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Chemical Engineering Science 205 (2019) 220–229

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Chemical Engineering Science


journal homepage: www.elsevier.com/locate/ces

Investigating the selectivity of a xanthate derivative for the flotation


separation of chalcopyrite from pyrite
Xiaoping Huang, Kaihua Huang, Yun Jia, Shuai Wang, Zhanfang Cao ⇑, Hong Zhong ⇑
College of Chemistry and Chemical Engineering, Central South University, Changsha 410083, China

h i g h l i g h t s g r a p h i c a l a b s t r a c t

 The synthesis of a novel xanthate SIBX HEIBX


derivative (HEIBX) and its application
in the separation of chalcopyrite from
pyrite.
 The molecular behaviour of HEIBX
and SIBX were compared by DFT
calculation.
 Properties of HEIBX were compared
with properties of another surfactant
SIBX.
 HEIBX exhibited superior collector
ability and selectivity for chalcopyrite
against pyrite than SIBX.
 HEIBX chemisorbed on the surface of
chalcopyrite by formation of CuAO
and CuAS bonds.

a r t i c l e i n f o a b s t r a c t

Article history: Separating chalcopyrite, an important copper-containing ore, from pyrite is an important mineral-
Received 17 January 2019 processing objective. Herein, we report the synthesis of S-hydroxyethyl-O-isobutyl xanthate (HEIBX), a
Received in revised form 19 April 2019 novel surfactant bearing both hydroxyl and thione groups, through the attachment of a hydroxyethyl
Accepted 30 April 2019
group to sodium isobutyl xanthate (SIBX), and its first application as a flotation collector for the selective
Available online 2 May 2019
flotation-separation of chalcopyrite from pyrite. The flotation mechanism involving HEIBX and chalcopy-
rite or pyrite was investigated by DFT calculations, UV–vis spectroscopy, contact-angle and surface-
Keywords:
tension measurements, flotation and zeta-potential experiments, as well as FTIR spectroscopy and XPS.
Chalcopyrite
Pyrite
Incorporation of the hydroxyethyl group was observed to increase the molecular properties of SIBX by
Xanthate increasing the number of active sites, arrangement density, selectivity and hydrophobicity, thereby
Flotation improving its flotation performance. Chalcopyrite was separated from pyrite using 4  105 molL1
Separation HEIBX at pH 8.0. Furthermore, we found that the hydroxyl and thione functional groups adsorb onto
the chalcopyrite surface though the formation of CAOACu and CASACu bonds.
Ó 2019 Published by Elsevier Ltd.

1. Introduction et al., 2017; Chand et al., 2015; Carta et al., 2013; Kaltenhauser
et al., 2013). Since it was first introduced into the minerals-
Xanthate is an important chemical product that has been processing industry by Keller, xanthate has become the most
widely used in the medical, agriculture, wastewater-treatment important flotation collector for sulfide ores, as well as oxide min-
and functional-materials industries (Besada et al., 2018; Wang erals, facilitating their separation from non-valuable gangue
(Ejtemaei and Nguyen, 2017; Mustafa et al., 2004). As the most
⇑ Corresponding authors. widely used xanthate in flotation applications, sodium isobutyl
E-mail addresses: zfcao1980@163.com (Z. Cao), zhongh@csu.edu.cn (H. Zhong). xanthate (SIBX) is inexpensive, very soluble, and exhibits a strong

https://doi.org/10.1016/j.ces.2019.04.051
0009-2509/Ó 2019 Published by Elsevier Ltd.
X. Huang et al. / Chemical Engineering Science 205 (2019) 220–229 221

collecting ability. However, its poor selectivity makes it difficult to and XPS were used to study the mechanisms for the adsorption
meet the flotation-recovery requirements of increasingly complex of HEIBX onto chalcopyrite and pyrite.
minerals. Consequently, SIBX has been modified in order to
improve its flotation selectivity. 2. Materials and methods
In general, transforming an ionic xanthate into a non-ionic com-
pound can significantly increase its selectivity and helps to sepa- 2.1. Materials and reagents
rate chalcopyrite from pyrite, which is a difficult problem. For
instance, the Dow Chemical Co. prepared O-isopropyl-N- Analytically pure ethylene chlorohydrin, hydrochloric acid,
ethylthionocarbamate (IPETC) from sodium isopropyl xanthate sodium hydroxide and 4-methyl-2-pentanol (MIBC) were pur-
(SIPX), chloroacetic acid, and ethylamine. The compound proved chased from the Xiya Reagent Co. Ltd (Shandong, China). Sodium
to be a superior collector for the separation of chalcopyrite from isobutyl xanthate (SIBX, purity = 93.1%) was obtained commer-
pyrite (Fairthorne et al., 1997). N-Allyl-O-alkyl thionocarbamates cially; Cu2+, Fe2+, and Fe3+ were derived from analytically pure
(ATCs) are derivatives of xanthates that have been used worldwide CuSO45H2O, FeSO47H2O, and Fe2(SO4)3. In particular, Cu+ was pro-
for the industrial flotation and separation of chalcopyrite from pyr- duced by reducing Cu2+ ions with 1.1 M equivalents of ascorbic
ite, due to its superior selectivity toward copper sulfide minerals acid.
(Sheridan et al., 2002). Pure chalcopyrite and pyrite mineral samples were purchased
Recently, some novel xanthate derivatives have been prepared from the Daye, Hubei, China. After crushing, grinding, and screen-
by introducing additional active sites into the molecule. These ing, the ore samples were classified according to the desired parti-
modified molecules usually exhibited excellent collecting abilities cle size, namely <38 mm, and >38 mm but <76 mm. Ore with the
and selectivities, and were able to efficiently separate copper sul- former particle size was used in the zeta potential experiments,
fide minerals from pyrite. Ma et al. (2017) synthesized a novel as well as for FTIR spectroscopy and XPS, while that with the latter
compound (BIBX) from sodium isobutyl xanthate (SIBX) and ben- particle size was used in micro-flotation experiments. The purity of
zoyl chloride. BIBX exhibited better collecting ability and selectiv- the two ores were determined by XRD and XRF using the ore with
ity for chalcopyrite than SIBX. Xiao et al. (2017) prepared the novel <38 mm particle size, the results of which are displayed in Fig. 1 and
IPXPO collector, which bears thione and oxime groups, from listed in Table S1. The XRD and XRF data reveal that the chalcopy-
sodium isopropyl xanthate (SIPX) through a series of reactions. rite and pyrite were 96.56% and 94.69% pure, respectively. The
Experimental results reveal that IPXPO is an excellent collector minerals were ultrasonically cleaned prior to each experiment.
for chalcopyrite. In view of the excellent flotation performance of
the above-mentioned collector, the development of novel xanthate 2.2. Methods
ester surfactants bearing two chelating groups as flotation collec-
tors is conceptually interesting. 2.2.1. Synthesis of S-hydroxyethyl-O-isobutyl xanthate (HEIBX)
S-Hydroxyethyl-O-isobutyl xanthate (HEIBX) is a SIBX deriva- S-Hydroxyethyl-O-isobutyl xanthate (HEIBX) was synthesized
tive that contains both C@S and AOH groups; HEIBX is prepared from SIBX and ethylene chlorohydrin as shown in Fig. S1: SIBX
by reacting sodium isobutyl xanthate with ethylene chlorohydrin. (0.1 mol, 19.32 g) and ethylene chlorohydrin (0.1 mol, 8.13 g) were
This compound exhibits superior dispersibility and has been used mixed in a 150 mL three-necked glass flask and mechanically stir-
as a lubricant additive (Wang et al., 2015; Kato, 1994). Since it red at 25 °C. Distilled water (15 mL) was then added to the mix-
bears hydrophobic and chelating groups, HEIBX can be used as a ture, after which it was stirred at 50 °C for 7 h. The mixture was
flotation collector; however, to the best of our knowledge, its use then cooled to room temperature and extracted with dichloro-
in flotation has never been reported. methane (3  30 mL). After drying over Na2SO4, the solvent was
In this study, we prepared HEIBX and report its first use as a evaporated in vacuo to afford the crude product, which was sepa-
flotation collector for the selective separation of chalcopyrite from rated by column chromatography (5:1 v/v n-hexane/ethyl acetate)
pyrite. We also systematically investigated the adsorption mecha- to give the desired product.
nism of HEIBX onto the surface of chalcopyrite and pyrite. DFT cal-
culations, surface-tension, UV–vis spectroscopy and contact-angle 2.2.2. DFT calculations
experiments were used to compare the molecular and surface The initial molecular structures of HEIBX and the SIBX anion
behaviour of HEIBX and SIBX. The collecting abilities of the two were first optimized using MM2 and PM3 methods in ChemBioOf-
surfactants were examined by single-mineral flotation experi- fice 2014 (Deng et al., 2016). The optimized structures were then
ments. Finally, zeta-potential experiments, FTIR spectroscopy, further optimized at the 6-311+G(d) (DFT) level of theory using

(a) (b)
Intensity

Intensity

Pyrite (FeS2)-71-1680
Chalcopyrite(CuFeS2)-83-0983

10 20 30 40 50 60 70 10 20 30 40 50 60 70

2 Theta (°) 2 Theta (°)


Fig. 1. XRD patterns of (a) chalcopyrite and (b) pyrite.
222 X. Huang et al. / Chemical Engineering Science 205 (2019) 220–229

Gaussian 09 (Kaczor and Proniewizc, 2004; Zhao et al., 2013). In averages of three independent experiments and the error bars rep-
addition, IEF-PCM (the integral equation formalism for the polariz- resent standard deviations of several parallel experimental results.
able continuum model) was used as the solvation model. Water
was chosen as the solvent and its dielectric constant was set as 2.2.8. Characterization techniques
78.36 (Huang et al., 2019; Yang et al., 2018). The FTIR spectra of chalcopyrite and pyrite before and after
treatment with HEIBX solution were recorded on an FTIR-740
2.2.3. Surface tension measurements infrared spectrometer (Nicolet, USA) in the 4000–400 cm1 range
The surface tensions of HEIBX and SIBX were measured using a using the KBr disk method. A 0.5 g sample of chalcopyrite or pyrite
QBZY surface tension meter (Fangrui Instrument Co., Ltd, Shanghai, was added into 50 mL of a 1  104 molL1 HEIBX aqueous solu-
China) by the Wilhelmy plate method at 25 °C. In order to avoid the tion, or 50 mL of pure water. The mixture was shaken in a 30 °C
effects of residues, the platinum plate was cleaned successively thermostat water baths for 2 h, then filtered, and the solid sample
with alcohol and water, and then flame dried. The surface- collected in this manner was washed with distilled water and dried
tension data are averages of five measurements determined under in a vacuum oven for 24 h.
automated operating condition. The relationship between surface Chalcopyrite was subjected to XPS before and after HEIBX treat-
tension and the logarithm of the concentration was plotted. The ment using a Thermo Fisher ESCLAB 250Xi spectrometer (Thermo
critical micelle concentration (CMC) value was obtained by extrap- Fisher, USA). The pass energy was set as 30 eV with a monochrom-
olating two straight lines on the linear parts of the curve until atized Al Ka X-ray source operating at 150 W and between 1010
intersected each other. The intersection was deemed to be the and 107 Torr.
value of the CMC (Budi et al., 2010; Yu et al., 2010).

3. Results and discussions


2.2.4. UV–vis spectroscopy
To evaluate the selective interactions operating between HEIBX
3.1. Characterization of HEIBX
or SIBX and Cu2+, Cu+, Fe2+ or Fe3+ in solution, the samples were
subjected to UV–vis spectroscopy in the 200–350 nm range with
The structure of HEIBX was characterized by FTIR (Fig. 9), 1H
a UV-1750 spectrophotometer (Shimadzu, Japan). Equal volumes
NMR (Fig. S2) and 13C NMR spectra (Fig. S3); the results were listed
(25 mL) of aqueous solutions of HEIBX or SIBX (2  104 molL1)
as follows: yield: 83.2%. FTIR (KBr, cm1): 3360 (mOH), 2963 (mCH3),
and Cu2+, Cu+, Fe2+ or Fe3+ (2  104 molL1) were mixed in a
2934, 2875 (mCH2), 1469 (mC(=S)-S), 1221 (mC-O-C), 1061 (mC=S), 929
150 mL conical flask. After stirring for 20 min at 25 °C, the mixture
(mC-S); 1H NMR (400 MHz, CDCl3-d3): d (ppm) 0.94 (d, 6H, CH3),
was filtered through a filter with 0.45 lm pore diameter for UV–vis
1.63 (s, 1H, OH), 2.08 (dp, 1H, CH), 3.30 (t, 2H, -SCH2), 3.83
spectroscopy.
(t, 2H, CH2-OH), 4.30 (t, 2H, CH2); 13C NMR (400 MHz, CDCl3-d3):
d (ppm) 19.11 (2CH3), 27.66 (CH), 38.32 (S-CH2), 60.74 (CH2-OH),
2.2.5. Surface wettability experiments
76.8 (CH2-O), 214.67 (C@S).
The contact angles of water droplets on the surfaces of chal-
copyrite and pyrite were measured using a JC2000C contact angle
analyzer (Shanghai Zhongchen Co., China) by the water-drop cap- 3.2. Molecular level behaviour
tive method. Chunk samples of chalcopyrite and pyrite were pol-
ished with abrasive paper, and then successively ultrasonically Understanding the behaviour of molecules is important for pre-
cleaned for 5 min in ethanol and distilled water. After drying with dicting their flotation abilities and selectivities. Therefore, we stud-
pure N2, the chalcopyrite and pyrite samples were used to measure ied the molecular level behaviour of HEIBX and SIBX by DFT,
water contact angles. The data presented are averages of five inde- surface-tension experiments, and UV–vis spectroscopy.
pendent measurements and the error bars represent standard
deviations of several parallel experimental results. 3.2.1. DFT calculations
Recently, the density functional theory (DFT) method has been
2.2.6. Micro-flotation experiments widely used to evaluate possible collector/mineral interaction
Micro-flotation experiments were performed using an XFGII mechanisms due to its reliability and cost effectiveness (Long
flotation machine (Jilin Exploration Machinery Plant, China). The et al., 2016). The physicochemical properties of collectors can be
volume of the flotation cell was 30 mL and the stirring speed of obtained by calculating the structures of collector molecules.
the machine was fixed at 1650 rpm. In each experiment, 2.0 g of Therefore, the structures of HEIBX and the SIBX anion were calcu-
ore sample and a specific amount of water were added into the cell lated at the B3LYP/6-311+G(d) level of theory (Yang et al., 2018; Jia
and stirred for 3 min. In the meantime, the pH of the pulp was et al., 2019), the results of which are shown in Fig. S4. The chemical
adjusted to the required value using hydrochloric acid and sodium reactivities of HEIBX and SIBX anion were evaluated by comparing
hydroxide. A collector solution of the appropriate concentration their molecular electrostatic potentials, frontier molecular orbitals,
was added and the mixture was stirred for a further 3 min, after and dipole moments.
which, a solution of MIBC (frother) was added into the slurry, with The molecular electrostatic potential (MEP) and the associated
stirring continued for 1 min. Finally, the flotation test was con- color-graded map is an important tool for analyzing the functional
ducted for 5 min. The concentrates and tailings were collected sites of a molecule and predicting the interactions of its reactive
and dried for flotation-recovery calculations. sites (Hesabi and Behjatmanesh-Ardakani, 2018). The most nega-
tively charged regions in the MEP map are colored red and are
2.2.7. Zeta potential measurements the preferred site for electrophilic attack, while the most positive
The zeta potentials of chalcopyrite and pyrite before and after regions (for nucleophilic attack) are colored blue. The various col-
treatment with HEIBX were measured using a JS94H electrophore- ors reflect the magnitude of the electrostatic potential and fol-
sis apparatus (Beckman Coulter Inc., USA). In each experiment, lowed the order: red < orange < yellow < green < blue. The color
0.05 g of chalcopyrite or pyrite was added to 50 mL 1  103 coding in these maps range between 0.06 (deepest red) and
molL1 solution of potassium nitrate with or without 5  105 +0.06 a.u. (deepest blue). The MEP maps of the two collectors are
molL1 HEIBX. The pH of the mixture was adjusted using nitric shown in Fig. 2, which reveals two red regions in the HEIBX mole-
acid or potassium hydroxide solutions. The results presented are cule, located at the C@S and AOH groups, while the SIBX anion
X. Huang et al. / Chemical Engineering Science 205 (2019) 220–229 223

Fig. 3. Schematic representation of the HEIBX molecule and the SIBX anion, with
selected atoms numbered.

Fig. 2. MEP maps for HEIBX and the SIBX anion. Dipole moment, as a measure of molecular polarity, can be used
to evaluate electrostatic and van der Waals interactions between
exhibits only two yellow regions centered on the C@S and CAS collectors and metal species (Deng et al., 2016; Zhao et al., 2013).
groups, indicative of weaker nucleophilicity. These results show Generally speaking, the collector with the larger dipole moment
that the C@S and AOH groups of HEIBX, and the C@S and CAS interacts more readily with metal ions on mineral surfaces. The
groups of the SIBX anion can donate their electrons to metal calculated dipole moments of SIBX anion and HEIBX are presented
cations. The Mulliken charges of selected atoms of the two collec- in Table 1, which reveals that HEIBX (5.1150 Debye) has a larger
tors were also calculated and are listed in Table 1. The results dipole moment than the SIBX anion (4.8741 Debye), which shows
reveal that negative charges are mainly centered on the O11 and that HEIBX can interact more strongly through electrostatic and
S7 atoms of HEIBX, and the S7 and S8 atoms of the SIBX anion van der Waals interactions with metal species than the SIBX anion
(Fig. 3). In addition, the S atom of the C@S group in HEIBX is more (Zhao et al., 2013).
negatively charged than that in the SIBX anion. These results fur- The above DFT results show that attachment of the hydrox-
ther demonstrate that the active groups of HEIBX are the C@S yethyl group to SIBX converting it to HEIBX increases the number
and AOH groups, while those of the SIBX anion are the C@S and of reactive sites and enhance its electron-donating ability, which
CAS groups, and that the electron-donating ability of HEIBX is may affect its flotation performances.
greater than that of the SIBX anion.
Frontier molecular orbitals (FMOs) theory is a well-known 3.2.2. Surface tension, saturation adsorption and minimum area per
method for qualitatively predicting chemical-reactivity character- molecule
istics (Sevvanthi et al., 2018). Therefore, it is often used to investi- The surface activity of a surfactant is an important parameter
gate the reactivity of a surfactant in order to provide guidance on for froth flotation, and can be evaluated by measuring its surface
its use in the flotation industry (Deng et al., 2016; Yang et al., tension (Huang et al., 2014). Therefore, we measured the surface
2018). The highest occupied molecule orbital (HOMO) provides tensions of HEIBX and SIBX in aqueous solution, with the relation-
information on the electron-donating ability of a collector to a ships between the surfactant concentration (log(C)) and the sur-
metal or mineral surface, while the lowest unoccupied molecule face tension (c) at pH 8.0 displayed in Fig. 4. In addition, the
orbital (LUMO) provides information on the electron-accepting values of various surface parameters, including Umax (saturation
ability of a collector toward the d-orbital electrons of a metal spe- adsorption, molm2) and Amin (average minimum area per mole-
cies (Yang et al., 2018; Balachandran et al., 2013). The higher the cule, nm2) were calculated using Eqs. (1) and (2) (Menger et al.,
HOMO energy, the more likely it is to donate electrons. Conversely, 2000; Ghosh and Chakraborty, 2007) are summarized in Table 2.
a higher LUMO energy reveals a weaker affinity for electrons. The
 
calculated HOMO and LUMO energies are listed in Table 1. The 103 @c
HOMO energy of HEIBX (0.2466 a.u) was calculated to be higher Cmax ¼  ð1Þ
2:303nRT @logC T
than that of the SIBX anion (0.2593 a.u), which suggests that
HEIBX is more strongly able to donate electron toward metal atoms
(Hesabi and Behjatmanesh-Ardakani, 2018). In addition, the LUMO 1018
Amin ¼ ð2Þ
energy of HEIBX (0.0634 a.u) is higher than that of the SIBX anion Cmax NA
(0.0697 a.u), signifying the electron-accepting ability of the SIBX In Eqs. (1) and (2), c is the surface tension (mNm1),
anion toward the d-orbital electrons of metal ions is greater than (oc/ologC)T is the slope (12.10 for HEIBX and 7.02 for SIBX) of
that of HEIBX. Fig. S5 shows the LUMO and HOMO maps of the the curve of the surface tension vs. log(C) curve below the critical
two collectors, which reveals that the S7 atom of the C@S group micelle concentration (CMC) (Huang et al., 2014; Ghosh and
in each collector is the main contributor to the HOMO, indicating Chakraborty, 2007), T is the experimental temperature (298.15
its potential involvement in bond formation between the C@S K), R is the gas constant (8.314 Jmol1K1), the factor 2.303 is
group and the metal ions on the mineral surface. In addition, the the value of the natural logarithm of 10, NA is the Avogadro num-
LUMO is distributed over O5, C6, and S7 atoms of HEIBX, and the ber (6.02  1023), n is a constant which depends on the number of
O5 and C6 atoms of the SIBX anion, suggesting that these atoms surfactant species adsorbed at the interface (Alami et al., 1993).
can accept d-orbital electrons from metal atoms. Generally, n = 2 for a single-collector system (Tian et al., 2017).

Table 1
HOMO and LUMO (energies), dipole moments, and selected atomic charges of HEIBX and the SIBX anion.

Species Energies (a.u)a Dipole moment (Debye) Mulliken charge


HOMO LUMO Atomic charge
HEIBX 0.2466 0.0634 5.1150 O5:0.3189; C6:0.0603; S7:0.5419; S8:0.1923; O11:0.4341
SIBX anion 0.2593 0.0697 4.8741 O5:0.2612; C6:0.0965; S7:0.1233; S8:0.2816
a
1a.u = 2625.500 kJmol1.
224 X. Huang et al. / Chemical Engineering Science 205 (2019) 220–229

75
( N -1)

70
1
i (mN·m

65

60
tension

55
HEI BX
50 SIB X B(-0.26,44.13)
45
Surface

40
f

A(-2.20,34.67)
35
S

30
-6 -5 -4 -3 -2 -1 0 Fig. 5. Illustrating the adsorption of SIBX and HEIBX adsorption on a mineral
-1 surface.
Log (C/mol·L )
Fig. 4. Relationships between surfactant concentration and surface tension at pH the mineral surface needs to be studied. Contact-angle data pro-
8.0.
vide a measure of the hydrophobicity of a surface. Therefore, we
As shown in Table 2, the CMC of HEIBX is greater than that of measured the contact angles of water droplets on the surfaces of
SIBX, while the cCMC value of HEIBX is smaller than that of SIBX, chalcopyrite and pyrite as functions of collector concentration (at
suggesting that HEIBX is more hydrophobic compared to SIBX. pH 8.0), the results of which are presented in Fig. 7. The untreated
Umax and Amin are used to evaluate the amount of surfactant chalcopyrite and pyrite surfaces exhibited water contact angles of
adsorbed on a mineral surface; a greater Umax value or a smaller 73.5 ± 1.5° and 53.5 ± 2.1° (Fig. S6), respectively, which are very
Amin value indicates a denser arrangement of surfactant molecules close to the reported values (Liu et al., 2016; Hirajima et al.,
on the mineral surface (Tian et al., 2017). Table 2 reveals that 2017; Deng et al., 2017). The contact angle increased to
HEIBX has a greater Umax value and a smaller Amin value than SIBX, 92.5 ± 1.2° for chalcopyrite and 58.0 ± 0.5° for pyrite as the HIEBX
suggesting that HEIBX molecular is more densely arranged on the concentration was increased from 0 to 6  105 molL1. These
mineral surface than SIBX. The adsorptions of SIBX and HEIBX on a results indicate that HEIBX has a stronger effect on the hydropho-
mineral surface are schematically presented in Fig. 5. bicity of the chalcopyrite surface than the pyrite surface. The
contact angles on both the chalcopyrite (88 ± 2.6°) and pyrite
3.2.3. UV–vis spectroscopy (85.0° ± 1.9°) surfaces were also observed to increase as the SIBX
Chalcopyrite, a major copper resource, is often found in associ- concentration was increased from 0 to 6  105 molL1. In addi-
ation with pyrite (Owusu et al., 2014). Separating chalcopyrite tion, we found that HEIBX increased the hydrophobicity of the
from pyrite is therefore an important step in the production of cop- chalcopyrite surface more than SIBX, but it was much less able to
per. Hence, in order to compare the selectivities of HEIBX and SIBX increase the hydrophobicity of pyrite compared to SIBX. This
toward chalcopyrite and pyrite, interactions between HEIBX or behavior contributes to the difference in the selectivities of the
SIBX and Cu2+, Cu+, Fe2+ or Fe3+ were investigated by UV–vis spec- two collectors toward the two minerals.
troscopy. As shown in Fig. 6(a), the UV spectra of HEIBX are signif-
icantly different before and after treatment with Cu2+ and Cu+, 3.4. Flotation experiments
while the UV spectra were almost unchanged before and after
treatment with Fe3+ and Fe2+, suggesting that HEIBX interacts In view of the difference in the molecular properties of the two
selectively with Cu2+ and Cu+, but not with Fe2+ and Fe3+. The spec- collectors and their effects on the hydrophobicities of the two min-
tra of SIBX before and after metal ions treatment are shown in eral surfaces described above, we expected to be able to apply
Fig. 6(b). The spectrum of SIBX significantly changed upon treat- them to the flotation separation of chalcopyrite from pyrite; hence,
ment with Cu2+, Cu+, Fe2+, and Fe3+, revealing the existence of flotation experiments were conducted. The effects of pulp pH and
strong interactions between SIBX and Cu2+, Cu+, Fe2+, and Fe3+. collector concentration on flotation are displayed in Fig. 8. Fig. 8
Based on the DFT results, the surface tension and UV–vis spec- (a) reveals that the flotation recovery of chalcopyrite using each
troscopy data, we conclude that HEIBX will selectively interact collector first increased and then decreased as the pulp pH was
with chalcopyrite, but not with pyrite, while SIBX will interact with increased from 2.0 to 11.0. This may be due to the iron on the chal-
both chalcopyrite and pyrite. Furthermore, the amount of HEIBX copyrite surface oxidizing more readily to iron hydroxide under
adsorbed on the chalcopyrite surface is expected to exceed that extremely alkaline or acidic conditions, to form an overlayer on
of SIBX. the mineral surface. The overlayer prevents interactions between
the mineral and the collector, resulting in poor flotation recovery.
3.3. Surface wettability studies Oxidation is less likely to occur under neutral condition; hence,
the collector is more easily adsorbed on the mineral surface at a
In general, hydrophobic minerals tend to be more floatable. pH of around 8.0 (Fairthorne et al., 1997; Chander 1991). Chalcopy-
Consequently, the effect of the collector on the hydrophobicity of rite flotation recoveries of 91.16% for HEIBX and 86.99% for SIBX

Table 2
Values of important parameters for HEIBX and SIBX.

Surfactant CMC (molL1) cCMC (mNm1) Umax (molm2) Amin (nm2)


3 6
HEIBX 6.82  10 34.67 1.06  10 1.57
SIBX 5.50  101 44.13 6.15  107 2.70
X. Huang et al. / Chemical Engineering Science 205 (2019) 220–229 225

1.5
(a) HEIBX 1.2 (b) SIBX
HEIBX+Cu2+ SIBX+Cu2+
1.0
HEIBX+Cu+ SIBX+Cu+
1.0
HEIBX+Fe2+ SIBX+Fe2+
Absorbance

0.8

Absorbance
HEIBX+Fe3+ SIBX+Fe3+
0.6
0.5
0.4

0.2
0.0
0.0

200 225 250 275 300 325 350 200 225 250 275 300 325 350

Wavelength (nm) Wavelength (nm)


Fig. 6. UV–vis spectra of (a) HEIBX and (b) SIBX before and after treatment with metal ions.

100 thereby resulting in poor flotation recovery. The recovery using


HEIBX was always much lower than that obtained with SIBX over
90 the entire pH range. The flotation recoveries of pyrite by SIBX and
HEIBX were 40.13% and 11.36%, respectively, at pH 8.0. In addition,
80 the natural floatabilities of the two minerals at various pH values
in the absence of collector treatment were investigated. Pyrite
Contact angle

70 was found to be more hydrophilic than chalcopyrite in the exper-


imental pH range. The addition of either collector has an impact on
60 the flotation of chalcopyrite and pyrite, with SIBX improving the
flotation of pyrite more than HEIBX.
50 Fig. 8 (b) shows the effect of the collector concentration on the
Chalcopyrite Pyrite
flotation of chalcopyrite and pyrite at pH 8.0. The collector concen-
40 HEIBX
tration influences the flotation recovery of chalcopyrite signifi-
SIBX cantly, which sharply increased as the collector concentration
30
0 20 40 60 80
was increased from 0 to 2  105 molL1; further increases in col-
lector concentration had little effect on the flotation results. The
C (×10 mol·L )
-6 -1
chalcopyrite flotation recoveries were 93.94% for HEIBX and
89.27% for SIBX at concentrations of 4  105 molL1, which indi-
Fig. 7. Contact angles of water on the chalcopyrite and pyrite as functions of
collector concentration at pH 8.0. cates that HEIBX has a stronger collecting ability for chalcopyrite
than SIBX, in agreement with the DFT results. The flotation results
for pyrite using the two collectors are quite different. The flotation
were obtained at their optimization pH of 8.0. On the other hand, recoveries of pyrite increased from 4.76% to 24.39%, and from
the flotation recovery of pyrite was observed to decrease with 4.76% to 64.31% using HEIBX and SIBX, respectively, as the collector
increasing pulp pH using both collectors, which is possibly due concentrations were increased from 0 to 4  105 molL1, demon-
to the fact that pyrite is easily oxidized to Fe(OH)3 in aqueous solu- strating that SIBX recovers more pyrite than HEIBX at pH 8.0. The
tions (Li et al., 2018) and that Fe(OH)3 covers the pyrite surface and flotation results reveal that HEIBX has a superior collecting ability
hinders interactions between the collector and the pyrite surface, for chalcopyrite than SIBX and that its flotation selectivity for

100
(a) 100 (b)
80
HEIBX+Ch 80
SIBX+Ch
Recovery /%

60
Recovery /%

HEIBX+Py Ch HEIBX+Ch
60
SIBX+Py SIBX+Ch
40 Py
40

20
20
HEIBX+Py
0 0 SIBX+Py

2 4 6 8 10 12 0 20 40 60 80
pH -6 -1
C (×10 mol·L )
Fig. 8. Effect of (a) pulp pH (collector concentration: 2  105 molL1) and (b) collector concentration (pH = 8.0) on the flotation recoveries of chalcopyrite (Ch) and pyrite
(Py).
226 X. Huang et al. / Chemical Engineering Science 205 (2019) 220–229

chalcopyrite over pyrite is better than that of SIBX at a pH of cies. The zeta potential of pyrite before and after HEIBX treatment
around 8.0. Apparently, the introduction of the hydroxyethyl group is shown in Fig. 9(b); the IEP value of pure pyrite was 5.33, which
onto SIBX increases its collecting ability and selectivity, such that was in agreement with previously reported results (Yin, W., Xue, J.,
chalcopyrite can be flotation separated from pyrite using 4  et al., 2018; Yin, Z., Hu, Y., et al., 2018; Basanayaka et al., 2017). The
105 molL1 HEIBX at pH 8.0. The interactions between the col- zeta potential of pyrite was insignificantly different after treatment
lector and the mineral reflect interfacial behavior. with HEIBX, suggesting that HEIBX is weakly adsorbed onto the
pyrite surface. The observed changes of zeta potential confirm that
3.5. Investigating the adsorption mechanisms HEIBX adsorbs selectively onto the chalcopyrite surface.

Compared to SIBX, HEIBX exhibited superior collecting ability 3.5.2. FTIR spectroscopy
and selectivity for chalcopyrite; therefore, exploring the mecha- The FTIR spectra of the various samples are presented in Fig. 10.
nism for the adsorption of HEIBX onto chalcopyrite and pyrite by HEIBX exhibits a characteristic peak at around 3360 cm1, which is
zeta potential measurements, FTIR spectroscopy, and XPS, is a assigned to the stretching vibration of the ACOAH group (Ermis
meaningful objective. et al., 2018), and bands at 2963, 2934, and 2875 cm1, which are
attributed ACH3 and ACH2A stretching vibrations, respectively
3.5.1. Zeta potential measurements (Tobón et al., 2009). The band at 1469 cm1 is assigned to the AC
It is well-known that the adsorption of a collector on a mineral (@S)ASA stretching vibration (Ma et al., 2017), while the bands
surface can change the surface charge of that surface (Yin, W., Xue, at 1221, 1061, and 934 cm1 are due to CAOAC, C@S, and C-S
J., et al., 2018; Yin, Z., Hu, Y., et al., 2018). Therefore, studying stretching vibration, respectively (Huang et al., 2017; Juncal
changes in the mineral surfaces is a useful strategy for elucidating et al., 2015). The FTIR results are consistent with the structure of
the collector-adsorption mechanism of the active sites of the sur- HEIBX. The HEIBX-chalcopyrite complex (Fig. 10(a)) exhibits char-
face. The zeta potentials of chalcopyrite and pyrite before and after acteristic chalcopyrite-surface ACH3, ACH2, and CAS peaks at
treatment with 5  105 molL1 HEIBX, as functions of pH, are 2963, 2934, 2875, and 934 cm1, suggesting that HEIBX is
shown in Fig. 9, which reveals that pure chalcopyrite has an iso- adsorbed on the chalcopyrite surface. The ACOAH band of HEIBX
electric point (IEP) of 5.96 (Fig. 9(a)), which is very close to previ- is almost absent and a new peak, which is assigned to CAOACu,
ously reported values (Mitchell et al., 2005; He et al., 2016). is evident at 512 cm1, consistent with the reported value
Following treatment with HEIBX, the chalcopyrite zeta potential (Khusnun et al., 2018). Meanwhile, the band originally at 1221
shifted to a more negative value, with an IEP value of around cm1, which is due to the CAOAC stretching vibration, shifted to
5.00, indicating that HEIBX is chemisorbed onto the chalcopyrite a higher frequency (1282 cm1), demonstrating that the CAOAC
surface through interactions with positively charged copper spe- electron density had changed. These results indicate that the

40
80 (a) (b)
60
Chalcopyrite 20 Pyrite
Chalcopyrite with HEIBX Pyrite with HEIBX
Zeta potential /mV

Zeta potential /mV

40
0
20 (5.33, 0)
(5.96, 0)
0 -20

(5.00, 0)
-20
-40
-40

-60 -60
2 4 6 8 10 12 2 4 6 8 10 12

pH pH
Fig. 9. Zeta potentials of (a) chalcopyrite and (b) pyrite before and after treatment with HEIBX as functions of pH.

(a) HEIBX+Chalcopyrite (b)


HEIBX+Pyrite
2963

2875
2934

1520

934
512
Transimittance /%

Transimittance /%
1282

1631

1081
3434

Chalcopyrite
Pyrite

HEIBX
1631

1081
1061 934
1469
3360

2875

3434
2934
2963

1221

4000 3600 3200 2800 2400 2000 1600 1200 800 400 4000 3600 3200 2800 2400 2000 1600 1200 800 400

Wavenumber /cm -1
Wavenumber /cm-1

Fig. 10. FTIR spectra of (a) chalcopyrite and (b) pyrite before and after treatment with HEIBX.
X. Huang et al. / Chemical Engineering Science 205 (2019) 220–229 227

AOH group in the HEIBX molecule is deprotonated through of hydroxide species (Hirajima et al., 2017; Tan et al., 1990), and
adsorption onto the chalcopyrite surface, and transformed into the oxygen in sulfate or/and water (Ghahremaninezhad et al.,
the CAOACu moiety. In addition, the bands assigned to the C@S 2013), and indicates that the chalcopyrite was slightly oxidized.
stretching vibration group in the HEIBX molecule are weaker or The peak at 532.80 eV was absent after HEIBX adsorption, and
absent in the spectrum of the complex after adsorption onto the the band originally at 529.75 eV shifted to higher binding energy
chalcopyrite surface; the original peak at 1469 cm1 assigned to (530.15 eV), which demonstrates that the electron density on the
the AC(@S)SA unit shifted to a higher frequency (1520 cm1) fol- chalcopyrite surface had changed. In addition, the peak at 531.30
lowing adsorption, indicating that electrons had moved from the eV could be deconvolved into two peaks at 531.17 and 531.90 eV;
C@S group to the Cu atom to form a CuAS bond on the chalcopyrite the former peak is assigned to OH in hydroxide species, with the
surface (Liu et al., 2016). The FTIR data show that the AOH and C@S latter corresponding to CuAOAC species (Farquhar et al., 2003;
groups are involved in the adsorption of HEIBX onto the chalcopy- Chen et al., 2012). Furthermore, a new peak was observed at
rite surface, which is consistent with the DFT results in Sec- around 533.14 eV, which is assigned to the CAOAC unit in the
tion 3.2.1 that predicted that the AOH and C@S groups are the HEIBX molecule (Madec et al., 2015). These results indicate that
reactive centers in HEIBX and can donate electrons to copper ions. the AOH group in the HEIBX molecule had reacted to form
Fig. 10(b) reveals that the FTIR spectra of pyrite before and after CAOACu bonds on the chalcopyrite surface, consistent with FTIR
HEIBX treatment are almost identical, indicating a lack of obvious results.
chemical interaction between HEIBX and pyrite. The S 2p3/2 spectrum of untreated chalcopyrite was resolved
into three peaks centered at 161.13, 162.02, and 163.25 eV, and
are assigned to metal sulfides (S2), metal-deficient disulfides
3.5.3. XPS measurements
(S2 2
2 ), and polysulfides (Sn ), respectively (Hirajima et al., 2017;
The survey-scan XPS spectra of chalcopyrite samples in the 0–
Suyantara et al., 2018). The S 2p3/2 XPS spectrum of the chalcopy-
1200 eV binding energy range are shown in Fig. S7, with the corre-
rite surface displayed three distinct peaks at approximately 161.09,
sponding element contents listed in Table S2. Treatment with
161.95, and 163.44 eV following HEIBX adsorption, which are
HEIBX clearly increases the carbon and oxygen contents, while
assigned to coordinated bulk S species (S2), and the Cu-S and C-
decreasing the sulfur, copper, and iron contents. The results are
S-C units of Cu-HEIBX surface species (Farquhar et al., 2003; Liu
consistent with the adsorption of HEIBX onto the chalcopyrite
et al., 2011; Liu et al., 2017)). These results provide strong evidence
surface.
for the adsorption of HEIBX onto the chalcopyrite surface and the
In order to investigate the mechanism involved in the reaction
formation of CASACu bonds, and further verifies the accuracy of
of chalcopyrite with the HEIBX molecule, high-resolution O 1s,
the DFT calculations and FTIR study that show that the S atoms
Cu 2p3/2, and S 2p3/2 spectra were acquired and are shown in
of the C@S groups donate their electrons to copper ions.
Fig. 11.
The Cu 2p3/2 spectrum was fitted using three peaks located at
The O 1s peak of the original chalcopyrite sample is best fitted
931.96, 932.47, and 934.20 eV, assigned to CuFeS2, CuS and copper
by three peaks with energies of 529.75, 531.30, and 532.80 eV,
(II) oxide/hydroxide species, respectively (Ma et al., 2017; Liu et al.,
which correspond to O2 in oxide phases (Tan et al., 1990), OH

O 1s 531.30 eV S 2p 161.13 eV
529.75 eV
162.02 eV
532.80 eV
163.25 eV
a a
Intensity
y
Intensity

531.17 eV 531.90 eV
161.09 eV
530.15 eV 533.14 eV 161.95 e V

163.44 eV
b
b
530 532 534 160 162 164 166

Binding Energy
y /eV Binding Energy /eV

Cu 2p 931.96 eV

932.47
7 eV
934.20 eV
a
Intensity

931.97 eV
932.73 eV

932.97 eV

b
930 931 932 933 934 935 936

Binding Energy /eV

Fig. 11. High-resolution O 1s, S2p, and Cu 2p XPS spectra (a untreated; b HEIBX-treated chalcopyrite).
228 X. Huang et al. / Chemical Engineering Science 205 (2019) 220–229

SIBX, with chalcopyrite/pyrite flotation-separation achieved using


4  105 molL1 HEIBX at pH 8.0.
Zeta potential experiments and FTIR spectroscopy reveal that
HEIBX is chemisorbed onto the chalcopyrite surface, while no obvi-
ous chemical interaction was observed between HEIBX and pyrite.
The XPS results suggest that HEIBX is adsorbed onto the chalcopy-
rite surface through the reactions of AOH and C@S groups and the
formation of O-Cu and SACu bonds on the surfaces.

Declaration of Competing Interest

The authors declare that they have no known competing finan-


cial interests or personal relationships that could have appeared
to influence the work reported in this paper.
Fig. 12. Proposed models for the adsorption of HEIBX onto the {1 1 2} chalcopyrite
surface ((I): HEIBX-Cu; (II): HEIBX-2Cu).
Acknowledgements

2015). The band at 934.20 eV was absent after the adsorption of The authors gratefully acknowledge the National High Technol-
HEIBX, which indicates that HEIBX molecules are adsorbed onto ogy Research and Development Program of China (863 Program,
the chalcopyrite surface to cover copper species that were origi- Grant No. 2013AA064101) and National Natural Science Founda-
nally oxidized. Meanwhile, the band originally at 932.47 eV was tion of China (Grant No. 21776320) for the financial support.
observed to shift by 0.26 eV to a value of 932.73 eV, indicating that
cupric ions are reduced to cuprous ions and Cu(I)AS bonds (Liu
et al., 2017; Lyu et al., 2018). Furthermore, a new peak was Appendix A. Supplementary material
observed at 932.97 eV, which is assigned to CuAOAC species that
originate from the reactions of copper species with the CAOH moi- Supplementary data to this article can be found online at
eties of HEIBX molecules (Ghahremaninezhad et al., 2013). https://doi.org/10.1016/j.ces.2019.04.051.
Based on the DFT calculations, FTIR spectroscopy, and XPS, we
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