ITEMS SUMMARY Date: 25-07-2019

Page 1 of 2

Alternate Part Reliability model

Item # Reference Number Name Part Number Description Comments Supplier Similar To Design Engineer Drawing Number URD (Item)
Number (Item)
1 Refrigeration Unit Inherit
1.1 Power Pack Inherit
1.1.1 Engine Inherit
1.1.1.1 Fuel Delivery System Inherit
1.1.1.2 Starter Inherit
1.1.1.3 Cooling System Inherit
1.1.2 Generator Generators meet the Supplier A Inherit
requirements of BS EN
60034 and the relevant
section
of other international
standards such as
BS5000, VDE
0530, NEMA MG1-32,
IEC34, CSA C22.2-100,
AS1359.

1.1.3 Electric Motor Inherit

1.2 Refrigeration Inherit
1.2.1 Coils (Evaporator and Inherit
Condenser)
1.2.1.1 Bracket Inherit
1.2.1.2 Circuit Inherit
1.2.1.3 Fins Inherit
1.2.2 Evaporators Inherit
1.2.2.1 Electrical Heater Inherit
1.2.3 Condensors Inherit
1.2.3.1 Condenser Valve Inherit
1.2.4 Compressor Inherit
1.3 Controls Inherit
1.3.1 HMI Human Machine Inherit
Interfase
1.3.2 System Control Inherit
1.3.2.1 Control Board Inherit
1.3.3 Engine ECU Inherit
1.3.3.1 ECU board Inherit
1.4 Structural System Inherit
1.4.1 Snubers Inherit
1.4.2 Structure Inherit
1.4.2.1 Electric Standby Inherit
Structure
1.4.3 Skins Inherit
1.4.4 Isolators Inherit
1.4.5 Air Handling Systems Inherit
1.4.5.1 Evaporator Blowers Variable Speed Blowers Inherit

1.4.5.2 Condenser Blowers Inherit

1.4.6 Connection Bolts Inherit
1.5 Power Storage and Inherit
Transmision
1.5.1 Motor Belts Inherit
1.5.2 Engine belts to Inherit
generator
1.5.3 Battery Inherit
1.5.4 Braker Inherit

Date Created: 25-07-2019 Creator: Rajeev Raut Generated By ReliaSoft XFMEA http://www.reliasoft.com
 FAILURE MODE AND EFFECTS ANALYSIS Date: 25-07-2019
Electric Motor Page 2 of 2

FMEA Type:
Document Number:
FMEA Due Date:
Original Completion Date:
Revision Date:
Prepared By:
Primary Approval:
Approval Date:
Core Team:

Planned Actual
Function Failure Effect Si Classification Cause Oi Control Control Type Di RPNi Recommended Action Person Responsible Completion Action Taken Completion Sr Or Dr RPNr
Date Date
Electric Motor
Rotate the compressor at a Motor does not rotate - Compressor will not be 8 Improper lubrication 5 Lubrication specification Prevention 2 80 Combine test with bearing HBM Prenscia 23-12-2019
specified operating speed (X Motor Bearing Failure / driven properly - system seal.
rpm) and Torque (X KNM) Damage. will not function, noise. Wear test with temperature Detection Trobology evaluation HBM Prenscia 23-12-2019
profile
Bearing seal failure 8 Seal material specification Prevention 4 256 Combine test with bearing HBM Prenscia 23-12-2019
seal.
Wear material comparison Detection Trobology evaluation HBM Prenscia 23-12-2019
Low heat dissipation due to 8 Design specs Prevention 2 128 Combine test with bearing HBM Prenscia 23-12-2019
materials. seal.
Wear Degradation Test Detection
Motor does not rotate - Short circuit in coil / 8 Improper bore dimensions 6 Design specs Prevention 2 96 Combine test with bearing HBM Prenscia 23-12-2019
Motor coil / winding winding; Compressor will seal.
insulation damage. not be driven - Refrigeration Wear Degradation Test Detection Trobology evaluation HBM Prenscia 23-12-2019
system will not function. Tolerance analysis not 3 Stack up analysis (design Prevention 1 24 Use samples built for test HBM Prenscia 23-12-2019
performed. spec)
Stack up analysis (via Detection
Prototype assembly)
Bearing misalignment 4 Perform alignment analysis Prevention 1 32 Accelerated Life Test with HBM Prenscia 23-12-2019
based on tolerance. misalignment.

Wear test Detection

Motor does not work - Compressor will not be 7 Wrong isolators 5 Isolator Analysis / Selection Prevention 1 35 MTS Cycle Test HBM Prenscia 23-12-2019
Structural Failure. driven - system will not
function. Max displacement based on Detection
profile.
Improper design clearance 4 Stack up analysis (design Prevention 1 28 Accelerated Life Test with HBM Prenscia 23-12-2019
spec) misalignment.
Wear test Detection
Wrong structural material 6 Material Specification Prevention 1 42 Accelerated Life Test with HBM Prenscia 23-12-2019
misalignment.
Mounting misalignment 5 Stack up analysis (design Prevention 1 35 Accelerated Life Test with HBM Prenscia 23-12-2019
spec) misalignment.
Max displacement based on Detection
profile.
Motor malfunctioning - does Compressor will not be 6 Fasteners / mounting 5 Structural Analysis Prevention 2 60 Accelerated Life Test with HBM Prenscia 23-12-2019
not supply (transfer) the driven - Refrigeration hardware geometric misalignment.
generated power in the system will not function configuration Drawing Inspection Detection
product. properly. Fasteners yielded 3 Material Spec verification - Prevention 2 36 Accelerated Life Test with HBM Prenscia 23-12-2019
fasteners misalignment.
Supplier material Detection
verification

Date Created: 25-07-2019 Creator: Rajeev Raut Generated By ReliaSoft XFMEA http://www.reliasoft.com