ACI 211.1 Study Example

TEKFEN CONCRETE PRODUCTION PLANTS
Concrete Plant 01 (CP01)
ACI 211.1 CONCRETE MIX-DESIGN REPORT

Exposure Class: F2
C30/37
Aggregate Supplier: MFH - QPMC Aggregate Type : LIMESTONE
Cement Supplier: LAFARGE Cement Type : OPC CEM II/A-P 42.5
Admixture Supplier: BASF Admixture Type : MASTERGLENIUM 27
Action Title Name & Surname Signature
Approved by QA&QC Manager Hakan KAZANKIRAN
Reviewed by QA&QC Chief Sinan ICIK
Prepared by QA&QC Chief Sinan ICIK
Document No: TCP-CP01-RPT-MXD-00001_C0
CLIENT CONSULTANT CONTRACTOR


Prepared by QA/QC Chief Sinan İCİK
MIX-DESIGN CONTENT
1- CONTENT ………………………………….………………………….……………………………………………..…….. 1
2- APPLICABLE TEST STANDARDS ……………………………….……………………………………………..…….. 2
3- CONCRETE MIX-DESIGN PROCESS ……………………………….……………………………………………..……..

3
3.1- Flow Chart for Concrete Mix-Design Mix Proportioning ….…………………………...…...…….. 4
3.2- Flow Chart for Concrete Mix-Design Production ….…………………………………...………..…...……..

5
3.3- Exposure Categories for Durable Concrete (Adapted from ACI 318) ….………………..…...……..6
3.4- Cold-Bin Aggregate and Job-Mix Formula (JMF) ….……………………………………...…………...……..

7
3.5- Concrete Raw Material Properties ………………………………...…………………………………..……..

8
3.6- Concrete Mix-Design Proportions …………………………………………..……………………..……..9
3.7- Concrete Mix-Design Trial Blend ………………………………….……………………………..………....……..

10
3.8- Concrete Mix-Design Statistical Assessment & Batch Weights …………………………………………………..………....…

11
4- LABORATORY TRIAL TEST REPORTS ……………………..…………………..………………………………………..……..

12
5- PLANT TRIAL TEST REPORTS ……………………..…………………..………………………………………..……..13
6- AGGREGATE QUALITY TEST REPORTS ……………………..…………………………………………………..……..

14
7- CEMENT QUALITY TEST REPORTS ……………………..…………………………………………………..…….. 15
8- WATER QUALITY TEST REPORTS ……………………..…………………………………………………..…….. 16
9- RAW MATERIAL TECHNICAL DATA SHEET & CERTIFICATES ………………………...……………..…….. 17
10- LABORATORY EQUIPMENT CALIBRATION CERTIFICATES ………………………...……………..…….. 18
11- BATCH PLANT EQUIPMENT CALIBRATION CERTIFICATES ………………………...……………..…….. 19
12- MIX-DESIGNER QUALIFICATION CERTIFICATES …………………….………………...……………..…….. 20



APPLICABLE TEST STANDARDS
AGGREGATE TEST STANDARDS
ASTM C33 Standard Specification for Concrete Aggregates
ASTM C40 Test Method for Organic Impurities in Fine Aggregates for Concrete
ASTM C88 Test Method for Soundness of Aggregates by Use of Sodium Sulphate or Magnesium Sulphate
ASTM C123 Test Method for Lightweight Pieces in Aggregate
ASTM C127 Test Method for Specific Gravity and Absorption of Coarse Aggregate
ASTM C128 Test Method for Specific Gravity and Absorption of Fine Aggregate
ASTM C131 Test Method for Resistance to Degradation of Small-Size Coarse Aggregate by Abrasion and Impact in the Los Angeles Machine
ASTM C136 Standard Test Method for Sieve Analysis of Fine and Coarse Aggregate
ASTM C142 Test Method for Clay Lumps and Friable Particles in Aggregates
ASTM C535 Test Method for Resistance to Degradation of Large-Size Coarse Aggregate by Abrasion and Impact in the Los Angeles Machine
ASTM C702 Standard Practice for Reducing Samples of Aggregate to Testing Size
ASTM D75 Standard Practice for Sampling Aggregates
CEMENTITIOUS MATERIALS TEST STANDARDS
ASTM C10 Standard specification for natural cement
ASTM C114 Test methods for chemical analysis of Hydraulic Cement
ASTM C115 Test method for fineness of Portland cement by the Turbidimeter
ASTM C150 Standard specification for Portland cement
ASTM C183 Standard Practice for sampling and the amount of testing of Hydraulic cement
ASTM C188 Test method for density of Hydraulic cement
ASTM C186 Test method for heat of hydration of Hydraulic cement
ASTM C348 Test method for flexural strength of Hydraulic cement mortar
ASTM C349 Test method for compressive strength of Hydraulic cement mortar using portion of prism broken in flexure
ASTM C430 Test method for fineness of Hydraulic cement by the 45mm (No.325)
ASTM C595 Standard specification for blended Hydraulic cement
WATER
BS 6068 Water quality
BS EN ISO 9963-1 Determination of total and composite alkalinity
BS EN ISO 9963-2 Determination of carbonate alkalinity
ISO 7890 Water quality -- Determination of nitrate -- Part 1: 2.6 - Dimethylphenol spectrometric method
ADMIXTURES
ACI 212.3R-10 Report on Chemical Admixtures for Concrete
ACI 305 Hot Weather Concreting
ACI 308 Standard Practice for Curing Concrete
ASTM C494 Standard Specification for Chemical Admixtures for Concrete
PROPERTY REQUIREMENTS
ACI 207.1R Guide to Mass Concrete
ACI 214 Evaluation of Strength Test Results of Concrete
ACI 237R 07 Self Consolidating Concrete
ACI 301 Specifications for Structural Concrete
ACI 304 Guide for Measuring, Mixing, Transporting, and Placing Concrete
ACI 304.2 Placing Concrete by Pumping Methods
GSO ISO 1920-1 Testing of concrete - Part 1: Sampling of fresh concrete
GSO ISO 1920-2 Testing of concrete - Part 2: properties of fresh concrete
GSO ISO 1920-3 Testing of concrete – part 3: Making and curing test specimens
GSO ISO 1920-4 Testing of concrete – part 4: strength of hardened concrete
GSO ISO 1920-5 Testing of concrete – part 5: properties hardened concrete other than strength
GSO ISO 1920-6 Testing of concrete – part 6: sampling, preparing and testing of concrete core
GSO ISO 1920-7 Testing of concrete – part 7: Non –destructive test on hardened concrete
ISO 1920-8 Testing of concrete -- Part 8: Determination of drying shrinkage of concrete for samples prepared in the field or in the laboratory
ISO 1920-9 Testing of concrete -- Part 9: Determination of creep of concrete cylinders in compression
ISO 1920-10 Testing of concrete -- Part 10: Determination of static modulus of elasticity in compression
TECHNICAL REFERENCES & APPLICABLE SPECIFICATIONS
BRE Digest 330-2 Alkali-Silica Reaction in Concrete – Detailed Guidance for New Construction
RILEM AAR1 RILEM Recommended Test Method AAR-1 “Detection of potential alkali-reactivity aggregates”, Petrographic method
RILEM AAR3 RILEM Recommended Test Method AAR-3 “Detection of potential alkali-reactivity - 38°C test method for agg. combinations using conc. prisms
BRE digest 433 Recycled Aggregates
Report No. 31 Permeability testing of site concrete. Concrete Society Report No. 31
CSTR11 Concrete core testing – The Concrete Society
RILEM CPC 11.3 Absorption of water by immersion under vacuum
CS163 Guide to the design of concrete structures in the Arabian Peninsula. The Concrete Society CS163


CONCRETE MIX-DESIGN
PROCESS



Dmax (mm) : 25.0 NMAS (mm) : 19.0
Aggregate Supplier : MFH - QPMC
Exposure Class: F2 Aggregate Type : LIMESTONE
Cement Supplier : LAFARGE Cement Type : OPC CEM II/A-P 42.5
Admixture Supplier : BASF
C30/37 Admixture Type : MASTERGLENIUM 27
FLOW CHART FOR CONCRETE MIX-DESIGN MIX PROPORTIONING
START
Mix-Design Lab Batch
Select among
Determine requirements
available
(Exposure Classes etc)
aggregates
Decide on slump and fcr'
Decide the maximum size of

aggregate (Dmax)
Determine aggregate blend
Decide water and air content
Select the W/C ratio
Calculate cement content (=C/W CONCRETE

x wt. of water) MIX-DESIGN
APPROVED
Calculate cementitious
content
Proportions
Proportion both a basic moisture

without cementitious material and
a mixture with the cementitious
Problem?? Maintenance
material P
Adjust mixture proportions to NO YES

achieve required slump
Select optimum trial mix End Lab Batch Plant Trial
Prepared By Approved By
Sinan İCİK Hakan KAZANKIRAN

QA/QC Chief QA/QC Manager


Dmax (mm) : 25.0 NMAS (mm) : 19.0
FLOW CHART FOR CONCRETE MIX-DESIGN PRODUCTION
YES Concrete production facility had field strength

test records for the specified class or within 6.7
Mpa of the specified class of concrete
YES NO
> 30 consecutive
YES NO
Two groups of consecutive
tests
YES NO
15 to 29
consecutive tests
Calculate s Calculate average s Calculate s
Required average OR
Required average strength strength
Field record of at least 10 OR

YES NO
consecutive test results using
similar materials and under
similar conditions is available
Make trial mixtures
using at least 3
different W/C ratios or
YES cementitious contents
Results represent
one mixture
Results represent two

or more mixtures Plot avg strength vs.
proportions and
interpolate for
YES NO required avg strength
Average > required
average
Plot avg strength vs.

proportions and Determine mixture
interpolate for proporties
required avg strength
Submit for approval
END



Dmax (mm) : 25.0 NMAS (mm) : 19.0
EXPOSURE CATEGORIES FOR DURABLE CONCRETE (Adapted from ACI 318)
Min. Design
Max
Exposure Categories Compressive
w/c
Strength, Mpa
F0 (Not Applicable) - for concrete not exposed to cycles of

- 17
freezing and thawing
F1 (Moderate) - concrete exposed to freezing and thawing cycles

0.45 31
and occasional exposure to moisture (and deicing chemicals)
F
F2 (Severe) - concrete exposed to freezing and thawing cycles and
0.45 31
in continuous contact with moisture
F3 (Very Severe) - concrete exposed to freezing and thawing

cycles that will be in continuous contact with moisture and 0.45 31
exposure to deicing chemicals or seawater
S0 (Not Applicable)
- Soil: SO4 ˂ 0.10 % - -
- Water: SO4 ˂ 150 ppm
S1 (Moderate)
- Soil: 0.10 % ≤ SO4 ˂ 0.20 %
0.50 28
- Water: 150 ppm ≤ SO4 ˂ 1500 ppm
S -Seawater
S2 (Severe)
- Soil: 0.20 % ≤ SO4 ˂ 2.0 % 0.45 31
- Water: 1500 ppm ≤ SO4 ˂ 10000 ppm
S3 (Very Severe)
- Soil: SO4 > 2.0 % 0.40* 35**
- Water: SO4 > 10000 ppm
C0 (Not Applicable) - concrete that will be dry or protected from

- 17
moisture in service
C1 (Moderate) - concrete exposed to moisture but not to an

C 0.45 31
external source of chlorides in service
C2 (Severe) - concrete exposed to moisture and an external

0.40 35
source of chlorides in service
P0 (Not Applicable) - concrete where low permeability to water is

- 17
not required
P1 concrete required to have low permeability to water 0.50 28
* ACI 318 uses a w/c of 0.45

** ACI 318 uses a min. strength of 31 Mpa
***ASTM C1580 method is recommended to determine sulfate content of soil and ASTM D516 for testing water
+ See ACI 318 for the amount of SCMs allowed in concrete exposed to deicers
± Chloride admixtures are not allowed



Dmax (mm) : 25.0 NMAS (mm) : 19.0
Aggregate Supplier : MFH - QPMC Exposure Class: F2 Aggregate Type : LIMESTONE
Admixture Supplier : BASF C30/37 Admixture Type : MASTERGLENIUM 27
COLD-BIN AGGREGATE AND JOB-MIX FORMULA (JMF)
Aggregate Cold-Bin Grading and Combined Gradings Specification

Fine Aggregate Coarse Aggregate
SIEVE Fine Aggregate Coarse Aggregate
JMF Spec Limit Spec Limit
FA
Spec Spec Limit CA Spec
mm FA1 FA2 FA MIX CA1 CA2 CA3 CA MIX JMF Spec ASTM C33 ASTM C33
Check Check
Check
ISO 565 0-5 0-5 5-10 10-20 20-25 Min Max Min Max Min Max
100 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100 100
90 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100 100
75 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100 100
63 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100 100
50 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100 100
37.5 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100 100
25 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100 100 100 100 100 100
19 100.0 100.0 100.0 95.0 95.0 95.0 95.0 97.4 92 96 100 100 90 100
12.5 100.0 100.0 100.0 80.0 50.0 30.0 63.5 80.7 72 86 100 100 30 90
9.5 100.0 100.0 100.0 60.0 30.0 20.0 45.0 70.9 59 78 100 100 20 55
4.75 100.0 100.0 100.0 8.0 7.0 5.0 7.3 50.8 43 63 95 100 0 10
2.36 85.0 95.0 92.0 3.0 2.0 2.0 2.6 44.6 30 48 80 100 0 5
1.18 55.0 75.0 69.0 1.3 1.0 0.2 1.0 33.0 20 40 50 85
0.600 25.0 40.0 35.5 0.6 0.3 0.2 0.5 16.9 13 30 25 60
0.300 11.0 20.0 17.3 0.6 0.3 0.2 0.5 8.4 7 18 5 30
0.150 4.0 10.0 8.2 0.6 0.3 0.2 0.5 4.1 4 10 0 10
0.075 3.0 5.0 4.4 0.6 0.3 0.2 0.5 2.3 2 8 0 7
Proportioning
% MIX 30.0% 70.0% 100.0% 55.0% 30.0% 15.0% 100.0% Parameter Result Check Min Max
% JMF 47.0% 53.0% 100.0% Fineness Modulus 2.78 2.00 4.00
0.45 Power Plot of Job-Mix Formula & Combined Grading of Fine and Coarse Aggregate
100
100
90
80
90 70
60
Passing %
50
40
80 30
20
10
0
70 0.01 0.10 1.00 10.00 100.00
Cumulative Percent Passing (%)
FA Spec Limit FA MIX
60
50
40
100
30 90
80
70
Passing %
60
20 50
40
30
20
10 10
0
1.00 10.00 100.00
CA Spec Limit CA MIX
0
2.36 4.75 9.5 12.5 19.0 25.0 37.5
0.075
0.150
0.300
0.600
1.18
Sieve Size ^0.45 (mm)

Maximum Density JMF Spec Limits JMF



Dmax (mm) : 25.0 NMAS (mm) : 19.0
CONCRETE RAW MATERIAL PROPERTIES

Volumetric Mix Design Inputs Specification
Parameter / Standard of Test FA1 FA2 CA1 CA2 CA3 Min Max
Aggregate Bulk Specific Gravity ASTM C127/C128 2.858 2.860 2.875 2.893 2.921 2.600
Aggregate SSD Specific Gravity ASTM C127/C128 2.858 2.860 2.875 2.893 2.921
Aggregate Apparent Specific Gravity ASTM C127/C128 2.938 2.934 2.936 2.935 2.947
Fine Aggregate Specification Specification
Grading BS EN 933-1 Report
Natural: materials finer than 0.063 mm BS EN 933-1 3.0%
Crushed rock: materials finer than 0.063mm BS EN 933-1 7.0%
Sand Equivalent BS EN 933-8 60%
Methylene blue absorption value (0/2mm) BS EN 933-9 1.0
Clay lumps and friable particles ASTM C142 2.0%
Light weight pieces ASTM C123 0.5%
Organic impurities for fine aggregates ASTM C40
Water absorption (saturated surface dry) BS EN 1097-6 2.3%
Particle density for normal weight concrete BS EN 1097-6 2.0
Shell Content BS EN 933-7 3.0%
Acid-soluble chlorides BS EN 1744-5 0.06%
Acid-soluble sulphate BS EN 1744-1 0.4%
Soundness by magnesium sulphate (5 cycles) BS EN 1367-2 15.0%
Coarse Aggregate Specification Specification
Grading BS EN 933-1 Report
Natural: materials finer than 0.063 mm BS EN 933-1 2.0%
Crushed rock: materials finer than 0.063mm BS EN 933-1 2.0%
Clay lumps and friable particles ASTM C142 2.0%
Light weight pieces ASTM C123 0.5%
Organic impurities for fine aggregates ASTM C40 N/A
Water absorption (saturated surface dry) BS EN 1097-6 2.0%
Particle density for normal weight concrete BS EN 1097-6 2.0
Shell Content BS EN 933-7 3.0%
Flakiness index BS EN 933-3 35.0%
Acid-soluble chlorides BS EN 1744-5 0.03%
Acid-soluble sulphate BS EN 1744-1 0.3%
Soundness by magnesium sulphate (5 cycles) BS EN 1367-2 15.0%
Los Angeles abrasion BS EN 1097-2 30.0%
Drying shrinkage BS EN 1367-4 0.075%
Concrete Cement Specification Specification
Parameter / Standard of Test Sample ID 16-031 Min Max
Compressive Strength @ 2 days BS EN 196-1 21.7 Mpa 10
Compressive Strength @ 28 days BS EN 196-1 52 Mpa 42.5
Initial Setting Time (Water Consistency) BS EN 196-3 180 min 60
Soundness (Le Chatelier Expansion) BS EN 196-3 3 mm 10
MgO BS EN 196-2 4.73 % 5
Sulfate as SO3 BS EN 196-2 2.76 % 3.5
Chloride as CI- BS EN 196-2 0.01 % 0.1
Concrete Water Specification Specification
Parameter / Standard of Test Sample ID 16-031 Min Max
pH BS 6068-2.50 7 mg/l 6.5 9.0
Chloride as CI ISO 9297 25 mg/l 1000
Sulphates as SO42- EN 196-2 52 mg/l 2000
Compressive strength @ 7 d, min % of control EN 196-1 180 % 90
Setting time, max. deviation from control, (h:min) EN 196-3 30 h:min 30
Alkali carbonates and bicarbonates EN ISO 9963-1 & 2 421 mg/l 500
Alkali equivalent sodium oxides EN 196-2 3 mg/l 1500
Total dissolved ions for prestressed concrete BS 1377 : Part 3 231 mg/l 2000



Dmax (mm) : 25.0 NMAS (mm) : 19.0
CONCRETE MIX-DESIGN PROPORTIONS

ESTIMATED CONCRETE MIX DESIGN CONTENT
DESCRIPTION INPUT CHECK MIN MAX

Cement Content (kg) 360.0 360.0
Water / Cement Ratio 0.45 0.50
CEMENTITIOUS MATERIALS TYPE SOURCE S. GRAVITY PERCENTAGE (%) WEIGHT (kg)

Portland Cement CEM II/B-S 42.5 LAFARGE 3.11 100.0% 360.0
By-Product Slag 0.0% 0.0
Silica Fume (Microsilica) 0.0% 0.0
Natural Pozzolans 0.0% 0.0
Fly Ash 0.0% 0.0
TOTAL 3.11 100.0% 360.0
CEMENT PASTE TYPE SOURCE S. GRAVITY VOLUME (dm3) WEIGHT (kg)

Cementitious Material - - 3.11 115.8 360.0
Concrete Water Municipal Water Municipal 1.00 162.0 162.0
Chemical Admixture Type-I 1.20% MasterGlenium 27 BASF 1.09 4.0 4.3
Chemical Admixture Type-II 1.20% MasterRoc SA160 BASF 1.09 4.0 4.3
Air in Concrete - - - 15.0 -
SUB-TOTAL FOR VOLUME & WEIGHT 300.7 530.6
CONCRETE AGGREGATE TYPE SOURCE SSD S.GRAVITY VOLUME (dm3) WEIGHT (kg)
FA1 0-5 Stevin Rock 2.600 98.6 256.4
Fine Aggregate
FA2 0-5 Stevin Rock 2.610 230.1 600.5
CA1 5-10 Stevin Rock 2.620 203.9 534.1
Coarse Aggregate CA2 10-20 Stevin Rock 2.620 111.2 291.3
CA3 20-25 Stevin Rock 2.620 55.6 145.7
SUB-TOTAL FOR VOLUME & WEIGHT - 699.3 1827.9
TOTAL FOR VOLUME & WEIGHT - 1000.0 2358.6
DESCRIPTION RESULT CHECK MIN MAX

Paste / Aggregate Ratio 0.29 0.30 0.40
Fine Agg. / Coarse Agg. Ratio 0.88 0.70 0.90
MOISTURE ADJUSTMENT FOR CONCRETE AGGREGATES
CONCRETE AGGREGATE TYPE % MOISTURE % WA DIFFERENCE ADJUSTED WEIGHT

FA1 0-5 7.0% 0.6% 16.4 272.8
Fine Aggregate
FA2 0-5 1.5% 0.6% 5.4 605.9
CA1 5-10 1.5% 1.4% 0.5 534.6
Coarse Aggregate CA2 10-20 0.7% 1.6% -2.6 288.7
CA3 20-25 0.7% 1.6% -1.3 144.3
TOTAL 18.4 1846.4
ADJUSTED CONCRETE MIX-DESIGN CONTENT
RAW MATERIAL 1 m3 30 dm3 40 dm3 50 dm3

Cementitious Material 360.0 10800.0 14400.0 18000.0
Concrete Water 143.6 4307.6 5743.5 7179.3
Chemical Admixture Type-I 4.3 129.6 172.8 216.0
Chemical Admixture Type-II 4.3 129.6 172.8 216.0
FA1 0-5 272.8 8183.3 10911.1 13638.9
Fine Aggregate
FA2 0-5 605.9 18177.0 24236.1 30295.1
CA1 5-10 534.6 16038.7 21385.0 26731.2
Coarse Aggregate CA2 10-20 288.7 8661.0 11548.0 14435.0
CA3 20-25 144.3 4330.5 5774.0 7217.5
TOTAL 2358.6 70757.4 94343.2 117929.0



Dmax (mm) : 25.0 NMAS (mm) : 19.0
FRESH & HARDENED CONCRETE PROPERTIES FOR TRIAL BLEND

FRESH CONCRETE PROPERTIES
TEMPERATURE CONSISTENCY WORKABILITY SELF-CONSOLIDATING CONCRETE
TIME
Ambient Concrete Slump Flow Kelly Ball Compact. Slump J-Ring V-Funnel Orimet Penetratio
(min) VeBe (sec) L-Box
(°C) (°C) (cm) (%) (cm) Factor Flow (cm) (cm) (sec) (sec) n (mm)
0 30.0 27.8 18 47 14 23 0.95
15 30.0 26.7 17 36 13 17 0.92
30 30.0 26.9 16 32 11 16 0.85
45 30.0 25.6 15 26 8 15 0.78
60 30.0 24.2 14 22 7 13 0.75
120 30.0 22.0 13 19 2 10 0.74
Spec Min 5
Spec Max 35.0 32.0
HARDENED CONCRETE PROPERTIES
Specified Compressive Strength f'c (Mpa) 35.0 Sample Volume (cm3) 3375.0
Check
Sample 24 HOURS 3 DAYS 7 DAYS 28 DAYS
28 days
No Weight Density Strength Weight Density Strength Weight Density Strength Weight Density Strength
f'c
(gr) (gr/cm3) (Mpa) (gr) (gr/cm3) (Mpa) (gr) (gr/cm3) (Mpa) (gr) (gr/cm3) (Mpa)
1 8016.0 2.375 45.0 8016.0 2.375 50.4 8016.0 2.375 28.0 8016.0 2.375 44.0
2 8051.0 2.385 45.0 8051.0 2.385 49.8 8051.0 2.385 27.5 8051.0 2.385 41.3
3 8109.0 2.403 45.0 8109.0 2.403 52.3 8109.0 2.403 27.9 8109.0 2.403 40.7
4 8016.0 2.375 45.0 8016.0 2.375 50.4 8016.0 2.375 27.3 8016.0 2.375 41.9
5 8051.0 2.385 45.0 8051.0 2.385 49.8 8051.0 2.385 33.2 8051.0 2.385 43.7
6 8109.0 2.403 45.0 8109.0 2.403 52.3 8109.0 2.403 34.4 8109.0 2.403 41.0
7 8016.0 2.375 45.0 8016.0 2.375 50.4 8016.0 2.375 36.3 8016.0 2.375 46.0
8 8051.0 2.385 45.0 8051.0 2.385 49.8 8051.0 2.385 33.8 8051.0 2.385 42.5
9 8109.0 2.403 45.0 8109.0 2.403 52.3 8109.0 2.403 31.9 8109.0 2.403 42.4
10 8016.0 2.375 45.0 8016.0 2.375 50.4 8016.0 2.375 32.8 8016.0 2.375 42.5
11 8051.0 2.385 45.0 8051.0 2.385 49.8 8051.0 2.385 30.6 8051.0 2.385 44.0
12 8109.0 2.403 45.0 8109.0 2.403 52.3 8109.0 2.403 28.9 8109.0 2.403 46.0
13 8016.0 2.375 45.0 8016.0 2.375 50.4 8016.0 2.375 26.3 8016.0 2.375 46.0
14 8051.0 2.385 45.0 8051.0 2.385 49.8 8051.0 2.385 31.2 8051.0 2.385 44.0
15 8109.0 2.403 45.0 8109.0 2.403 52.3 8109.0 2.403 31.0 8109.0 2.403 44.5
16 8016.0 2.375 45.0 8016.0 2.375 50.4 8016.0 2.375 25.5 8016.0 2.375 41.0
17 8051.0 2.385 45.0 8051.0 2.385 49.8 8051.0 2.385 39.9 8051.0 2.385 46.6
18 8109.0 2.403 45.0 8109.0 2.403 52.3 8109.0 2.403 40.4 8109.0 2.403 46.0
19 8016.0 2.375 45.0 8016.0 2.375 50.4 8016.0 2.375 29.3 8016.0 2.375 45.2
20 8051.0 2.385 45.0 8051.0 2.385 49.8 8051.0 2.385 25.6 8051.0 2.385 44.0
21 8109.0 2.403 45.0 8109.0 2.403 52.3 8109.0 2.403 30.1 8109.0 2.403 47.0
22 8016.0 2.375 45.0 8016.0 2.375 50.4 8016.0 2.375 34.0 8016.0 2.375 42.4
23 8051.0 2.385 45.0 8051.0 2.385 49.8 8051.0 2.385 32.0 8051.0 2.385 42.5
24 8109.0 2.403 45.0 8109.0 2.403 52.3 8109.0 2.403 31.6 8109.0 2.403 44.6
25 8016.0 2.375 45.0 8016.0 2.375 50.4 8016.0 2.375 26.4 8016.0 2.375 45.0
26 8051.0 2.385 45.0 8051.0 2.385 49.8 8051.0 2.385 30.1 8051.0 2.385 42.0
27 8109.0 2.403 45.0 8109.0 2.403 52.3 8109.0 2.403 30.6 8109.0 2.403 44.5
28 8016.0 2.375 45.0 8016.0 2.375 50.4 8016.0 2.375 37.1 8016.0 2.375 46.3
29 8051.0 2.385 45.0 8051.0 2.385 49.8 8051.0 2.385 34.7 8051.0 2.385 41.6
30 8109.0 2.403 45.0 8109.0 2.403 52.3 8109.0 2.403 27.8 8109.0 2.403 46.0
AVG 8058.7 2.388 45.0 8058.7 2.388 50.8 8058.7 2.388 31.2 8058.7 2.388 43.8 -
STDEV - 0.01 0.00 - 0.01 1.10 - 0.01 3.93 - 0.01 1.92 -
ACI 318 Building Code Requirements for Structural Concrete & Commentary
Spec. compressive strength f'c (Mpa) Less than 21 21 to 35 Over 35
Req. avg compressive strength f'cr (Mpa) f'c + 7 f'c + 8.5 1.10 x f'c + 5
DESCRIPTION RESULT CHECK MIN MAX
Specified Compressive Strength (f'c) 35.0
Required Average Compressive Strength (f'cr) 43.5
Compressive Strength @ 28 days 43.8 43.5
Standart Deviation @ 28 days 1.92 3.50



Dmax (mm) : 25.0 NMAS (mm) : 19.0
STATISTICAL ASSESSMENT FOR TRIAL BLEND
Description 28-Days Value Description 28-Days Value

Specified Compressive Strength f'c (Mpa) 35.0 Required Avg Compressive Strength (f'cr) 43.5
Maximum value 47.0 Lower Warning Line (-2s) 39.7
Minimum value 40.7 Upper Warning Line (+2s) 47.3
Average 43.8 Lower Control Line (-3s) 37.8
Standard Deviation 1.92 Upper Control Line (+3s) 49.2
Individual X Bar Chart - Compressive Strength Test (28 days)

60
55
Compressive Strength, MPa
50
45
40
35
30
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32
Sample Number
28 DAYS Upper Control Line (+3s) Lower Control Line (-3s) Upper Warning Line (+2s) Lower Warning Line (-2s)
CONCRETE PLANT BATCH WEIGHTS
FINE AGGREGATE COARSE AGGREGATE

ITEM CEMENT WATER ADMIX-1 ADMIX-2 TOTAL
FA1 FA2 CA1 CA2 CA3
Material Source or
LAFARGE Municipal BASF BASF 0-5 0-5 5-10 10-20 20-25 -
Description
Batch Weight (kg) 360.0 162.0 4.3 4.3 256.4 600.5 534.1 291.3 145.7 2358.6
Concrete Cold-Bin Aggregate & Cement Paste Concrete Cold-Bin Aggregate & Cement Paste
Batch Weight (kg) Batch Weight (%)
15.3% 6.2%
600.5
534.1
CA3 145.7 6.2% 12.4%
CA2 291.3 12.4%
6.9%
CA1 534.1 22.6%
360.0 FA2 600.5 25.5%
0.2%
291.3 FA1 256.4 10.9%
256.4 ADMXT-2 4.3 0.2%
10.9% ADMXT-1 4.3 0.2% 22.6%
145.7 162.0
WATER 162.0 6.9%
CEMENT 360.0 15.3%
TOTAL 2358.6
4.3 4.3
CA3 CA2 CA1 FA2 FA1 ADMIX-2 ADMIX-1 WATER CEMENT 25.5%


ACI 211.1 MIX-DESIGN

LABORATORY TRIAL TEST REPORTS



PLANT TRIAL TEST REPORTS



AGGREGATE QUALITY TEST REPORTS



CEMENT QUALITY TEST REPORTS



WATER QUALITY TEST REPORTS



RAW MATERIAL
TECHNICAL DATA SHEET & CERTIFICATES



LABORATORY CALIBRATION CERTIFICATES



PLANT CALIBRATION CERTIFICATES

ACI 211.1 Study Example

Diunggah oleh

Informasi Dokumen

Hak Cipta

Format Tersedia

Bagikan dokumen Ini

Bagikan atau Tanam Dokumen

Opsi Berbagi

Apakah menurut Anda dokumen ini bermanfaat?

Apakah konten ini tidak pantas?

Hak Cipta:

Format Tersedia

ACI 211.1 Study Example

Diunggah oleh

Hak Cipta:

Format Tersedia

TEKFEN CONCRETE PRODUCTION PLANTS

Concrete Plant 01 (CP01)

ACI 211.1 CONCRETE MIX-DESIGN REPORT

Aggregate Supplier: MFH - QPMC Aggregate Type : LIMESTONE

Cement Supplier: LAFARGE Cement Type : OPC CEM II/A-P 42.5

Admixture Supplier: BASF Admixture Type : MASTERGLENIUM 27

Action Title Name & Surname Signature

Approved by QA&QC Manager Hakan KAZANKIRAN

Reviewed by QA&QC Chief Sinan ICIK

Prepared by QA&QC Chief Sinan ICIK

Document No: TCP-CP01-RPT-MXD-00001_C0

CLIENT CONSULTANT CONTRACTOR

Concrete Plant 01 (CP01)

ACI 211.1 CONCRETE MIX-DESIGN REPORT

2- APPLICABLE TEST STANDARDS ……………………………….……………………………………………..…….. 2

3- CONCRETE MIX-DESIGN PROCESS ……………………………….……………………………………………..……..

3.1- Flow Chart for Concrete Mix-Design Mix Proportioning ….…………………………...…...…….. 4

3.2- Flow Chart for Concrete Mix-Design Production ….…………………………………...………..…...……..

3.4- Cold-Bin Aggregate and Job-Mix Formula (JMF) ….……………………………………...…………...……..

3.5- Concrete Raw Material Properties ………………………………...…………………………………..……..

3.6- Concrete Mix-Design Proportions …………………………………………..……………………..……..9

3.7- Concrete Mix-Design Trial Blend ………………………………….……………………………..………....……..

3.8- Concrete Mix-Design Statistical Assessment & Batch Weights …………………………………………………..………....…

4- LABORATORY TRIAL TEST REPORTS ……………………..…………………..………………………………………..……..

5- PLANT TRIAL TEST REPORTS ……………………..…………………..………………………………………..……..13

6- AGGREGATE QUALITY TEST REPORTS ……………………..…………………………………………………..……..

7- CEMENT QUALITY TEST REPORTS ……………………..…………………………………………………..…….. 15

8- WATER QUALITY TEST REPORTS ……………………..…………………………………………………..…….. 16

9- RAW MATERIAL TECHNICAL DATA SHEET & CERTIFICATES ………………………...……………..…….. 17

10- LABORATORY EQUIPMENT CALIBRATION CERTIFICATES ………………………...……………..…….. 18

11- BATCH PLANT EQUIPMENT CALIBRATION CERTIFICATES ………………………...……………..…….. 19

12- MIX-DESIGNER QUALIFICATION CERTIFICATES …………………….………………...……………..…….. 20

TEKFEN CONCRETE PRODUCTION PLANTS

Concrete Plant 01 (CP01)

ACI 211.1 CONCRETE MIX-DESIGN REPORT

TEKFEN CONCRETE PRODUCTION PLANTS

Concrete Plant 01 (CP01)

ACI 211.1 CONCRETE MIX-DESIGN REPORT

TEKFEN CONCRETE PRODUCTION PLANTS

Concrete Plant 01 (CP01)

ACI 211.1 CONCRETE MIX-DESIGN REPORT

FLOW CHART FOR CONCRETE MIX-DESIGN MIX PROPORTIONING

Decide on slump and fcr'

Decide the maximum size of

Determine aggregate blend

Decide water and air content

Select the W/C ratio

Calculate cement content (=C/W CONCRETE

Proportion both a basic moisture

Adjust mixture proportions to NO YES

Select optimum trial mix End Lab Batch Plant Trial

Sinan İCİK Hakan KAZANKIRAN

Concrete Plant 01 (CP01)

ACI 211.1 CONCRETE MIX-DESIGN REPORT

FLOW CHART FOR CONCRETE MIX-DESIGN PRODUCTION

YES Concrete production facility had field strength

Calculate s Calculate average s Calculate s

Field record of at least 10 OR

Results represent two

Plot avg strength vs.

Submit for approval

Sinan İCİK Hakan KAZANKIRAN

Concrete Plant 01 (CP01)

ACI 211.1 CONCRETE MIX-DESIGN REPORT