Saudi Aramco 2616-ENG (03/99)

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT OPRNS
AAG
MAN SAUDI ARABIAN OIL COMPANY
ENGG CERT

EBP
WAK
ISSUED FOR CONSTRUCTION
DESCRIPTION

PIPELINES & COMMUNICATIONS PROJECTS DEPARTMENT

PIPELINES REHABILITATION PROJECTS DIVISION

BI-10-00768
JO/EWO

PIPELINE REHABILITATION - 2016

10-00768
09/08/16
NO. DATE
REV

00

DISCIPLINE
ENGINEER
WAK
09/08/16
DATE:
PROJECT
ENGINEER

09/08/16
AAL DC CHARGER AND BATTERY
DATE:
CERTIFIED SIZING CALCULATION REPORT
AAL
09/08/16
DATE:
CONSTRUCTION
AGENCY
SXA
09/08/16
DATE:
OPERATIONS
HDS
b
09/08/16
DATE: a Prepared by
CONTROL NUMBER

i
VERIFICATION

d
i
EDSD

DATE:
BY:
REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

00

September 2016
_____________________
(DCC) NO. 10-00768-0001-002

DC CHARGER AND BATTERY SIZING CALC. REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

PIPELINE REHABILITATION - 2016 DOC

448 P E-CALC-19 1
QJ-2 PIPELINES OF 00
QATIF JUNCTION SAUDI ARABIA JO / EWO: 10-00768-0001 8
EDSD/2616-0399.doc
 Saudi Aramco 2616-ENG (03/99)

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT OPRNS
AAG
MAN SAUDI ARABIAN OIL COMPANY

TABLE OF CONTENT
ENGG CERT

EBP
WAK

1.0 OBJECTIVE ....................................................................................................................... 3

2.0 REFERENCES .................................................................................................................. 3
2.1 Industry Standards.................................................................................................. 3
2.2 Saudi Aramco Standards ........................................................................................ 3
3.0 INPUTS .............................................................................................................................. 3
ISSUED FOR CONSTRUCTION

3.1 Battery Sizing and Selection ................................................................................... 3

3.2 Ampere Output rating of Rectifier/Charger .............................................................. 3
DESCRIPTION

3.3 Battery Sizing Calculation ....................................................................................... 4

4.0 RECOMMENDATIONS ...................................................................................................... 4
4.1 DC Power System .................................................................................................. 4
4.2 Storage Batteries .................................................................................................... 4
5.0 ATTACHMENT .................................................................................................................. 5
5.1 Appendix: Vendor Catalog ...................................................................................... 5
5.2 Attachment: Calculation sheets............................................................................... 5
JO/EWO

10-00768
09/08/16
NO. DATE
REV

00

DISCIPLINE
ENGINEER
WAK
09/08/16
DATE:
PROJECT
ENGINEER
AAL
09/08/16
DATE:
CERTIFIED
AAL
09/08/16
DATE:
CONSTRUCTION
AGENCY
SXA
09/08/16
DATE:
OPERATIONS
HDS
b
09/08/16
DATE: a
CONTROL NUMBER

i
VERIFICATION

d
i
EDSD

DATE:
BY:
REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

00

_____________________
(DCC) NO. 10-00768-0001-002

DC CHARGER AND BATTERY SIZING CALC. REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

PIPELINE REHABILITATION - 2016 DOC

448 P E-CALC-19 2
QJ-2 PIPELINES OF 00
QATIF JUNCTION SAUDI ARABIA JO / EWO: 10-00768-0001 8
EDSD/2616-0399.doc
 Saudi Aramco 2616-ENG (03/99)

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT OPRNS
AAG SAUDI ARABIAN OIL COMPANY
1.0 OBJECTIVE
MAN

This calculation has been prepared to determine the size of the 24V DC system battery,
ENGG CERT

EBP

and battery charger/rectifier requirements for the Instrumentation/Telecom Equipment at

WAK

QJ-2 Pipeline.

2.0 REFERENCES
2.1 Industry Standards
ISSUED FOR CONSTRUCTION

2.1.1 IEEE Std 1115 Recommended Practice for Sizing Nickel-Cadmium

Batterries for Stationary Applications
DESCRIPTION

2.2 Saudi Aramco Standards

2.2.1 SAES-P-100 Basis Power System Design Criteria

2.2.2 SAES-P-103 UPS and DC Systems

2.2.3 SAES-T-151 DC Power Systems

2.2.4 17-SAMSS-511 Stationary Storage Batteries

JO/EWO

10-00768

2.2.5 17-SAMSS-514 Rectifier/Charger

09/08/16
DATE

2.2.6 17-SAMSS-517 Uninterruptible Power Supply

NO.
REV

00

3.0 INPUTS
DISCIPLINE
ENGINEER 3.1 Battery Sizing and Selection
WAK
09/08/16
DATE:
PROJECT
3.1.1 Rectifier/s and Battery Bank/s used in this application shall comply with 17-
ENGINEER SAMSS-514 and 17-SAMSS-511 respectively.
AAL
09/08/16
DATE: 3.1.2 The minimum battery backup time shall be in accordance with SAES-P-103
CERTIFIED
AAL Table 1. For applications where the DC system provide power supply to
09/08/16 Instrumentation/Telecom equipment, battery backup time shall be determined
DATE:
CONSTRUCTION
in consultation with the Proponent Department Manager and shall
AGENCY consider the remoteness of the location, ease of access and reasonable
SXA
09/08/16
maintenance personnel response time.
DATE:
OPERATIONS
3.1.3 The batteries shall be nickel-cadmium with a temperature compensation
HDS
b factor of 1.2, per 17-SAMSS-514 clause 6.1.3.
09/08/16
DATE: a
CONTROL NUMBER

i
3.1.4 If the calculated battery capacity exceeds a manufacturer’s standard rating by
VERIFICATION

d
i more than 5%, then the larger standard battery capacity shall be selected.
EDSD

DATE:

3.2 Ampere Output rating of Rectifier/Charger

BY:
REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,

The ampere output rating of rectifier/charger is determined through the following

THIS INDICATES THAT REV. NO.__________
CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

00

equation:
_____________________
(DCC) NO. 10-00768-0001-002

DC CHARGER AND BATTERY SIZING CALC. REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

PIPELINE REHABILITATION - 2016 DOC

448 P E-CALC-19 3
QJ-2 PIPELINES OF 00
QATIF JUNCTION SAUDI ARABIA JO / EWO: 10-00768-0001 8
EDSD/2616-0399.doc
 Saudi Aramco 2616-ENG (03/99)

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT OPRNS
AAG
MAN SAUDI ARABIAN OIL COMPANY

A  SF  Inverter Input Current  BIF  Battery Ch arg ing Current x TC

ENGG CERT

EBP

 Battery Ah capacity 
WAK

A  SF  L  BIF    x TC
 RT 

where
ISSUED FOR CONSTRUCTION

A = Ampere output rating of rectifier/charger

SF = Service factor (i. e. design margin: Use 1.1)
DESCRIPTION

L = Sum of continuous DC loads (in amperes)

BIF = Battery inefficiency factor: 1.15 for all batteries
AH = Ampere-hour capacity of the battery at C5 for nickel-
cadmium batteries
RT = Battery recharge time, 10 hours
TC = Temperature compensation factor (1.2 for outdoor)
3.3 Battery Sizing Calculation

Battery AH Capacity @ CBT  L  BT  TC  AF  DF

JO/EWO

10-00768

where
09/08/16
DATE

Battery AH Capacity = AH capacity battery at required backup time

L = sum of continuous load current (DC Amperes)
NO.
REV

00

BT = battery backup time (hours), per SAES-P-103 table 1

DISCIPLINE
ENGINEER AF = Aging factor (use 1.25 for all batteries)
WAK DF = Design Factor (use DF= 1.1 for all type of batteries)
09/08/16
DATE: TC = Temperature compensation factor (cell size correction
PROJECT
ENGINEER factor), use DF= 1.2 for Nickel-Cadmium
AAL
09/08/16
DATE: 4.0 RECOMMENDATIONS
CERTIFIED
AAL 4.1 DC Power System
09/08/16
DATE:
CONSTRUCTION 4.1.1 The DC power system shall comply with SAES-P-103; 24V, 1-Phase or 3-phase
AGENCY
SXA as specified in the calculation sheet.
09/08/16
DATE:
OPERATIONS
4.1.2 The DC power system at valve stations shall have Unitary power supply,
HDS
battery back-up time is 24 hours per Technical Query response by
09/08/16
b SAPMT/proponent.
DATE: a
CONTROL NUMBER

i
VERIFICATION

d 4.2 Storage Batteries

i
EDSD

4.2.1 Nickel-cadmium batteries enclosed with fiberglass-reinforced material, NEMA

DATE:

250 Type 4 or IEC 60529 IP 65.

BY:
REVISIONCERTIFICATION

APPROVAL/CERTIFICATION REQUIREMENTS,
THIS INDICATES THAT REV. NO.__________
CERTIFICATE

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

00

_____________________
(DCC) NO. 10-00768-0001-002

DC CHARGER AND BATTERY SIZING CALC. REPORT DWG.TYPE PLANT NO. INDEX DRAWING NO. SHT.NO. REV.NO.
REVISION

PIPELINE REHABILITATION - 2016 DOC

448 P E-CALC-19 4
QJ-2 PIPELINES OF 00
QATIF JUNCTION SAUDI ARABIA JO / EWO: 10-00768-0001 8
EDSD/2616-0399.doc
 EDSD REV
REVISION CERTIFICATE
REVISIONCERTIFICATION VERIFICATION NO. DATE JO/EWO DESCRIPTION ENGG CERT PMT OPRNS
00

DATE:
DATE:
DATE:
DATE:
DATE:
THIS INDICATES THAT REV. NO.__________
00 09/08/16 10-00768 ISSUED FOR CONSTRUCTION WAK EBP MAN AAG
OF THIS DRAWING IS COVERED, FOR ALL
CONTROL NUMBER

AAL

SXA

HDS
WAK

AAL
APPROVAL/CERTIFICATION REQUIREMENTS,

AGENCY

09/08/16
09/08/16
BY:

PROJECT

09/08/16
09/08/16

09/08/16
BY DRAWING COMPLETION CERTIFICATE

ENGINEER
ENGINEER
DISCIPLINE

CERTIFIED

OPERATIONS
CONSTRUCTION
_____________________
(DCC) NO. 10-00768-0001-002 DATE:

i
i
a

d
b
5.0
Saudi Aramco 2616-ENG (03/99)

5.2
5.1

QATIF JUNCTION
ATTACHMENT

QJ-2 PIPELINES
PIPELINE REHABILITATION - 2016
Appendix: Vendor Catalog

DC CHARGER AND BATTERY SIZING CALC. REPORT

Attachment: Calculation sheets

DOC

SAUDI ARABIA
448

JO / EWO:
P
DWG.TYPE PLANT NO. INDEX
SAUDI ARABIAN OIL COMPANY

10-00768-0001
DRAWING NO.

E-CALC-19
8
5
OF
SHT.NO.

00
REV.NO.

EDSD/2616-0399.doc
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
 Saft Ni-CAD Batteries Performance Table

BI-10-00768: Pipeline Rehabilitation - 2016

 Le-Marche A75 Battery Charger

BI-10-00768: Pipeline Rehabilitation - 2016

ENGINEERING CALCULATION SHEET

Project: Pipeline Rehabilitation - 2016

Client: Saudi Aramco
Calc. Title: Battery and Battery Charger Sizing Calculation Report per SAES-P-103
Location: VALVE STATIONS: KP-18 & JTF

Objective UNITARY DC UPS

Determine the DC Charger per Vendor Catalog and ARAMCO Standards ARAMCO Standards

Assumptions Indicates data input required

Battery Back-up time of 24 Hours has been used Indicates calculated value
24 V E Charger Ouput Voltage
Qty
0.8333 A 1x 20 Watts E LDS

0.83 E Sum of Loads

10.0% E Spare Capacity

0.92 Amperes E Total Continuous Load (to be re-validated per actual installed load/s)

BATTERY INFORMATION
0.800 E TC Temp. correction factor per SAES-P-103 0.8 per Batt. Vendor or per SAES-P-103 clause 6.3.6
1.25 E AF Aging factor (use 1.25 for all batteries) `
24.0 hrs E BT Required battery backup time in hours per SAES-P-103 Table 1
1.1 E DF Design Factor

A. BATTERY SIZING
Battery AH Capacity @ CBT  L  BT  TC  AF  DF
Battery AH Capacity@C24 37.8 AH
Batt. Amp Rating @56°C max. 1.6 A

40.8 AH @ C24 E Battery AH Capacity @ C24 SBL214 Saft E Vendor Catalog number

214.0 AH @ C5 E Recommended AH Capacity is C5 only

1 E Number of Battery Banks
214.0 AH @ C5 E Total Battery AH Capacity with 1 Battery Bank/s
B. BATTERY CHARGER/RECTIFIER SIZING
 BAH 
A   SF  L  BIF   Battery Charger Location
 RT  Outdoor For outdoor mounting, a temperature compensation factor of
0.9 E L Total Continuous Load 1.2 shall be multiplied by the result to ensure the rectifier/charger
214.0 E BAH Battery Ampere-Hour Capacity @ C5 supplies its rated output continuously
1.10 E SF Service Factor per 17-SAMSS-514 Clause 6.1.3
1.15 E BIF Battery inefficiency factor (use 1.15 for all batteries)
10.0 E RT Required recharge time (for PV applications: Use 30 days; but for all other applications: Use 10 hours)

Rectifier/Charger Output Current 30.7 A E @ 10 Hours Recharge Time and; 214 AH @C5 Battery Capacity
Selected Rectifier/Charger Output Current 40.0 Amperes

Nickel Cadmium
E Type of Battery per SAES-P-103 Table-3
18 Cells E No. of Cell required per SAES-P-103 Table-3
1.55 V/cell E Equalizing Voltage per cell, SAES-P-103 Table-2

Recommended Circuit-Breaker Rating 15.0 AT @ 40°C E Incomer AC OCPD

Input Voltage 230 Volts
No. of Phase 1 Phase
Input Power 2,300 VA

DC Cable Sizing 40.0 A

Cable Ampacity 50.0 A
Recommended DC OCPD 50.0 AT @ 40°C E Battery DC Circuit-Breaker @ 24 Vdc

BATTERY CB BATTERY FUSE

0.856 kA E Battery Short-circuit Current per SAES-P-103 clause 6.6.4 commentary note

Comment
This calculation is preliminary only. It is the responsibility of the LSTK Contractor to re-design and re-validate this Battery and
Battery Charger sizing Calculations per actual installed DC continuous load/s.

Hard File: Design/Calculations Page 1 of 1

Filename: Battery Charger Sizing_Rev00.xls DC Charger Printed: 9/19/2016 10:51 AM