminal box DPQ-SC112795-2 For pumps AP001-/AP002-M01,
DPQ No:212-4000-6413 AH201/202 heating elements

List of consumers Hydraulic oil cabinet
ANN 2575/1250C KKS no. 1HLB03 AN002/1HLB04 AN002 /2HLB03 AN002/2HLB04 AN002/3HLB03 AN002/3HLB04 AN002
WARDA POWER COMPANY FAN HYD Howden Hua spec. no. 63-HXP0692101
KKS no. Identification Rated Motor Rpm Voltage IN IS/ IN Shaft Cos ϕ η Power Catalogue Remarks
power type/ power consump. sheet
[V] [A]
No. of
[kW] [kW] [kW]
pol.
AH201 Heating 1.0 + 415 1.4 + 1 100 2.0 SAN-
element. 1.0 1.4
4000-7134
AP001 –m01 Motor for oil 4 4 1420 415 8.4 7 4 0.81 84,2 4.82 ABLE-
pump.
MS 112 M-4
4,0 kW
AP002 –m01 Motor for oil 4 4 1420 415 8.4 7 4 0.81 84,2 4.82 ABLE-
pump.
MS 112 M-4
4,0kW
1012-2009 Order no.: Rev.: Drawn: VAB Check: flisthyd 1/1

List of consumers Hydraulic oil cabinet
ANN 2575/1250C KKS no. 1HLB03 AN002/1HLB04 AN002 /2HLB03 AN002/2HLB04 AN002/3HLB03 AN002/3HLB04 AN002
WARDA POWER COMPANY FAN HYD Howden Hua spec. no. 63-HXP0692101
KKS No Identification Media to be cooled Media used for cooling Cooling effect Catalogue Connection Remarks
Water
[kW]
ISO 228/1
AH003 Heat exchanger, Oil. Water. 4.0 kW OT-PWO B8-20 G1/2 See below.
AH004 water cooler.
Data:
Oil Water
o
Temperature "IN" C 63,5 38 max.
o
Temperature "OUT" C 45.8 40
Flow l/min 10 25
Pressure "IN" Bar 5 6 max.
Max. Pressure fall Bar 0.1 0.214
22-03-2010 Order no.: Rev.: a Drawn: VAB Check: flisthyd_2-REV1 1/1

Howden
2.00 Main motor
Manufacturer : Shanghai Motor Plant

Type : STMKS500-6L
Parts no.: 39-HXP0692001
KKS code: A B
Unit 1: 1HLB03 AN001-m01 1HLB04 AN001-m01
Note: Instruction shall be delivered with the equipment.
Foundation load
at standstill with rated load
Water in/out
bearing RTD
Terminal box for stator RTD Two phases short circuit instantly
main terminal box

Terminal box for heater
Weight
Data (design)
Type
OUTLINE
This outline shall be attached in contract ,

otherwise, it is only for information.
Howden
3.00 Temperature probe– main bearing
Manufacturer : -
Type : 2 x PT100, 2x3 wire
Parts no.:
KKS code: A B
Unit 1: 1HLB03 CT001~003 1HLB04 CT001~003
Unit 2: 2HLB03 CT001~003 2HLB04 CT001~003
Unit 3: 3HLB03 CT001~003 3HLB04 CT001~003
Unit 4: 4HLB03 CT001~003 4HLB04 CT001~003
Unit 5: 5HLB03 CT001~003 5HLB04 CT001~003
Unit 6: 6HLB03 CT001~003 6HLB04 CT001~003
Howden
4.00 Actuator
Manufacturer : Rotork
Type : IQT125
KKS code: A B
Unit 1: 1HLB03 AN001 AS001 1HLB04 AN001 AS001
Howden
5.00 Coupling
Manufacturer : Shengyang Sinc Machines

Type : JMF8340
KKS code: A B
Unit 1: 1HLB03 AN001 MK001 1HLB04 AN001 MK001
Howden
6.00 Silencer
Manufacturer : ShiYi Electricpower Machinery Factory, Wuxi

Type : YBA-15/30-35/58-1150
Parts no.: HXP0692101-2200
KKS code:
Howden
7.00 Vibration measuring system
Vibration speed sensor Not supplied by Howden Hua

Manufacturer :
Type :
Parts no.:
Protector for vibration monitoring Not supplied by Howden Hua

Manufacturer :
Type :
Parts no.:
KKS code: A B

Unit 1: 1HLB03 AN001 CY001~002 1HLB04 AN001 CY001~002

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DOCUMENT TITLE :

Manufacture No. KMPCL No. KMP-0-BLR-V009-M-002

INDIA KMPCL6×600MW SUB-CRITICAL COAL-

HOWDEN HUA ENGINEERING CO., LTD.

Prepared Checked Approved

1.00 Hydraulic cabinet

Unit 1: 1HLB03 AN002 1HLB04 AN002

Date 29-10-10 Rev. 0 -1-

2.0 Technical data.

7.0 Data sheets for components.

Date 29-10-10 Rev. 0 -2-

Påfyld olie, som svarer til specifikationer pmc technology a/s

Fill up with oil matching the specifications Tel +45 70 21 21 21

-Receipt and handling of the hydraulic cabinet.

The cabinet must always be standing in an upright position.

The cabinet must not be lifted with oil in the tank.

Date 29-10-10 Rev. 0 -3-

1. Check oil conditions, especially for water and contamination.

Date 29-10-10 Rev. 0 -4-

Hydraulic fluid. ISO VG32 (32cSt at 40°C)

Heating element 1000W (1 W/cm²)

Date 29-10-10 Rev. 0 -5-

Weight of the cabinet excl. oil 280 kg

- Flowpipe to fan ½” (pressure filter).

Date 29-10-10 Rev. 0 -6-

Primer: Hempaquick Primer 13624 (80μm)

Date 29-10-10 Rev. 0 -7-

Filling the system.

1. Check the fluid level in the tank.

Date 29-10-10 Rev. 0 -8-

Changing element in double filter AZ001.

Switching the three-way valve, AA202.

• Direction of flow is indicated on spindle marking.

• The PT100, CT001, is giving a proportional resistance according to the

Date 29-10-10 Rev. 0 -9-

• Re-check the direction of rotation of the pump.

• The oil is too viscous, caused by too low oil temperature.

Date 29-10-10 Rev. 0 - 10 -

The utmost cleanliness must be observed during overhauls.

Do not use cotton waste when cleaning.

Always fill the system with oil through a filter.

Check at regular intervals cleanliness of the oil as described:

System, target cleanliness 15/12 according to ISO/DIS 4406.

The following should also be checked at regular intervals:

1. The machine time cycle

Date 29-10-10 Rev. 0 - 11 -

Date 29-10-10 Rev. 0 - 12 -

Date 29-10-10 Rev. 0 - 13 -

1HLB03 AN002/1HLB04 AN002 /2HLB03 AN002/2HLB04 AN002/3HLB03 AN002/3HLB04 AN002

4HLB03 AN002/4HLB04 AN002/5HLB03 AN002/5HLB04 AN002/6HLB03 AN002/6HLB04 AN002

Wardha Power Comp. ANN 2575/1250C Howden Purchase Spec. No:63-HXP0692101

PMC No: 4544-0207

22.03.2010 Order No: Rev.: Drawn: VAB diagram: SC112795 clisthy.doc 1

1HLB03 AN002/1HLB04 AN002 /2HLB03 AN002/2HLB04 AN002/3HLB03 AN002/3HLB04 AN002

4HLB03 AN002/4HLB04 AN002/5HLB03 AN002/5HLB04 AN002/6HLB03 AN002/6HLB04 AN002

Wardha Power Comp. ANN 2575/1250C Howden Purchase Spec. No:63-HXP0692101

22.03.2010 Order No: Rev.: Drawn: VAB diagram: SC112795 clisthy.doc 2

1HLB03 AN002/1HLB04 AN002 /2HLB03 AN002/2HLB04 AN002/3HLB03 AN002/3HLB04 AN002

4HLB03 AN002/4HLB04 AN002/5HLB03 AN002/5HLB04 AN002/6HLB03 AN002/6HLB04 AN002

Wardha Power Comp. ANN 2575/1250C Howden Purchase Spec. No:63-HXP0692101

22.03.2010 Order No: Rev.: Drawn: VAB diagram: SC112795 clisthy.doc 3

1012-2009 Order no.: Rev.: Drawn: VAB Check: flisthyd 1/1

Pressure "IN" Bar 5 6 max.