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2017 International Conference on Rehabilitation Robotics (ICORR)

QEII Centre, London, UK, July 17-20, 2017.

Design of an Exoskeleton Ankle Robot for Robot-Assisted Gait


Training of Stroke Patients*
Ling-Fung Yeung1, Corinna Ockenfeld2, Man-Kit Pang3, Hon-Wah Wai3, Oi-Yan Soo4,
Sheung-Wai Li5 and Kai-Yu Tong1

Abstract— Lower Limb Exoskeleton robot that can facilitate


stair walking is a big challenge, most systems could only provide
level ground walking. In this study, a lightweight (0.5kg at
ankle, 0.5kg at waist for control box) and autonomous
exoskeleton Ankle Robot was proposed to provide power
assistance for gait training of chronic stroke patients and it can
facilitate three walking conditions in real-time: (1) level
walking, (2) stair ascending, and (3) stair descending. Chronic
stroke patients (n=3) with drop foot gait deficit and moderate
motor impairment were recruited to evaluate the system under
different walking conditions (Functional Ambulatory Category:
FAC=4.7±0.5 and Fugl-Meyer Assessment for lower-extremity:
FMA-LE=13.7±2.9). The system consisted of a specially
designed carbon fiber AFO, servomotor, gear transmission
system, IMU and force sensors, and control box. The IMU
sensors embedded in the shank measured acceleration and
angular velocity to identify distinct features in leg tilting angle
and leg angular velocity between the three walking conditions.
The results showed the powered ankle dorsiflexion assistance
could reduce dropped foot of the stroke patients in swing phase
and provide better gait pattern. A demo of the ankle robot will
be conducted in the conference.
I. INTRODUCTION
Stroke is a cerebrovascular accident with high incidence
and disability rate. In 2010, the absolute number of global
stroke survivors was 33 million, significantly increased by
84% since 1990 [1]. The immediate effect of stroke is the
damage of motor pathway descending down from the central
nervous system (CNS) to the muscles, causing loss of motor
control and muscle weakness in the contralateral side.
Imbalance of excitatory and inhibitory muscle stimulation
from CNS could lead to hypertonic spasticity and contracture Figure 1. (A) Structure of the Ankle Robot, with arrows indicating the
at the affected body joints, resulting in the velocity-dependent directions of linear acceleration X, Y, Z, and the angular velocity Z’,
resistance to joint movement [2, 3]. Walking ability is an measured by the motion sensor. (B) A stroke patient wearing the Ankle
important predictor of active participation in complex and Robot on his affected side (his right ankle). (C) A stroke patient wearing the
social daily activities, but only 35% of chronic stroke Ankle Robot climbing up a staircase.
survivors were as active as before first stroke [4].
At the ankle joint, muscle weakness in dorsiflexor and
spasticity in plantar-flexor would cause the foot constantly
pointing downward and dragging on the ground during
* Research supported by ITF grant (GHP/001/12) from the Innovation walking, a condition known as drop foot gait. This gait
and Technology Commission, HKSAR. abnormality leads to inadequate propulsion at initial swing,
Ling-Fung Yeung and Kai-Yu Tong are with the Division of Biomedical insufficient foot clearance during late swing, and inefficient
Engineering, Department of Electronic Engineering, The Chinese University shock absorption producing foot slap sound at initial contact
of Hong Kong, Shatin, HK (Kai-Yu Tong is the corresponding author to [5]. Stroke patients tend to compensate by hip hiking or
provide phone: +852 3943 8454; e-mail: kytong@cuhk.edu.hk).
Corinna Ockenfeld is with the Interdisciplinary Division of Biomedical
circumduction of the paretic limb, with exaggerated positive
Engineering, The Hong Kong Polytechnic University, Hong Kong. work associated with raising trunk during swing phase. Since
Man-Kit Pang and Hon-Wah Wai are with the Industrial Centre, The they are not confident walking with the weak support from the
Hong Kong Polytechnic University, Hong Kong. paretic limb, they spend shorter stance duration and advance a
Oi-Yan Soo is with the Department of Medicine & Therapeutics, The shorter step length in paretic side. These inefficient
Chinese University of Hong Kong, Hong Kong.
Sheung-Wai Li is with the Division of Rehabilitation, Department of
asymmetric gait pattern contribute to slower walking speed,
Medicine, The University of Hong Kong, Hong Kong. increasing falling risk, and greater energy expenditure [5].

978-1-5386-2295-7/17/$31.00 ©2017 IEEE 211


Ankle foot orthoses (AFO) are orthotic devices that are In this study, we proposed a lightweight and autonomous
externally applied on the ankle joint to correct drop foot gait Ankle Robot (0.5kg at ankle for the robotic AFO, 0.5kg at
by restricting the joint position and movement. Conventional waist for the control box and battery) that can provide
AFOs are fabricated in thermoplastic as an unbroken L-shaped powered dorsiflexion/plantar-flexion assistance to
brace, or articulated AFO with passive resistive elements level-ground walking and stair ascending/descending. The
across ankle joint, such as springs, oil dampers, and system utilized force sensors to identify gait phase, and used
mechanical locks. These AFO fix the ankle joint in neutral motion sensors to measure leg tilting angle and leg angular
position and prevent drop foot during swing phase of walking. velocity for classifying walking conditions in real-time for the
However, they would restrict the ankle range of motion (RoM) current step. It was designed as a gait training device to
in another gait phases and would cause unnatural gait pattern facilitate stroke patients in varying terrains according to their
with poor dynamic balance [6]. walking intention. Design considerations and the experimental
results of testing the Ankle Robot were discussed.
More sophisticated AFO designs are integrated robotic
control system to automatically and dynamically facilitate II. DESIGN CONSIDERATIONS
ankle locomotion. Most robotic AFO acquired gait pattern
from various kinetic and kinematic sensor outputs and The follow design criteria were considered when we
classified gait phase using finite-state machine (FSM). Smart developed the Ankle Robot:
AFOs developed in Osaka University [7] and in Halmstad • Lightweight: to reduce the metabolic burden of
University [8] used computer-controllable resistive elements carrying extra load on the body for LDW.
such as magneto-rheological (MR) damper to adjust joint • Small size: to fit in the limited space around the ankle
impedance dynamically during walking. Although they without obstructing gait movement.
successfully maintained foot clearance in swing and braking • High torque output: to generate sufficient torque to
in heel strike for hemiplegic patient, these AFOs only provide lift up or push off the drop foot.
passive torque, while active assistance in ankle plantar-flexion • Reliable: to classify gait phase accurately and reliably
was found to reduce metabolic cost of walking [9]. Research in real-time walking.
team in the University of Michigan [10] developed a robotic
• Therapeutic effect: to provide correct afferent
AFO using electromyography (EMG) to detect the user
intention of muscle contraction for proportional myoelectric feedback to the user during gait training.
control (PMC) of the pneumatic artificial muscle (PAM) in A. Exoskeleton AFO
both dorsiflexion and plantar-flexion directions. However, it is The Ankle Robot was an articulated AFO fabricated as a
difficult to be applied for stroke patients because of their weak monolithic carbon-fiber reinforced polymer (CFRP) brace,
muscles on the affected side [11], and co-contraction in the which was lightweight but strong (Fig. 1). The upper leg brace
agonist and antagonist muscles would render the PMC output covered the anterior tibia and fastened around the shank by
unstable and dangerous in the case of walking [3]. Robotic ratcheting buckled straps (M2 inc., USA) and the lower foot
AFOs developed at MIT [12], Yonsei University [13], and sole was inserted in the shoe of user. Soft paddings were used
Arizona State University [14] used series elastic actuator to provide comfort and improve fitting. The two CFRP parts
(SEA) to drive the ankle joint in predefined position were mounted on the gearbox with hinged ankle joint allowing
trajectories or torque profiles. Despite high assistive torque one degree-of-freedom (1 DOF) movement in the sagittal
output, they were heavy and bulky ([14] had torque output up plane about the lateral malleolus, with RoM 20˚ dorsiflexion
to 60Nm and weighted 1.75kg; [12] weighted 2.6kg), and and 30˚ plantar-flexion limited by mechanical stoppers.
required tethered power supply. Wearing these heavy, tethered
devices for long-distance walking (LDW) might increase B. Actuation System
energy cost of walking [9] and might impose great hindrances Torque output 13.53Nm was required to move spastic
to the feasibility of bringing these robotic AFO into daily-wear ankle to 20˚ dorsiflexion from dropped foot position [22]. We
application or routine clinical practices [11, 15, 16]. have chosen an off-the-shelf brushless DC motor Dynamixel
Up to date, few robotic AFOs were developed and MX-106R servomotor (ROBOTIS, South Korea) with built-in
evaluated as portable devices for robot-assisted gait training PID control, maximum torque output 10Nm, maximum
(RAGT) that targeting at the ankle joint [17]. The robotic AFO angular speed 55 rpm with gear reduction ratio 1:225,
developed at University of Illinois [18] (maximum torque operating at 12V, 5.2A. The motor was installed in front of the
12Nm, weighted 1.9kg at ankle, 1.2kg at waist) was a anterior tibia where there was no interference with lower-limb
fully-autonomous system with portable power supply (gas movement (Fig. 1). Motor torque was transmitted to the ankle
container) and bidirectional pneumatic rotatory actuator. The joint at lateral malleolus through gear transmission with 1:1.67
powered assistance profiles covered over-ground walking as gear ratio, which further amplified the Ankle Robot maximum
well as stairs and inclinations, but the control algorithm had a torque output to 16.7Nm. The motor and gears were encased
one-step delay due to hardware limitation [19]. To achieve in a stainless steel gearbox with plastic shielding protecting
effective RAGT for practical applications, the robotic AFO the user from movable parts. A 12V 1800mAh Lithium
must be able to provide correct afferent feedback in response Polymer (LiPo) battery supplied power to both the actuator
to the active voluntary walking of the user. The high-intensity and the microprocessor unit (MPU), and had capacity enough
and repetitive nature of the robot would promote the for 5-hour operation of Ankle Robot without recharging based
experience-driven adaptation of the damaged motor pathway on power drawn from the electronics.
in CNS to the programmed gait pattern via brain plasticity [20,
21].

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The Ankle Robot (AFO plus the gearbox) weighted 0.5kg
at ankle, and the control box (LiPo battery plus MPU)
weighted 0.5kg at waist. The LiPo battery was carried at the
waist inside the control box away from the distal limb, where
loading at distal limb would increase metabolic rate in walking
[23].
C. Sensory System
All sensors were attached on the Ankle Robot device itself,
including two force sensitive resistors (FSR) and an inertial
measurement unit (IMU) (Fig. 1). Two FSR-402 (Interlink
Electronics, USA) embedded in the foot sole under forefoot
and heel respectively to detect foot loading pattern as an
ON/OFF switch. Resistance across the FSR dropped if it was
loaded, which could be measured using voltage divider and be
identified by passing a certain threshold. Hysteresis was added
to the threshold crossing detection algorithm to avoid unstable
polarity switching in foot loading. Figure 2. Block diagram of the finite state machine (FSM) of the Ankle Robot,
which identified two gait phases (swing phase and stance phase) and three
TM walking conditions (level walking, stair ascend, and stair descend).
An MPU6050 6-axis MotionTracking device with
accelerometer and gyroscope (InvenSense, USA) was
trailing affected leg had to tilt forward, with the tilting angle
mounted on the leg brace and oriented in a direction to
proportional to the step height. It agreed with previous
measure the leg linear accelerations with backward direction
research of gait analysis in stair walking pattern suggested
as +X, upward direction as +Y, and the leg angular velocity on
there was a certain leg tilting angle related to a specific
the sagittal plane (forward rotation about +Z) (Fig. 1). Signals
walking condition [28]. (2) The low leg angular velocity at
were sampled at 30Hz, low-pass filtered at 4Hz cut-off
pre-swing phase discriminated stair ascending from level
frequency, in which 30Hz sampling rate can preserve 99% of
walking, as the leg was brought upward in stair ascending,
the signal power in gait [24]. Previous studies demonstrated
instead of rolling forward about the ankle joint during terminal
the feasibility of using accelerometer and gyroscope to
stance of level walking.
classify level-ground walking and stair ascending/descending
of dropped foot patients [25, 26]. Leg tilting angle was Motor output profile for different walking conditions were
computed from accelerometer and gyroscope signals. It was designed based on previous studies of normal swing phase gait
found that the leg tilting angle and the leg angular velocity in pattern in level walk [29], stair ascending [30, 31], and stair
the sagittal plane could be used to classify walking conditions, descending [31]. The level of assistance could be adjusted by
whereas motion in frontal and transverse planes were calibration. Both level walking and stair ascending had ankle
negligible and irrelevant to the classification of walking or dorsiflexion assistance for foot clearance, while higher
stair ascending/descending. powered dorsiflexion assistance was provided for stair
climbing to lift the foot up to the next step; stair descending
D. Control Algorithm
had ankle plantar-flexion assistance at the late swing phase to
The user of the Ankle Robot was recommended to initiate prepare for weight acceptance at initial contact when the leg
their walking or stair ascending/descending with their descended to the next step. Short bursts of ankle
unaffected leg leading the affected leg. The control algorithm plantar-flexion assistance were introduced to both the push-off
would identify the pre-swing phase using foot loading pattern for propulsion and the weight acceptance phase for shock
and would then classify the walking condition based on the absorption.
signals obtained from the IMU sensor. The classification was
triggered when both heel FSR and forefoot FSR were Computations were performed using Arduino Pro Mini
unloaded, i.e. the foot lifted off from the ground, indicating the with ATmega328-5V-16MHz microprocessor (Atmel, USA).
swing phase began (Fig. 2). Motor output profiles were This MPU board was placed inside the control box together
executed during swing phase for ankle powered assistance. with the LiPo battery. The control box at the waist level was
The end of the gait cycle was the weight acceptance and was connected to the sensors and actuator on the AFO. The Ankle
identified when either one of the heel or forefoot FSR was Robot could operate fully independently, with option to
loaded. Short bursts of plantar-flexion assistance were communicate in wireless to computer or smart phone using
generated to help push-off propulsion and weight acceptance. Bluetooth. The wireless communication allowed therapists to
conveniently record sensor signals and perform system
Block diagram of the FSM for the Ankle Robot control configuration.
algorithm is showed in Fig. 2. FSM was utilized extensively
for intent recognition of amputee gait in powered lower-limb III. METHODS
prosthesis, such as C-Leg [27]. The classification rule of This pilot study evaluated the performance of the Ankle
walking conditions was two folds: (1) The large leg tilting Robot to classify three walking conditions (level walk, stair
angle at pre-swing phase indicated stair descending, as the ascend/descend) using the control algorithm, and to provide
leading unaffected leg descended to the lower step, the powered assistance to the ankle joint for foot clearance during
swing phase in three chronic stroke patients. Their
demographic characteristics are showed in Table I. They had

213
moderate level of motor impairment in the affected ankle and
walked with drop foot gait. They used walking cane as 90 Stance Swing Stance Swing (a)

Leg Forward Tilting Angle


Phase Phase Phase Phase
walking assistance, but were capable of standing and walking 70
independently without manual contact assistance for an Level Walk

(Degree)
50
extended period of time. Clinical assessment scores were Stair Ascend
provided in Table II. They have provided informed consent to 30 Stair Descend
participate in this pilot study. 10
A. Testing Control Algorithm -10
In this experiment, the stroke patients put on the Ankle 250
Robot and walked with the robot without powered assistance. Stance Swing Stance Swing
(b)

in Sagittal Plane (Degree/s)


They took as much time as they needed for adaptation to the 150 Phase Phase Phase Phase

Leg Angular Velocity


added weight on the ankle. Then stroke patients performed 50 Level Walk
10-minute level walking and 10-minute stair ascend/descend Stair Ascend
with the unpowered Ankle Robot. During walking, the Ankle -50 Stair Descend
Robot computed and recorded the leg tilting angle and the leg
-150
angular velocity signals.
-250
B. Testing Powered Assistance
In this experiment, the ankle joint angles of the three stroke Figure 3. Sensor signals of a single subject showed the distinct differences
between three walking conditions: level walk (dark solid line), stair ascend
patients were recorded under three conditions: (1) walking (red solid line), and stair descend (red dashed line). (a) Leg tilting angle
without wearing the Ankle Robot (NoRobot), (2) walking with distinguished stair descend condition; and (b) leg angular velocity in sagittal
the Ankle Robot without powered assistance (NoPower), and plane distinguished level walk condition. The time frames for classification of
(3) walking with the Ankle Robot with powered assistance walking condition were indicated by arrows.
(Powered). A six-camera motion capture system (Vicon Results showed that the powered ankle dorsiflexion
Nexus, Oxford Metrics) was used for the recording of assistance from the Ankle Robot could reduce the dropped
kinematic gait pattern and the ankle joint angle was computed foot of the stroke patients in the late swing phase of the
using BodyBuilder of the Vicon system. The gait patterns affected side (Fig. 4). Wearing the unpowered Ankle Robot
were normalized to 100% gait cycle and averaged among the also reduced dropped foot but with a lesser extent, which
stroke patients for three walking steps. showed effects similar to an articulated passive AFO. In this
IV. RESULTS gait pattern, the stroke patients did not require to raise their
affected side exaggeratedly for foot clearance in swing phase,
Typical form of the sensor signals of the three walking which might lead to a more efficient gait pattern.
conditions were showed in Fig. 3. There were some distinct
differences between the three walking conditions at the 25
Ankl Angle in Affected Side

Pre-swing Phase
pre-swing phase: (1) The stair descending condition had larger 20
leg tilting angle than that in level walking and stair ascending, 15
(Degree)

(2) The level walking condition had larger leg angular velocity 10
than stair ascending and descending. This 5
results agreed with our control algorithm. It showed that we 0
can use the control algorithm to classify the walking condition -5 0 10 20 30 40 50 60 70 80 90
in real-time using the IMU sensor signals. -10 Gait Cycle %
TABLE I. DEMOGRAPHIC CHARACTERISTICS OF STROKE PATIENTS.
-15
(a) -20
Age Affected Stroke Onset
ID (year) Gender Side Stroke Type (year) 25
Ankle Angle in Unaffected Side

A 72 M Left Ischemic 2 20
Pre-swing Phase
B 58 F Right Hemorrhage 3.5 15
10
C 58 M Right Hemorrhage 13.5
(Degree)

5
0
TABLE II. CLINICAL SCORES OF STROKE PATIENTS. -5 0 10 20 30 40 50 60 70 80 90
Timed 6MWT -10 Gait Cycle %
ID FAC FMA-LE MAS BBS 10mWT (m/s) (m) -15
A 4 10 2 44 0.37 – 0.49 116.4 -20 Walk without Ankle Robot
B 5 17 2 53 0.30 – 0.37 99.8 Walk with Unpowered Robot
(b)
C 5 14 1 50 0.50 – 0.60 178.2 Walk with Powered Robot

NOTE- FAC=Function Ambulation Categories, FMA-LE=Fugl-Meyer Assessment for Figure 4. Averaged ankle joint angle of stroke patients (n=3) with ±1 SD in
Lower-Extremity, MAS=Modified Ashworth Scale, BBS=Berg Balance Scale, 10mWT=Ten-minute three conditions: walking without Ankle Robot, walking with unpowered
Walk Test (from self-selected speed to fast speed), 6MWT=Six-minute Walk Test.
robot, and walking with powered robot.

214
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