Setelah dilakukan beberapa perhitungan trial error, maka didapat rendemen produk dari
pabrik yang akan didirikan sebesar 30,17%, untuk menghasilkan produk sebesar 77.116,42
kg/batch, maka dibutuhkan bahan baku singkong sebesar 255.606,306 kg/batch untuk dapat
memenuhi kapasitas produksi per tahunnya. Pada peneracaan ini, diketahui pula zat penyusun
singkong yang dinyatakan oleh Sarkiyaki dan Agar (2010) dalam jurnal Jeffry Tandrianto
(2014) yang terlampir pada tabel LC.1 dibawah ini
LC-1
LAMPIRAN C – NERACA MASSA DAN NERACA ENERGI LC-2
Pra-rancangan Pabrik Pati Singkong Termodifikasi
Dengan Kapasitas Produksi 150.000 Ton/Tahun
𝑘𝑔⁄
= 159.753,941 𝑏𝑎𝑡𝑐ℎ
Fosfor
𝑘𝑔⁄
Fosfor = 0,04% × 255.606,306 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 102,243 𝑏𝑎𝑡𝑐ℎ
Karbohidrat
𝑘𝑔⁄
Karbohidrat = 34% × 255.606,306 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 86.906,144 𝑏𝑎𝑡𝑐ℎ
Kalsium
𝑘𝑔⁄
Kalsium = 0,033% × 255.606,306 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 84,350 𝑏𝑎𝑡𝑐ℎ
Protein
𝑘𝑔⁄
Protein = 1,2% × 255.606,306 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 3.067,276 𝑏𝑎𝑡𝑐ℎ
Besi
𝑘𝑔⁄
Besi = 0,001% × 255.606,306 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 1,789 𝑏𝑎𝑡𝑐ℎ
Lemak
𝑘𝑔⁄
Lemak = 0,3% × 255.606,306 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 766,819 𝑏𝑎𝑡𝑐ℎ
Vitamin B1
𝑘𝑔⁄
Vitamin B1 = 0,00001% × 255.606,306 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,026 𝑏𝑎𝑡𝑐ℎ
HCN
𝑘𝑔⁄
HCN = 0,02% × 255.606,306 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 51,121 𝑏𝑎𝑡𝑐ℎ
Phytates
𝑘𝑔⁄
Phytates = 0,216% × 255.606,306 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 552,110 𝑏𝑎𝑡𝑐ℎ
Tanin
𝑘𝑔⁄
Tanin = 0,0004% × 255.606,306 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 1,022 𝑏𝑎𝑡𝑐ℎ
Lain-lain (Pengotor)
𝑘𝑔⁄
Pengotor = 1,694% × 255.606,306 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 4.319,465 𝑏𝑎𝑡𝑐ℎ
Fosfor
𝑘𝑔⁄
Fosfor = 102,243 𝑏𝑎𝑡𝑐ℎ
Karbohidrat
𝑘𝑔⁄
Karbohidrat = 86.906,144 𝑏𝑎𝑡𝑐ℎ
Kalsium
𝑘𝑔⁄
Kalsium = 84,350 𝑏𝑎𝑡𝑐ℎ
Protein
𝑘𝑔⁄
Protein = 3.067,276 𝑏𝑎𝑡𝑐ℎ
Besi
𝑘𝑔⁄
Besi = 1,789 𝑏𝑎𝑡𝑐ℎ
Lemak
𝑘𝑔⁄
Lemak = 766,819 𝑏𝑎𝑡𝑐ℎ
Vitamin B1
𝑘𝑔⁄
Vitamin B1 = 0,026 𝑏𝑎𝑡𝑐ℎ
HCN
𝑘𝑔⁄
HCN = 51,121 𝑏𝑎𝑡𝑐ℎ
Phytates
𝑘𝑔⁄
Phytates = 552,110 𝑏𝑎𝑡𝑐ℎ
Tanin
𝑘𝑔⁄
Tanin = 1,022 𝑏𝑎𝑡𝑐ℎ
Lain-lain (Pengotor)
𝑘𝑔⁄
Pengotor = 10% × 4.319,465 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 431,947 𝑏𝑎𝑡𝑐ℎ
Komponen Aliran 3 :
Lain-lain (Pengotor)
𝑘𝑔⁄
Pengotor = 90% × 4.319,465 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 3.887,519 𝑏𝑎𝑡𝑐ℎ
Masuk Keluar
Komponen kg/Batch kg/Batch
Aliran 1 Aliran 2 Aliran 3
Air 159.753,941 159.753,941 -
Fosfor 102,243 102,243 -
Karbohidrat 86.906,144 86.906,144 -
Kalsium 84,350 84,350 -
Protein 3.067,276 3.067,276 -
Besi 1,789 1,789 -
Lemak 766,819 766,819 -
Vitamin B1 0,026 0,026 -
HCN 51,121 51,121 -
Phytates 552,110 552,110 -
Tanin 1,022 1,022 -
Pengotor 4.319,465 431,947 3.887,519
TOTAL 255.606,306 251.718,787 3.887,519
TOTAL 255.606,306 255.606,306
Fosfor
𝑘𝑔⁄
Fosfor = 102,243 𝑏𝑎𝑡𝑐ℎ
Karbohidrat
𝑘𝑔⁄
Karbohidrat = 86.906,144 𝑏𝑎𝑡𝑐ℎ
Kalsium
𝑘𝑔⁄
Kalsium = 84,350 𝑏𝑎𝑡𝑐ℎ
Protein
𝑘𝑔⁄
Protein = 3.067,276 𝑏𝑎𝑡𝑐ℎ
Besi
𝑘𝑔⁄
Besi = 1,789 𝑏𝑎𝑡𝑐ℎ
Lemak
𝑘𝑔⁄
Lemak = 766,819 𝑏𝑎𝑡𝑐ℎ
Vitamin B1
𝑘𝑔⁄
Vitamin B1 = 0,026 𝑏𝑎𝑡𝑐ℎ
HCN
𝑘𝑔⁄
HCN = 51,121 𝑏𝑎𝑡𝑐ℎ
Phytates
𝑘𝑔⁄
Phytates = 552,110 𝑏𝑎𝑡𝑐ℎ
Tanin
𝑘𝑔⁄
Tanin = 1,022 𝑏𝑎𝑡𝑐ℎ
Lain-lain (Pengotor)
𝑘𝑔⁄
Pengotor = 431,947 𝑏𝑎𝑡𝑐ℎ
Komponen Aliran 4 :
Air
𝑘𝑔⁄
Air = 0,5 × 251.718,787 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 125.859,394 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄ 𝑘𝑔⁄
Air = (5% × 125.859,394 𝑏𝑎𝑡𝑐ℎ ) + 159.753,941 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 166.046,911 𝑏𝑎𝑡𝑐ℎ
Fosfor
𝑘𝑔⁄
Fosfor = 102,243 𝑏𝑎𝑡𝑐ℎ
Karbohidrat
𝑘𝑔⁄
Karbohidrat = 86.906,144 𝑏𝑎𝑡𝑐ℎ
Kalsium
𝑘𝑔⁄
Kalsium = 84,350 𝑏𝑎𝑡𝑐ℎ
Protein
𝑘𝑔⁄
Protein = 3.067,276 𝑏𝑎𝑡𝑐ℎ
Besi
𝑘𝑔⁄
Besi = 1,789 𝑏𝑎𝑡𝑐ℎ
Lemak
𝑘𝑔⁄
Lemak = 766,819 𝑏𝑎𝑡𝑐ℎ
Vitamin B1
𝑘𝑔⁄
Vitamin B1 = 0,026 𝑏𝑎𝑡𝑐ℎ
HCN
𝑘𝑔⁄
HCN = 51,121 𝑏𝑎𝑡𝑐ℎ
Phytates
𝑘𝑔⁄
Phytates = 552,110 𝑏𝑎𝑡𝑐ℎ
Tanin
𝑘𝑔⁄
Tanin = 1,022 𝑏𝑎𝑡𝑐ℎ
Lain-lain (Pengotor)
𝑘𝑔⁄
Pengotor = 0% × 431,947 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
=0 𝑏𝑎𝑡𝑐ℎ
Komponen Aliran 6
Air
𝑘𝑔⁄
Air = 95% × 125.859,394 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 119.566,424 𝑏𝑎𝑡𝑐ℎ
Lain-lain (Pengotor)
𝑘𝑔⁄
Pengotor = 100% × 431,947 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 431,947 𝑏𝑎𝑡𝑐ℎ
Masuk Keluar
Komponen kg/Batch kg/Batch
Aliran 2 Aliran 4 Aliran 5 Aliran 6
Air 159.753,941 125.859,394 166.046,911 119.566,424
Fosfor 102,243 - 102,243 -
`
Gambar LC. 3 Gambar Root Chopper (CP-001)
Fosfor
𝑘𝑔⁄
Fosfor = 102,243 𝑏𝑎𝑡𝑐ℎ
Karbohidrat
𝑘𝑔⁄
Karbohidrat = 86.906,144 𝑏𝑎𝑡𝑐ℎ
Kalsium
𝑘𝑔⁄
Kalsium = 84,350 𝑏𝑎𝑡𝑐ℎ
Protein
𝑘𝑔⁄
Protein = 3.067,276 𝑏𝑎𝑡𝑐ℎ
Besi
𝑘𝑔⁄
Besi = 1,789 𝑏𝑎𝑡𝑐ℎ
Lemak
𝑘𝑔⁄
Lemak = 766,819 𝑏𝑎𝑡𝑐ℎ
Vitamin B1
𝑘𝑔⁄
Vitamin B1 = 0,026 𝑏𝑎𝑡𝑐ℎ
HCN
𝑘𝑔⁄
HCN = 51,121 𝑏𝑎𝑡𝑐ℎ
Phytates
𝑘𝑔⁄
Phytates = 552,110 𝑏𝑎𝑡𝑐ℎ
Tanin
𝑘𝑔⁄
Tanin = 1,022 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 164.386,442 𝑏𝑎𝑡𝑐ℎ
Fosfor
𝑘𝑔⁄
Fosfor = 99% × 102,243 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 101,220 𝑏𝑎𝑡𝑐ℎ
Karbohidrat
𝑘𝑔⁄
Karbohidrat = 99% × 86.906,144 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 86.037,083 𝑏𝑎𝑡𝑐ℎ
Kalsium
𝑘𝑔⁄
Kalsium = 99% × 84,350 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 83,507 𝑏𝑎𝑡𝑐ℎ
Protein
𝑘𝑔⁄
Protein = 99% × 3.067,276 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 3.036,603 𝑏𝑎𝑡𝑐ℎ
Besi
𝑘𝑔⁄
Besi = 99% × 1,789 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 1,771 𝑏𝑎𝑡𝑐ℎ
Lemak
𝑘𝑔⁄
Lemak = 99% × 766,819 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 759,151 𝑏𝑎𝑡𝑐ℎ
Vitamin B1
𝑘𝑔⁄
Vitamin B1 = 99% × 0,026 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,025 𝑏𝑎𝑡𝑐ℎ
HCN
𝑘𝑔⁄
HCN = 99% × 51,121 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 50,610 𝑏𝑎𝑡𝑐ℎ
Phytates
𝑘𝑔⁄
Phytates = 99% × 552,110 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 546,589 𝑏𝑎𝑡𝑐ℎ
Tanin
𝑘𝑔⁄
Tanin = 99% × 1,022 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 1,012 𝑏𝑎𝑡𝑐ℎ
Komponen Aliran 8
Air
𝑘𝑔⁄
Air = 1% × 166.046,911 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 1.660,489 𝑏𝑎𝑡𝑐ℎ
Fosfor
𝑘𝑔⁄
Fosfor = 1% × 102,243 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 1,022 𝑏𝑎𝑡𝑐ℎ
Karbohidrat
𝑘𝑔⁄
Karbohidrat = 1 % × 86.906,144 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 869,061 𝑏𝑎𝑡𝑐ℎ
Kalsium
𝑘𝑔⁄
Kalsium = 1% × 84,350 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,844 𝑏𝑎𝑡𝑐ℎ
Protein
𝑘𝑔⁄
Protein = 1% × 3.067,276 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 30,673 𝑏𝑎𝑡𝑐ℎ
Besi
𝑘𝑔⁄
Besi = 1% × 1,789 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,00178 𝑏𝑎𝑡𝑐ℎ
Lemak
𝑘𝑔⁄
Lemak = 1% × 766,819 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 7,668 𝑏𝑎𝑡𝑐ℎ
Vitamin B1
𝑘𝑔⁄
Vitamin B1 = 99% × 0,026 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,00026 𝑏𝑎𝑡𝑐ℎ
HCN
𝑘𝑔⁄
HCN = 1% × 51,121 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,511 𝑏𝑎𝑡𝑐ℎ
Phytates
𝑘𝑔⁄
Phytates = 1% × 552,110 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 5,521 𝑏𝑎𝑡𝑐ℎ
Tanin
𝑘𝑔⁄
Tanin = 1% × 1,022 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,010 𝑏𝑎𝑡𝑐ℎ
Masuk Keluar
Komponen kg/Batch kg/Batch kg/Batch
Aliran 5 Aliran 7 Aliran 8
Air 166.046,911 164.386,442 1.660,469
Fosfor 102,243 101,220 1,022
Karbohidrat 86.906,144 86.037,083 869,061
Kalsium 84,350 83,507 0,844
Protein 3.067,276 3.036,603 30,673
Besi 1,789 1,771 0,00179
Lemak 766,819 759,151 7,668
Vitamin B1 0,026 0,025 0,000256
HCN 51,121 50,610 0,511
Phytates 552,110 546,589 5,521
a. Komponen Masuk (Aliran 7, Aliran 13, Aliran 16, Aliran 17, Aliran 18, dan
Aliran 19)
Komponen masuk aliran 7 merupakan chip-chip singkong yang berasal dari
keluaran mesin pencacah Root Chipper (CP-001), besarnya massa yang masuk
melalui aliran 7 adalah sebesar 255.004,012. Pada aliran 18, terdapat aliran air yang
masuk dengan massa sebesar 510.008,024 kg/batch atau dua kali dari massa feed
singkong yang masuk sesuai dengan (Jeffry Tandrianto 2014). Air yang masuk dari
aliran 18 ini berfungsi sebagai perendam chip singkong pada proses fermentasi.
Kemudian pada aliran 13 dan 17 merupakan komponen penting untuk
berlangsungnya proses fermentasi. Pada aliran 17 yang berasal dari Tangki
Penyimpanan III (TP-003), terdapat Enzim Pektinolitik.dengan laju alir massa
sebesar 6,135 kg/batch, sedangkan pada aliran 13 terdapat Kultur Mikroba (Biakan
bakteri), yang terdiri dari sejumlah bakteri Lactobacillus Plantarum, enzim α-
amilase, chip singkong, dan air. Yang telah mengalami pencampuran dan proses
pembiakkan selama 24 jam didalam Tangki Penyimpanan IV (TP-004) yang
Diketahui :
1 ons Singkong = 0,0283 kg.
Keperluan Air = 511.212,6 kg/batch.
maka laju alir massa singkong yang masuk culture tank adalah :
0,0283 𝑘𝑔 𝑋 𝑘𝑔
Laju Alir Singkong = ×
1000 𝑘𝑔 511.212,6 𝑘𝑔/𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 14,493 𝑏𝑎𝑡𝑐ℎ
Komponen Aliran 9
Air
𝑘𝑔⁄
Air = 2 × 14,493 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 28,985 𝑏𝑎𝑡𝑐ℎ
Komponen Aliran 10
α-amilase
V’ α-amilase = 0,005 L
ρ α-amilase = 1,25 kg/L
𝑘𝑔⁄
m’ α-amilase = 0,005 𝐿 × 1,25 𝐿
= 0,00625 kg
Maka, laju alir massa α-amilase yang dibutuhkan dalam proses adalah :
0,00625 𝑘𝑔 𝑋 𝑘𝑔
α-amilase = 1000 𝑘𝑔
× 511.212,6 𝑘𝑔/𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 3,195 𝑏𝑎𝑡𝑐ℎ
Komponen Aliran 11
Lactobacillus Plantarum
V’ L.Plantarum = 0,015 L
ρ L.Plantarum = 0,93 kg/L
𝑘𝑔⁄
m’ L.Plantarum = 0,015 𝐿 × 0,93 𝐿
= 0,0139 kg
Maka, laju alir massa L.Plantarum yang dibutuhkan dalam proses adalah :
0,0139𝑘𝑔 𝑋 𝑘𝑔
L.Plantarum = 1000 𝑘𝑔
× 511.212,6 𝑘𝑔/𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 7,131 𝑏𝑎𝑡𝑐ℎ
Komponen Aliran 12
Air
𝑘𝑔⁄
Air = 62,5% × 14,493 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 9,0593 𝑏𝑎𝑡𝑐ℎ
Fosfor
𝑘𝑔⁄
Fosfor = 0,04% × 14,493 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,006 𝑏𝑎𝑡𝑐ℎ
Karbohidrat
𝑘𝑔⁄
Karbohidrat = 34% × 14,493 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 4,927 𝑏𝑎𝑡𝑐ℎ
Kalsium
𝑘𝑔⁄
Kalsium = 0,033% × 14,493 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,0048 𝑏𝑎𝑡𝑐ℎ
Protein
𝑘𝑔⁄
Protein = 1,2% × 14,493 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,174 𝑏𝑎𝑡𝑐ℎ
Besi
𝑘𝑔⁄
Besi = 0,001% × 14,493 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,0001 𝑏𝑎𝑡𝑐ℎ
Lemak
𝑘𝑔⁄
Lemak = 0,3% × 14,493 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,043 𝑏𝑎𝑡𝑐ℎ
Vitamin B1
𝑘𝑔⁄
Vitamin B1 = 0,00001% × 14,493 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,0000 𝑏𝑎𝑡𝑐ℎ
HCN
𝑘𝑔⁄
HCN = 0,02% × 14,493 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,0029 𝑏𝑎𝑡𝑐ℎ
Phytates
𝑘𝑔⁄
Phytates = 0,216% × 14,493 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,0313 𝑏𝑎𝑡𝑐ℎ
Tanin
𝑘𝑔⁄
Tanin = 0,0004% × 14,493 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,0001 𝑏𝑎𝑡𝑐ℎ
Lain-lain
𝑘𝑔⁄
Lain-lain = 1,694% × 14,493 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,243 𝑏𝑎𝑡𝑐ℎ
Komponen Aliran 13
Air
𝑘𝑔⁄
Air = (28,985 + 9,0593) 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 38,045 𝑏𝑎𝑡𝑐ℎ
α-amilase
𝑘𝑔⁄
α-amilase = 3,195 𝑏𝑎𝑡𝑐ℎ
Lactobacillus Plantarum
𝑘𝑔⁄
L.Plantarum = 7,131 𝑏𝑎𝑡𝑐ℎ
Fosfor
𝑘𝑔⁄
Fosfor = 3,195 𝑏𝑎𝑡𝑐ℎ
Karbohidrat
𝑘𝑔⁄
Karbohidrat = 15,90% × 4,927 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 2,304 𝑏𝑎𝑡𝑐ℎ
Kalsium
𝑘𝑔⁄
Kalsium = 0,004 𝑏𝑎𝑡𝑐ℎ
Protein
𝑘𝑔⁄
Protein = 1,2% × 0,174 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,420 𝑏𝑎𝑡𝑐ℎ
Besi
𝑘𝑔⁄
Besi = 0,00014 𝑏𝑎𝑡𝑐ℎ
Lemak
𝑘𝑔⁄
Lemak = 0,3% × 0,043 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,0406 𝑏𝑎𝑡𝑐ℎ
Vitamin B1
𝑘𝑔⁄
Vitamin B1 = 0,000014 𝑏𝑎𝑡𝑐ℎ
HCN
𝑘𝑔⁄
HCN = 0,02% × 0,003 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,0000 𝑏𝑎𝑡𝑐ℎ
Phytates
𝑘𝑔⁄
Phytates = 0,0313 𝑏𝑎𝑡𝑐ℎ
Tanin
𝑘𝑔⁄
Tanin = 0,000 𝑏𝑎𝑡𝑐ℎ
Lain-lain
𝑘𝑔⁄
Lain-lain = 0,243 𝑏𝑎𝑡𝑐ℎ
Masuk Keluar
Komponen kg/Batch kg/Batch
Aliran 9 Aliran 10 Aliran 11 Aliran 12 Aliran 13
Air 28,985 - - 9,059 38,045
HCN - - - 0,003 0
Besarnya massa pada aliran 13 yang masuk kedalam Fermenter Tank (FT-001)
adalah sebesar 53,804 kg/batch. Setelah proses fermentasi selesai, dialirkan pula
Enzim Protease dari aliran 19 yaitu sebesar 7,518 kg/batch yang berasal dari Tangki
Penyimpanan V (TP-005) dan larutan NaCl dari aliran 16 sebesar 3.834,095
kg/batch yang berasal dari Mixing Tank I (MT-001).
Diketahui :
𝑘𝑔⁄
Massa NaCl = 0,5% × 255.606 𝑏𝑎𝑡𝑐ℎ.
= 1.278,023 𝑘𝑔/𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 2.556,063 𝑏𝑎𝑡𝑐ℎ
Komponen Aliran 14
Air
𝑘𝑔⁄
Air = 2.556,063 𝑏𝑎𝑡𝑐ℎ
Komponen Aliran 15
NaCl
𝑘𝑔⁄
NaCl = 1.278,023 𝑏𝑎𝑡𝑐ℎ
Masuk Keluar
Komponen kg/Batch kg/Batch
Aliran 14 Aliran 15 Aliran 16
Air 2.556,063 2.556,063
NaCl - 1.278,032 1.278,032
TOTAL 2.556,063 1.278,032 3.834,095
TOTAL 3834,09 3.834,095
Maka, dapat diketahui, detail laju alir massa yang masuk kedalam Fermenter Tank
(FT-001) adalah sebagai berikut :
Komponen Aliran 7
Air
𝑘𝑔⁄
Air = 164.386,442 𝑏𝑎𝑡𝑐ℎ
Fosfor
𝑘𝑔⁄
Fosfor = 101,220 𝑏𝑎𝑡𝑐ℎ
Karbohidrat
𝑘𝑔⁄
Karbohidrat = 86.037,083 𝑏𝑎𝑡𝑐ℎ
Kalsium
𝑘𝑔⁄
Kalsium = 83,507 𝑏𝑎𝑡𝑐ℎ
Protein
𝑘𝑔⁄
Protein = 3.036,603 𝑏𝑎𝑡𝑐ℎ
Besi
𝑘𝑔⁄
Besi = 1,771 𝑏𝑎𝑡𝑐ℎ
Lemak
𝑘𝑔⁄
Lemak = 759,151 𝑏𝑎𝑡𝑐ℎ
Vitamin B1
𝑘𝑔⁄
Vitamin B1 = 0,025 𝑏𝑎𝑡𝑐ℎ
HCN
𝑘𝑔⁄
HCN = 50,610 𝑏𝑎𝑡𝑐ℎ
Phytates
𝑘𝑔⁄
Phytates = 546,589 𝑏𝑎𝑡𝑐ℎ
Tanin
𝑘𝑔⁄
Tanin = 1,012 𝑏𝑎𝑡𝑐ℎ
Komponen Aliran 13
Kultur Mikroba
𝑘𝑔⁄
Kultur = 53,804 𝑏𝑎𝑡𝑐ℎ
Terjadi peningkatan kandungan Protein dan Lemak akibat proses fermentasi yang
terjadi, untuk mengetahui laju alir massa protein dan lemak yang dihasilkan,
dilakukan perhitungan selisih antara laju alir massa protein dan lemak keluaran
fermenter pada aliran 20 dengan laju alir massa fermenter pada aliran 7 dengan
detail perhitungan sebagai berikut
Protein
𝑘𝑔⁄
Protein = (13.665,121 − 3.036,603) 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 10.628,518 𝑏𝑎𝑡𝑐ℎ
Lemak
𝑘𝑔⁄
Protein = (3.387,330 − 759,151) 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 2.628,179 𝑏𝑎𝑡𝑐ℎ
Komponen Aliran 17
Enzim Pektinolitik
V’ Pektinolitik = 0,015 L
ρ Pektinolitik = 1,25 kg/L
𝑘𝑔⁄
m’ Pektinolitik = 0,015 𝐿 × 1,25 𝐿
= 0,0188 kg
Maka, laju alir massa L.Plantarum yang dibutuhkan dalam proses adalah :
0,0188𝑘𝑔 𝑋 𝑘𝑔
Pektinolitik = 1000 𝑘𝑔
× 511.212,6 𝑘𝑔/𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 6,135 𝑏𝑎𝑡𝑐ℎ
Komponen Aliran 18
Air
Air = 2 × 𝑙𝑎𝑗𝑢 𝑎𝑙𝑖𝑟 𝑚𝑎𝑠𝑠𝑎 𝑐ℎ𝑖𝑝 𝑠𝑖𝑛𝑔𝑘𝑜𝑛𝑔
𝑘𝑔⁄
= 2 × 255.004 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 510.008,02 𝑏𝑎𝑡𝑐ℎ
Komponen Aliran 19
Enzim Protease
V’ Protease = 0,015 L
ρ Protease = 1,02 kg/L
𝑘𝑔⁄
m’ Protease = 0,015 𝐿 × 1,02 𝐿
= 0,0153 kg
Maka, laju alir massa L.Plantarum yang dibutuhkan dalam proses adalah :
0,0153 𝑘𝑔 𝑋 𝑘𝑔
Pektinolitik = 1000 𝑘𝑔
× 511.212,6 𝑘𝑔/𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 7,518 𝑏𝑎𝑡𝑐ℎ
Sebelum Sesudah
Komponen
Fermentasi Fermentasi
Protein (%) 1,925 8,577
Lemak (%) 0,651 2,876
Karbohidrat 94,541 55,400
HCN (ppm) 7,500 1,800
Komponen Aliran 20
Enzim Pektinolitik
𝑘𝑔⁄
Pektinolitik = 80% × 6,135 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 4,908 𝑏𝑎𝑡𝑐ℎ
Kultur Mikroba
𝑘𝑔⁄
Mikroba = 85% × 53,804 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 45,739 𝑏𝑎𝑡𝑐ℎ
Enzim Protease
𝑘𝑔⁄
Protease = 80% × 7,518 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 6,014 𝑏𝑎𝑡𝑐ℎ
NaCl
𝑘𝑔⁄
NaCl = 5% × 3.834,095 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 191,705 𝑏𝑎𝑡𝑐ℎ
Air
𝑘𝑔⁄
Air = (164.386,442 + (510.008,024 × 10%) 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 215.387,24 𝑏𝑎𝑡𝑐ℎ
Fosfor
𝑘𝑔⁄
Fosfor = 101,220 𝑏𝑎𝑡𝑐ℎ
Karbohidrat
Diketahui:
Sebelum Setelah Persentase
% Karbohidrat Fermentasi Fermentasi Perubahan
94,541 55,400 41,401
𝑘𝑔⁄
Karbohidrat = 86.037,083 − (86.037,083 × 41,401%) 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 50.920,974 𝑏𝑎𝑡𝑐ℎ
Kalsium
𝑘𝑔⁄
Kalsium = 83,507 𝑏𝑎𝑡𝑐ℎ
Protein
Diketahui:
Sebelum Setelah Persentase
% Protein Fermentasi Fermentasi Perubahan
1,925 8,577 345,58
𝑘𝑔⁄
Protein = 3.036,603 + (3.036,603 × 345,58%) 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 13.665,121 𝑏𝑎𝑡𝑐ℎ
Besi
𝑘𝑔⁄
Besi = 1,771 𝑏𝑎𝑡𝑐ℎ
Lemak
Diketahui:
Sebelum Setelah Persentase
% Lemak Fermentasi Fermentasi Perubahan
0,651 2,878 341,78
𝑘𝑔⁄
Lemak = 759,151 + (759,151 × 341,78%) 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 3.387,330 𝑏𝑎𝑡𝑐ℎ
Vitamin B1
𝑘𝑔⁄
Vitamin B1 = 0,025 𝑏𝑎𝑡𝑐ℎ
HCN
Diketahui:
Sebelum Setelah Persentase
% HCN Fermentasi Fermentasi Perubahan
7,5 1,8 76
𝑘𝑔⁄
HCN = 50,610 − (50,610 × 76%) 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 16,588 𝑏𝑎𝑡𝑐ℎ
Phytates
𝑘𝑔⁄
Phytates = 546,589 𝑏𝑎𝑡𝑐ℎ
Tanin
𝑘𝑔⁄
Tanin = 1,012 𝑏𝑎𝑡𝑐ℎ
Komponen Aliran 21
Enzim Pektinolitik
𝑘𝑔⁄
Pektinolitik = 20% × 6,135 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 1,227 𝑏𝑎𝑡𝑐ℎ
Kultur Mikroba
𝑘𝑔⁄
Mikroba = 15% × 53,804 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 8,065 𝑏𝑎𝑡𝑐ℎ
Enzim Protease
𝑘𝑔⁄
Protease = 20% × 7,518 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 1,504 𝑏𝑎𝑡𝑐ℎ
NaCl
𝑘𝑔⁄
NaCl = 95% × 3.834,095 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 3.642,39 𝑏𝑎𝑡𝑐ℎ
Air
𝑘𝑔⁄
Air = 90% × 510.008,024 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 459.007,22 𝑏𝑎𝑡𝑐ℎ
Karbohidrat
𝑘𝑔⁄
Karbohidrat = (86.037,083 − 50.920,974) 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 35.116,109 𝑏𝑎𝑡𝑐ℎ
HCN
𝑘𝑔⁄
HCN = (50,610 − 16,588) 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 34,022 𝑏𝑎𝑡𝑐ℎ
Masuk Keluar
Komponen kg/Batch kg/Batch
Aliran 7 Aliran 13 Aliran 17 Aliran 18 Aliran 19 Aliran 16 Aliran 20 Aliran 21
Pektinolitik - - 6,135 - - - 4,908 1,227
Kultur Mikroba - 53,804 - - - - 45,739 8,065
Protease - - - - 7,518 - 6,014 1,504
NaCl - - - - - 3.834,095 191,705 3.642,390
Air 164.386,44 - - 510.008,024 - - 215.387,244 459.007,222
Fosfor 101,220 - - - - - 101,220 -
Karbohidrat 86.037,083 - - - - - 50.920,974 35.116,109
Kalsium 83,507 - - - - - 83,507 -
Protein 3.036,603 10.628,51 - - - - 13.665,121 -
Besi 1,771 - - - - - 1,771 -
Lemak 759,151 2.628,17 - - - - 3.387,330 -
Kultur Mikroba
𝑘𝑔⁄
Mikroba = 45,739 𝑏𝑎𝑡𝑐ℎ
Enzim Protease
𝑘𝑔⁄
Protease = 6,014 𝑏𝑎𝑡𝑐ℎ
NaCl
𝑘𝑔⁄
NaCl = 191,705 𝑏𝑎𝑡𝑐ℎ
Air
𝑘𝑔⁄
Air = (215.387,24 𝑏𝑎𝑡𝑐ℎ
Fosfor
𝑘𝑔⁄
Fosfor = 101,220 𝑏𝑎𝑡𝑐ℎ
Karbohidrat
𝑘𝑔⁄
Karbohidrat = 50.920,974 𝑏𝑎𝑡𝑐ℎ
Kalsium
𝑘𝑔⁄
Kalsium = 83,507 𝑏𝑎𝑡𝑐ℎ
Protein
𝑘𝑔⁄
Protein = 13.665,121 𝑏𝑎𝑡𝑐ℎ
Besi
𝑘𝑔⁄
Besi = 1,771 𝑏𝑎𝑡𝑐ℎ
Lemak
𝑘𝑔⁄
Lemak = 3.387,330 𝑏𝑎𝑡𝑐ℎ
Vitamin B1
𝑘𝑔⁄
Vitamin B1 = 0,025 𝑏𝑎𝑡𝑐ℎ
HCN
𝑘𝑔⁄
HCN = 16,588 𝑏𝑎𝑡𝑐ℎ
Phytates
𝑘𝑔⁄
Phytates = 546,589 𝑏𝑎𝑡𝑐ℎ
Tanin
𝑘𝑔⁄
Tanin = 1,012 𝑏𝑎𝑡𝑐ℎ
Komponen Aliran 22
Air
Air = 0,5 × 𝑙𝑎𝑗𝑢 𝑎𝑙𝑖𝑟 𝑚𝑎𝑠𝑠𝑎 𝐹𝑒𝑒𝑑 𝑀𝑎𝑠𝑢𝑘 (𝐴𝑙𝑖𝑟𝑎𝑛 20) (Asumsi)
𝑘𝑔⁄
= 0,5 × 284.359,747 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 142.179,873 𝑏𝑎𝑡𝑐ℎ
Kultur Mikroba
𝑘𝑔⁄
Mikroba = 45,739 𝑏𝑎𝑡𝑐ℎ
Enzim Protease
𝑘𝑔⁄
Protease = 6,014 𝑏𝑎𝑡𝑐ℎ
NaCl
𝑘𝑔⁄
NaCl = 5% × 191,705 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 9,585 𝑏𝑎𝑡𝑐ℎ
Air
𝑘𝑔⁄
Air = (215.387,24 + (142.179,873 × 5%)) 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 222.496,238 𝑏𝑎𝑡𝑐ℎ
Fosfor
𝑘𝑔⁄
Fosfor = 101,220 𝑏𝑎𝑡𝑐ℎ
Karbohidrat
𝑘𝑔⁄
Karbohidrat = 50.920,974 𝑏𝑎𝑡𝑐ℎ
Kalsium
𝑘𝑔⁄
Kalsium = 83,507 𝑏𝑎𝑡𝑐ℎ
Protein
𝑘𝑔⁄
Protein = 13.665,121 𝑏𝑎𝑡𝑐ℎ
Besi
𝑘𝑔⁄
Besi = 1,771 𝑏𝑎𝑡𝑐ℎ
Lemak
𝑘𝑔⁄
Lemak = 3.387,330 𝑏𝑎𝑡𝑐ℎ
Vitamin B1
𝑘𝑔⁄
Vitamin B1 = 0,025 𝑏𝑎𝑡𝑐ℎ
HCN
𝑘𝑔⁄
HCN = 16,588 𝑏𝑎𝑡𝑐ℎ
Phytates
𝑘𝑔⁄
Phytates = 546,589 𝑏𝑎𝑡𝑐ℎ
Tanin
𝑘𝑔⁄
Tanin = 1,012 𝑏𝑎𝑡𝑐ℎ
Komponen Aliran 24
NaCl
𝑘𝑔⁄
NaCl = 95% × 191,705 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 182,119 𝑏𝑎𝑡𝑐ℎ
Air
𝑘𝑔⁄
Air = 95% × 142.179,873 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 135.070,880 𝑏𝑎𝑡𝑐ℎ
Masuk Keluar
Komponen kg/Batch kg/Batch
Aliran 20 Aliran 22 Aliran 23 Aliran 24
Pektinolitik 4,908 - 4,908 -
L.Plantarum 45,739 - 45,739 -
Protease 6,014 - 6,014 -
NaCl 191,705 - 9,585 182,119
Air 215.387,244 142.179,873 222.496,238 135.070,880
Fosfor 101,220 - 101,220 -
Karbohidrat 50.920,974 - 50.920,974 -
Kalsium 83,507 - 83,507 -
Kultur Mikroba
𝑘𝑔⁄
Mikroba = 45,739 𝑏𝑎𝑡𝑐ℎ
Enzim Protease
𝑘𝑔⁄
Protease = 6,014 𝑏𝑎𝑡𝑐ℎ
NaCl
𝑘𝑔⁄
NaCl = 9,585 𝑏𝑎𝑡𝑐ℎ
Air
𝑘𝑔⁄
Air = 222.496,238 𝑏𝑎𝑡𝑐ℎ
Fosfor
𝑘𝑔⁄
Fosfor = 101,220 𝑏𝑎𝑡𝑐ℎ
Karbohidrat
𝑘𝑔⁄
Karbohidrat = 50.920,974 𝑏𝑎𝑡𝑐ℎ
Kalsium
𝑘𝑔⁄
Kalsium = 83,507 𝑏𝑎𝑡𝑐ℎ
Protein
𝑘𝑔⁄
Protein = 13.665,121 𝑏𝑎𝑡𝑐ℎ
Besi
𝑘𝑔⁄
Besi = 1,771 𝑏𝑎𝑡𝑐ℎ
Lemak
𝑘𝑔⁄
Lemak = 3.387,330 𝑏𝑎𝑡𝑐ℎ
Vitamin B1
𝑘𝑔⁄
Vitamin B1 = 0,025 𝑏𝑎𝑡𝑐ℎ
HCN
𝑘𝑔⁄
HCN = 16,588 𝑏𝑎𝑡𝑐ℎ
Phytates
𝑘𝑔⁄
Phytates = 546,589 𝑏𝑎𝑡𝑐ℎ
Tanin
𝑘𝑔⁄
Tanin = 1,012 𝑏𝑎𝑡𝑐ℎ
Kultur Mikroba
𝑘𝑔⁄
Mikroba = 45,739 𝑏𝑎𝑡𝑐ℎ
Enzim Protease
𝑘𝑔⁄
Protease = 6,014 𝑏𝑎𝑡𝑐ℎ
NaCl
𝑘𝑔⁄
NaCl = 9,585 𝑏𝑎𝑡𝑐ℎ
Air
𝑘𝑔⁄
Air = 25% × 222.496,238 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 55.624,059 𝑏𝑎𝑡𝑐ℎ
Fosfor
𝑘𝑔⁄
Fosfor = 101,220 𝑏𝑎𝑡𝑐ℎ
Karbohidrat
𝑘𝑔⁄
Karbohidrat = 50.920,974 𝑏𝑎𝑡𝑐ℎ
Kalsium
𝑘𝑔⁄
Kalsium = 83,507 𝑏𝑎𝑡𝑐ℎ
Protein
𝑘𝑔⁄
Protein = 13.665,121 𝑏𝑎𝑡𝑐ℎ
Besi
𝑘𝑔⁄
Besi = 1,771 𝑏𝑎𝑡𝑐ℎ
Lemak
𝑘𝑔⁄
Lemak = 3.387,330 𝑏𝑎𝑡𝑐ℎ
Vitamin B1
𝑘𝑔⁄
Vitamin B1 = 0,025 𝑏𝑎𝑡𝑐ℎ
HCN
𝑘𝑔⁄
HCN = 94% × 16,588 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 15,593 𝑏𝑎𝑡𝑐ℎ
Phytates
𝑘𝑔⁄
Phytates = 546,589 𝑏𝑎𝑡𝑐ℎ
Tanin
𝑘𝑔⁄
Tanin = 1,012 𝑏𝑎𝑡𝑐ℎ
Komponen Aliran 26
Air
𝑘𝑔⁄
Air = 75% × 222.496,238 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 166.872,178 𝑏𝑎𝑡𝑐ℎ
HCN
𝑘𝑔⁄
HCN = 6% × 16,588 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,995 𝑏𝑎𝑡𝑐ℎ
Masuk Keluar
Komponen kg/batch kg/batch
Aliran 23 Aliran 25 Aliran 26
Pektinolitik 4,908 4,908 -
L.Plantarum 45,739 45,739 -
Protease 6,014 6,014 -
NaCl 9,585 9,585 -
Air 222.496,238 55.624,059 166.872,178
Fosfor 101,220 101,220 -
Karbohidrat 50.920,974 50.920,974 -
Kalsium 83,507 83,507 -
Protein 13.665,121 13.665,121 -
Besi 1,771 1,771 -
Lemak 3.387,330 3.387,330 -
Vitamin B1 0,025 0,025 -
HCN 16,588 15,593 0,995
Phytates 546,589 546,589 -
Tanin 1,012 1,012 -
TOTAL 291.286,621 124.413,447 -
TOTAL 291.286,621 291.286,621
Kultur Mikroba
𝑘𝑔⁄
Mikroba = 45,739 𝑏𝑎𝑡𝑐ℎ
Enzim Protease
𝑘𝑔⁄
Protease = 6,014 𝑏𝑎𝑡𝑐ℎ
NaCl
𝑘𝑔⁄
NaCl = 9,585 𝑏𝑎𝑡𝑐ℎ
Air
𝑘𝑔⁄
Air = 55.624,059 𝑏𝑎𝑡𝑐ℎ
Fosfor
𝑘𝑔⁄
Fosfor = 101,220 𝑏𝑎𝑡𝑐ℎ
Karbohidrat
𝑘𝑔⁄
Karbohidrat = 50.920,974 𝑏𝑎𝑡𝑐ℎ
Kalsium
𝑘𝑔⁄
Kalsium = 83,507 𝑏𝑎𝑡𝑐ℎ
Protein
𝑘𝑔⁄
Protein = 13.665,121 𝑏𝑎𝑡𝑐ℎ
Besi
𝑘𝑔⁄
Besi = 1,771 𝑏𝑎𝑡𝑐ℎ
Lemak
𝑘𝑔⁄
Lemak = 3.387,330 𝑏𝑎𝑡𝑐ℎ
Vitamin B1
𝑘𝑔⁄
Vitamin B1 = 0,025 𝑏𝑎𝑡𝑐ℎ
HCN
𝑘𝑔⁄
HCN = 15,593 𝑏𝑎𝑡𝑐ℎ
Phytates
𝑘𝑔⁄
Phytates = 546,589 𝑏𝑎𝑡𝑐ℎ
Tanin
𝑘𝑔⁄
Tanin = 1,012 𝑏𝑎𝑡𝑐ℎ
Komponen Aliran 27
Enzim Pektinolitik
𝑘𝑔⁄
Pektinolitik = 4,908 𝑏𝑎𝑡𝑐ℎ
Kultur Mikroba
𝑘𝑔⁄
Mikroba = 45,739 𝑏𝑎𝑡𝑐ℎ
Enzim Protease
𝑘𝑔⁄
Protease = 6,014 𝑏𝑎𝑡𝑐ℎ
NaCl
𝑘𝑔⁄
NaCl = 9,585 𝑏𝑎𝑡𝑐ℎ
Air
𝑘𝑔⁄
Air = 20% × 55.624,059 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 11.124,812 𝑏𝑎𝑡𝑐ℎ
Fosfor
𝑘𝑔⁄
Fosfor = 101,220 𝑏𝑎𝑡𝑐ℎ
Karbohidrat
𝑘𝑔⁄
Karbohidrat = 50.920,974 𝑏𝑎𝑡𝑐ℎ
Kalsium
𝑘𝑔⁄
Kalsium = 83,507 𝑏𝑎𝑡𝑐ℎ
Protein
𝑘𝑔⁄
Protein = 13.665,121 𝑏𝑎𝑡𝑐ℎ
Besi
𝑘𝑔⁄
Besi = 1,771 𝑏𝑎𝑡𝑐ℎ
Lemak
𝑘𝑔⁄
Lemak = 3.387,330 𝑏𝑎𝑡𝑐ℎ
Vitamin B1
𝑘𝑔⁄
Vitamin B1 = 0,025 𝑏𝑎𝑡𝑐ℎ
HCN
𝑘𝑔⁄
HCN = 94% × 15,593 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 14,657 𝑏𝑎𝑡𝑐ℎ
Phytates
𝑘𝑔⁄
Phytates = 546,589 𝑏𝑎𝑡𝑐ℎ
Tanin
𝑘𝑔⁄
Tanin = 1,012 𝑏𝑎𝑡𝑐ℎ
Komponen Aliran 28
Air
𝑘𝑔⁄
Air = 80% × 55.624,059 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 44.499,248 𝑏𝑎𝑡𝑐ℎ
HCN
𝑘𝑔⁄
HCN = 6% × 15,593 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,936 𝑏𝑎𝑡𝑐ℎ
Masuk Keluar
Komponen kg/batch kg/batch
Aliran 25 Aliran 27 Aliran 28
Pektinolitik 4,908 4,908 -
L.Plantarum 45,739 45,739 -
Protease 6,014 6,014 -
NaCl 9,585 9,585 -
Air 55.624,059 11.124,812 44.499,248
Fosfor 101,220 101,220 -
Karbohidrat 50.920,974 50.920,974 -
Kalsium 83,507 83,507 -
Protein 13.665,121 13.665,121 -
Besi 1,771 1,771 -
Lemak 3.387,330 3.387,330 -
Vitamin B1 0,025 0,025 -
HCN 15,593 14,657 0,936
Phytates 546,589 546,589 -
Tanin 1,012 1,012 -
TOTAL 124.413,447 79.913,264 44.500,183
TOTAL 124.413,447 124.413,447
Kultur Mikroba
𝑘𝑔⁄
Mikroba = 45,739 𝑏𝑎𝑡𝑐ℎ
Enzim Protease
𝑘𝑔⁄
Protease = 6,014 𝑏𝑎𝑡𝑐ℎ
NaCl
𝑘𝑔⁄
NaCl = 9,585 𝑏𝑎𝑡𝑐ℎ
Air
𝑘𝑔⁄
Air = 11.124,812 𝑏𝑎𝑡𝑐ℎ
Fosfor
𝑘𝑔⁄
Fosfor = 101,220 𝑏𝑎𝑡𝑐ℎ
Karbohidrat
𝑘𝑔⁄
Karbohidrat = 50.920,974 𝑏𝑎𝑡𝑐ℎ
Kalsium
𝑘𝑔⁄
Kalsium = 83,507 𝑏𝑎𝑡𝑐ℎ
Protein
𝑘𝑔⁄
Protein = 13.665,121 𝑏𝑎𝑡𝑐ℎ
Besi
𝑘𝑔⁄
Besi = 1,771 𝑏𝑎𝑡𝑐ℎ
Lemak
𝑘𝑔⁄
Lemak = 3.387,330 𝑏𝑎𝑡𝑐ℎ
Vitamin B1
𝑘𝑔⁄
Vitamin B1 = 0,025 𝑏𝑎𝑡𝑐ℎ
HCN
𝑘𝑔⁄
HCN = 14,657 𝑏𝑎𝑡𝑐ℎ
Phytates
𝑘𝑔⁄
Phytates = 546,589 𝑏𝑎𝑡𝑐ℎ
Tanin
𝑘𝑔⁄
Tanin = 1,012 𝑏𝑎𝑡𝑐ℎ
Komponen Aliran 29
Udara Panas
𝑘𝑔⁄
Udara Panas = 185.401 𝑏𝑎𝑡𝑐ℎ
Komponen Aliran 30
Enzim Pektinolitik
𝑘𝑔⁄
Pektinolitik = 4,908 𝑏𝑎𝑡𝑐ℎ
Kultur Mikroba
𝑘𝑔⁄
Mikroba = 45,739 𝑏𝑎𝑡𝑐ℎ
Enzim Protease
𝑘𝑔⁄
Protease = 6,014 𝑏𝑎𝑡𝑐ℎ
NaCl
𝑘𝑔⁄
NaCl = 9,585 𝑏𝑎𝑡𝑐ℎ
Air
𝑘𝑔⁄
Air = 75% × 11.124,812 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 8.343,609 𝑏𝑎𝑡𝑐ℎ
Fosfor
𝑘𝑔⁄
Fosfor = 101,220 𝑏𝑎𝑡𝑐ℎ
Karbohidrat
𝑘𝑔⁄
Karbohidrat = 50.920,974 𝑏𝑎𝑡𝑐ℎ
Kalsium
𝑘𝑔⁄
Kalsium = 83,507 𝑏𝑎𝑡𝑐ℎ
Protein
𝑘𝑔⁄
Protein = 13.665,121 𝑏𝑎𝑡𝑐ℎ
Besi
𝑘𝑔⁄
Besi = 1,771 𝑏𝑎𝑡𝑐ℎ
Lemak
𝑘𝑔⁄
Lemak = 3.387,330 𝑏𝑎𝑡𝑐ℎ
Vitamin B1
𝑘𝑔⁄
Vitamin B1 = 0,025 𝑏𝑎𝑡𝑐ℎ
HCN
𝑘𝑔⁄
HCN = 80% × 14,657 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 11,726 𝑏𝑎𝑡𝑐ℎ
Phytates
𝑘𝑔⁄
Phytates = 546,589 𝑏𝑎𝑡𝑐ℎ
Tanin
𝑘𝑔⁄
Tanin = 1,012 𝑏𝑎𝑡𝑐ℎ
Komponen Aliran 31
Udara Panas
𝑘𝑔⁄
Udara Panas = 185.401 𝑏𝑎𝑡𝑐ℎ
Air
𝑘𝑔⁄
Air = 25% × 11.124,812 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 2.781,203 𝑏𝑎𝑡𝑐ℎ
HCN
𝑘𝑔⁄
HCN = 20% × 14,657 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 2,931 𝑏𝑎𝑡𝑐ℎ
Masuk Keluar
Komponen kg/batch kg/batch
Aliran 27 Aliran 29 Aliran 30 Aliran 31
Kultur Mikroba
𝑘𝑔⁄
Mikroba = 45,739 𝑏𝑎𝑡𝑐ℎ
Enzim Protease
𝑘𝑔⁄
Protease = 6,014 𝑏𝑎𝑡𝑐ℎ
NaCl
𝑘𝑔⁄
NaCl = 9,585 𝑏𝑎𝑡𝑐ℎ
Air
𝑘𝑔⁄
Air = 8.343,609 𝑏𝑎𝑡𝑐ℎ
Fosfor
𝑘𝑔⁄
Fosfor = 101,220 𝑏𝑎𝑡𝑐ℎ
Karbohidrat
𝑘𝑔⁄
Karbohidrat = 50.920,974 𝑏𝑎𝑡𝑐ℎ
Kalsium
𝑘𝑔⁄
Kalsium = 83,507 𝑏𝑎𝑡𝑐ℎ
Protein
𝑘𝑔⁄
Protein = 13.665,121 𝑏𝑎𝑡𝑐ℎ
Besi
𝑘𝑔⁄
Besi = 1,771 𝑏𝑎𝑡𝑐ℎ
Lemak
𝑘𝑔⁄
Lemak = 3.387,330 𝑏𝑎𝑡𝑐ℎ
Vitamin B1
𝑘𝑔⁄
Vitamin B1 = 0,025 𝑏𝑎𝑡𝑐ℎ
HCN
𝑘𝑔⁄
HCN = 11,726 𝑏𝑎𝑡𝑐ℎ
Phytates
𝑘𝑔⁄
Phytates = 546,589 𝑏𝑎𝑡𝑐ℎ
Tanin
𝑘𝑔⁄
Tanin = 1,012 𝑏𝑎𝑡𝑐ℎ
Komponen Aliran 34
Recycle (Keluaran Rotary Sifter)
𝑘𝑔⁄
Recycle = 1.542,583 𝑏𝑎𝑡𝑐ℎ
Kultur Mikroba
𝑘𝑔⁄
Mikroba = 45,739 𝑏𝑎𝑡𝑐ℎ
Enzim Protease
𝑘𝑔⁄
Protease = 6,014 𝑏𝑎𝑡𝑐ℎ
NaCl
𝑘𝑔⁄
NaCl = 9,585 𝑏𝑎𝑡𝑐ℎ
Air
𝑘𝑔⁄
Air = 8.343,609 𝑏𝑎𝑡𝑐ℎ
Fosfor
𝑘𝑔⁄
Fosfor = 101,220 𝑏𝑎𝑡𝑐ℎ
Karbohidrat
𝑘𝑔⁄
Karbohidrat = 50.920,974 𝑏𝑎𝑡𝑐ℎ
Kalsium
𝑘𝑔⁄
Kalsium = 83,507 𝑏𝑎𝑡𝑐ℎ
Protein
𝑘𝑔⁄
Protein = 13.665,121 𝑏𝑎𝑡𝑐ℎ
Besi
𝑘𝑔⁄
Besi = 1,771 𝑏𝑎𝑡𝑐ℎ
Lemak
𝑘𝑔⁄
Lemak = 3.387,330 𝑏𝑎𝑡𝑐ℎ
Vitamin B1
𝑘𝑔⁄
Vitamin B1 = 0,025 𝑏𝑎𝑡𝑐ℎ
HCN
𝑘𝑔⁄
HCN = 11,726 𝑏𝑎𝑡𝑐ℎ
Phytates
𝑘𝑔⁄
Phytates = 546,589 𝑏𝑎𝑡𝑐ℎ
Tanin
𝑘𝑔⁄
Tanin = 1,012 𝑏𝑎𝑡𝑐ℎ
Kultur Mikroba
𝑘𝑔⁄
Mikroba = 45,739 𝑏𝑎𝑡𝑐ℎ
Enzim Protease
𝑘𝑔⁄
Protease = 6,014 𝑏𝑎𝑡𝑐ℎ
NaCl
𝑘𝑔⁄
NaCl = 9,585 𝑏𝑎𝑡𝑐ℎ
Air
𝑘𝑔⁄
Air = 8.343,609 𝑏𝑎𝑡𝑐ℎ
Fosfor
𝑘𝑔⁄
Fosfor = 101,220 𝑏𝑎𝑡𝑐ℎ
Karbohidrat
𝑘𝑔⁄
Karbohidrat = 50.920,974 𝑏𝑎𝑡𝑐ℎ
Kalsium
𝑘𝑔⁄
Kalsium = 83,507 𝑏𝑎𝑡𝑐ℎ
Protein
𝑘𝑔⁄
Protein = 13.665,121 𝑏𝑎𝑡𝑐ℎ
Besi
𝑘𝑔⁄
Besi = 1,771 𝑏𝑎𝑡𝑐ℎ
Lemak
𝑘𝑔⁄
Lemak = 3.387,330 𝑏𝑎𝑡𝑐ℎ
Vitamin B1
𝑘𝑔⁄
Vitamin B1 = 0,025 𝑏𝑎𝑡𝑐ℎ
HCN
𝑘𝑔⁄
HCN = 11,726 𝑏𝑎𝑡𝑐ℎ
Phytates
𝑘𝑔⁄
Phytates = 546,589 𝑏𝑎𝑡𝑐ℎ
Tanin
𝑘𝑔⁄
Tanin = 1,012 𝑏𝑎𝑡𝑐ℎ
Komponen Aliran 33
Enzim Pektinolitik
𝑘𝑔⁄
Pektinolitik = 98% × 4,908 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 4,809 𝑏𝑎𝑡𝑐ℎ
Kultur Mikroba
𝑘𝑔⁄
Mikroba = 98% × 45,739 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 44,824 𝑏𝑎𝑡𝑐ℎ
Enzim Protease
𝑘𝑔⁄
Protease = 98% × 6,014 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 5,894 𝑏𝑎𝑡𝑐ℎ
NaCl
𝑘𝑔⁄
NaCl = 98% × 9,585 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 9,394 𝑏𝑎𝑡𝑐ℎ
Air
𝑘𝑔⁄
Air = 98% × 8.343,609 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 8.176,737 𝑏𝑎𝑡𝑐ℎ
Fosfor
𝑘𝑔⁄
Fosfor = 98% × 101,220 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 99,196 𝑏𝑎𝑡𝑐ℎ
Karbohidrat
𝑘𝑔⁄
Karbohidrat = 98% × 50.920,974 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 59.902,555 𝑏𝑎𝑡𝑐ℎ
Kalsium
𝑘𝑔⁄
Kalsium = 98% × 83,507 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 81,836 𝑏𝑎𝑡𝑐ℎ
Protein
𝑘𝑔⁄
Protein = 98% × 13.665,121 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 13.391,819 𝑏𝑎𝑡𝑐ℎ
Besi
𝑘𝑔⁄
Besi = 98% × 1,771 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 1,736 𝑏𝑎𝑡𝑐ℎ
Lemak
𝑘𝑔⁄
Lemak = 98% × 3.387,330 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 3.319,583 𝑏𝑎𝑡𝑐ℎ
Vitamin B1
𝑘𝑔⁄
Vitamin B1 = 98% × 0,025 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,0248 𝑏𝑎𝑡𝑐ℎ
HCN
𝑘𝑔⁄
HCN = 98% × 11,726 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 11,491 𝑏𝑎𝑡𝑐ℎ
Phytates
𝑘𝑔⁄
Phytates = 98% × 546,589 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 535,657 𝑏𝑎𝑡𝑐ℎ
Tanin
𝑘𝑔⁄
Tanin = 98% × 1,012 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,992 𝑏𝑎𝑡𝑐ℎ
Komponen Aliran 33
Enzim Pektinolitik
𝑘𝑔⁄
Pektinolitik = 2% × 4,908 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,098 𝑏𝑎𝑡𝑐ℎ
Kultur Mikroba
𝑘𝑔⁄
Mikroba = 2% × 45,739 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,915 𝑏𝑎𝑡𝑐ℎ
Enzim Protease
𝑘𝑔⁄
Protease = 2% × 6,014 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,120 𝑏𝑎𝑡𝑐ℎ
NaCl
𝑘𝑔⁄
NaCl = 2% × 9,585 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,192 𝑏𝑎𝑡𝑐ℎ
Air
𝑘𝑔⁄
Air = 2% × 8.343,609 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 166,872 𝑏𝑎𝑡𝑐ℎ
Fosfor
𝑘𝑔⁄
Fosfor = 2% × 101,220 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 2,024 𝑏𝑎𝑡𝑐ℎ
Karbohidrat
𝑘𝑔⁄
Karbohidrat = 2% × 50.920,974 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 1.018,419 𝑏𝑎𝑡𝑐ℎ
Kalsium
𝑘𝑔⁄
Kalsium = 2% × 83,507 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 1,670 𝑏𝑎𝑡𝑐ℎ
Protein
𝑘𝑔⁄
Protein = 2% × 13.665,121 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 273,302 𝑏𝑎𝑡𝑐ℎ
Besi
𝑘𝑔⁄
Besi = 2% × 1,771 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,035 𝑏𝑎𝑡𝑐ℎ
Lemak
𝑘𝑔⁄
Lemak = 2% × 3.387,330 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 67,747 𝑏𝑎𝑡𝑐ℎ
Vitamin B1
𝑘𝑔⁄
Vitamin B1 = 2% × 0,025 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,001 𝑏𝑎𝑡𝑐ℎ
HCN
𝑘𝑔⁄
HCN = 2% × 11,726 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,235 𝑏𝑎𝑡𝑐ℎ
Phytates
𝑘𝑔⁄
Phytates = 2% × 546,589 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 10,932 𝑏𝑎𝑡𝑐ℎ
Tanin
𝑘𝑔⁄
Tanin = 2% × 1,012 𝑏𝑎𝑡𝑐ℎ
𝑘𝑔⁄
= 0,020 𝑏𝑎𝑡𝑐ℎ
Recycle - - -
TOTAL 77.129,130 75.586,547 1.542,583
Dimana:
HW = Humidity pada temperatur wet bulb (udara keluar), lbm air/lbm udara kering
HG = Humidity pada temperatur dry bulb (udara masuk), lbm air/lbm udara kering
hG = Koefisien perpindahan panas dari gas ke permukaan yang terbasahi
λW = Entalpi pada temperatur wet bulb, Btu/lb
Tg = Temperatur dry bulb, °F
Tw = Temperatur wet bulb, °F
kG = Koefisien perpindahan massa dari gas ke permukaan yang terbasahi.
Persamaan diatas hanya berlaku untuk udara yang memiliki berat molekul 29 dan
tekanan 1 atm, untuk persamaan umum maka angka 29 diganti MG dan tekanan 1 atm
menjadi P. Maka persamaan menjadi:
hG 1
WW − WG = (K )( ) × (TG − TW ) (Pers. 8-30 Banchero,1988 : 384)
G ∙MG ∙P λW
Dari tabel 8.1 Badgler Banchero pengukuran wet bulb sistem udara-air diperoleh:
hG
= 0,26
K G ∙ MG ∙ P
0,26
sehingga, WW − WG = × (TG − TW )
λW
𝐵 𝐶
H = 𝑛 × (𝐴 (393 − 303)) + ( (3932 − 3032 )) + ( (3933 − 3033 ))
2 3
a. HPektinolitik
𝑘𝑗⁄
𝐻 = 0,000098 𝑘𝑚𝑜𝑙 × 2,114 𝑘𝑚𝑜𝑙 ∙ ℃ × (120 − 33)℃
𝐻 = 0,0187 𝑘𝑗
b. HKultur Mikroba
𝑘𝑗⁄
𝐻 = 0,000004 𝑘𝑚𝑜𝑙 × 4,923 𝑘𝑚𝑜𝑙 ∙ ℃ × (120 − 30)℃
𝐻 = 0,0016 𝑘𝑗
c. HProtease
𝑘𝑗⁄
𝐻 = 0,000120 𝑘𝑚𝑜𝑙 × 2,114 𝑘𝑚𝑜𝑙 ∙ ℃ × (120 − 30)℃
𝐻 = 0,0229 𝑘𝑗
d. HNaCl
0,03 0,00
𝐻 = 0,164 × (41,29 (393 − 303)) + ( (3932 − 3032 )) + ( (3933 − 3033 ))
2 3
𝐻 = 1508,858 𝑘𝑗
e. HAir
−0,039953
𝐻 = 618,045 × (92,05 (393 − 303)) + ( (3932 − 3032 ))
2
−0,00021103 0,00000053469
+( (3933 − 3033 )) + ( (3934 − 3034 ))
3 4
𝐻 = 5.118.859,286 𝑘𝑗
f. HFosfor
0,01 0,00
𝐻 = 3,278 × (20,08 (393 − 303)) + ( (3932 − 3032 )) + ( (3933 − 3033 ))
2 3
𝐻 = 6.012,75 𝑘𝑗
g. HKarbohidrat
𝑘𝑗⁄
𝐻 = 148,761 𝑘𝑚𝑜𝑙 × 1,586 𝑘𝑚𝑜𝑙 ∙ ℃ × (120 − 30)℃
𝐻 = 21.234,180 𝑘𝑗
h. HKalsium
𝑘𝑗⁄
𝐻 = 2,084 𝑘𝑚𝑜𝑙 × 0,630 𝑘𝑚𝑜𝑙 ∙ ℃ × (120 − 30)℃
𝐻 = 118,140 𝑘𝑗
i. HProtein
𝑘𝑗⁄
𝐻 = 2,102 𝑘𝑚𝑜𝑙 × 1,765 𝑘𝑚𝑜𝑙 ∙ ℃ × (120 − 30)℃
𝐻 = 333,995 𝑘𝑗
j. HBesi
−0,02 0,00
𝐻 = 0,0317 × (26,75 (393 − 303)) + ( (3932 − 3032 )) + ( (3933 − 3033 ))
2 3
𝐻 = −5,678 𝑘𝑗
k. HLemak
𝑘𝑗⁄
𝐻 = 1,884 𝑘𝑚𝑜𝑙 × 10,105 𝑘𝑚𝑜𝑙 ∙ ℃ × (120 − 30)℃
𝐻 = 1.712,976 𝑘𝑗
l. HVitamin B1
𝑘𝑗⁄
𝐻 = 0,000095 𝑘𝑚𝑜𝑙 × 9987 𝑘𝑚𝑜𝑙 ∙ ℃ × (120 − 30)℃
𝐻 = 85,717 𝑘𝑗
m. HHCN
0,04 −0,00
𝐻 = 0,542 × (25,77 (393 − 303)) + ( (3932 − 3032 )) + ( (3933 − 3033 ))
2 3
−0,00 0,00
+( (3934 − 3034 )) + ( (3935 − 3035 ))
4 5
𝐻 = 1.506,549 𝑘𝑗
n. HPhytates
𝑘𝑗⁄
𝐻 = 0,828 𝑘𝑚𝑜𝑙 × 10.920 𝑘𝑚𝑜𝑙 ∙ ℃ × (120 − 30)℃
𝐻 = 813.920,003 𝑘𝑗
o. HTanin
0,13 0,00
𝐻 = 18,45 × (26,75 (393 − 303)) + ( (3932 − 3032 )) + ( (3933 − 3033 ))
2 3
𝐻 = 854,157 𝑘𝑗
𝑇
ΔHin = 𝑛 ∫𝑇 𝑖𝑛 𝐶𝑝 𝑑𝑇
𝑟𝑒𝑓
𝐵 𝐶
= 𝑛 × (𝐴 (303 − 298)) + ( 2 (3032 − 2982 )) + (3 (3033 − 2983 ))
Komponen m n CpdT H
Aliran 27 (kg/ batch) (kmol) (kJ/kmol) kJ/ batch
Pektinolitik 4,91 0,000098 2,114 0,001
L.Plantarum 45,74 0,000004 4,923 0,000
Protease 6,01 0,000120 2,114 0,001
NaCl 9,59 0,164 250,671 41,073
Air 11124,81 618,045 304,953 188.474,777
Fosfor 101,22 3,278 117,917 386,591
Karbohidrat 50920,97 148,761 1,586 1.179,677
Kalsium 83,51 2,084 0,630 6,563
Protein 13665,12 2,102 1,765 1.097,915
Besi 1,77 0,032 127,957 4,062
Lemak 3387,33 1,884 10,105 95,165
Vitamin B1 0,03 0,000095 9.987,000 4,762
HCN 14,66 0,542 179,927 97,566
Phytates 546,59 0,828 10.920,000 45.217,778
Tanin 1,01 0,000714 254,694 0,182
Total 236.606,114
= 17.372.228,536 𝐵𝑡𝑢⁄batch
𝑘𝐽⁄
= 18.328.672,030 batch
ΔH = HinBahan + HUdara
= (236.606,114 + 18.328.672,030) kJ/ batch
= 18.565.278,144 kJ/ batch
Komponen m N CpdT H
Aliran 27 (kg/ batch) (kmol) (kJ/kmol) kJ/ batch
Pektinolitik 4,908 0,0000982 2,114 0,006
L.Plantarum 45,739 0,0000036 4,923 0,001
Protease 6,014 0,0001203 2,114 0,008
NaCl 9,585 0,164 1.513,396 247,970
Air 8.343,609 463,534 2.258,731 1.046.998,241
Fosfor 101,220 3,278 711,148 2.331,491
Karbohidrat 50.920,974 148,761 1,586 7.078,060
Kalsium 83,507 2,084 0,630 39,380
Protein 13.665,121 2,102 1,765 111,318
Besi 1,771 0,032 770,889 24,472
Lemak 3.387,330 1,884 10,105 3.063,573
Vitamin B1 0,025 0,0000954 9.987 28,572
HCN 11,726 0,434 1.090,671 473,136
Phytates 546,589 0,828 10.920 271.306,668
Tanin 1,012 0,0007137 1.558,635 1,112
Total 1.331.704,009
Komponen m N CpdT H
Aliran 31 (kg/ batch) (kmol) (kJ/kmol) kJ/ batch
HCN 2,931 0,108 1.219,625 132,269
Udara 185.400,932 6.403,956 977,037 6.256.900,624
Air di Udara 2.781,203 154,511 1.128,655 174.389,853
Total 6.431.290,478
HOut = mg x Cp x dT
𝑘𝑔 𝑢𝑑𝑎𝑟𝑎 𝑘𝑒𝑟𝑖𝑛𝑔 𝑘𝑘𝑎𝑙
= 185.401 x 0,25𝑘𝑔∙℃ x (120 – 25)°C
batch
Kebutuhan fluida panas yang berfungsi sebagai pemanas yaitu saturated steam pada
steam table dengan kondisi:
T = 150°C
P = 476 kPa
Hevap = 2113,20 kJ/kg
= 6.992,189 kmol
−0,039953
HIn = 6.992,189 × (92,05 (303 − 298)) + ( (3032 − 2982 ))
2
−0,00021103 0,00000053469
+( (3033 − 2983 )) + ( (3034 − 2984 ))
3 4
= 2.132.289,642 𝑘𝐽⁄batch
= 6.992,189 kmol
−0,039953
HOut = 6.992,189 × (92,05 (333 − 298)) + ( (3332 − 2982 ))
2
−0,00021103 0,00000053469
+( (3333 − 2983 )) + ( (3334 − 2984 ))
3 4
= 14.297.003,00 𝑘𝐽⁄batch
Kebutuhan fluida panas yang berfungsi sebagai pemanas yaitu saturated steam pada
steam table dengan kondisi:
T = 150°C
P = 476 kPa
Hevap = 2113,20 kJ/kg