LAPORAN PRAKTIK KERJA INDUSTRI

PT. Krakatau Steel (Persero) Tbk.

Divisi Cold Rolling Mill

Diajukan untuk Memenuhi Syarat mengikuti Uji Kompetensi

Jurusan paket keahlian Teknik Mesin

Di Susun Oleh :
Vio Prasetio
111620009

TEKNIK MESIN
POLITEKNIK KRAKATAU
2018
 ii

LEMBAR PENGESAHAN I
LAPORAN PRAKTIK KERJA INDUSTRI
PT. Krakatau Steel (Persero) Tbk.
Divisi Cold Rolling Mill – Dinas W2 dan Office 18

Diajukan untuk Memenuhi Syarat mengikuti Uji Kompetensi

Jurusan paket keahlian Teknik Mesin

Di Susun Oleh :
Vio Prasetio
111620009

Telah diperiksa dan disetujui

Pada Tanggal : / / 2018

PD - 1 Kaprodi
Politeknik krakatau Teknik Mesin

Achmad Nasser Bachmid, ST, MM Ir. Pipiet A Pitoyo

NIDN. 0413086201 NIDN. 0417126401

Vio Prasetio – Teknik Mesin Laporan Praktek Kerja Industri

PT. Krakatau Steel (Persero) Tbk.
POLITEKNIK KRAKATAU Divisi Cold Rolling Mill
 iii

LEMBAR PENGESAHAN II
LAPORAN PRAKTIK KERJA INDUSTRI
PT. Krakatau Steel (Persero) Tbk.
Divisi Cold Rolling Mill – Dinas W2 dan Office 18

“Proses Produksi Baja Lembar Dingin”

Menyetujui,
Pembimbing Lapangan Pembimbing Lapangan
Dinas W2 Office 18

Medi Soemedhi Rohaedi

9410 9569

Mengetahui,
Superintendent W2 Training Kordinator Dinas Development &
Learning Administrasi

Sejahtera Rohaedi Agus Mulyadi

9912 9569 Superintendent

Vio Prasetio – Teknik Mesin Laporan Praktek Kerja Industri

PT. Krakatau Steel (Persero) Tbk.
POLITEKNIK KRAKATAU Divisi Cold Rolling Mill
 iv

DATA PRIBADI MAHASISWA

PRAKTIK KERJA INDUSTRI (PRAKERIN)

1. Nama : Vio Prasetio

2. Tempat / Tanggal Lahir : Cilegon,14 Mei 1998
3. NIM : 111620009
4. Jenis Kelamin : Laki-Laki
5. Agama : Islam
6. Anak ke : 1 dari 4 bersaudara
7. Status dalam keluarga : Anak Kandung
8. Alamat : Komp. TWI FWA 30 No. 02
Rt.002/004 Kel.Warnasari
Kec.Citangkil Cilegon,Banten
9. Lembaga pendidikan
a. Nama Kampus : POLITEKNIK KRAKTAU
b. Alamat : Komp. Bonakarta Blok B-07 Lantai
III ,Cilegon, Banten
10.Jurusan : Teknik Mesin
11.Nama orang tua
a. Ayah : Rd. Sunaryono
b. Ibu : Neneng Marliah
c. Alamat orang tua : Komp. TWI FWA 30 No. 02
Rt.002/004 Kel.Warnasari
Kec.Citangkil Cilegon,Banten

Vio Prasetio – Teknik Mesin Laporan Praktek Kerja Industri

PT. Krakatau Steel (Persero) Tbk.
POLITEKNIK KRAKATAU Divisi Cold Rolling Mill
 v

KATA PENGANTAR

Dengan memanjatkan puji syukur kehadirat Allah S.W.T yang

telah membarikan rahmat dan hidayahnya, sehingga penyusun dapat
menyelesaikan Praktek Kerja Industri (PRAKERIN) dan juga dapat
menyelesaikan tugas pembuatan laporan Praktek Kerja Industri di PT.
Krakatau Steel (Persero) Tbk.
Laporan Praktek Kerja Industri (PRAKERIN) disusun berdasarkan
data yang penulis peroleh selama praktik kerja industri di PT. Krakatau
Steel (Persero) Tbk. Dari tanggal 03 September 2018 sampai dengan
tanggal 03 Oktober 2018 serta di tambah dari berbagai referensi yang ada
Dengan selesainya laporan kerja praktik industri ini tidak terlepas
dari dukungan dan kerja sama yang baik dari berbagai banyak pihak yang
secara langsung maupun secara tidak langsung terlibat dalm kerja praktik
ini. Oleh karena itu, pada kesempatan ini selayaknya penulis
menyampaikan terimaksih dan apresiasi :

1. Terimakasih kepada Allah SWT

2. Bpk/Ibu yang tak pernah kering berikan do’a serta selalu
membuatkan bekal makan siangnya.
3. Bpk Sony Febrian, SE selaku direktur Politeknik Krakatau
4. Mbak Dewi yang telah membuatkan surat permohonan PKL
5. Bpk Ir. Pipiet Arief Pitoyo Selaku Ketua Jurusan Teknik Mesin
Politeknik Krakatau
6. Bpk. Rohaedi Selaku Training Kordinator Div. CRM
7. Bpk. Rudi Selaku Wakil Traing Kordinator Div. CRM
8. Bpk. Medi Soemedi Selaku Pembimbing Lap. Div. CRM Dinas W2
9. Bpk. Unang Misbah Selaku Foreman ECL#1 dan CAL
10. Bpk. Ikbal selaku karyawan BCS Logistics
11. Bpk. Sejahtera Selaku Superintendent W2
12. Seluruh Staff dan Karyawan PT. Krakatau Steel Khususnya Div.
CRM

Penyusun berharap semoga laporan ini bermanfaat untuk semua

pihak khusunya rekan-rekan yang akan melaksanakan Praktik Kerja
Industri

Cilegon, 03 Oktober 2018

Penyusun

Vio Prasetio
111260009

Vio Prasetio – Teknik Mesin Laporan Praktek Kerja Industri

PT. Krakatau Steel (Persero) Tbk.
POLITEKNIK KRAKATAU Divisi Cold Rolling Mill
 vi

DAFTAR ISI
Cover.................................................................................................................... i
Lembar Pengesahan I........................................................................................... ii
Lembar Pengesahan II.......................................................................................... iii
Data Pribadi Mahasiswa....................................................................................... iv
Kata Pengantar...................................................................................................... v
Daftar Isi............................................................................................................... vi
Daftar Gambar...................................................................................................... ix

BAB I PENDAHULUAN................................................................................... 1

1.1.Latar Belakang............................................................................................. 1
1.2.Runusan Masalah......................................................................................... 2
1.3.Batasan Masalah.......................................................................................... 2
1.4.Tujuan PRAKERIN..................................................................................... 2
1.5.Manfaat PRAKERIN................................................................................... 2
1.6.Sistematika penulisan.................................................................................. 3

BAB II TINJAUAN UMUM PERUSAHAAN................................................ 4

2.1.Latar Belakang Perusahaan......................................................................... 4

2.1.1. Sejarah PT. Krakatau Steel.......................................................... 5
2.2.Visi dan Misi Perusahaan............................................................................ 6
2.2.1. Visi Perusahaan........................................................................... 6
2.2.2. Misi Perusahaan........................................................................... 6
2.2.3. Nilai Budaya Perusahaan............................................................. 6
2.3.Pembagian Plant Perusahaan....................................................................... 7
2.3.1. Pabrik Pengolahan besi dan baja.................................................. 7
2.3.2. Pabrik peleburan besi dan baja..................................................... 7
2.3.3. Pabrik pengerolan besi dan baja................................................... 7
2.4.Anak Perusahaan PT. Krakatau Steel.......................................................... 7
2.5.Lokasi Pabrik............................................................................................... 8
2.6.Struktur Organisasi Perusahaan................................................................... 9
2.6.1. Direktorat Logistik....................................................................... 10
2.6.2. Direktorat Produksi...................................................................... 10
2.6.3. Direktorat Sumberdaya Manusia & Umum................................. 10
2.6.4. Direktorat Keuangan ................................................................... 10
2.6.5. Direktorat Pemasaran................................................................... 10
2.7.Sistem Ketenaga Kerjaan Perusahaan.......................................................... 10
2.8.Sistem Pengolahan Lingkungan................................................................... 11
2.8.1. Pemantauan................................................................................... 11
2.8.1.1. Debu Partikel.................................................................... 11
2.8.1.2. Gas.................................................................................... 11
2.8.1.3. Air Buangan..................................................................... 12
2.8.1.4. Suara................................................................................. 12

Vio Prasetio – Teknik Mesin Laporan Praktek Kerja Industri

PT. Krakatau Steel (Persero) Tbk.
POLITEKNIK KRAKATAU Divisi Cold Rolling Mill
 vii

2.8.2. Penelitian...................................................................................... 12
2.8.3. Pengandalian................................................................................ 12

2.9.Divisi Cold Rolling Mill.............................................................................. 13

2.9.1. Struktur Organisasi CRM............................................................. 13

BAB III LANDASAN TEORI........................................................................... 14

3.1.Pengertian Logam........................................................................................ 14
3.1.1. Macam – Macam Logam............................................................. 14
3.1.1.1. Logam Ferro..................................................................... 14
3.1.1.2. Logam Non Ferro............................................................. 16
3.1.2. Sifat Mekanik Logam................................................................... 17
a. Kekuatan Bahan (strenght of materials).................................... 17
b. Elastisitas Bahan (elasticity).......................................................... 17
c. Kekerasan (hardness)...................................................................... 17
d. Keuletan Bahan (ductility) ............................................................ 17
e. Ketangguhan (toughness)................................................................ 18
3.1.3. Sifat Fisika Logam....................................................................... 18
a. Konduktivitas Termal / Panas..................................................... 18
b. Panas / Kalor Jenis...................................................................... 18
c. Berat Jenis dan Massa Jenis...................................................... 18
3.2.Pengelompokan Baja................................................................................... 19
3.2.1. Baja Karbon................................................................................. 19
3.2.2. Baja Paduan................................................................................. 19
3.2.3. Baja Khusus................................................................................. 19
3.3.Pembentukan Baja....................................................................................... 19
3.3.1. Pengerrolan (Rolling).................................................................. 20
3.3.2. Tempa (Forging).......................................................................... 20
3.3.3. Penekanan (Extruding.................................................................. 21
3.3.4. Penarikan (Drawing).................................................................... 21
3.3.5. Pembengkokan (Bending)............................................................ 21

BAB IV PEMBAHASAN.................................................................................. 22
4.1. Unit Produksi Pengerolan Baja di CRM.................................................. 22
4.1.1. Continuous Pickling Line (CPL).................................................. 22
4.1.2. Continuous Tandem Cold Mill (CTCM)..................................... 23
4.1.3. Electrolitic Cleaning Line............................................................ 24
4.1.4. Continuous Annealing Line (CAL).............................................. 25
4.1.5. Batch Anealing Furnace (BAF)................................................... 25
4.1.6. Temper Pass Mill (TPM)............................................................. 26
4.1.7. Finishing....................................................................................... 27
4.1.7.1. Recoilling Line (REC)...................................................... 27
4.1.7.2. Shearing Line (SHR)........................................................ 28

Vio Prasetio – Teknik Mesin Laporan Praktek Kerja Industri

PT. Krakatau Steel (Persero) Tbk.
POLITEKNIK KRAKATAU Divisi Cold Rolling Mill
 viii

4.1.7.3. Preparation Line (PRP).................................................... 29

4.2. Produk – Produk CRM............................................................................. 30

4.2.1. Hot Rolled Pickled Oil (HRPO)................................................... 30

4.2.1.1. Lay Out Produksi HRPO.................................................. 30
4.2.2. Cold Rolled Coil (CRC)............................................................... 31
4.2.2.1. As Rolled.......................................................................... 31
4.2.2.1.1. Lay Out Produksi As Rolled............................................. 31
4.2.2.2. Full Hard.......................................................................... 32
4.2.2.2.1. Lay Out Proses Produksi CRC “Full Hard”..................... 32
4.2.2.3. Soft.................................................................................. 32
4.2.2.3.1. Lay out Proses Produksi CRC “Soft”............................... 33
4.2.3. Cold Rolled Sheet (CRS)............................................................ 34
4.3.3.1. Lay out Proses Produksi CRS......................................... 34

4.3. Macam – Macam Packaging Di CRM.................................................... 35

4.3.1. Packaging Coil............................................................................ 35

4.3.1.1. Packaging Coil Paper...................................................... 35
4.3.1.2. Packaging Coil Metal...................................................... 35
4.3.2. Packaging Sheet.......................................................................... 35

BAB V PENUTUP............................................................................................. 36
5.1. Kesimpulan.............................................................................................. 36
5.2. Saran........................................................................................................ 36

DAFTAR PUSTAKA
LAMPIRAN

Vio Prasetio – Teknik Mesin Laporan Praktek Kerja Industri

PT. Krakatau Steel (Persero) Tbk.
POLITEKNIK KRAKATAU Divisi Cold Rolling Mill
 ix

DAFTAR GAMBAR
Gambar 2.1 Letak Geografis Pabrik PT. Krakatau............................................. 8
Gambar 2.2 Sruktur Organisasi Perusahaan....................................................... 9
Gambar 2.3 Sruktur Organisasi Divisi Cold Rolling Mill.................................. 13
Gambar 3.1 Proses Pengerolan........................................................................... 20
Gambar 3.2 Hasil Produk Tempa....................................................................... 20
Gambar 3.3 Proses Penekanan............................................................................ 21
Gambar 3.4 Proses Penarikan............................................................................. 21
Gambar 3.5 Proses Pembengkokan..................................................................... 21
Gambar 4.1 Lay out CPL.................................................................................... 22
Gambar 4.2 Lay out CTCM................................................................................ 23
Gambar 4.3 Lay out ECL.1................................................................................. 24
Gambar 4.4 Lay out ECL.2................................................................................. 24
Gambar 4.5 BAF................................................................................................ 25
Gambar 4.6 Lay out TPM................................................................................... 26
Gambar 4.7 Lay out REC................................................................................... 27
Gambar 4.8 Lay out SHR................................................................................... 28
Gambar 4.9 Lay out PRP.................................................................................... 29
Gambar 4.10 Proses Produksi HRPO................................................................. 30
Gambar 4.11 Proses Produksi As Rolled............................................................ 31
Gambar 4.12 Proses Produksi CRC – Full Hard................................................ 32
Gambar 4.13 Proses Produksi CRC – Soft......................................................... 33
Gambar 4.14 Proses Produksi CRS.................................................................... 34
Gambar 4.15 Packaging Coil Paper................................................................... 35
Gambar 4.16 Packaging Coil Metal................................................................... 35
Gambar 4.17 Packaging Sheet........................................................................... 35

Vio Prasetio – Teknik Mesin Laporan Praktek Kerja Industri

PT. Krakatau Steel (Persero) Tbk.
POLITEKNIK KRAKATAU Divisi Cold Rolling Mill