SCREW CONVEYOR CALCULTATION SHEET

D 0.8 0.266666667
d 0.3239
N 33 Clearence 0.011
t 0.0103 Shell thickness 8
L 11.7 k Value 0.927
BD 1 M 1.46
BD-P 1.3
p 0.8
F 0.3
Sin α 0
K Value 1950
di 0.3033 W1 (Pipe) 932.00583
C 199.6052415 332.6754025 W2 (Casing) 1944.98594
M 1.59E-03 -1.31E-03 W3 (Flight) 789.25072 3666.24249
di x t 2.87E-04 Wt 5352.71403
J 0.7781926
HP1 50.93511296 Kw 38.40507518
KW 31.19331792
V 1.3816 Cement < 1.5 m/s
Coal < 0.75 m/s
ROTARY AIRLOCK CALCULTATION SHEET
D 0.9 0.3
d 0.3239
N 25
BD 0.8
BD-P 0.85
p 0.9
F 0.6
C 358.8473247
Clearence 0.648
Screw conveyor
C = (pi/4)x(D2-d2)xPxfxBDxNx60x(1-sinα)
Where
C Capacity
D Casing dia.
d Shaft dia.
P=D In general (0.8D & 0.6D)
f Filling Factor (0.3 to 0.4 for U-Trough)(0.85 for Round)
BD Bulk Density (Volume) Material Volume Power
N RPM (32/√D) Coal 0.6 0.85
α Inclination Cement 1 1.3
To select pipe
M=1.3X10-9x(D2-d2)*L3xBDx1000
D Casing dia.
d Shaft dia.
L Length of Pipe or shaft
BD Bulk Density (Power)
di xt=(do-2xt)3xt
3
di3xt >M To select pipe
do Shaft dia.
t Thickness of the pipe
V=(pixDxN)/60 or DN/19.1 Cement < 1.5 m/sec
V Velocity Coal <0.75 m/sec
D Casing dia.
N RPM
τ=8.177x10-6{L4/(do2+di2)} <0.6
τ Deflection
do Shaft dia.
di do-2xt
L Length of Pipe or shaft
HP=0.1317D3xLxNx{1-(D/d)2}xBDxfmx0.754 0.754 to convert to KW
fm Material Factor Cement 1.8
D Casing dia. Flyash 2
L Length of Pipe or shaft Fine coal 1.2
N RPM
d Shaft dia.
BD Bulk Density (Power)
HP If HP is <5 Multiply by factor (Refer Data sheet)
KW=[(QxL)/367]x(f+Sinα)x1/ƞ
KW Kilo watt
Q=C Capacity (with 65% filling)
L Length of Pipe or shaft
f Factor Cement 4
α Inclination Coal 2.5
ƞ Drive Efficiency 0.85 to 0.96
W1 (Pipe) = 0.0246615x(d-t)xtxL
W Weight
d Shaft dia. (in Mtrs.)
t Thickness of the Shaft to pipe (in mm)
L Length of Pipe or shaft (in mm)
W2 (Casing)=pix{D+2x(c+t)}xTx7.85xL
W Weight
D Casing dia.
c Clearence
t Thickness of the Shaft to pipe
T Thickness of casing (in mm)
L Length of Pipe or shaft (in mm)
W3 (Flight)=K2x(L/D)xTx7.85
For K value refer data sheet by Calculating (d/D)
L Length of Pipe or shaft
D Casing dia.
T Thickness of casing (in mm)
ΣW= Mx(W1+W2+W3)
ΣW Total weight
For M value refer data sheet
a 0.55
b 1.5
t 12
α 30
Cos α 0.866
Sin α 0.5
L 1.732102
W 2162.347