Service Training

MALAGA
320D/330D HYDRAULIC EXCAVATORS

LAB
EXERCISES
Francis
Aug 06
 CHAPTER : Lab Exercises

CONTENT

Lab Exercises (Lab A to E) ..........................................................................................................................................Page 02

Lab Exercises (Lab F to M) ......................................................................................................................................... Page 03
Lab Exercises (Lab N to R) .........................................................................................................................................Page 03a
Module Objectives (A to D) ..........................................................................................................................................Page 04
Module Objectives (E to I).............................................................................................................................................Page 05
Module Objectives (J to M)...........................................................................................................................................Page 06
Module Objectives (N to R) .........................................................................................................................................Page 06a
Lab “B” Engine Performance Test (Quick Test) ........................................................................................................Page 07
Lab “C” 324D Main Pump De stock Pressure Test (Quick Test) ..............................................................................Page 08
Lab “D” 324D Main Pump De strock Pressure Test (Quick Test) ............................................................................Page 09
Lab “E” 320D - 330D Pressure Specifications ...........................................................................................................Page 10
Lab “F” Boom/Swing Priority Valves Adjustment Procedure ...................................................................................Page 11
Lab “F” Pressure Test Port Location .........................................................................................................................Page 12
Lab “G” Stick/Bucket Priority Valves Adjustment Procedure ..................................................................................Page 13
Lab “H” Out Line of Display Setup .............................................................................................................................Page 14
Lab “H” Verification list ...............................................................................................................................................Page 14a
Lab “I” Engine Speed Calibration ...............................................................................................................................Page 15
Lab “J” PS Pressure Calibration .................................................................................................................................Page 16
Lab “K” Flow Limit Pressure Calibration ...................................................................................................................Page 17
Lab “L” 2P Pump Flow Limit Calibration ................................................................................................................... Page 18
Lab “M” 1P Pump Flow Limit Calibration ...................................................................................................................Page 19
Lab “N” Thumb wheel Calibration ..............................................................................................................................Page 20
Lab “O” A1 Valve Extend Calibration .........................................................................................................................Page 21
Lab “P” Atch # 1 Rlf Valve Calibration ....................................................................................................................... Page 22
Lab “Q” Aux Tool Setting ............................................................................................................................................ Page 23
Lab “R” Aux Tool Setting with Multiple Operation Functions ................................................................................. Page 24

Service Training Malaga 1

 CHAPTER : Lab Exercises

LABORATORY EXERCISES

The following section provides lab exercises to reinforce the course presentation. The section provides directions to set up,
facilitate and assist during the student lab exercises. Some lab exercises are paper and pencil (work sheets) while other labs are
"hands on" labs. The actual student lab sheets along with accompanying materials are located in the Student book handout at
the beginning of each lab, have all students review the lab description to be sure the student understands what to do.

NOTE:Discuss safety procedures with the students for each shop lab exercise (i.e. safety glasses, clothing).

Lab A : Locate and Identify the major components of Hydraulic and Electronic Control Systems 60 min
and Monitor Panel.

Lab B : Check the Engine Performances - Quick Test 60 min

Use Lab B work sheet - page 7

Lab C: Test and adjust the Main Hydraulic Pumps De stroking Pressure - Reference Point (324D) 60 min
Use Lab C work sheet - pages 8

Lab D: Test and adjust the Main Hydraulic Pumps De stroking Pressure - Reference Point (330D) 60 min
Use Lab D work sheet - pages 9

Lab E: Test and Adjust Pilot System Relief Valve 60 min

Test and Adjust Implements Line Relief Valves
Test and Adjust Travel Line Relief Valves
Test and Adjust Main Relief Valve
Test and Adjust Swing Relief Valves
Use Lab E work sheet - page 10

NOTE : Total Lab Time is based on the number of students and the machine

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 CHAPTER : Lab Exercises

LABORATORY EXERCISES Cont..

Lab F : Test and Adjust Boom Swing Priority Pressure Reducing Valves
Use Lab F work sheets - pages 11/12 30 min

Lab G : Test and Adjust Stick out and Bucket close Pressure Reducing Valves
Use Lab G work sheet - pages 13 30 min

Lab H : Display and Record Monitor Main Menu and Sub menus
Use Lab H work sheet - page 14 45 min

Lab I : Perform Engine Speed Calibration

Use Lab I work sheet - page 15 15 min

Lab J : Perform PS Pressure Calibration

Use Lab J work sheet - page 16 15 min

Lab K : Perform Flow Limit Pressure Calibration

Use Lab K work sheet - page 17 60 min

Lab L : Perform 2P Flow Limit Calibration

Use Lab L work sheet - page 18 60 min

Lab M : Perform 1P Flow Limit Calibration

Use Lab M work sheet - page 19 60 min

NOTE : Total Lab Time is based on the number of students and the machine

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 CHAPTER : Lab Exercises

LABORATORY EXERCISES Cont..

Lab M : Perform 1P Flow Limit 2 Calibration 15 min

Use Lab M work sheet - page 19

Lab N : Perform Thumb Wheel Calibration 30 min

Use Lab N work sheet - page 20

Lab O : Perform A1 Valve Extend Calibration 30 min

Use Lab O work sheet - page 21

Lab P : Perform Atch # 1 Rlf Valve Calibration 30 min

Use Lab P work sheet - page 22

Lab Q : Explain and demonstrate how to configure the settings of a specific required Tool 30 min
Use Lab Q work sheet - page 23

Lab R : Explain and demonstrate how to configure the settings of a specific required Tool with 30 min
multiple operation functions
Use Lab Q work sheet - page 24

Review - question and answer period

NOTE : Total Lab Time is based on the number of students and the machine

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 CHAPTER : Lab Exercises

MODULE OBJECTIVES
AFTER COMPLETION , THE STUDENT WILL BE ABLE TO :

Conduct Lab A Given a machine and Lab A Work sheet, locate and identify
90% system components. 60 min

Conduct Lab B Given a machine, the appropriate service literature, tools and
Lab B Work sheet to :

Check the Engine Performances - Quick Test (Page 7) 60 min

Conduct Lab C Given a machine, the appropriate service literature, tools and
Lab C Work sheet to :

Test and adjust the Main Hydraulic Pumps De stroking

Pressure - Reference Point (324D) (Page 8) 60 min

Conduct Lab D Given a machine, the appropriate service literature, tools and
Lab D Work sheet to :

Test and adjust the Main Hydraulic Pumps De stroking

Pressure - Reference Point (330D) (Page 9) 60 min

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 CHAPTER : Lab Exercises

MODULE OBJECTIVES Cont...

Conduct Lab E Given a machine, the appropriate service literature, tools and
Lab E Work sheet to :

Test and Adjust Pilot System Relief Valve

Test and Adjust Implements Line Relief Valves
Test and Adjust Travel Line Relief Valves
Test and Adjust Main Relief Valve
Test and Adjust Swing Relief Valves (Page 10) 60 min

Conduct Lab F Given a machine, the appropriate service literature, tools and
Lab F Work sheets 1 and 2 to :

Test and Adjust Boom Swing Priority Pressure Reducing Valves (Page 11/12) 30 min

Conduct Lab G Given a machine, the appropriate service literature, tools and
Lab G Work sheet to :

Test and Adjust Stick out and Bucket close Pressure Reducing Valves (Page 13) 30 min

Conduct Lab H Given a machine, the appropriate service literature, tools and
Lab H Work sheet to :

Display and Record Monitor Main Menu and Sub menus (Page 14) 45 min

Conduct Lab I Given a machine, the appropriate service literature, tools and
Lab I Work sheet to :

Explain and demonstrate how to Perform Engine Speed Calibration (Page 15) 15 min

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 CHAPTER : Lab Exercises

MODULE OBJECTIVES Cont...

Conduct Lab J Given a machine, the appropriate service literature, tools and
Lab J Work sheet to :

Explain and demonstrate how to Perform PS Pressure Calibration (Page 16) 30 min

Conduct Lab K Given a machine, the appropriate service literature, tools and
Lab K Work sheet to :

Explain and demonstrate how to Perform Flow Limit Pressure Calibration (Page 17) 30 min

Conduct Lab L Given a machine, the appropriate service literature, tools and
Lab L Work sheet to :

Explain and demonstrate how to Perform 2P Flow Limit Calibration (Page 18) 60 min

Conduct Lab M Given a machine, the appropriate service literature, tools and
Lab M Work sheet to :

Explain and demonstrate how to Perform 1P Flow Limit Calibration (Page 19) 60 min

Conduct Lab N Given a machine, the appropriate service literature, tools and
Lab N Work sheet to :

Explain and demonstrate how to Perform Thumb Wheel Calibration (Page 20) 15 min

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 CHAPTER : Lab Exercises

MODULE OBJECTIVES Cont...

Conduct Lab O Given a machine, the appropriate service literature, tools and
Lab O Work sheet to :

Explain and demonstrate how to Perform A1 Valve Extend Calibration (Page 21) 15 min

Conduct Lab P Given a machine, the appropriate service literature, tools and
Lab P Work sheet to :

Explain and demonstrate how to Perform Atach # 1 Rlf Valve Calibration (Page 22) 15 min

Conduct Lab Q Given a machine, the appropriate service literature, tools and
Lab Q Work sheet to :

Explain and demonstrate how to configure the settings of a specific required Tool (Page 23) 30 min

Conduct Lab R Given a machine, the appropriate service literature, tools and
Lab R Work sheet to :

Explain and demonstrate how to configure the settings of a specific required Tool
with multiple operation functions (Page 24) 30 min

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 CHAPTER : Lab Exercises

LAB B WORK SHEET

SYSTEM PROCEDURES (324D) SPECS ACTUAL

POWER SHIFT FL RPM

PRESSURE 1800
- QUICK TEST - CONNECTOR (324D)
SYSTEM
PRESS.
ENGINE PERFORMANCE 2 PUMPS 17845/
PRESSURE 18845 kPa
TEST
BOOST
(as a ref. only)

Test Preparation : ENGINE PERFORMANCE CHART

FL SYS. PRESS. Max Flow 2 P
Oil temp. 55 MODEL RPM HP (PS disconnec) (at 0 sys press.)
Dial : 10
Connect a gauge to the pump delivery 320D 1800 138 13800 410 +/-6L
pressure tap
Screw counterclockwise by tree turns 323D 1800 139 13800 410 +/-6L
the Main Relief Valve
MESSAGE 324D 1800 188 18345 440 +/-6L
Disconnect the PS pressure solenoid
Activate the Main Menu - Performance - CENTER
MAIN 325D 1800 197 17000 470 +/-6L
ENG SPEED RELIEF
Slowly actuate "Stick in" and hold the VALVE 330D 1800 261 18900 560 +/-6L
joys tick in this position.
Observe the Eng. rpm on Center Display
while turning clockwise the Main Relief
Valve, when the Eng. rpm decrease
to the Full load rpm. the system press.
should be between 17845 and 18845 kPa

KEYPAD
Tool Required :
Wrenches 24 mm and 27 mm or 37 mm
(1 1/2 in) and 36 mm (1 7/16 in) for
Main Relief Valve

OK

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 CHAPTER : Lab Exercises

LAB C WORK SHEET

SYSTEM PROCEDURES (324D) SPECS (kPa) ACTUAL

60000 kPa ACTUATOR

Pressure Tetra
- QUICK TEST - Gauche Gauche Start to Decr.
RIGHT
MAIN PUMP DIS. PRESS.
16800+/-500
DE STROKING PRESSURE
(Reference Point) DRIVE MAIN HYD.PUMP ACTUATOR
DRIVE PUMP Start to Decr.
PRESS. TAP
LEFT
Test Preparation : DIS. PRESS.
Oil temp. 55 16800+/-500
Dial : 5
Screw counterclockwise by tree turns DE STROKING PRESSURE CHART
the Main Relief Valve HORSEPOWER
Connect a gauge to the pump delivery ADJ SCREW
SYS. PRESS. PS PRESS. ACTUATOR
pressure tap of the pump been tested MODEL (required) PRESS.
(required)
Connect a gauge to the Power Shift 6000 kPa start to
pressure tap Pressure
320D 12240 1300 decrease
Connect a tetra gauge to the actuator Gauche start to
323D 12240 1300 decrease
pressure tap of the pump been tested ACTUATOR
From the monitor, activate the Main Menu - PRESS. TAP start to
324D 16800 1300 decrease
Service - Devise Test - and select Power
start to
Shift Pres IDLE MAIN HYD.PUMP 325D 16900 1300 decrease
Input a power shift press. of 1300 kPa at the
start to
power shift pressure gauge. 330D 15700 1620 increase (500/600)
Slowly actuate "Stick in" and hold the
joys tick in this position.
MESSAGE
Observe the actuator press. gauge while CENTER
turning clockwise the Main Relief Valve,
when actuator press. begins to decrease
the Pump delivery press. should be MAIN
between 16200 and 17200 kPa. RELIEF KEYPAD
VALVE

Tools Required :
Wrenches ? + ? (Power Adj. Screw)
Wrenches 36 mm (1 7/16 in) and 37 mm POWER SHIFT
(1 1/2 in) for Main Relief Valve OK
PRESS. TAP

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 CHAPTER : Lab Exercises

LAB D WORK SHEET

SYSTEM PROCEDURES (330D) SPECS (kPa) ACTUAL

Tetra ACTUATOR
ACTUATOR Gauge
- QUICK TEST - Pressure HORSEPOWER
PRESS. TAP Start to Incr
Gauge ADJ SCREW Cover Block
(60000 kPa) RIGHT
MAIN PUMP DIS. PRESS.
15700+/-500
DE STROKING PRESSURE
(Reference Point) ACTUATOR
Start to Incr
LEFT
Test Preparation : DIS. PRESS.
Oil temp. 55 15700+/-500
Dial : 5
Install fabricated cover block
DE STROKING PRESSURE CHART
Screw counterclockwise by tree turns
the Main Relief Valve
SYS. PRESS. PS PRESS. ACTUATOR
Connect a gauge to the pump delivery MODEL (required)
345C (required) PRESS.
pressure tap of the pump been tested
start to
Connect a gauge to the Power Shift 320D 12240 1300 decrease
pressure tap start to
Connect a tetra gauge to the actuator 323D 12240 1300 decrease
pressure tap of the pump been tested Pressure start to
DRIVE PUMP 324D 16800 1300
Gauge decrease
From the monitor, activate the Main Menu - PRESS. TAP (6000 kPa) start to
Service - Devise Test - and select Power 325D 16900 1300 decrease
Shift Pres
start to
Input a power shift press. of 1620 kPa at the 330D 15700 1620 increase (?)
power shift pressure gauge.
Slowly actuate "Stick in" and hold the
joys tick in this position. MESSAGE
MAIN CENTER
Observe the actuator press. gauge while RELIEF
turning clockwise the Main Relief Valve, VALVE
when actuator press. begins to increase
the Pump delivery press. should be KEYPAD
between 15200 and 16200 kPa.
Tools Required : 345C

Wrench ? + ? (Power Adj. Screw)

Wrenches 24 and 27 (Main Relief Valve) POWER SHIFT
PRESS. TAP OK

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 CHAPTER : Lab Exercises

LAB E WORK SHEET

PRESSURE SPECIFICATIONS

One Turn of Adjustment

RELIEF VALVE MODEL SPECS ACTUAL Screw will change: TOOLS REQUIRED

Main Relief Valve

320D/330D 35000 +/- 500 14400 kPa
Implement & Travel
Heavy Lift 320D/330D 36000 +/- 500
Line Relief Valves
320D/330D 38000 +/- 500 11000 kPa
Implements
320D/
26000 +/- 500
323D
Swing Relief Valves 324D/ 6800 kPa
29400 +/- 500
325D
330D 30400 to 32400
320D
323D
37500 +/- 500
Travel Crossover Relief Valves 324D 3050 kPa
325D
330D 36300 to 38300
Pilot Relief Valve 320/330D 4100 +/- 200 620 kPa
Std Max 1140 +- 30, Min 800 +- 30 rpm A quarter turn
OIL COOLER SYSTEM 330D
H Am Max 1360 +- 30, Min 900 +- 30 rpm will change : 3300 kPa
AUXILIARY CIRCUIT (Stem 3)
Main Relief Valve 20600 +/- 500
Line Relief Valve 22600 +/- 500
CYLINDER OPER. SPEED +/-0.5 320D 323D 324D 325D 330D
Extension 2.8 2.8 3.1 3.5 3.8
Boom
Retraction 1.9 1.9 2.4 2.4 2.6 Check the machine
configuration to achieve
Extension 3.4 3.4 3.1 3.0 3.4 these specifications
Stick
Retraction 2.5 2.5 2.7 2.6 2.8
Extension 3.5 3.5 3.9 3.9 4.4
Bucket
Retraction 1.9 1.9 2.1 2.3 2.5

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 CHAPTER : Lab Exercises

LAB F WORK SHEET 1

BOOM UP/STICK IN AND SWING/STICK PRIORITY PRESSURE REDUCING VALVES
BOOM UP
PILOT PRESSURE
ADJUSTMENT PROCEDURES
SWING PILOT
PRESSURE
6000 kPa
Press. Gauge
6000 kPa
Press. Gauge

STICK IN B1 PILOT SYSTEM

PILOT PRESSURE PRESSURE
B2

6000 kPa 6000 kPa

Press. Gauge Press. Gauge

P1 P2

A1
TO STICK II
A1 A2
STICK IN TO SWING
PILOT PRESSURE MODULATION
VALVE

BOOM UP/STICK IN PRIORITY

SWING/STICK PRIORITY
PRESSURE REDUCING
PRESSURE REDUCING
VALVE
VALVE

BOOM UP/STICK IN PRIORITY

BOOM UP/STICK IN PRIORITY PRESSURE REDUCING VALVE SWING/STICK PRIORITY
ADJUSTMENT SCREW ADJUSTMENT SCREW
1. Install (6000 kPa) pressure gauges in lines B1 and A1.
2. Disconnect swing parking brake solenoid.
SWING/STICK PRIORITY PRESSURE REDUCING VALVE
3. Start engine and warm the hydraulic oil to 50 C
4. Place engine speed dial in position "10".
1. Install (6000 kPa) pressure gauges in lines B2 and A2.
5. Actuate the Boom up and Stick in pilot controls to full stroke.
2. Disconnect swing parking brake solenoid.
6. Modulate the Boom up pilot control until pressure in B1 gauge reads 1960 kPa.
3. Start engine and warm the hydraulic oil to 50 C
7. At the same time read the pressure at A1. Should be 1960 +/-100 kPa
4. Place engine speed dial in position "10".
5. Modulate the Swing pilot control until pressure in B2 gauge reads 1960 kPa.
6. At the same time read the pressure at A2. Should be 1960 +/-100 kPa

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 CHAPTER : Lab Exercises

LAB F WORK SHEET 2

BOOM UP/STICK IN AND SWING/STICK PRIORITY PRESSURE

REDUCING VALVES
PRESSURE TEST PORT LOCATION

PRESSURE TEST PORT

SWING (B2)

PRESSURE TEST PORT PRESSURE TEST PORT

STICK IN II (A1) BOOM UP (B1) PRESSURE TEST PORT
SWING MODULATION VALVE (A2)
BOOM PRIORITY PRESSURE REDUCING VALVE TEST PORT

SWING PRIORITY PRESSURE REDUCING VALVE TEST PORT

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 CHAPTER : Lab Exercises

LAB G WORK SHEET

BOOM UP/STICK OUT AND BOOM UP/BUCKET CLOSE PRIORITY PRESSURE
REDUCING VALVES ADJUSTMENT PROCEDURES (325-330D ONLY)

To Stick out
From Stick out
6000 kPa Control Spool
Pilot Joystick
Pressure
Gauche
From Bkt close
Pilot Joystick

B2
B1
B2 B1
P2
6000 kPa
P1

A1 A2 A2

6000 kPa
Pressure
Gauche
A1
BUCKET CLOSE STICK OUT
PRESS. REDUC. PRESS. REDUC.
VALVE VALVE

To Bkt close A1
2500 +/- 50 kPa
Control Spool
Press. Reduc. Valve

BOOM UP/STICK OUT PRIORITY PRESSURE REDUCING VALVE

BOOM UP/BUCKET CLOSE PRIORITY PRESSURE REDUCING VALVE
1. Install a (6000 kPa) pressure gauge in lines B1 or B2.
2. Disconnect swing parking brake solenoid. 1. Install a (6000 kPa) pressure gauge in lines B1 or B2 and A1
3. Start engine and warm the hydraulic oil to 50 C 2. Disconnect swing parking brake solenoid.
4. Place engine speed dial in position "10". 3. Start engine and warm the hydraulic oil to 50 C
5. Actuate full Boom up and check the pressure at B1 or B2 pressure gauge, should 4. Place engine speed dial in position "10".
be 2500 +/-50 kPa 5. Actuate full Boom up and check the pressure at B1 or B2 pressure gauge, should
6. At the same time, actuate full stick out and check the pressure gauge at A2, should be be 2500 +/-50 kPa
1450 +/-50 kPa 6. At the same time, actuate full bucket close and check the pressure gauge at A1, should be
1450 +/-50 kPa

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 CHAPTER : Lab Exercises

LAB H WORK SHEET

MAIN MENU SCREEN
OUT LINE OF DISPLAY SETUP

MAIN MENU
SETTING

SETTING DISPLAY SETUP DISPLAY SETUP

MAINTENANCE INFO WORK TOOL SELECT CLOCK ADJUST

CLOCK ADJUST
PERFORMANCE LANGUAGE SELECT LANGUAGE SELECT
HH:MM
SERVICE MAINTENANCE INFO INDICATED ITEM
ENGLISH
CONTRAST
MAINTENANCE ENGINE OIL FILTER
BRIGHTNESS FRANCAIS
You can reset accumulated XXXX/YYYY (HR)
hour of filters and fluids and HYD OIL RET FILTER BRIGHTNESS ( ) DEUTSCH
work hour of components, XXXX/YYYY (HR)
and change recommended
ITALIANO
intervals. You can also A list of system components
ENTER PASSWORD will be displayed
operate Reversing Fan WORK TOOL SELECT
System. ESPANOL
Enter User Password or
Service Password TOOL #1
OTHERS
PASSWORD CHANGE TOOL #2
PERFORMANCE TOOL #3
You can change user
SERVICE password TOOL #4
BATTERY VOLTAGE INDICATED ITEM
_ _ _ _ (HR) OTHERS
MAINTENANCE DIAGNOSTIC
ENGINE SPEED TOOL NAME
PASSWORD CHANGE You can check diagnostic _ _ _ _ (RPM) SERVICE HR METER
DIAGNOSTIC information (real time error,
logged error, logged events) A list of system components ECONO MODE FIX
ECM INFO and measurements will be
displayed
STATUS ECM INFO

CALIBRATION You can see each ECM

information
DEVICE TEST Password Entry CONTRAST
OVERRIDE STATUS
Brightness Screen
CONFIGURATION You can see inputs of
sensors and switches
TOOL PROGRAM Brightness ( ) Screen
outputs of machine ECM
5
CALIBRATION
You can calibrate each device

DEVICE TEST

You can test each device

OVERRIDE

You can test each device OK

CONFIGURATION OK
You can configure machine
ECM OK
TOOL PROGRAM

You can program each tool

setting
OK

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 CHAPTER : Lab Exercises

LAB H WORK SHEET

TASK ACCOMPLISHMENT / VALUE

Select your on language

Select on indicated item the Tool Name

Select work tool # 2

Check engine oil filter accumulated working hours

Check engine accumulated working hours

Check hydraulic oil temperature

Check pump# 2 pressure

Check power shift pressure

Reset hydraulic oil accumulated working hours

Reset fuel filter accumulated hours

Change the customer password

Check logged error code

Check ECM information

Check input of sensors of machine ECM

Check and write the device test list

Check and write the override parameters list

Service Training Malaga 14a

 CHAPTER : Lab Exercises

LAB I WORK SHEET

CALIBRATION LIST
Engine Speed Calibration CONTROL VALVES
RELIEF VALVES
PS PRES VALVE
FLOW LIMIT VALVE
LEVER/PEDAL/ATCH
ENGINE SPEED

MAIN MENU

SERVICE Step Operation

01 Press the OK key in order to go the next.
SERVICE 02 Press the OK key
PASSWORD CHANGE 03 End of calibration.
DIAGNOSTIC
CALIBRATIONS
ECM IMFO
CONTROL VALVES Calibration Screen
STATUS
RELIEF VALVES
CALIBRATIONS
PRESS OK TO PERFORM DEVICE TEST
PS PRES VALVE ENGINE SPEED
CALIBRATION FLOW LIMIT VALVE
PRESS OK TO PERFORM LEVER/PEDAL/ATCH 01: STANDBY ENGINE SPEED
CALIBRATIONS ENGINE SPEED
PRESS OK TO PERFORM 11: SUCCEEDED
CALIBRATIONS 0 11
: MOVE CURSOR : MOVE CURSOR
PRESS OK TO START 0 11
OK CALIBRATION
: MOVE CURSOR
PRESS OK TO GO
OK : START/CANCEL BACK TO UPPER LAYER
: SCROLL SCREEN SCREEN

Engine Speed Calibration Procedure : 0: Start step number

11: End step number : BACK
01. Follow the instruction on the screen to complete the calibration.

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 CHAPTER : Lab Exercises

LAB J WORK SHEET

PS PRES. CALIBRATION
CALIBRATION LIST
CONTROL VALVES
RELIEF VALVES
PS PRES VALVE
FLOW LIMIT VALVE
LEVER/PEDAL/ATCH
ENGINE SPEED
MAIN MENU

SERVICE
SERVICE
PASSWORD CHANGE
DIAGNOSTIC
ECM IMFO CALIBRATIONS
STATUS CONTROL VALVES Calibration Screen
CALIBRATIONS RELIEF VALVES
PRESS TO PERFORM
OK
DEVICE TEST PS PRES VALVE PS PRES VALVE
CALIBRATION FLOW LIMIT VALVE
PRESS OK TO PERFORM LEVER/PEDAL/ATCH PS PRES VALVE
01: STANDBY
CALIBRATIONS ENGINE SPEED
PRESS OK TO PERFORM 02 : TUNE TO PS PRES VALVE
-30 30 500(Kpa)
CALIBRATIONS 0
: MOVE CURSOR : MOVE CURSOR
PRESS OK TO START -30 30 03 : TUNE TO PS PRES VALVE
OK CALIBRATION -10 2500(Kpa)
: MOVE CURSOR PRESS OK TO SET 04: SUCCEEDED
-30 30
OK : START/CANCEL THE TUNING VALUE 14
: SCROLL SCREEN PRESS OK TO SET
OK : SET/CANCEL
: DOWN/UP THE TUNING VALUE
: SCROLL SCREEN PRESS OK TO GO
PS Pressure Calibration Procedure : OK : SET/CANCEL BACK TO UPPER LAYER
: DOWN/UP
: SCROLL SCREEN SCREEN
1. Install a pressure gauge of 4900 kPa to the PS pressure tap
2. Turn the back up switch to the AUTO position
3. Increase engine speed to high idle : BACK
3. Maintain the hydraulic oil temperature at 50 C approx.
4. Activate the Service Menu - Calibration and select "PS PRES VALVE".
5. Unlock the hydraulic activation control lever
6. Follow the instruction on the screen to complete the calibration.

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 CHAPTER : Lab Exercises

LAB K WORK SHEET

FLOW LIMIT PRESSURE CALIBRATION
MAIN MENU (With pressure gauge)

SERVICE
SERVICE CALIBRATION LIST
PASSWORD CHANGE
DIAGNOSTIC CALIBRATIONS
ECM IMFO CONTROL VALVES
RELIEF VALVES FLOW LIMIT VALVE Calibration Screen
STATUS
CALIBRATIONS PS PRES VALVE FLOW LIMIT PRES
PRESS OK TO PERFORM 2PUMP FLOW LIMIT FLOW LIMIT PRES
DEVICE TEST FLOW LIMIT VALVE
CALIBRATION LEVER/PEDAL/ATCH 1PUMP FLOW LIMIT FLOW LIMIT PRES
PRESS OK TO PERFORM ENGINE SPEED 1PIMP FLOW LIMIT 2 01: STANDBY
CALIBRATIONS FLOW LIMIT PRES
PRESS OK TO PERFORM 02: POSITION
CALIBRATIONS -30 30 FLOW LIMIT PRES
PRESS OK TO PERFORM 0 03: OPERATION
: MOVE CURSOR : MOVE CURSOR CALIBRATIONS -30 30 FLOW LIMIT PRES
PRESS OK TO START 0 04: TUNE TO
OK OK : MOVE CURSOR CALIBRATION -30 30 1500(Kpa)
MOVE STICK TO FULL 0 05: OPERATION
IN POSITION
OK : MOVE CURSOR KEEP THE LEVER -30 30
OK : START/CANCEL PRESS OK TO GO NEXT 0
OF STICK OPERATED
OK : SCROLL SCREEN -30 30
OK : NEXT/CANCEL PRESS OK TO GO NEXT PRESS OK TO SET 0
: SCROLL SCREEN THE TUNING VALUE
OK : NEXT/CANCEL KEEP THE LEVER
: SCROLL SCREEN OF STICK OPERATED
OK : SET/CANCEL
: DOWN/UP PRESS OK TO GO NEXT
: SCROLL SCREEN
OK : NEXT/CANCEL
: SCROLL SCREEN

FLOW LIMIT PRES

06: TUNE TO FLOW LIMIT PRES

3000(Kpa)
07: SUCCEEDED
-30 30
0
PRESS OK TO SET This calibration must be performed every time the Flow Limit Solenoid Valve,
THE TUNING VALUE Controller and/or the Software is replaced.
PRESS OK TO GO
OK : SET/CANCEL BACK TO UPPER LAYER
: DOWN/UP SCREEN
: SCROLL SCREEN
Flow Limit Pressure calibration procedure:
: BACK
1. Attach a 6000 kPa pressure gauge to the pressure tap for the proportional valve for NFC
2. Be sure that the valves and fittings at the end of the stick are closed
3. Increase engine rpm to dial position 10
4. Maintain the hydraulic oil temperature at 50C approx.
5. Activate the Service Menu - Calibration and select FLOW LIMIT PRES
6. Unlock the hydraulic activation control lever
7. Follow the instruction on the screen to complete the calibration.

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 CHAPTER : Lab Exercises

LAB L WORK SHEET

2P FLOW CALIBRATION
TARGET FLOW/PRESSURE OF CALIBRATION POINTS
Target Flow
Model Pump/s
This calibration must be performed every time the Flow Limit Solenoid valve, Max (l/m) Press Min (l/m) Press
Controller and/or the Software is replaced. 2Pump 160 +/- 2 16000 80 +/- 2 16000
1Pump 110 +/- 2 16000 50 +/- 2 16000
2Pump 200 +/- 2 16000 120 +/- 2 16000
320/323
1Pump 170 +/- 2 16000 120 +/- 2 16000
MAIN MENU
2Pump 200 +/- 2 16000 120 +/- 2 16000
324D
1Pump 180 +/- 2 16000 120 +/- 2 16000
SERVICE
2Pump 220 +/- 2 16000 140 +/- 2 16000
SERVICE CALIBRATION LIST 325
PASSWORD CHANGE 1Pump 200 +/- 2 16000 140 +/- 2 16000
DIAGNOSTIC CALIBRATIONS
2Pump 300 +/- 2 16000 200 +/- 2 16000
ECM IMFO CONTROL VALVES 330
RELIEF VALVES FLOW LIMIT VALVE Calibration Screen 1Pump 240 +/- 2 16000 140 +/- 2 16000
STATUS
CALIBRATIONS PS PRES VALVE FLOW LIMIT PRES
PRESS TO PERFORM
OK 2PUMP FLOW LIMIT 2PUMP FLOW LIMIT
DEVICE TEST FLOW LIMIT VALVE
CALIBRATION LEVER/PEDAL/ATCH 1PUMP FLOW LIMIT 2PUMP FLOW LIMIT
PRESS OK TO PERFORM ENGINE SPEED 1PIMP FLOW LIMIT 2 01: STANDBY
CALIBRATIONS 2PUMP FLOW LIMIT
PRESS OK TO PERFORM 02: POSITION
CALIBRATIONS -60 60 2PUMP FLOW LIMIT
PRESS OK TO PERFORM 0 03: OPERATION
: MOVE CURSOR : MOVE CURSOR CALIBRATIONS -60 60 2PUMP FLOW LIMIT
PRESS OK TO START 0 04: TUNE TO
OK : MOVE CURSOR CALIBRATION -60 60 120(L/min)
MOVE TOOL TO 0 05: OPERATION
SAFE IN POSITION
: MOVE CURSOR KEEP THE LEVER/PEDAL -60 60
OK : START/CANCEL PRESS OK TO GO NEXT 11
OF A TOOL OPERATED
: SCROLL SCREEN -60 60
OK : NEXT/CANCEL PRESS OK TO GO NEXT PRESS OK TO SET 11
: SCROLL SCREEN THE TUNING VALUE
OK : NEXT/CANCEL KEEP THE LEVER/PEDAL
: SCROLL SCREEN OF A TOOL OPERATED
OK : SET/CANCEL
: DOWN/UP PRESS OK TO GO NEXT
: SCROLL SCREEN
OK : NEXT/CANCEL
: SCROLL SCREEN

2PUMP FLOW LIMIT

2PUMP FLOW LIMIT calibration procedure:
06: TUNE TO 2PUMP FLOW LIMIT
200(L/min)
07: SUCCEEDED
1. Install a Flow Meter on the auxiliary line located at the end of the stick.
-60
23
60 2. Increase engine rpm to dial position 10
PRESS OK TO SET 3. Maintain the hydraulic oil temperature at 50C approx.
THE TUNING VALUE 4. Ensure that the tool selected is for 2P FLOW.
PRESS OK TO GO
OK : SET/CANCEL BACK TO UPPER LAYER 5. Activate the Service Menu - Calibration and select 2PUMP FLOW LIMIT
: DOWN/UP
: SCROLL SCREEN
SCREEN 6. Unlock the hydraulic activation control lever
7. Activate the selected tool and hold it during calibration
: BACK 8. Follow the instruction on the screen to complete the calibration.
9. Record the flow and pressure reading at the flow meter and pressure gauge , must be according to Target values

Service Training Malaga 18

 CHAPTER : Lab Exercises

LAB M WORK SHEET

1P FLOW LIMIT CALIBRATION
TARGET FLOW/PRESSURE OF CALIBRATION POINTS
Target Flow
Model Pump/s
This calibration must be performed every time the Flow Limit Solenoid valve, Max (l/m) Press Min (l/m) Press
Controller and/or the Software is replaced. 2Pump 160 +/- 2 16000 80 +/- 2 16000
1Pump 110 +/- 2 16000 50 +/- 2 16000
2Pump 200 +/- 2 16000 120 +/- 2 16000
320/323
1Pump 170 +/- 2 16000 120 +/- 2 16000
MAIN MENU
2Pump 200 +/- 2 16000 120 +/- 2 16000
324D
1Pump 180 +/- 2 16000 120 +/- 2 16000
SERVICE
2Pump 220 +/- 2 16000 140 +/- 2 16000
SERVICE CALIBRATION LIST 325
PASSWORD CHANGE 1Pump 200 +/- 2 16000 140 +/- 2 16000
DIAGNOSTIC CALIBRATIONS
2Pump 300 +/- 2 16000 200 +/- 2 16000
ECM IMFO CONTROL VALVES 330
RELIEF VALVES FLOW LIMIT VALVE Calibration Screen 1Pump 240 +/- 2 16000 140 +/- 2 16000
STATUS
CALIBRATIONS PS PRES VALVE FLOW LIMIT PRES
PRESS TO PERFORM
OK 2PUMP FLOW LIMIT 1PUMP FLOW LIMIT
DEVICE TEST FLOW LIMIT VALVE
CALIBRATION LEVER/PEDAL/ATCH 1PUMP FLOW LIMIT 1PUMP FLOW LIMIT
PRESS OK TO PERFORM ENGINE SPEED 1PIMP FLOW LIMIT 2 01: STANDBY
CALIBRATIONS 1PUMP FLOW LIMIT
PRESS OK TO PERFORM 02: POSITION
CALIBRATIONS -60 60 1PUMP FLOW LIMIT
PRESS OK TO PERFORM 0 03: OPERATION
: MOVE CURSOR : MOVE CURSOR CALIBRATIONS -60 60 1PUMP FLOW LIMIT
PRESS OK TO START 0 04: TUNE TO
OK : MOVE CURSOR CALIBRATION -60 60 120(L/min)
MOVE TOOL TO 0 05: OPERATION
SAFE IN POSITION
: MOVE CURSOR KEEP THE LEVER/PEDAL -60 60
OK : START/CANCEL PRESS OK TO GO NEXT 22
OF A TOOL OPERATED
: SCROLL SCREEN -60 60
OK : NEXT/CANCEL PRESS OK TO GO NEXT PRESS OK TO SET 22
: SCROLL SCREEN THE TUNING VALUE
OK : NEXT/CANCEL KEEP THE LEVER/PEDAL
: SCROLL SCREEN OF A TOOL OPERATED
OK : SET/CANCEL
: DOWN/UP PRESS OK TO GO NEXT
: SCROLL SCREEN
OK : NEXT/CANCEL
: SCROLL SCREEN

1PUMP FLOW LIMIT

1PUMP FLOW LIMIT

1PUMP FLOW LIMIT calibration procedure:
06: TUNE TO
180(L/min)
07: SUCCEEDED 1. Install a Flow Meter on the auxiliary line located at the end of the stick.
-60 60
25 2. Increase engine rpm to dial position 10
PRESS OK TO SET 3. Maintain the hydraulic oil temperature at 50C approx.
THE TUNING VALUE
PRESS OK TO GO 4. Ensure that the tool selected is for 1P FLOW.
OK : SET/CANCEL BACK TO UPPER LAYER 5. Activate the Service Menu - Calibration and select 1PUMP FLOW LIMIT
: DOWN/UP SCREEN
: SCROLL SCREEN 6. Unlock the hydraulic activation control lever
: BACK
7. Activate the selected tool and hold it during calibration
8. Follow the instruction on the screen to complete the calibration.
9. Record the flow and pressure reading at the flow meter and pressure gauge , must be according to Target values

Service Training Malaga 19

 CHAPTER : Lab Exercises

LAB N WORK SHEET

THUMBWHEE CALIBRATION

This calibration must be performed every time the Thumbwhee sensor,

Controller and/or the Software is replaced.

MAIN MENU

SERVICE
SERVICE CALIBRATION LIST
PASSWORD CHANGE
DIAGNOSTIC CALIBRATIONS
ECM IMFO CONTROL VALVES
RELIEF VALVES LEVER/PEDAL/ATCH Calibration Screen
STATUS
CALIBRATIONS PS PRES VALVE MOD L THUMBWHEEL
PRESS TO PERFORM
OK 1PUMP FLOW LIMIT LEFT THUMBWHEEL
DEVICE TEST FLOW LIMIT VALVE
CALIBRATION LEVER/PEDAL/ATCH LEFT ATCH PEDAL LEFT THUMBWHEEL
PRESS OK TO PERFORM ENGINE SPEED RIGHT ATCH PEDAL 01: STANDBY
CALIBRATIONS OPERATION DISABLED LEFT THUMBWHEEL
PRESS OK TO PERFORM 02: RELEASE
CALIBRATIONS 0 5 LEFT THUMBWHEEL
PRESS OK TO PERFORM 03: MOVE MOD
: MOVE CURSOR : MOVE CURSOR CALIBRATIONS 0 5
PRESS OK TO START 05: SUCCEEDED
OK : MOVE CURSOR CALIBRATION RELEASE THUMBWHEEL 0 5
TO DETECT NEUTRAL
: MOVE CURSOR MOVE THUMBWHEEL 0 5
OK : START/CANCEL PRESS OK TO GO NEXT
TO BOTH STOPS
: SCROLL SCREEN PRESS OK TO GO NEXT PRESS TO GO
OK : OK/CANCEL
: SCROLL SCREEN BACK TO UPPER LAYER
OK : OK/CANCEL SCREEN
: SCROLL SCREEN

: BACK

MESSAGE CENTER DISPLAY PROCESSING CONTENT

STANDBY 01 BEFORE CALIBRATION OK

CALIBRATION START
2 OK
NEUTRAL POSITION CALIBRATION
NEUTRAL POSITION CALIBRATED
3
FULL MOD. SWITCH POSITIONS CALIBRATION OK
(Move all mod. sw's full forward/backward positions)

SUCCESS 05 CALIBRATION COMPLETED

Service Training Malaga 20

 CHAPTER : Lab Exercises

CALIBRATION LIST
LAB O WORK SHEET A1 VALVE EXTEND
A1 VALVE RETRACT
A1 VALVE EXTEND CALIBRATION A2 VALVE EXTEND
A2 VALVERETRACT
A3 VALVE EXTEND
A3 VALVE RETRACT

This calibration must be performed every time the A1 Valve Extend Solenoid,
Controller and/or the Software is replaced.

MAIN MENU

SERVICE
SERVICE CALIBRATION LIST
PASSWORD CHANGE
DIAGNOSTIC CALIBRATIONS
ECM IMFO CONTROL VALVES
RELIEF VALVES CONTROL VALVES Calibration Screen
STATUS
CALIBRATIONS PS PRES VALVE A1 VALVE EXTEND
PRESS TO PERFORM
OK A1 VALVE RETRACT A1 VALVE EXTEND
DEVICE TEST FLOW LIMIT VALVE
CALIBRATION LEVER/PEDAL/ATCH A2 VALVE EXTEND A1 VALVE EXTEND
PRESS OK TO PERFORM ENGINE SPEED A2 VALVERETRACT 01: STANDBY
CALIBRATIONS A3 VALVE EXTEND A1 VALVE EXTEND
PRESS OK TO PERFORM A3 VALVE RETRACT 03: CAUTION
CALIBRATIONS A1 VALVE EXTEND
PRESS OK TO PERFORM -30 30 04: TUNE TO
: MOVE CURSOR CALIBRATIONS 500(Kpa) A1 VALVE EXTEND
: MOVE CURSOR -30 30 05: CAUTION
PRESS OK TO START 0
OK : MOVE CURSOR CALIBRATION HOLD ANY ATCH INPUT -30 30 06: TUNE TO
-12
WHILE CALIBRATING -30 30 2500(Kpa)
: MOVE CURSOR PRESS OK TO GO NEXT PRESS OK TO SET -12
OK : START/CANCEL
THE TUNING VALUE HOLD ANY ATCH INPUT -30 30
: SCROLL SCREEN -5
OK : NEXT/CANCEL WHILE CALIBRATING
: SCROLL SCREEN OK : SET/CANCEL PRESS OK TO GO NEXT PRESS OK TO SET
: DOWN/UP THE TUNING VALUE
: SCROLL SCREEN OK : NEXT/CANCEL
: SCROLL SCREEN OK : SET/CANCEL
: DOWN/UP
: SCROLL SCREEN

A1 VALVE EXTEND
A 1 Valve Extend Calibration procedure:
A1 VALVE EXTEND
07: RELEASE
08: SUCCEEDED 1. Attach a 6000 kPa pressure gauge at aux. solenoid Val. 1A pilot line (B4)
-30
-5
30 2. Be sure that the valves and fittings at the end of the stick are closed
RELEASE ALL 3. Set the Tool Mode for TWO WAY Tool
ATTACHMENT INPUT
PRESS TO GO
4. Increase engine rpm to dial position 10
PRESS OK TO GO NEXT
BACK TO UPPER LAYER 5. Maintain the hydraulic oil temperature at 50C approx.
SCREEN
: BACK 6. Activate the Service Menu - Calibration and select "A1 VALVE EXTEND"
: SCROLL SCREEN
7. Move the hydraulic activation control lever forward
: BACK
8. Follow the instruction on the screen to complete the calibration.
9. Increase/decrease the pressure value at the gauge to specs.

Service Training Malaga 21

 CHAPTER : Lab Exercises

LAB P WORK SHEET

ATCH # 1 RLF VALVE CALIBRATION

This calibration must be performed every time the Relief Solenoid valve,
Controller and/or the Software is replaced.

MAIN MENU

SERVICE
SERVICE CALIBRATION LIST
PASSWORD CHANGE
DIAGNOSTIC CALIBRATIONS
ECM IMFO CONTROL VALVES
STATUS RELIEF VALVES RELIEF VALVE Calibration Screen
CALIBRATIONS PS PRES VALVE ATCH # 1 RLF VALVE
PRESS OK TO PERFORM ATCH # 2 RLF VALVE ATCH # 1 RLF VALVE
DEVICE TEST FLOW LIMIT VALVE
CALIBRATION PRESS OK TO PERFORM
LEVER/PEDAL/ATCH ATCH # 1 RLF VALVE
ENGINE SPEED 01: STANDBY
CALIBRATIONS ATCH # 1 RLF VALVE
PRESS OK TO PERFORM 02: CAUTION
CALIBRATIONS ATCH # 1 RLF VALVE
PRESS OK TO PERFORM -30 30 03: TUNE TO
: MOVE CURSOR : MOVE CURSOR CALIBRATIONS -30 30 10000(Kpa) ATCH # 1 RLF VALVE
PRESS OK TO START 0 04: CAUTION
OK : MOVE CURSOR CALIBRATION HOLD TOOL INPUT -30 30
25 05: TUNE TO
WHILE CALIBRATING 30000(Kpa)
: MOVE CURSOR -30 30
OK : START/CANCEL PRESS OK TO GO NEXT PRESS OK TO SET 25
THE TUNING VALUE -30 30
: SCROLL SCREEN HOLD TOOL INPUT
OK : NEXT/CANCEL 10
WHILE CALIBRATING
: SCROLL SCREEN OK : SET/CANCEL
: DOWN/UP PRESS OK TO GO NEXT PRESS OK TO SET
: SCROLL SCREEN THE TUNING VALUE
OK : NEXT/CANCEL
: SCROLL SCREEN OK : SET/CANCEL
: DOWN/UP
: SCROLL SCREEN

A1 VALVE EXTEND

07: SUCCEEDED
Atch # 1 Rlf Valve calibration procedure:

1. Attach a 60000 kPa pressure gauge to the pressure tap at pump outlet
PRESS TO GO 2. Set Aux Tool Mode for "Two Way Tool"
BACK TO UPPER LAYER
SCREEN 3. Increase engine rpm to Dial position 10
4. Maintain the hydraulic oil temperature at 50C approx.
: BACK 5. Activate the Service Menu - Relief Valves and select "ATCH # 1 RLF VALVE".
6. Move the hydraulic activation control lever forward
7. Follow the instruction on the screen to complete the calibration.

Service Training Malaga 22

 CHAPTER : Lab Exercises

General Parameters #1 #2 #3 #4 #5 #6 #7 #8 #9 LAB Q

Tool Program Name H130S H140DS H160DS MP30 S340 S365B G330 DCT Bucket No Tool WORK SHEET
Tool Program Maximum Throttle Dial Position 10 10 10 10 10 10 10 10 10
Tool Program Minimum Throttle Dial Position 1 1 1 1 1 1 1 1 1 (Multi-Proc)
Tool Program Under Speed Enable Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled
Tool Program Two Pump Flow Combine Enable Disabled Enabled Enabled Enabled Enabled Enabled Disable Disable Disable
Tool Program Medium Pressure Circuit Main Pump Power Reduction (Initial) 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0
Tool Program Medium Pressure Circuit Main Pump Power Reduction (Total) 50.0 50.0 50.0 50.0 50.0 50.0 50.0 50.0 50.0
Tool Program One Way/ Two Way Valve Mode One Way One Way One Way Two Way Two Way Two Way Two Way Two Way Two Way
Tool Program Variable Relief Valve #1 Pressure 21000 21000 21000 40000 40000 40000 40000 40000 40000
F2 Type Valve Maximum Flow Derate Pressure 4000 4000 4000 4000 4000 4000 4000 4000 4000
F2 Type Valve Flow Derate Start Pressure 40000 40000 40000 40000 40000 40000 40000 40000 40000
F2 Type Valve Flow Derate End Pressure 40000 40000 40000 40000 40000 40000 40000 40000 40000
Multiple Operation Maximum Extend Pilot Pressure for Attachment Valve #1 4000 4000 4000 4000 4000 4000 4000 4000 4000
Multiple Operation Maximum Retract Pilot Pressure for Attachment Valve #1 4000 4000 4000 4000 4000 4000 4000 4000 4000
Multiple Operation Maximum Retract Pilot Pres for Combined Attachment Valve 4000 4000 4000 4000 4000 4000 4000 4000 4000
Multiple Operation Maximum Extend Pilot Pres for Combined Attachment Valve 4000 4000 4000 4000 4000 4000 4000 4000 4000
Tool Program Hydraulic Temperature High Warning Event Threshold 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0
Attachment Valve #1 Prameters
Tool Program Attachment Valve #1 Flow Setting 190 200 260 300 300 530 100 50 0
Tool Program Attachment Valve #1 Multi-Operation Additional Flow 0 0 0 0 0 0 0 0 0
Tool Program Attachment Valve #1 Nominal Pressure 16000 16000 16000 8000 8000 8000 8000 8000 40000
Tool Program Attachment Valve #1 Maximum Extend Pressure 4000 4000 4000 4000 4000 4000 4000 4000 0
Tool Program Attachment Valve #1 Maximum Retract Pressure 4000 4000 4000 4000 4000 0
Tool Program Attachment Valve #1 Open Time 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20
Tool Program Attachment Valve #1 Close Time 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20
Tool Program Attachment Valve #1 Tool Flow Direction Normal Normal Normal Normal Normal Normal
Attachment Valve #2 Prameters
Tool Program Attachment Valve #2 Flow Setting 0
Tool Program Attachment Valve #2 Multi-Operation Additional Flow 0
Tool Program Attachment Valve #2 Nominal Pressure 4000
Tool Program Attachment Valve #2 Maximum Extend Pressure 4000 4000 4000 4000 4000 4000 4000 4000 0
Tool Program Attachment Valve #2 Maximum Retract Pressure 4000 4000 4000 4000 4000 0
Tool Program Attachment Valve #2 Open Time 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20
Tool Program Attachment Valve #2 Close Time 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20
Tool Program Attachment Valve #2 Tool Flow Direction Normal Normal Normal Normal Normal Normal
Attachment Valve #3 Prameters
Tool Program Attachment Valve #3 Flow Setting
Tool Program Attachment Valve #3 Multi-Operation Additional Flow
Tool Program Attachment Valve #3 Nominal Pressure
Tool Program Attachment Valve #3 Maximum Extend Pressure 4000 4000 4000 4000 4000 4000 4000 4000 4000
Tool Program Attachment Valve #3 Maximum Retract Pressure 4000 4000 4000 4000 4000 4000 4000 4000 4000
Tool Program Attachment Valve #3 Open Time 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20
Tool Program Attachment Valve #3 Close Time 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20
Tool Program Attachment Valve #3 Tool Flow Direction Normal Normal Normal Normal Normal Normal Normal Normal Normal

Service Training Malaga 23

 CHAPTER : Lab Exercises

General Parameters #1 #2 #3 #4 #5 #6 #7 #8 #9 LAB R

Tool Program Name ???? DCT Bucket No Tool WORK SHEET
Tool Program Maximum Throttle Dial Position 10 10 10
Tool Program Minimum Throttle Dial Position 1 1 1 (Multi-Proc)
Tool Program Under Speed Enable Enabled Enabled Enabled
Tool Program Two Pump Flow Combine Enable Enabled Disable Disable
Tool Program Medium Pressure Circuit Main Pump Power Reduction (Initial) 5.0 5.0 5.0
Tool Program Medium Pressure Circuit Main Pump Power Reduction (Total) 50.0 50.0 50.0
Tool Program One Way/ Two Way Valve Mode Two Way Two Way Two Way
Tool Program Variable Relief Valve #1 Pressure 40000 40000 40000
F2 Type Valve Maximum Flow Derate Pressure ???? 4000 4000
F2 Type Valve Flow Derate Start Pressure 18000 40000 40000
F2 Type Valve Flow Derate End Pressure 20000 40000 40000
Multiple Operation Maximum Extend Pilot Pressure for Attachment Valve #1 ???? 4000 4000
Multiple Operation Maximum Retract Pilot Pressure for Attachment Valve #1 ???? 4000 4000
Multiple Operation Maximum Retract Pilot Pres for Combined Attachment Valve 4000 4000 4000
Multiple Operation Maximum Extend Pilot Pres for Combined Attachment Valve 4000 4000 4000
Tool Program Hydraulic Temperature High Warning Event Threshold 80.0 80.0 80.0
Attachment Valve #1 Prameters
Tool Program Attachment Valve #1 Flow Setting 300 50 0
Tool Program Attachment Valve #1 Multi-Operation Additional Flow 0 0 0
Tool Program Attachment Valve #1 Nominal Pressure 8000 8000 40000
Tool Program Attachment Valve #1 Maximum Extend Pressure 4000 4000 0
Tool Program Attachment Valve #1 Maximum Retract Pressure 4000 4000 0
Tool Program Attachment Valve #1 Open Time 0.20 0.20 0.20
Tool Program Attachment Valve #1 Close Time 0.20 0.20 0.20
Tool Program Attachment Valve #1 Tool Flow Direction Normal Normal Normal
Attachment Valve #2 Prameters
Tool Program Attachment Valve #2 Flow Setting 0
Tool Program Attachment Valve #2 Multi-Operation Additional Flow 0
Tool Program Attachment Valve #2 Nominal Pressure 4000
Tool Program Attachment Valve #2 Maximum Extend Pressure 4000 4000 0
Tool Program Attachment Valve #2 Maximum Retract Pressure 4000 4000 0
Tool Program Attachment Valve #2 Open Time 0.20 0.20 0.20
Tool Program Attachment Valve #2 Close Time 0.20 0.20 0.20
Tool Program Attachment Valve #2 Tool Flow Direction Normal Normal Normal
Attachment Valve #3 Prameters
Tool Program Attachment Valve #3 Flow Setting
Tool Program Attachment Valve #3 Multi-Operation Additional Flow
Tool Program Attachment Valve #3 Nominal Pressure
Tool Program Attachment Valve #3 Maximum Extend Pressure 4000 4000 4000
Tool Program Attachment Valve #3 Maximum Retract Pressure 4000 4000 4000
Tool Program Attachment Valve #3 Open Time 0.20 0.20 0.20
Tool Program Attachment Valve #3 Close Time 0.20 0.20 0.20
Tool Program Attachment Valve #3 Tool Flow Direction Normal Normal Normal

Service Training Malaga 24