This is to certify that this project contains the bonafide work of the following students of 2nd year
CHEMICAL ENGINEERING DEPARTMENT, VNIT Nagpur, on the topic “INDUSTRIAL
MANUFACTURING OF PARACETAMOL” under the supervision of DR. SACHIN
MANDAVGANE.
[- 2 -]
[- 3 -]
ACKNOWLEDGEMENT
Eashan Bhat
Ujwal Pimpalkar
Atharva Sarode
Tanay Patre
Abhishek Adhare
[- 4 -]
INDEX
[- 5 -]
Formatted ...
Formatted ...
Formatted ...
Formatted ...
Formatted ...
Formatted ...
INDEX of Diagrams
Formatted ...
Formatted ...
Sr. No. Title Page No. Formatted ...
A Schematic Process Flow Diagram for the Plant 64 Formatted ...
B General Schematic Diagram of all Storage Tanks 71 Formatted ...
C General Schematic Diagram of all the Reactors and 77 Formatted ...
Crystallizer Formatted ...
D General Schematic Diagram of all Reactors and Crystallizer 80 Formatted ...
with Water Jacket Formatted ...
E General Schematic Diagram of Decanter 83 Formatted ...
F General Schematic Diagram of Pumps 85 Formatted ...
Formatted ...
Formatted ...
Formatted Table ...
Formatted ...
Formatted ...
Formatted ...
INDEX of Tables
Formatted ...
Formatted ...
Sr. Formatted ...
No.Sr. Title Page No. Formatted ...
No. Formatted ...
A Details of Chemicals 70 Formatted ...
B1 75 Formatted ...
Specifications of all the Storage Tanks
B2 76 Formatted ...
C General Details of Reactors 77 Formatted ...
D1 79 Formatted ...
D2 Specifications of all the Reactors and Crystallizer 79 Formatted ...
D3 79 Formatted ...
E Details of Water Jacket for all the Reactors and Crystallizer 82 Formatted Table ...
About
Paracetamol is a commonly used medicine that can help treat pain and reduce a high temperature
(fever). It’s typically used to relieve mild or moderate pain, such as headaches, toothache or sprains,
and reduce fevers caused by illnesses such as colds and flu. Paracetamol is often recommended as
one of the first treatments for pain, as it’s safe for most people to take and side effects are rare.
Types of paracetamol
You can buy most types of paracetamol from supermarkets or pharmacies. Some types are
only available on prescription.
• tablets or caplets
• capsules
• liquid – usually for children
• soluble tablets (tablets that dissolve in water to make a drink)
• suppositories (capsules inserted into the back passage)
• an injection given into a vein – normally only used in hospital
In some products, such as cold and flu remedies or certain combination painkillers,
paracetamol is combined with other ingredients.
It may be sold under the name paracetamol, or under various brand names (which may also
contain other ingredients).
Properties of paracetamol
FORMULA C8H9NO2
[- 7 -]
Uses of paracetamol
Fever
Paracetamol is used for reducing fever in people of all ages. The World Health Organization
recommends that paracetamol be used to treat fever in children only if their temperature is
higher than 38.5 °C (101.3 °F). The efficacy of paracetamol by itself in children with fevers has
been questioned and a meta-analysis showed that it is less effective than ibuprofen.
Paracetamol does not have significant anti-inflammatory effects.
Pain
Paracetamol is used for the relief of mild to moderate pain. The use of the intravenous form for
short-term pain in people in the emergency department is supported by limited evidence.
Osteoarthritis
Paracetamol has relatively little anti-inflammatory activity, unlike other common analgesics
such as the nonsteroidal anti-inflammatory drugs (NSAIDs), aspirin, and ibuprofen, but
ibuprofen and paracetamol have similar effects in the treatment of headache. Paracetamol can
relieve pain in mild arthritis, but has no effect on the underlying inflammation, redness, and
swelling of the joint. It has analgesic properties comparable to those of aspirin, while its anti-
inflammatory effects are weaker. It is better tolerated than aspirin due to concerns about
bleeding with aspirin.
Headaches
A joint statement of the German, Austrian, and Swiss headache societies and the German
Society of Neurology recommends the use of paracetamol in combination with caffeine as one
of several first-line therapies for treatment of tension or migraine headache. In the treatment of
[- 8 -]
acute migraine, it is superior to placebo, with 39% of people experiencing pain relief at 1 hour
compared with 20% in the control group.
Postoperative pain
Paracetamol combined with NSAIDs may be more effective for treating postoperative pain than
either paracetamol or NSAIDs alone.
Dental use
NSAIDs such as ibuprofen, naproxen, and diclofenac are more effective than paracetamol for
controlling dental pain or pain arising from dental procedures; combinations of NSAIDs and
paracetamol are more effective than either alone. Paracetamol is particularly useful when
NSAIDs are contraindicated due to hypersensitivity or history of gastrointestinal ulceration or
bleeding. It can also be used in combination with NSAIDs when these are ineffective in
controlling dental pain alone. The Cochrane review of preoperative analgesics for additional
pain relief in children and adolescents shows no evidence of benefit in taking paracetamol
before dental treatment to help reduce pain after treatment for procedures under local
anesthetic, but the quality of evidence is low.
Other
The efficacy of paracetamol when used in combination with weak opioids (such as codeine)
improved for about 50% of people, but with increases in the number experiencing side effects.
Combination drugs of paracetamol and strong opioids such as morphine improve analgesic
effect.
The combination of paracetamol with caffeine is superior to paracetamol alone for the treatment
of common pain conditions, including dental pain, post-partum pain, and headache.. [46]
[- 9 -]
Section B
Material Safety Data Sheets
[- 10 -]
burns with immediate pain, swelling of the throat, convulsions, and possible coma.
Methemoglobinemia is characterized by dizziness, drowsiness, headache, shortness of breath,
cyanosis (bluish discoloration of skin due to deficient oxygenation of the blood), rapid heart
rate and chocolate-brown colored blood. Overexposure may cause methemoglobinemia.
Human fatalities have been reported from acute poisoning. May cause cardiac abnormalities.
Inhalation: Causes severe irritation of upper respiratory tract with coughing, burns, breathing
difficulty, and possible coma. May be fatal if exposed to high concentrations. Aspiration may
lead to pulmonary edema. May also cause pallor, loss of appetite, nausea, vomiting, diarrhea,
weakness, darkened urine, headache, sweating, convulsions, cyanosis (bluish skin due to
deficient oxygenation of the blood), unconsciousness, fatigue, pulmonary edema & coma.
Inhalation at high concentrations may cause CNS depression and - 11 -rosion- 11 -ely- 11 -.
Chronic: Chronic inhalation and ingestion may cause effects similar to those of acute
inhalation and ingestion. May cause reproductive and fetal effects. Effects may be delayed.
Laboratory experiments have resulted in mutagenic effects. Repeated skin contact may cause
dermatitis with dark pigmentation of the skin. Animal studies have reported the development of
tumors. Chronic exposures have been reported to cause death from liver and kidney.
[- 11 -]
Section 5 – Fire Fighting Measures
General Information: As in any fire, wear a self-contained breathing apparatus in pressure-
demand, MSHA/NIOSH (approved or equivalent), and full protective gear. During a fire,
irritating and highly toxic gases may be generated by thermal decomposition or combustion.
Vapors may be heavier than air. They can spread along the ground and collect in low or
confined areas. Containers may explode when heated. Runoff from fire control or dilution water
may cause pollution. Combustible liquid and vapor.
Extinguishing Media: In case of fire, use water, dry chemical, chemical foam, or alcohol-
resistant foam. Use water spray to cool fire-exposed containers.
Flash Point: 79.4 deg C ( 174.92 deg F)
Auto ignition Temperature: 715 deg C ( 1,319.00 deg F)
Explosion Limits, Lower:1.8
Upper: 8.6
NFPA Rating: (estimated) Health: 4; Flammability: 2; Instability: 0
[- 12 -]
Solubility: 6.75% in water
Specific Gravity/Density: 1.0576
Molecular Formula: C6H5OH
Molecular Weight: 94.1
[- 13 -]
LD50/LC50:
CAS# 108-95-2:
Draize test, rabbit, eye: 5 mg Severe;
Draize test, rabbit, skin: 500 mg/24H Severe;
Draize test, rabbit, skin: 100 mg Mild;
Inhalation, mouse: LC50 = 177 mg/m3;
Inhalation, mouse: LC50 = 177 mg/m3/4H;
Inhalation, rat: LC50 = 316 mg/m3;
Inhalation, rat: LC50 = 316 mg/m3/4H;
Oral, mouse: LD50 = 270 mg/kg;
Oral, rat: LD50 = 317 mg/kg;
Oral, rat: LD50 = 512 mg/kg;
Skin, rabbit: LD50 = 630 mg/kg;
Skin, rat: LD50 = 669 mg/kg;
Skin, rat: LD50 = 1500 mg/kg;
CAS# 7732-18-5:
Oral, rat: LD50 = >90 mL/kg;
CAS# 6153-56-6:
Carcinogenicity:
CAS# 108-95-2: Not listed by ACGIH, IARC, NTP, or CA Prop 65.
CAS# 7732-18-5: Not listed by ACGIH, IARC, NTP, or CA Prop 65.
CAS# 6153-56-6: Not listed by ACGIH, IARC, NTP, or CA Prop 65.
Epidemiology: The predominant acute action of a toxic dose of phenol in man appears to be
to the central nervous system, leading to sudden collapse and unconsciousness.
Teratogenicity: Oral, rat: TDLo = 1200 mg/kg (female 6-15 day(s) after conception) Effects on
Embryo or Fetus – fetotoxicity (except death, e.g., stunted fetus).; Oral, mouse: TDLo = 4
gm/kg (female 6-15 day(s) after conception) Specific Developmental Abnormalities –
musculoskeletal system.
Reproductive Effects: Oral, rat: TDLo = 300 mg/kg (female 6-15 day(s) after conception)
Fertility – post-implantation mortality (e.g. dead and/or resorbed implants per total number of
implants).
Mutagenicity: Mutation Test Systems – not otherwise specified: Human, HeLa cell = 17 mg/L.;
DNA Inhibition: Human, HeLa cell = 1 mmol/L.; Mutation Test Systems – not otherwise
specified: Human, Lymphocyte = 5 umol/L.; Sister Chromatid Exchange: Human, Lymphocyte
= 5 umol/L.
Neurotoxicity: No information found
[- 14 -]
RCRA U-Series:
CAS# 108-95-2: waste number U188.
Identifiers
CAS Number 7782-77-6
3D model (Jsmol) Interactive image
3Dmet B00022
ChEBI CHEBI:25567
ChEMBL ChEMBL1161681
ChemSpider 22936
ECHA Info Card 100.029.057
EC Number 231-963-7
Gmelin Reference 983
KEGG C00088
Mesh Nitrous acid
PubChem CID 24529
Properties
Chemical formula HNO2
[- 15 -]
Section 2: Hazards Identification
Potential Acute Health Effects:
Very hazardous in case of skin contact (corrosive, irritant, permeator), of eye contact
(irritant, corrosive), of ingestion. Slightly hazardous in case of inhalation (lung sensitizer).
Liquid or spray mist may produce tissue damage particularly on mucous membranes of
eyes, mouth and respiratory tract. Skin contact may produce burns. Inhalation of the spray
mist may produce severe irritation of respiratory tract, characterized by coughing, choking,
or shortness of breath. Prolonged exposure may result in skin burns and ulcerations. Over-
exposure by inhalation may cause respiratory irritation. Severe over-exposure can result in
death. Inflammation of the eye is characterized by redness, watering, and itching. Skin
inflammation is characterized by itching, scaling, reddening, or, occasionally, blistering.
[- 17 -]
reducing agents, combustible materials, organic materials, metals, acids, alkalis, moisture. May
corrode metallic surfaces. Store in a metallic or coated fiberboard drum using a strong
polyethylene inner package.
Storage: Keep container tightly closed. Keep container in a cool, well-ventilated area. Separate
from acids, alkalies, reducing agents and combustibles. See NFPA 43A, Code for the Storage
of Liquid and Solid Oxidizers. Do not store above 23°C (73.4°F).
[- 18 -]
Solubility: Easily soluble in cold water, hot water. Soluble in diethyl ether.
[- 19 -]
Vapor is extremely hazardous. Vapor may cause nitrous gas poisoning. Effects may be
delayed. May cause irritation of the mucous membranes and respiratory tract with burning pain
in the nose and throat, coughing, sneezing, wheezing, shortness of breath and pulmonary
edema. Other symptoms may include nausea, and vomiting. Chronic Potential Health Effects:
Repeated inhalation may produce changes in pulmonary function and/or chronic bronchitis. It
may also affect behavior (headache, dizziness, drowsiness, muscle contaction or spasticity,
weakness, loss of coordinaton, mental confusion), and urinary system (kidney - 20 -rosion,
decreased urinary output after several hours of uncorrected circulatory collapse). Repeated
exposure may cause discoloration and/or corrosion of teeth (dental enamel). Eye irritation and
respiratory tract signs and symptoms resembling those of frequent upper respiratory viral
infections have been associated with chronic nitric acid exposure.
[- 20 -]
can result in death. Inflammation of the eye is characterized by redness, watering, and itching.
Skin inflammation is characterized by itching, scaling, reddening, or, occasionally, blistering.
[- 21 -]
Special Remarks on Fire Hazards: Flammable in presence of cellulose or other combustible
materials. Phosphine, hydrogen sulfide, selenide all ignite when fuming nitric acid is dripped into
gas. Phosphine ignites in concentrated nitric acid. Nickel tetraphosphide ignites with fuming nitric
acid. Contact with metals may evolve flammable hydrogen gas. A jet of ammonia will ignite nitric
acid vapor. Cellulose may be converted to the highly flammable nitrate ester on contact with the
vapor of nitric acid as well as the liquid itself.
Special Remarks on Explosion Hazards : Reacts - 22 -rosion- 22 -ely with metallic
powders, carbides, cyanides, sulfides, alkalies and turpentine. Can react explosively with
many reducing agents. Arsine, phosphine, tetraborane all oxidized explosively in presence of
nitric acid. Cesium and rubidium acetylides explode in contact with nitric acid. Explosive
reaction with Nitric Acid + Nitrobenzene + water. Detonation with Nitric Acid + 4-
Methylcyclohexane. The addition of warm fuming nitric acid to phosphine causes explosion.
Addition of water to nitration mixture diluted with an equal volume of water can cause a low
order explosion. Cyclopentadiene reacts explosively with fuming nitric acid. Mixtures of fuming
nitric acid and acetonitrile are high explosives.
[- 22 -]
Engineering Controls: Provide exhaust ventilation or other engineering controls to keep the
airborne concentrations of vapors below their respective threshold limit value. Ensure that
eyewash stations and safety showers are proximal to the work-station location.
Personal Protection: Face shield. Full suit. Vapor respirator. Be sure to use an
approved/certified respirator or equivalent. Gloves. Boots.
Personal Protection in Case of a Large Spill: Splash goggles. Full suit. Vapor respirator.
Boots. Gloves. A self-contained breathing apparatus should be used to avoid inhalation of the
product. Suggested protective clothing might not be sufficient; consult a specialist BEFORE
handling this product.
Exposure Limits: TWA: 2 STEL: 4 (ppm) from ACGIH (TLV) [United States] TWA: 2 STEL: 4
from OSHA (PEL) [United States] Consult local authorities for acceptable exposure limits.
[- 23 -]
Highly reactive with alkalis. Reactive with reducing agents, combustible materials, organic
materials, metals, acids.
Corrosivity: Extremely corrosive in presence of aluminum, of copper, of brass. Non-corrosive
in presence of glass, of stainless steel(304), of stainless steel(316)
Special Remarks on Reactivity: A strong oxidizer. Reacts violently with alcohol, organic
material, turpene, charcoal. Violent reaction with Nitric acid + Acetone and Sulfuric acid.
Incompatible with combustible materials, metallic powders, hydrogen sulfide, carbides,
aldehydes, cyanides, chromic acid, hydrogen sulfide, metals, metal powders, organic solvents,
acetic acid, alcohols. Nitric Acid will react with water or steam to produce heat and toxic,
corrosive and flammable vapors. (Nitric acid, fuming)
Special Remarks on Corrosivity: In presence of traces of oxides, it attacks all base metals
except aluminum and special chromium steels. It will attack some forms of plastics, rubber, and
coatings. Nitric Acid corrodes almost all metals except gold, and white gold, forming nitrates. No
corrosive effect on bronze. No corrosivity data for zinc, and steel.
Polymerization: Will not occur.
[- 24 -]
and symptoms resembling those of frequent upper respiratory viral infections have been
associated with chronic nitric acid exposure..
4.) MSDS of Sodium Borohydride
Section 1: General
Synonyms: sodium tetrahydridoborate, sodium tetrahydroborate
Molecular formula: NaBH4
CAS No: 16940-66-2
EINECS No: 241-004-4
[- 25 -]
Inhalation: Allow the victim to rest in a well ventilated area. Seek immediate medical attention.
Serious Inhalation: Evacuate the victim to a safe area as soon as possible. Loosen tight
clothing such as a collar, tie, belt or waistband. If breathing is difficult, administer oxygen. If the
victim is not breathing, perform mouth-to-mouth resuscitation. WARNING: It may be hazardous
to the person providing aid to give mouth-to-mouth resuscitation when the inhaled material is
toxic, infectious or corrosive. Seek immediate medical attention.
Ingestion: Do not induce vomiting. Examine the lips and mouth to ascertain whether the tissues
are damaged, a possible indication that the toxic material was ingested; the absence of such
signs, however, is not conclusive. Loosen tight clothing such as a collar, tie, belt or waistband.
If the victim is not breathing, perform mouth-to-mouth resuscitation. Seek immediate medical
attention.
Serious Ingestion: Not available.
[- 26 -]
Storage: Flammable materials should be stored in a separate safety storage cabinet or room.
Keep away from heat. Keep away from sources of ignition. Keep container tightly closed. Keep
in a cool, well-ventilated place. Ground all equipment containing material. Keep container dry.
Keep in a cool place.
[- 27 -]
Stability: Stable, but reacts readily with water (reaction may be violent). Incompatible with
water, oxidizing agents, carbon dioxide, hydrogen halides, acids, palladium, ruthenium and
other metal salts, glass. Flammable solid. Air-sensitive.
Section 9: Toxicology
Toxic by ingestion. Risk of serious internal burns if ingested. Harmful if inhaled and in contact
with skin. May cause burns or severe irritation in contact with skin or eyes.
Toxicity data
ORL-RAT LD50 89 mg kg-1
SKN-RBT LD50 4000 mg kg-1
IPR-RAT LD50 18 mg kg-1
Risk phrases
R15 R25 R34.
Personal protection
Safety glasses, gloves, adequate ventilation.
[- 28 -]
Emergency Phone +91 11 49404040 (9:00am – 6:00 pm)
# : [Office hours]
Fire Fighting Media and Instructions: SMALL FIRE: Use DRY chemical powder. LARGE
FIRE: Use water spray, fog or foam. Do not use water jet.
Special Remarks on Fire Hazards: When heated to decomposition it emits acrid smoke and
irritating fumes.
Special Remarks on Explosion Hazards: Not available.
[- 30 -]
dust, fume or mist, use ventilation to keep exposure to airborne contaminants below the
exposure limit.
Personal Protection: Splash goggles. Lab coat. Dust respirator. Be sure to use an
approved/certified respirator or equivalent. Gloves.
Personal Protection in Case of a Large Spill: Splash goggles. Full suit. Dust respirator. Boots.
Gloves. A self-contained breathing apparatus should be used to avoid inhalation of the product.
Suggested protective clothing might not be sufficient; consult a specialist BEFORE handling this
product.
Exposure Limits: TWA: 0.1 (mg/m3) Consult local authorities for acceptable exposure limits.
[- 31 -]
Other Toxic Effects on Humans: Very hazardous in case of ingestion, of inhalation.
Hazardous in case of skin contact (irritant, permeator).
Special Remarks on Toxicity to Animals: Not available.
Special Remarks on Chronic Effects on Humans: Will cause dermatitis.
Special Remarks on other Toxic Effects on Humans: Material is irritating to mucous
membranes and upper respiratory tract.
[- 32 -]
Toxicological Data on Ingredients: Acetic anhydride: ORAL (LD50): Acute: 1780 mg/kg
[Rat]. DERMAL (LD50): Acute: 4000 mg/kg [Rabbit].
[- 33 -]
Section 5: Fire and Explosion Data
Flammability of the Product: Flammable.
Auto-Ignition Temperature: 316°C (600.8°F)
Flash Points: CLOSED CUP: 49°C (120.2°F). OPEN CUP: 51°C (123.8°F).
Flammable Limits: LOWER: 2.7% UPPER: 10.3%
Products of Combustion: These products are carbon oxides (CO, CO2).
Fire Hazards in Presence of Various Substances: Flammable in presence of heat.
Explosion Hazards in Presence of Various Substances: Risks of explosion of the product in
presence of mechanical impact: Not available. Risks of explosion of the product in presence of
static discharge: Not available.
Fire Fighting Media and Instructions: Flammable liquid. SMALL FIRE: Use DRY chemical
powder. LARGE FIRE: Use alcohol foam, water spray or fog. Cool containing vessels with water
jet in order to prevent pressure build-up, autoignition or explosion.
Special Remarks on Fire Hazards: Not available.
Special Remarks on Explosion Hazards: Not available.
[- 34 -]
Personal Protection: Face shield. Full suit. Vapor respirator. Be sure to use an
approved/certified respirator or equivalent. Gloves. Boots.
Personal Protection in Case of a Large Spill: Splash goggles. Full suit. Vapor respirator.
Boots. Gloves. A self contained breathing apparatus should be used to avoid inhalation of the
product. Suggested protective clothing might not be sufficient; consult a specialist BEFORE
handling this product.
Exposure Limits: TWA: 5 TWA: 20 Consult local authorities for acceptable exposure limits.
[- 35 -]
Section 11: Toxicological Information
Routes of Entry: Dermal contact. Eye contact. Inhalation. Ingestion.
Toxicity to Animals: WARNING: THE LC50 VALUES HEREUNDER ARE ESTIMATED ON
THE BASIS OF A 4-HOUR EXPOSURE. Acute oral toxicity (LD50): 1780 mg/kg [Rat]. Acute
dermal toxicity (LD50): 4000 mg/kg [Rabbit]. Acute toxicity of the vapor (LC50): 1000 4 hours
[Rat].
Chronic Effects on Humans: Causes damage to the following organs: lungs, mucous
membranes.
Other Toxic Effects on Humans: Extremely hazardous in case of skin contact (irritant), of
ingestion, . Very hazardous in case of skin contact (corrosive). Hazardous in case of skin contact
(permeator), of eye contact (corrosive), of inhalation (lung corrosive).
Special Remarks on Toxicity to Animals: Not available.
Special Remarks on Chronic Effects on Humans: Not available.
Special Remarks on other Toxic Effects on Humans: Not available.
[- 36 -]
CI#: Not applicable. ScienceLab.com
CHEMTREC (24HR Emergency
Synonym: Methyl Telephone), call:
Cyanide 1-800-424-9300
Chemical Name: International CHEMTREC, call: 1-703-527-
Acetonitrile 3887
Chemical Formula: For non-emergency assistance, call: 1-281-
CH3CN 441-4400
Toxicological Data on Ingredients: Acetonitrile: ORAL (LD50): Acute: 2460 mg/kg [Rat.]. 269
mg/kg [Mouse]. DERMAL (LD50): Acute: 1250 mg/kg [Rabbit.].
[- 37 -]
emollient. Cold water may be used.Wash clothing before reuse. Thoroughly clean shoes before
reuse. Get medical attention immediately.
Serious Skin Contact: Wash with a disinfectant soap and cover the contaminated skin with an
anti-bacterial cream. Seek immediate medical attention.
Inhalation: If inhaled, remove to fresh air. If not breathing, give artificial respiration. If breathing
is difficult, give oxygen. Get medical attention immediately.
Serious Inhalation: Evacuate the victim to a safe area as soon as possible. Loosen tight
clothing such as a collar, tie, belt or waistband. If breathing is difficult, administer oxygen. If the
victim is not breathing, perform mouth-to-mouth resuscitation. WARNING: It may be hazardous
to the person providing aid to give mouth-to-mouth resuscitation when the inhaled material is
toxic, infectious or corrosive. Seek immediate medical attention.
Ingestion: If swallowed, do not induce vomiting unless directed to do so by medical personnel.
Never give anything by mouth to an unconscious person. Loosen tight clothing such as a collar,
tie, belt or waistband. Get medical attention immediately.
Serious Ingestion: Not available.
[- 38 -]
combustible material. Do not get water inside container. Do not touch spilled material. Use
water spray to reduce vapors. Prevent entry into sewers, basements or confined areas; dike
if needed. Call for assistance on disposal. Be careful that the product is not present at a
concentration level above TLV. Check TLV on the MSDS and with local authorities.
[- 39 -]
Critical Temperature: Not available.
Specific Gravity: 0.783 (Water = 1)
Vapor Pressure: 9.7kPa (@ 20°C)
Vapor Density: 1.42 (Air = 1)
Volatility: Not available.
Odor Threshold: Not available.
Water/Oil Dist. Coeff: Not available.
Ionicity (in Water): Not available.
Dispersion Properties: See solubility in water, methanol.
Solubility: Soluble in cold water, hot water, methanol.
[- 41 -]
yeast. TERATOGENIC EFFECTS: Classified PROVEN for human. DEVELOPMENTAL
TOXICITY: Classified Development toxin [PROVEN]. Classified Reproductive
system/toxin/female, Reproductive system/toxin/male [POSSIBLE]. The substance is toxic to
blood, the reproductive system, liver, upper respiratory tract, skin, central nervous system (CNS).
Repeated or prolonged exposure to the substance can produce target organs damage.
[- 42 -]
Special Remarks on Fire Hazards: Containers should be grounded. CAUTION: MAY BURN
WITH NEAR INVISIBLE FLAME Vapor may travel considerable distance to source of ignition
and flash back. May form explosive mixtures with air. Contact with Bromine pentafluoride is likely
to cause fire or explosion. Ethanol ignites on contact with chromyl chloride. Ethanol ignites on
contact with iodine heptafluoride gas. It ignites than explodes upon contact with nitrosyl
perchlorate. Additon of platinum black catalyst caused ignition.
Special Remarks on Explosion Hazards: Ethanol has an explosive reaction with the oxidized
coating around potassium metal. Ethanol ignites and then explodes on contact with acetic
anhydride + sodium hydrosulfate (ignites and may explode), disulfuric acid + nitric acid,
phosphorous(III) oxide platinum, potassium-tert-butoxide+ acids. Ethanol forms explosive
products in reaction with the following compound ammonia + silver nitrate (forms silver nitride
and silver fulminate), iodine + phosphorus (forms ethane iodide), magnesium perchlorate (forms
ethyl perchlorate), mercuric nitrate, nitric acid + silver (forms silver fulminate) silver nitrate (forms
ethyl nitrate) silver(I) oxide + ammonia or hydrazine (forms silver nitride and silver fulminate),
sodium (evolves hydrogen gas). Sodium Hydrazide + alcohol can produce an explosion.
Alcohols should not be mixed with mercuric nitrate, as explosive mercuric fulminate may be
formed. May form explosive mixture with manganese perchlorate + 2,2-dimethoxypropane.
Addition of alcohols to highly concentrate hydrogen peroxide forms powerful explosives.
Explodes on contact with calcium hypochlorite
[- 43 -]
Engineering Controls: Provide exhaust ventilation or other engineering controls to keep the
airborne concentrations of vapors below their respective threshold limit value. Ensure that
eyewash stations and safety showers are proximal to the work-station location.
Personal Protection: Splash goggles. Lab coat. Vapor respirator. Be sure to use an
approved/certified respirator or equivalent. Gloves. Use a respirator if the exposure limit is
exceeded.
Personal Protection in Case of a Large Spill: Splash goggles. Full suit. Vapor respirator.
Boots. Gloves. A self contained breathing apparatus should be used to avoid inhalation of the
product. Suggested protective clothing might not be sufficient; consult a specialist BEFORE
handling this product.
Exposure Limits: TWA: 1900 (mg/m3) from OSHA (PEL) [United States] TWA: 1000 (ppm)
from OSHA (PEL) [United States] TWA: 1900 (mg/m3) from NIOSH [United States] TWA: 1000
(ppm) from NIOSH [United States] TWA: 1000 (ppm) [United Kingdom (UK)] TWA: 1920 (mg/m3)
[United Kingdom (UK)] TWA: 1000 STEL: 1250 (ppm) [Canada]Consult local authorities for
acceptable exposure limits.
[- 44 -]
Section 10: Stability and Reactivity Data
[- 45 -]
9.) MSDS of p-Nitro phenol
[- 46 -]
contact (permeator). CARCINOGENIC EFFECTS: Not available. MUTAGENIC EFFECTS: Not
available. TERATOGENIC EFFECTS: Not available. DEVELOPMENTAL TOXICITY: Not
available. The substance is toxic to kidneys, lungs, the nervous system, liver, mucous
membranes. Repeated or prolonged exposure to the substance can produce target organs
damage. Repeated or prolonged inhalation of dust may lead to chronic respiratory irritation.
[- 47 -]
Special Remarks on Fire Hazards: Material in powder form, capable of creating a dust
explosion.
Special Remarks on Explosion Hazards: Not available.
[- 48 -]
Taste: Sweet. Burning. (Slight.)
Molecular Weight: 139.11 g/mole
Color: Yellow or brown.
pH (1% soln/water): Not available.
Boiling Point: 279°C (534.2°F)
Melting Point: 113.5°C (236.3°F)
Critical Temperature: Not available.
Specific Gravity: 1.48 (Water = 1)
Vapor Pressure: Not applicable.
Vapor Density: 4.8 (Air = 1)
Volatility: Not available
Odor Threshold: Not available.
Water/Oil Dist. Coeff.: Not available.
Ionicity (in Water): Not available.
Dispersion Properties: See solubility in water.
Solubility: Partially soluble in cold water.
[- 49 -]
Special Remarks on other Toxic Effects on Humans: Not available.
[- 50 -]
TOXICITY: Not available. Repeated or prolonged exposure is not known to aggravate medical
condition.
[- 51 -]
Section 6: Accidental Release Measures
Small Spill: Use appropriate tools to put the spilled solid in a convenient waste disposal
container. If necessary: Neutralize the residue with a dilute solution of acetic acid.
Large Spill: Use a shovel to put the material into a convenient waste disposal container.
Neutralize the residue with a dilute solution of acetic acid.
[- 52 -]
Vapor Pressure: Not applicable.
Vapor Density: Not available.
Volatility: Not available.
Odor Threshold: Not available.
Water/Oil Dist. Coeff.: Not available.
Ionicity (in Water): Not available.
Dispersion Properties: See solubility in water, methanol.
Solubility: Soluble in cold water, hot water, methanol.
[- 53 -]
11.) MSDS of Acetic Acid
Section 1: Chemical Product and Company Identification
Product Name: Acetic acid
Catalog Codes: SLA3784, SLA1438, SLA2101, SLA3604, SLA1258
CAS#: 64-19-7
RTECS: AF1225000
TSCA: TSCA 8(b) inventory: Acetic acid
CI#: Not applicable.
Synonym: Acetic acid; glacial acetic acid
Chemical Name: Acetic Acid, Glacial
Chemical Formula: C2-H4-O2
Contact Information: Sciencelab.com, Inc. 14025 Smith Rd. Houston, Texas 77396
US Sales: 1-800-901-7247 International Sales: 1-281-441-4400 Order Online:
ScienceLab.com
CHEMTREC (24HR Emergency Telephone), call: 1-800-424-9300
International CHEMTREC, call: 1-703-527-3887
For non-emergency assistance, call: 1-281-441-4400
Toxicological Data on Ingredients: Acetic acid: ORAL (LD50): Acute: 3310 mg/kg [Rat].
4960 mg/kg [Mouse]. 3530 mg/kg [Rat]. DERMAL (LD50): Acute: 1060 mg/kg [Rabbit].
VAPOR (LC50): Acute: 5620 ppm 1 hours [Mouse].
[- 54 -]
tract, characterized by coughing, choking, or shortness of breath. Inflammation of the eye
is characterized by redness, watering, and itching. Skin inflammation is characterized by
itching, scaling, reddening, or, occasionally, blistering.
Potential Chronic Health Effects: Hazardous in case of skin contact (irritant), of
ingestion, of inhalation. CARCINOGENIC EFFECTS: Not available.
MUTAGENIC EFFECTS: Mutagenic for mammalian somatic cells. Mutagenic for bacteria
and/or yeast. TERATOGENIC EFFECTS: Not available. DEVELOPMENTAL TOXICITY:
Not available. The substance may be toxic to kidneys, mucous membranes, skin, teeth.
Repeated or prolonged exposure to the substance can produce target organs damage.
Repeated or prolonged contact with spray mist may produce chronic eye irritation and
severe skin irritation. Repeated or prolonged exposure to spray mist may produce
respiratory tract irritation leading to frequent attacks of bronchial infection.
[- 55 -]
Fire Hazards in Presence of Various Substances: Flammable in presence of open
flames and sparks, of heat. Slightly flammable to flammable in presence of oxidizing
materials, of metals.
Explosion Hazards in Presence of Various Substances: Risks of explosion of the
product in presence of mechanical impact: Not available. Risks of explosion of the product
in presence of static discharge: Not available. Slightly explosive in presence of oxidizing
materials.
Fire Fighting Media and Instructions: Flammable liquid, soluble or dispersed in water.
SMALL FIRE: Use DRY chemical powder. LARGE FIRE: Use alcohol foam, water spray
or fog. Cool containing vessels with water jet in order to prevent pressure build-up,
autoignition or explosion.
Special Remarks on Fire Hazards: Reacts with metals to produces flammable hydrogen
gas. It will ignite on contact with potassium-tert-butoxide. A mixture of ammonium nitrate
and acetic acid ignites when warmed, especially if warmed.
Special Remarks on Explosion Hazards: Acetic acid vapors may form explosive
mixtures with air. Reactions between acetic acid and the following materials are potentially
explosive: 5-azidotetrazole, bromine pentafluoride, chromium trioxide, hydrogen peroxide,
potassium permanganate, sodium peroxide, and phorphorus trichloride. Dilute acetic acid
and dilute hydrogen can undergo an exothermic reaction if heated, forming peracetic acid
which is explosive at 110 degrees C. Reaction between chlorine trifluoride and acetic acid
is very violent, sometimes explosive.
[- 56 -]
Precautions: \Keep away from heat. Keep away from sources of ignition. Ground all
equipment containing material. Do not ingest. Do not breathe gas/fumes/ vapor/spray.
Never add water to this product. In case of insufficient ventilation, wear suitable respiratory
equipment. If ingested, seek medical advice immediately and show the container or the
label. Avoid contact with skin and eyes. Keep away from incompatibles such as oxidizing
agents, reducing agents, metals, acids, alkalis.
Storage: Store in a segregated and approved area. Keep container in a cool, well-
ventilated area. Keep container tightly closed and sealed until ready for use. Avoid all
possible sources of ignition (spark or flame).
[- 57 -]
Specific Gravity: 1.049 (Water = 1)
Vapor Pressure: 1.5 kPa (@ 20°C)
Vapor Density: 2.07 (Air = 1)
Volatility: Not available.
Odor Threshold: 0.48 ppm
Water/Oil Dist. Coeff.: The product is more soluble in water; log(oil/water) = -0.2
Ionicity (in Water): Not available.
Dispersion Properties: See solubility in water, diethyl ether, acetone.
Solubility: Easily soluble in cold water, hot water. Soluble in diethyl ether, acetone.
Miscible with Glycerol, alcohol, Benzene, Carbon Tetrachloride. Practically insoluble in
Carbon Disulfide.
[- 58 -]
Acute dermal toxicity (LD50): 1060 mg/kg [Rabbit]. Acute toxicity of the vapor (LC50): 5620
1 hours [Mouse].
Chronic Effects on Humans: MUTAGENIC EFFECTS: Mutagenic for mammalian
somatic cells. Mutagenic for bacteria and/or yeast. May cause damage to the following
organs: kidneys, mucous membranes, skin, and teeth.
Other Toxic Effects on Humans: Extremely hazardous in case of inhalation (lung
corrosive). Very hazardous in case of skin contact (irritant), of ingestion, Hazardous in
case of skin contact (corrosive, permeator), of eye contact (corrosive).
Special Remarks on Toxicity to Animals: Not available.
Special Remarks on Chronic Effects on Humans: May affect genetic material and may
cause reproductive effects based on animal data. No human data found.
Special Remarks on other Toxic Effects on Humans: Acute Potential Health Effects:
Skin: Extremely irritating and corrosive. Causes skin irritation (reddening and itching,
inflammation). May cause blistering , tissue damage and burns. Eyes: Extremely irritating
and corrosive. Causes eye irritation, lacrimation, redness, and pain. May cause burns,
blurred vision, conjunctivitis, conjunctival and corneal destruction permanent injury.
Inhalation: Causes severe respiratory tract irritation. Affects the sense organs (nose, ear,
eye, taste), and blood. May cause chemical pneumonitis, bronchitis, and pulmonary
edema. Severe exposure may result in lung tissue damage and corrosion (ulceration) of
the mucous membranes. Inhalation may also cause rhinitis, sneezing, coughing,
oppressive feeling in the chest or chest pain, dyspnea, wheezing, tachypnea, cyanosis,
salivation, nausea, giddiness, muscular weakness. Ingestion: Moderately toxic. Corrosive.
Causes gastrointestinal tract irritation (burning and pain of the mouth, throat, and
abdomen, coughing, ulceration, bleeding, nausea, abdomial spasms, vomiting,
hematemesis, diarrhea. May Also affect the liver (impaired liver function), behavior
(convulsions, giddines, muscular weakness), and the urinary system - kidneys (Hematuria,
Albuminuria, Nephrosis, acute renal failure, acute tubular necrosis). May also cause
dyspnea or asphyxia. May also lead to shock, coma and death. Chronic Potential Health
Effects: Chronic exposure via ingestion may cause blackening or erosion of the teeth and
jaw necrosis, pharyngitis, and gastritis. It may also behavior (similar to acute ingestion),
and metabolism (weight loss). Chronic exposure via inhalation may cause asthma and/or
bronchitis with cough, phlegm, and/or shortness of breath . It may also affect the blood
(decreased leukocyte count), and urinary system (kidneys). Repeated or prolonged skin
contact may cause thickening, blackening, and cracking of the kin.
[- 59 -]
12.) MSDS of Paracetamol
[- 60 -]
Potential Acute Health Effects: Slightly hazardous in case of skin contact (irritant), of
eye contact (irritant), of ingestion, of inhalation.
Potential Chronic Health Effects: CARCINOGENIC EFFECTS: Not available. MUTAGENIC
EFFECTS: Not available. TERATOGENIC EFFECTS: Not available.
DEVELOPMENTAL TOXICITY: Not available. Repeated or prolonged exposure is not known to
aggravate medical condition.
[- 61 -]
Section 6: Accidental Release Measures
Small Spill: Use appropriate tools to put the spilled solid in a convenient waste disposal
container. Finish cleaning by spreading water on the contaminated surface and dispose of
according to local and regional authority requirements.
Large Spill: Use a shovel to put the material into a convenient waste disposal container. Finish
cleaning by spreading water on the contaminated surface and allow to evacuate through the
sanitary system.
[- 62 -]
Specific Gravity: 1.293 (Water = 1)
Vapor Pressure: Not applicable.
Vapor Density: Not available.
Volatility: Not available.
Odor Threshold: Not available.
Water/Oil Dist. Coeff.: Not available.
Iconicity (in Water): Not available.
Dispersion Properties: Not available.
Solubility: Not available.
[- 63 -]
Section C
Process Description
(Diagram A)
Schematic Process Flow Diagram for a Paracetamol Plant
[- 64 -]
Unit Processes:
1.) Reaction of Phenol, Nitrous Acid and Nitric Acid to give 4-nitrophenol and by products if
any 2-nitrophenol and 3-nitrophenol in Reactor-1.
2.) Reaction of 4-nitrophenol with Sodium Borohydride and Nickel Acetate in Acetonitrile
and Water to form 4-aminophenol and salts in Reactor-2.
3.) Reaction of 4-aminophenol and Acetic Anhydride to form Paracetamol and Acetic Acid
in Reactor-3.
4.) Crystallization of Paracetamol in Ethanol in Crystallizer.
Unit Operations:
i.) Separation of Acids from Organic Mixture in Decanter
ii.) Separation of Phenol, 2-nitrophenol, 3-nitrophenol and 4-nitrophenol to get pure 4-
nitrophenol in Evaporator-1.
iii.) Separation of Acetonitrile and Water Solvent from Salts and 4-aminophenol in
Evaporator-2.
iv.) Separation of insoluble salts and 4-aminophenol in rotary drum filter.
v.) Separation of Acetic Anhydride and Acetic Acid from Paracetamol and 4-aminophenol in
Evaporator-3.
vi.) Separation of 4-aminophenol and Paracetamol in Precipitator.
Separation of Ethanol and Paracetamol Crystals in Dryer.
Reactor 1
Water Cooled Reactor with a 3 blade Propeller
Reaction Temperature is 20-25oC
Rate of Agitation is 90 RPM
Reactor is operated for 30 minutes per batch
2 batches per day
Therefore, Reactor is operated for 1 hour per day
Reactor 2
Steam Heated Reactor with a 6 blade Turbine
Reaction Temperature is 70-75oC
Rate of Agitation is 120 RPM
Reactor is operated for 40 minutes per batch
4 batches per day
Therefore, Reactor is operated for 2 hour 40 minutes per day
[- 65 -]
Reactor 3
Water Heated Reactor with a 3 blade Propeller
Reaction Temperature is 50-55oC
Rate of Agitation is 100 RPM
Reactor is operated for 30 minutes per batch
2 batches per day
Therefore, Reactor is operated for 60 minutes per day
Crystallizer
Water Heated Vessel with a 6 blade Turbine
Vessel Temperature is 70-75oC
Rate of Agitation is 120 RPM
Reactor is operated for 20 minutes per batch
2 batches per day
Therefore, Crystallizer is operated for 40 minutes per day
[- 66 -]
Section D
Plant Design and Calculations
This Chemical Plant is designed to produce 10 metric tons = 10000kg of Paracetamol ie 66.154
kmol per day.
The Plant carries out 4 major Processes and 7 minor Operations which includes 3 Chemical
Reactions
OH OH
HNO3
+ HNO2
OH OH
CH3CN + H2O
+ NaBH4 + BH3 + Ni
+ Ni(Oac)2.4H2O + NaOAc
NO2 NH2
Yield = 97%
OH OH
HNO3
+ HNO2 +
CH3COOH
NH2
NH
Yield = 90%
O
[- 67 -]
Products, Reactants and Catalysts for 1 Day
[- 68 -]
Products, Reactants and Catalysts for 15 Days
Products:
Paracetamol = 150000 kg
Acetic Acid = 59538.36 kg
Reactants:
Phenol = 118856.977 kg
Nitrous Acid = 59375.445 kg
Nitric Acid = 79578.984 kg
Sodium Borohydride = 171999.694 kg
Nickel Acetate = 56569.394 kg
Acetic Anhydride = 112560.55 kg
[- 69 -]
Section E
Storage Vessels
A total of 12 Storage Tanks are required to store 2 products, 6 reactants, 2 catalysts and 2
intermediate Products.
[- 70 -]
(Diagram B)
General Schematic Diagram of all Storage Tanks being used in the plant
Weight 150000
Volume of Paracetamol = = = 118.765 m3
Density 1263
H
Let ratio be 1.5,
D
H=1.5D
D2
Volume of Cylinder = π H
4
D2
118.765 = π × 1.5D
4
D = 4.654 m
H = 6.981 m
For safety, extra 25% Length is added to the tank
Ht = 8.726 m
[- 71 -]
A = 𝜋𝑟 2 = 17.011m2
F
Now, Pg =
A
Pg = 86473.31 Pa = 86.473 kPa
Patm = 101.325 kPa
Absolute Pressure
Pabs = (Pg + Patm) × 1.2= 209.403 kPa
Material of Construction
Stainless Steel 304
Density: 8000 kg m-3
Yield Stress (σ): 215 MPa
Paracetamol does not react with Stainless Steel 304 and Stainless Steel 304 is resistant to
mild corrosion.
Thickness of Shell
Pabs D
ts =
2σJ−P
where Pabs is Absolute Pressure,
D is Diameter of tank,
σ is Yield Stress of Material used
J is Joint Efficiency
Hence ts = 26.68 mm
Considering safety factor of 25%
ts = 33.35 mm ≈ 34 mm
Thickness of Bottom
3ρHt A2
tb = √
4σ
where 𝜌 is the density of material being stored
H is the height of the tank
D2
A is the surface area of bottom (A=π )
4
σ is the Yield Stress of material of tank
Hence tb = 105 mm
Considering safety factor of 25%
tb = 131.25 mm ≈ 132 mm
[- 72 -]
Thickness of Conical Roof
Pabs D
tr =
2σsinθ
where, Pabs is Absolute Pressure
D is the Diameter of Tank
σ is the Yield Stress of material of tank
θ is the Semi-vertical angle of cone
Here θ = 45°
Hence tr = 32.04 mm
Considering safety factor of 25%
tr = 40.05 mm ≈ 40 mm
Weight 118857
Volume of Phenol = = = 111.081 m3
Density 1070
H
Let ratio be 1.5,
D
H=1.5D
D2
Volume of Cylinder = π H
4
D2
111.081 = π × 1.5D
4
D = 4.551 m
H = 6.286 m
For safety, extra 25% Length is added to the tank
Ht = 7.857 m
Now, Pg = ρ g Ht
Pg = 82.477 kPa
[- 73 -]
Patm = 101.325 kPa
Absolute Pressure
Pabs = (Pg + Patm) × 1.2= 183.802 kPa
Material of Construction
Stainless Steel 304
Density: 8000 kg m-3
Yield Stress (σ): 215 MPa
Phenol does not react with Stainless Steel 304 and Stainless Steel 304 is resistant to moderate
of corrosion if it is there.
Thickness of Shell
Pabs D
ts =
2σJ−P
where Pabs is Absolute Pressure,
D is Diameter of tank,
σ is Yield Stress of Material used
J is Joint Efficiency
Hence ts = 22.89 mm
Considering safety factor of 25%
ts = 28.612 mm ≈ 29 mm
Thickness of Bottom
3ρHt A2
tb = √
4σ
where 𝜌 is the density of material being stored
H is the height of the tank
D2
A is the surface area of bottom (A=π )
4
σ is the Yield Stress of material of tank
Hence tb = 88 mm
Considering safety factor of 25%
tb = 110 mm
[- 74 -]
Hence tr = 27.27 mm
Considering safety factor of 25%
tr = 34.087 mm ≈ 34 mm
[- 75 -]
Height Diameter Thickness of Thickness of Thickness
Chemical
(m) (m) shell (mm) bottom (mm) of roof (mm)
Paracetamol 8.726 4.654 34 132 40
Acetic Acid 4.124 2.290 8 14 10
4-
2.063 1.146 6 12 7
aminophenol
4-nitrophenol 2.173 1.207 7 14 8
Phenol 7.857 4.551 29 110 34
Nitrous Acid 6.926 3.694 21 64 25
Nitric Acid 6.810 3.632 24 72 28
Sodium
9.640 5.142 31 53 32
Borohydride
Nickel Acetate 5.663 3.020 18 51 22
Acetic
8.350 4.453 28 105 34
Anhydride
Acetonitrile +
4.412 2.353 11 18 13
Water
Ethanol 6.656 3.550 18 27 21
(Tables B1 and B2)
[- 76 -]
Section F
Reaction Vessels
A total of 3 Reaction Vessels and 1 Crystallizer is used in the whole Manufacturing Process.
(Diagram C)
General Schematic Diagram of all the Reactors and the Crystallizer used in the
Plant
[- 77 -]
Materials of Construction
2 Steel Alloys, Stainless Steel 304 and Stainless Steel 316 are used for Construction of Chemical
Reactors for this Plant.
Sample Calculations
Reactor 1:
Total Volume of Reactants (considering volume additive) = 7.564 m3
Also adding volume of Product formed as a safety factor, Volume = 11.714 m3
H
As =1
D𝑡
ᴨ𝐻
V= Dt2, Dt = 2.46 m
4
H = 2.46 m
Da/Dt = 1/3, Da = 0.82 m
E/Dt = 1/3, E = 0.82 m
J/Dt = 1/12, J = 0.205 m
W/Da = 1/5, W = 0.164 m
L/ Da = 1/4 L = 0.205 m
Density of mixture = (ꭔNitrous Acid ρNitrous Acid + ꭔNitric Acid ρNitric Acid + ꭔPhenol ρPhenol) = 1160 kg m-3
Viscosity of Mixture = (ꭔNitrous Acid μNitrous Acid1/3 + ꭔNitric Acid μNitric Acid1/3 + ꭔPhenol μPhenol1/3)3 =
3.584×10-3 Pa s
𝐷𝑎2 𝑛𝜌
Reynolds’ Number, NRe = = 3.268 × 105 which is Turbulent
𝜇
Here a 3 blade Propeller with pitch 1.535 is used as Agitation requirement is not high whose Kt
= 0.87
Power Consumed = Ktn3Da5ρ = 1262.76 W = 1.262 kW
[- 78 -]
Energy Consumed in 1 day = 1.262 kW hr (Operation time = 1 hr)
Cost for 1 Day = ₹ 7.57, Cost for 15 Days = ₹113.55
[- 79 -]
Section G
Water Jacket
Water Jackets are used in the Plant to maintain the temperatures of Reactors.
Water Jacket is used to cool down the Reactor 1 whereas it is used for Heating up Reactor 2,
Reactor 3 and Crystallizer.
(Diagram D)
General Schematic Diagram of all the Reactors and the Crystallizer with Water
Jacket used in the Plant
[- 80 -]
Reactor 1
Temperature of Reactor to be maintained= 25oC
Temperature of Reactor due to Reaction = 70oC
Pressure of Reactor Vessel = 101.325 kPa = 1.01 bar
Specific Heat of Water Supplied at 10oC = 4.18 kJ kg-1 K-1
Specific Heat of Reaction Mixture = 1.54 kJ kg-1 K-1
Enthalpy of Reaction = 150 kJ mol-1
Reactor 2
Temperature of Reactor to be maintained= 70oC
Temperature of Reactor due to Reaction = 25oC
Pressure of Reactor Vessel = 101.325 kPa = 1.01 bar
Specific Heat of Water Supplied at 95oC = 4.21 kJ kg-1 K-1
Specific Heat of Reaction Mixture = 0.88 kJ kg-1 K-1
Enthalpy of Reaction = -155 kJ mol-1
Reactor 3
Temperature of Reactor to be maintained= 50oC
Temperature of Reactor due to Reaction = 25oC
Pressure of Reactor Vessel = 101.325 kPa = 1.01 bar
Specific Heat of Water Supplied at 75oC = 4.19 kJ kg-1 K-1
Specific Heat of Reaction Mixture = 1.22 kJ kg-1 K-1
Enthalpy of Reaction = -90 kJ mol-1
[- 81 -]
Crystallizer
Temperature of Reactor to be maintained= 60oC
Temperature of Reactor due to Reaction = 25oC
Pressure of Reactor Vessel = 101.325 kPa = 1.01 bar
Specific Heat of Water Supplied at 75oC = 4.19 kJ kg-1 K-1
Specific Heat of Reaction Mixture = 2.46 kJ kg-1 K-1
(Table E)
[- 82 -]
Section H
Decanter
(Diagram E)
General Schematic Diagram of Decanter Used in the Plant
L
For a ratio 5
D
D2
V=π × 5D
4
Here V = 4.90 / 0.90 = 5.45 m3 considering Decanter is 90% filled
D = 1.12m
L = 5.6m
Here Viscosity of the whole liquid = (ꭔAcid μAcid1/3 + ꭔOrganic μOrganic1/3)3 = 1.453 mPa s
Density of Acid Mixture = 1410 kg m-3
Density of Organic Mixture = 1270 kg m-3
100 𝜇
t= = 0.908 hr ≈ 55min
𝜌𝑎𝑐𝑖𝑑 −𝜌𝑜𝑟𝑔𝑎𝑛𝑖𝑐
[- 83 -]
Section I
Evaporators
Evaporator 1
Approximate Weight of Liquid to be Evaporated = 793 kg
Average Boiling Point = 182oC
Average Specific Heat of Liquid at 25oC = 1.2 kJ kg-1 K-1
Average Latent Heat of Liquid = 300 kJ kg-1
Evaporator 2
Approximate Weight of Liquid to be Evaporated = 9729.767 kg
Average Boiling Point = 85oC
Average Specific Heat of Liquid at 25oC = 2.25 kJ kg-1 K-1
Average Latent Heat of Liquid = 180 kJ kg-1
Evaporator 3
Approximate Weight of Liquid to be Evaporated = 4719 kg
Average Boiling Point = 140oC
Average Specific Heat of Liquid at 25oC = 1.85 kJ kg-1 K-1
Average Latent Heat of Liquid = 340 kJ kg-1
[- 84 -]
Section J
Pipes and Pumps
A Total of 8 Pumps are used in the Plant
(Diagram F)
General Schematic Diagram of all the Pumps used in the Plant
Sample Calculation
Pump 1
Volume to be pumped = 7.564 m3
Time = 15 min
ᴨ𝐷2
D = 0.1023m, A= = 8.22 × 10-3 m2
4
[- 85 -]
Q = 8.4 × 10-3 m3s-1
v = Q/A =1.036 m s-1
𝜉
= 4.5 × 10-4
𝐷
4f = 0.0178
∆𝑙 𝑣 2 𝑣2
hf = 4f + Kf = 0.816m
𝐷 2𝑔 2𝑔
(Table F)
[- 86 -]
Section K
Costs and Profit
Cost of each Chemical Used and Produced is given below :
(Table G)
Total Cost of Electricity and other Miscellaneous costs for 15 Days = ₹ 5.05 lacs
Wages of Workers for 15 Days (100 workers in all, ₹1000 per day for 70 workers and ₹1200 for
30 workers) = ₹15.9 lacs
[- 87 -]
Section L
Conclusion and Bibliography
Bibliography
1.) Unit Processes in Organic Synthesis – P.H. Groggins
2.) Fluid Mechanics for Chemical Engineers – Noel-de-Nevers
3.) Unit Operations in Chemical Engineering – McCabe-Smith
4.) Perry’s Chemical Engineering Handbook
5.) Stoichiometry and Process Calculations - K.V Narayanan and V. Lakshmikutty
6.) www.enginneringtoolbox.com
7.) www.wikipedia.org
8.) www.sciencelab.com
9.) www.zauba.com Field Code Changed
Formatted: Font: 16 pt, Italic
[- 88 -]
[- 89 -]