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DESAIN LAS

(Welding Design)

Departemen Metalurgi & Material


Fakultas Teknik Universitas Indonesia

Konsep Desain & Fabrikasi Las

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Sambungan Las (Weld Joint)
 Sambungan las merupakan
penerima logam pengisi yang
didepositkan.
 Sambungan las dipilih
berdasarkan
 lokasi,
 persiapan yang diperlukan,
 peralatan pengelasan yang
digunakan, dan
 aplikasi sambungan las.

 Sambungan las dasar terdiri dari


 butt (tumpul),
 lap (tumpang),
 T,
 edge (sisi) dan
 corner (sudut)

Sambungan Tumpul ( butt joint )


 dibentuk bila dua anggota sambungan
yang berada kurang lebih dalam bidang
yang sama didekatkan antara ujung satu
sama lainnya.
 dapat digunakan dengan atau tanpa
persiapan terhadap anggota sambungan
yang memiliki ketebalan yang sama
ataupun berbeda.
 umumnya digunakan pada subassemblies,
selama fabrikasi dan proses perbaikan.

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Butt Joint
Butt joint- a joint
between two
members aligned
approximately in
the same plane

Different Edge Shapes and


Symbols for some Butt-Joints

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Application for some Butt-Joints

Sambungan Sudut (corner joint)


 Merupakan sambungan las yang dibentuk
bila dua anggota sambungan diposisikan
membentuk sudut kurang lebih 90
dengan sambungan las pada bagian luar
anggota sambungan.
 Umumnya digunakan pada konstruksi
bejana tekan dan tangki. Logam pengisi
dapat dibutuhkan dan dapat pula tidak
tergantung pada desain dan fungsi
sambungan.

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Corner Joint

Corner joint - a joint


between two members
located at right angles
to each other

Some Different Edge Shapes


and Symbols for Corner Joints

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Sambungan T ( T-joint )
 Merupakan sambungan las yang dibentuk
bila dua anggota sambungan diposisikan
kurang lebih 90 satu sama lain dalam
bentuk T.
 Jika dimungkinkan, dilas pada kedua
sisinya untuk mendapatkan kekuatan
maksimum.
 umumnya digunakan dalam fabrikasi
struktur penopang dimana beban
ditransfer ke bidang yang berbeda pada
kurang lebih 90.

T-Joint

T- joint - a joint between


two members located
approximately at right
angles to each other in
the form of a T

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Some Different Edge Shapes
and Symbols for T-Joint

Application for T-Joint

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Sambungan Tumpang (lap joint)
 Merupakan sambungan las yang dibentuk
bila dua anggota sambungan diposisikan
saling menumpuk satu sama lain.
 Lebih kuat dibandingkan dengan
sambungan tumpul, tetapi
mengakibatkan terjadinya penambahan
berat.
 umumnya dilas pada kedua sisinya
 umumnya digunakan selama proses
perbaikan dan untuk menambah panjang
material standar ke panjang yang
diperlukan

Lap Joint

Lap Joint- a joint


between two
overlapping
members

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Some Different Edge Shapes
and Symbols for Lap Joints

Sambungan Sisi (edge joint)

 merupakan sambungan las yang


dibentuk bila sisi dua anggota
sambungan akan disambung.
 sisi yang dilas sejajar satu sama
lain.
 sering dipakai dalam menyambung
struktur penopang dan struktur baja
yang pendek.

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Edge Joint

Edge joint- a joint


between the edges of
two or more parallel
or nearly parallel
members

Some Different Edge Shapes


and Symbols for Edge Joints

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Proper terminology is needed in
everyday job communication

 Joint design identifies, “the shape ,


dimensions, and configuration of
the joint
 The individual workpieces of a joint
are called members .
 Three types members : nonbutting
member, butting member , and
splice member

A butting member is “a joint member that is prevented, by


the other member from movement in one direction
perpendicular to its thickness dimension”

A non-butting member is “a joint member that is free to move


in any direction perpendicular to its thickness dimension

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A splice member is “ the work piece that
spans the joint in a spliced joint

Single-spliced
butt joint

Double-spliced
butt joint with
joint filler

Types of Welds
 Numerous welds can be applied to the various
types of joints
 Considerations when choosing joint geometry
and weld types:
 accessibility to the joint for welding
 type of welding process being used

 suitability to the structural design

 cost of welding

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Jenis Lasan
(Types of Weld)

 groove,
 fillet,
 plug,
 slot,
 stud,
 spot,
 projection,
 seam,
 back atau backing weld,
 surfacing dan
 flange.

Types of Welds
Groove Welds
 A groove weld is “ a weld made in a groove
between the work pieces”
 There are eight types of groove welds
 Square-groove

 Scarf

 V-groove

 Bevel-groove

 U-groove

 J-groove

 Flare-v-groove

 Flare-bevel-groove

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Groove Welds
Square and double square-groove welds

 Square-groove welds are the most economical


to use, but are limited by thickness of the
members
 Welds for one side are normally limited to a
1/4 inch or less

Groove Welds
V-and double V-groove welds

With thicker materials joint accessibility must be


provided for welding to ensure weld soundness
and strength

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Groove Welds
Bevel- and double-bevel-groove welds

 Bevel- and J- groove welds are more difficult to weld


than V- or U-groove welds
 Bevel welds are easier in horizontal

Types of Welds
U-groove and Double U-groove
 Welds in using J- and U-grooves can be
used to minimize weld metal
 These welds are very useful in thicker
sections

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Groove Welds
J-and double-J-groove welds
 J-groove are more
difficult to weld
because of the one
vertical side (except
in horizontal)
 J-and U- are used
when economic
factors outweigh the
cost of edge
preparation

Groove Welds
flare-bevel and flare-v-groove welds

 Flare -bevel and


flare-v-groove welds
are used in
connection with
flanged or rounded
member

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Groove Welds
Scarf
 Scarf is used for
brazing

Groove Welds
 Their names imply what the actual
configurations look like when viewed in a
cross section
 Single groove welds are welded from
only one side
 Double groove welds are welded on both
sides
 Groove welds in many combinations are
used selection is influenced by
accessibility, economy, adaptation to
structural design

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Groove Welds

Fillet Welds

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Welding Symbols

Understanding Welding Symbols


Terms and Definitions

Ir. Winarto, M.Sc. PhD

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Reference Line must always be horizontal,
Arrow points to the line or lines on drawing which clearly identify the proposed joint or
weld area.

Reference Line (Required element)

Arrow

Tail
The tail of the welding symbol is used to indicate the welding or cutting processes,
as well as the welding specification, procedures, or the supplementary information
to be used in making the weld.

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Reference Line must always be horizontal,
Arrow points to the line or lines on drawing which clearly identify the proposed joint or
weld area.

Basic components of a WELDING SYMBOL


Arrow connects reference line to arrow side
Reference Line (Required element) member of joint or arrow side of joint

Arrow

Tail omitted when reference not used


Tail
The tail of the welding symbol is used to indicate the welding or cutting processes,
as well as the welding specification, procedures, or the supplementary information
to be used in making the weld.

A circle at the tangent of the arrow and the reference line


means welding to be all around.

All the way Around

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Field Weld Symbol

A flag at the tangent of the reference line and


arrow means Field Weld.

Weld Symbol Terminology

OTHER SIDE
ARROW SIDE

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Break in arrow means arrow side must be side
that beveling or other preparation required.

Fillet Weld (Arrow Side Only)

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Fillet Weld (Other Side)

Size of Fillet Weld Noted

1/4

1/4

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Example of Double Bevel Groove weld
Depth of preparation or
groove

1/4 (5/16)

1/4 (5/16)

Depth of penetration

Plug or Slot Weld Symbol


Arrow Side

Ir. Winarto, M.Sc. PhD

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What does this symbol Represent?

5/16

5/16

Single-Bevel-Groove and Double


Fillet weld Symbols

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Chain Intermittent Fillet Weld
Weld both sides each end and 10
inches center to center in between

1/4 2-10 10 in
1/4 2-10

Ir. Winarto, M.Sc. PhD

Staggered Intermittent Fillet Weld


Weld ends than 10 inch centers
staggered each side

1/4 2-10
1/4 2-10
10 in

10 in Ir. Winarto, M.Sc. PhD

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Tabel 1.1 Daftar metode pengujian tak
merusak berikut singkatannya

Tabel 1.1 Daftar metode pengujian tak


merusak berikut singkatannya

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KEKUATAN SAMBUNGAN LASAN
Dalam mendesain suatu struktur yang difabrikasi dengan pengelasan,
berbagai jenis kukuatan sambungan las harus menjadi pertimbangan,
seperti kuat tarik, energi terserap (impact), kuat fatik dan lain-lain
tergantung pada spesifikasi yang diberikan atau dipersyaratkan.
Formula yang dapat digunakan untuk menentukan kekuatan sambungan
untuk lasan dengan alur dan las sudut adalah:
P P
Ss  Ss 
c
a l a l
dimana:
P = beban yang diberikan
Ss/c = tegangan tarik atau tekan pada penampang leher (throat)
Ss = tegangan geser pada penampang leher
a = tebal leher
l = panjang logam las efektif
 a l = luas penampang leher.

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KEKUATAN
SAMBUNGAN LASAN

 Tebal leher diten-ukan


dengan formula:

S
a  0,707 S
2

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T Fillet Welds

Weld subject to longitudinal shear only

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Latihan Soal Kekeuatan Las
 Hitunglah ukuran minimum fillet
(fillet weld size) suatu konstruksi
las seperti gambar di sebelah, jika
diketahui kekuatan geser ( ) yang
sejajar pembebanan besarnya 20
MPa atau N/mm2, sedangkan beban
(P) yang ditanggung oleh konstruksi
tsb adalah 20000 N (2 Ton) dengan
panjang las setiap sisi (W) sebesar
100 mm.

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