TITLE

STUDY AND ANALYSIS OF MATERIAL HANDLING SYSTEM

PREPARED BY
Pranjal Wadhwa
(2017BTECHME010)

EXTERNAL SUPERVISOR
Mr. Narendra Singh Rathore

FACULTY GUIDE
Mrs. Deepika Mishra

Department of Mechanical engineering

Institute of Engineering and Technology (IET)
JK Lakshmipat University Jaipur

July 2019

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 TITLE
Study and Analysis of Material Handling System

Practice School-1
Submitted in partial fulfilment of the requirements
for the degree of
Bachelor of Technology in Mechanical Engineering

by
Pranjal Wadhwa (2017BTECHME010)

External Supervisor
Mr. Narendra Singh Rathore

Faculty Supervisor
Mrs. Deepika Mishra

Department of Mechanical Engineering

Institute of Engineering and Technology (IET)
JK Lakshmipat University Jaipur

July 2019

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 CERTIFICATE

This is to certify that the Practice School-1 project work entitled “Study and Analysis of
Material Handling System” submitted by Pranjal Wadhwa (2017BTECHME010),
towards the partial fulfilment of the requirements for the degree of Bachelor of Technology
in Mechanical Engineering of JK Lakshmipat University Jaipur is the record of work
carried out by them under my supervision and guidance. In my opinion, the submitted work
has reached a level required for being accepted for Practice School-I examination.

------------------------------- ------------------------------
Mrs Deepika Mishra Dr. Ravi Shankar Prasad

Supervisor & Assistant Professor Associate Professor & Head,

Department of Mechanical Engineering Department of Mechanical Engineering

Institute of Engineering & Technology (IET) Institute of Engineering & Technology (IET)

JK Lakshmipat University Jaipur JK Lakshmipat University Jaipur

Date of Submission

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 ACKNOWLEDGEMENTS

I would like to express my heartfelt gratitude to Mr. Narender Singh Rathore, Federal
National Engineering Industries Ltd. for his valuable time and guidance that made the project
work a success. I would also like to thank Mr. Rakesh, National Engineering Industries Ltd.
Mrs. Deepika Mishra, Assistant Professor, IET, JK Lakshmipat University for being my
mentor and in-charge throughout my project, helping me at every turn.
I would also like to express our gratitude to the Training and Placement Department, JK
Lakshmipat University and the HR Department, National Engineering Industries Ltd. for
providing me an internship opportunity.

Sincerely yours,
Pranjal Wadhwa
(2017BTECHME010)

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 ABSTRACT

National Engineering Industries Ltd. Designs and Manufactures Bearings and its equipment.
It manufactures more than 150 Million bearings annually in more than 1000 bearings in its
4 plants in India. In every industry, there are factors which affect the growth of the industry.
These factors include the lack of communication, poor maintenance, lack of space which
causes trouble in Material handling, etc. In this project, we have studied and analyzed the
material handling system and proposed changes to some of their issues. We have curated a
Checklist for workers which will help them. While some of the conveyer belt were damaged,
so we suggested the respective department for repairing by padding. There was lack of
communication due to improper methodology, so Material Handling operator must be
trained.

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 List of Figures

Fig 2.1 Hydrodynamic Bearing 6

Fig 2.2 Hydrostatic Bearing 7

Fig 2.3 Ball Bearing 8

Fig 2.4 Roller Bearing 8

Fig 3.1 Tapered Roller Bearing 9

Fig 3.2 Parts of Tapered Roller Bearing 9

Fig 3.3 Single Row (TRB) 10

Fig 3.4 Double Row (TRB) 10

Fig 3.5 Four Row (TRB) 11

Fig 3.6 Tapered Roller Thrust 11

Fig 3.7 Finished Spherical Bearing after assembly 14

Fig 3.8 Laser Marking 17

Fig 3.9 Rejected Product 17

Fig 3.10 Entering in Assembly Department through Conveyor belt 17

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 List of Tables

Table 3.1 Manufacturing Process 12

Table 3.2 Heat Treatment Process 13

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Contents
ACKNOWLEDGEMENTS IV

ABSTRACT V

LIST OF FIGURES VI

LIST OF TABLES VII

CHAPTER 1 : INTRODUCTION 1

1.1 PROBLEM STATEMENT 1

1.2 COMPANY HISTORY 1
1.3 TECHNICAL COLLABRATIONS 2
1.4 MAJOR CUSTOMERS 2
1.5 BALL BEARINGS 3
1.6 RAILWAY BEARINGS 3
1.7 TAPERED ROLLER BEARINGS 3
1.8 MISSION AND VISION 4
CHAPTER 2 : INTRODUCTION TO BEARINGS 5

2.1 DEFINATION OF BEARING 5

2.2 PRINCIPLES OF OPERATION 5
2.3 LOADS 6
2.4 CLASSIFICATION OF BEARINGS 6
2.4.1 Slide contact bearings 6
2.4.2 Rolling contact bearing 7
CHAPTER 3 : TAPERED ROLLER BEARINGS 9

3.1 INTRODUCTION 9
3.2 PRODUCT SUBTYPES 10
3.3 BEARING DESIGNATION 11
3.4 MANUFATURING PROCESS 11
3.4.1 Steps involved in assembly 15
3.5 MATERIAL HANDLING SYSTEM 18
CHAPTER 4 : CONCLUSION 24

4.1 SUMMARY 24
REFERENCES 25

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