SC/D
CODE OF PRACTICE
ON
DESIGN FOR SAFETY
IN
PRESSURIZED HEAVY WATER BASED
NUCLEAR POWER PLANTS
(A. K. DE)
Chairman, AERB
CONTENTS
Page No.
FOREWORD i
0200 DEFINITIONS 3
LIST OF PARTICIPANTS 50
0101 This Code of Practice describes design approaches and design require-ments for
structures, systems and components that shall be met for safe operation
and in order to prevent or mitigate the consequences of Postulated
Initiating Events (PIEs), which could jeopardise safety.
0102 PIEs include many factors, which singly or in combination may affect safety
and which may:
(1) be connected with the site of the plant and its environment;
0103 Certain other events such as the following are not considered in this code :
0104 This Code describes the requirements for safe design of the proposed NPP at
the site selected and approved by the competent authority, in the
context of safety of operating personnel, public, and environment
around the site. These requirements call for consideration of
site
site dependent characteristics including geography, geology, hydrology,
meteorology, seismology, demography, patterns of land and water use, traffic
routes and water ways.
0105 This Code also describes the requirements for safety from radiation and
radioactivity released from within the NPP and received by the
operating personnel, public and environment in vicinity of the NPP
during normal operation and under the PIEs considered credible.
0106 This Code of Practice does not deal with non-radiological effects of
plant on environment.
0107 In this Code references have been made to other Codes of Practice (for example,
on Sitting, Operation and Quality Assurance) and Safety Guides (which
detail the underlying safety design principles, etc.).
0108 It should be recognized that the requirements given in this document will be
subject to revision in the light of experience.
0200 DEFINITIONS
0201 The following definitions apply to this Code and may not necessarily conform to
definitions adopted elsewhere for national or international use.
Acceptable Limits
Limits acceptable to the AERB for Accident Conditions.
Accident Conditions
Substantial deviations from Operational States, and which could lead to release
of unacceptable quantities of radioactive materials if the relevant engineered safety
features did not function as per design intent. 1
Active Component
A component whose functioning depends on an external input, such as actua-
tion, mechanical movement, or supply of power, and which therefore influences system
process in an active manner. 2
Channel
An arrangement of interconnected components within a system that initiate a
1
Asubstantial deviation may be a major fuel failure, a Loss of Coolant
Accident (LOCA),etc . Examples of engineered safety features are: an Emergency Core
Cooling System (ECCS) and containment.
2
Example of Active Components are pumps, fans, relays and transistor. It is
emphasised that this definition is necessarily general in nature as in the corresponding
definition of Passive Components. Certain components, such as ruputre discs, check
valves, injectors and some solid state electronic devices, have characteristics which
require special consideration before designation as an Active or Passive Component.
3
Examples of Anticipated Operational Occurences are loss of normal electric
power and faults such as turbine trip, malfunction of individual items, of a normally
running Plant, failure to function of individual items of Control equipment, loss of power
to main coolant pump.
single output. A channel loses its identity where single output signals are combined
with signals from other channels e.g. from a monitoring channel or a safety actuation
channel.
Commissioning
The process during which the Nuclear Power Plant having been constructed are
made operational and verified to be in accordance with design assumptions and to have
met the design criteria; it includes both non-nuclear and nuclear tests.
Competent Authority
A national or state authority designated or otherwise recognized as such for a
specific purpose.
Control System
A system performing actions needed for causing Plant variables to be main-
tained within prescribed limits.
Decommissioning
The process by which a NPP is finally taken out of operation.
Design
The process and the results of developing the concept, detailed plans, support-
ing calculations and specifications for a Nuclear Power Plant
Diversity
The existence of redundant components or systems to perform an identified
function, where such components collectively incorporate one or more different attrib-
utes.
Electrical Separation
Means for preventing one electric circuit from influencing another through
electrical phenomena. 4
4
. Examples of such attributes are: different operating conditiond of uses, differ-
ent size of equipment, different manufacturers, different working principles and types of
equipments that use different physical methods.
Emergency Electric Power Supply (EEPS)
That portion of the Emergency Power Systems provided for the purpose of
supplying electric power to a nuclear power plant’s safety systems during Operational
States as well as during and following Accident Conditions.
Fuel Assembly
An assembly of fuel elements identified as a single unit (fuel bundle).
Independent
Equipment that is independent possesses either/or both of the following
characteristics:
(1) Its ability to operate when required is unaffected by the operation or
failure of the other equipment.
(2) Its ability to operate when required is unaffected by the presence of the
effects resulting from any postulated initiating event.
Normal Operation
Operation of a Nuclear Power Plant within specified Operational Limits and
Conditions including shutdown, power operation, shutting down, starting up, mainte-
nance, testing and refueling (see Operational States).
55
Passive Component
A component which has no moving part, and, for example, only experiences a
change in pressure, in temperature, or in fluid flow in performing its functions. In
addition, certain components, which function with very high reliability based on irre-
versible action or change may be assigned to this category.
Physical Separation
(1) Separation by geometry (distance, orientation, etc.) or
(2) Separation by appropriate barriers, or
(3) Separation by a combination thereof.
Protection System
A system which encompasses all electrical and mechanical devices and cir-
cuitry, from sensors to actuation device input terminals, involved in generating those
signals associated with the protective function.
Quality Assurance
Planned and systematic actions necessary to provide adequate confidence that
an item or facility will perform satisfactorily in service.
Redundancy
Provision of more than the minimum number of (identical or diverse) elements
or systems, so that the loss of any one does not result in the loss of the required function
of the whole.67
66
Reliability
The probability that a device, system or facility will perform its intended
function satisfactorily for a specified time under stated operating conditions.
Residual Heat
The sum of the heat originating from radioactive decay and shut down fission
and the heat stored in reactor related structures and in heat transport media.
Safety (Nuclear)
The achievement of proper operating conditions, prevention of accidents or
mitigation of accident consequences, resulting in protection of site personnel, the public
and the environment from undue radiation hazards.
Safety Function
A specific purpose that must be accomplished for safety.
Safety Group
The assembly of equipment designated to perform all actions required for a
Postulated Initiating Event to ensure that the limits specified in the design basis for the
event are not exceeded.
Safety Systems
Systems important to Safety, provided to assure, in any condition, the safe shut
down of the reactor and the heat removal from the core and/or to limit the consequences
of Anticipated Operational Occurrences and Accident Conditions (see Anticipated Op-
erational Occurrences and Accident Conditions).
Severe Accidents
Nuclear Power Plant conditions beyond those of Design Basis Accident causing
significant core degradation.
Single Failure
A random failure which results in the loss of capability of a component to
perform its intended safety functions. Consequential failures resulting from a single
random occurrence are considered to be part of the single failure.
Site
The area containing the Plant, defined by a boundary and under effective control
of the Plant Management.
0301 The main objective of detailed requirements given in the Code and the
documents cited herein is to ensure that radiation exposure of the a
control public and plant personnel is kept within appropriate prescribed
limits under all operational states and within acceptable limits under all
postulated accident conditions. The concept of as low as reasonably
achievable (ALARA) should be applied.
With respect to accidents the objectives are to ensure that accidents are
generally prevented; to ensure that, for all event sequences taken into
account in the design of the plant, even those that have very low
probability, radiological consequences are small; and to ensure, by both
prevention and mitigation measures, that accidents with high
consequences are extremely unlikely.
0302 Interaction between NPP and environment, including for example, such
factors as population, flora and fauna, meteorology, hydrology, and
seismology shall be taken into account.
0303 Off-site services upon which safety of the plant and protection of the public may
depend shall be carefully planned and co-ordinated with public
authorities. This may include among others, supply of cooling water
for ultimate heat sink, fire fighting, means of communication and
transport, emergency preparedness etc.
Defence in depth
0304 The design process shall incorporate defence in depth such that multiple levels
of protection are provided. Examples of these requirements are:
(1) The provision of multiple means for ensuring each of the basic
safety functions, i.e. reactivity control, heat removal and the con-
finement of radioactivity;
0306 Beyond the third echelon there are further contributions to the protec-tion of the
public and site personnel by specific complementary plant features
which would be available to mitigate consequences of events beyond
the design basis and by plans for emergency preparedness.
Safety Functions
0309 To ensure safety the following general design requirements shall be met:
(1) Means shall be provided to safely shut down the reactor and
maintain it in the safe shutdown condition in operational states
and during and after accident conditions.
(2) Means shall be provided to remove residual heat from the core
after reactor shutdown, including accident conditions.
(3) Means shall be provided to reduce the potential for the release of
radioactive materials and to ensure that any releases are below
prescribed limits during operational states and below acceptable
limits during accident conditions.
0311 An overall requirement of the plant design is that its sensitivity to PIEs shall be
reasonably low. The plant should be so designed as to bring it to one
of the the following stages following a PIE. Aim of design by defence
in depth is to bring to a stage as near to the top of the list as can
reasonably be achieved.
(2) Following a PIE, the plant is rendered safe by the action of systems
which are continuously operating in the state required to control
the PIE.
Design basis
0312 The design basis shall specify the necessary capabilities of the plant to cope
with a specified range of operational states and accident condi-tions
within the defined radiation protection requirements. The design basis
typically includes the specification for normal operation, condi-tions
created by the PIEs, important assumptions and, in some cases, the
particular methods of analysis.
Severe accidents
0313 The design basis for normal operation, anticipated operational occurre-
ences and accident conditions shall provided a high degree of assur-ance that no
significant damage will occur to the reactor core and that releases of
radioactive materials will stay below prescribed limits for operational
states and acceptable limits during accident conditions.
0314 Certain (unlikely) event sequences have the potential to cause signifi-cant core
degradation. These event sequences are called severe accidents.
0315 From the safety point of view it is prudent to consider these accident in atleast
a limited way. Consideration, however, are not expected to involve the
rigorous application of conservative engineering practice used in
setting design basis, but rather could be based upon realistic analysis.
Based operating experience, associated safety analysis and results
from safety research, design activities should include the following:
(3) Potential design changes which could either reduce the likelihood
of these events or would mitigate; the consequences, should these
events take place, should be evaluated. They should be imple-
mented if an overall increase of safety can be achieved through a
commensurate effort.
Quality Requirements
0316 Structures, systems and components shall be designed, fabricated to the quality
level commensurate with the importance of safety to be performed,
(AERB/DSG-316.1). The applicable codes and standards for design,
fabrication, inspection, erection testing and inservice- inspection of all
these structures, systems and components should be identified
(AERB/DSG-316.1).
0317 In the selection of equipment, consideration shall be given to both spurious
operation and unsafe failure modes (e.g. failure to trip when required).
Where failure of a system or component has to be expected and
accommodated by the design, preference shall be given to equipment
which exhibits a predictable mode of failure and facilitates repair or
replacement.
0320 Structures, systems and components important to safety shall be designed and
erected so that they can be tested, maintained, inspected and monitored
for functional capability during the life of the plant, commensurate
with applicable standards. The system layout shall in-clude
considerations like periodic inspection, testing and maintenance in the
prevailing environment (Keeping in view the principle of ALARA).
0322 This section presents several design measures that may be used, if
necessary in combination, to achieve and maintain the required relia-
bility commensurate with the importance of the safety functions to be
performed.
0323 A single failure is a random failure which results in the loss of capability of a
component to perform its intended safety function. Consequential
failures resulting from a single random occurrence are considered to be
part of the single failure.
0326 In this document, safety functions (or systems contributing to those safety
functions), in which redundancy is necessary to achieve the required
high reliability, are identified by the statement “assuming a single
failure” .
0327 Generally, passive components have very low probability of failure and may
not have to be taken into account. Single failures, including failure of
passive components, which need not be considered in the analysis are
given in document AERB/DSG-0327.1.
0328 The single failure criterion shall be applied to classes of equipment assemblies,
as follow:
0331 High reliability often requires, in addition to high quality, the use of redundancy
of, and, where appropriate diversity of structures, systems and
components within the assembly of equipment used either to mitigate
consequences of a postulated initiating event or to fulfill another
important safety function.
0332 The minimum required degree of redundancy shall be, that which enables the
safety requirements to be met in each postulated initiating random
event despite the assumed credible random failure of any one
component contributing to an important safety function which is
needed to mitigate the consequences of the postulated initiating event.
This requirement, and the goal of maintaining intact, to the extent
practicable, all the barriers against escape of radioactive material shall
reflect in the choice of number and capacity of redundant components.
Independence
Physical separation which can be achieved by suitable layout and barriers shall
be used as far as practicable to ensure that independence is achieved
particularly in relation to common cause failure, fire etc.
0334 Safety system services are those used to provide essential services for safety
purposes, such as cooling water, lubrication, compressed air, hydraulic
fluid and electric supply. They shall have reliability,
redundancy, diversity, independence and provision of features for
isolation, and testing for functional capability consistent with require-
ments for the safety systems supplied (AERB/DSG-0316.1). If safety
systems support features are shared amongst various systems, the
design shall provide for adequate redundancy to ensure uninterrupted
availability of the service to the safety system.
Equipment Outages
0336 In designing a plant for reliable performance, equipment outages shall be taken
into account. The impact of anticipated maintenance, tests and repair
work on the reliability of each individual safety system shall be
included in this consideration. If the resultant reliability is such that the
system no longer meets the criteria used for design and operation, the
nuclear power plant shall be shutdown or otherwise placed in a safe
state if the component temporarily out of service cannot be replaced or
restored within a specified time. This time and the actions to be taken
shall be defined for each case in advance before the start of nuclear
power plant operation.
0337 In the interest of safety the working areas and working environment of the site
personnel shall be designed according to ergonomic principles.
0338 Systematic consideration of human factors and the man-machine interface shall
be included in the design process.
0339 In the control room the operator shall be provided with clear displays of those
parameters that indicate the current status of all equipment and systems
necessary to achieve the safety functions outlined in paras 0309 and
0310 of this Code in a coordinated manner.
(1) To assess readily the general state of the plant whichever opera-
tional occurrence, or an accident condition, and confirm that the
designed automatic safety actions are being carried out;
(2) To determine the appropriate operator initiated action that should
be taken
0341 The design shall aim to promote this success of operator actions in the light of
the time available, the expected physical environment, and
psychological pressure. The need for operator intervention on a short
time scale of less than 30 minutes following a PIE should be kept to a
minimum. The design should take into account that the credit for such
operator intervention within 30 minutes of PIE is only acceptable
where the designer can demonstrate that the operator has sufficient
time to decide and to act, that the necessary information on which the
operator must base a decision to act is simply and unambiguously
presented, and that the physical environment following the event is
acceptable in the control room. However, even in such cases the
design shall not take credit for operator action within first 15 minutes
of PIE.
General requirements
0342 System(s) to transfer residual heat from structures, systems and com-ponents
important to safety, to an ultimate heat sink shall be provided
(AERB/DSG-0342.1 ). The system’s safety function shall be to trans-
fer combined heat load of the structures, systems and components
under normal operating, anticipated operational occurrences and acci-
dent conditions at a rate such that specified fuel design limits and the
design conditions of the reactor coolant pressure boundary are not
exceeded. This function shall be carried out at very high levels of
reliability. All systems that contribute to the transport of heat, by
supplying fluids to the heat transport systems, by conveying heat, by
providing power, shall reflect in their design the importance of their
contribution to the overall heat transfer function. Suitable redundancy
in components and systems and suitable interconnections, leak detec-
tion and isolation capabilities shall be provided to assure that the
system safety functions can be accomplished assuming a single failure
criterion. Natural phenomena and man-made events as given in
paragraphs 0356, 0357, 0358 and 0359 shall be taken into account in
the design of systems and in the possible choice of diversity in the
ultimate heat sinks and in the storage systems from which heat transfer
fluids are supplied. Availability of heat sink should be ensured under
the condition of non-availability of off-site and on-site power for
extended period.
Inspection and Testing
0344 The system shall be designed to permit appropriate periodic pressure and
functional testing to assure:
0345 Fluids released to the ultimate heat sink shall be monitored for radioactivity to
ensure permissible limits of radioactive release are not exceeded.
0347 Structures, systems and components important to safety shall not be normally
shared between two or more reactors unless it can be shown that such
sharing does not impair their ability to perform their intended safety
functions. In the event of an accident in one reactor system, orderly
shutdown, cool down and residual heat removal of the remain-ing
reactors shall not be impaired. Also, in long run it shall be possible to
operate the other reactor systems safely.
0348 The Plant shall have simple, clearly and durably marked, safe escape routes
with reliable and adequate emergency lighting and other build-ing
services essential to the safe use of these routes. Escape routes shall
have adequate redundancy.
0349 Suitable alarm systems and means of communication (audio and/or visual) shall
be provided so that all persons present in the plant can be warned and
instructed even under accident conditions.
0350 Communications necessary for safety, both within the plant and to the outside,
shall be assured at all times. This requirement shall be taken into
account in the design and in the diversity (atleast two independent
means) of the communication methods selected. Means for the safety
of plant personnel shall be provided taking into account conflicting re-
quirements from the point of view of industrial safety, radiation and
fire protection and security.
0351 The Plant shall be isolated from the surroundings by suitable layout of the
structural elements in such a way that access to it can be perma-nently
controlled. In particular, attention shall be paid in the design of the
buildings and site layout. Provision shall be made for supervisory
personnel and/or equipment to guard against unauthorised entry to and
exit from the plant of persons and goods. This control is required to
protect personnel from unnecessary exposures and for security of the
Plant.
0353 Requirement for the design of fire protection explosion and fire- fighting system
are given in (AERB/DSG-0353.1).
Materials
0355 Generally used materials along with their applicability, limitation etc. are given
in AERB/DSG-0355.1.
0356 Structures, systems and components necessary to assure the capability for
shutdown, residual heat removal and confinement of radioactive
material shall be designed to remain functional throughout the Plant
life in the event of natural phenomena such as earthquakes, cyclones
and floods. Design basis for these structures, systems and components
shall include:
(1) Consideration of the most serious of the natural phenomena or
other external events which, according to the state of art in science
and technology, must be considered at the specific sites,
0357 Structures, systems and components necessary to assure the capability for
shutdown, residual heat removal and confinement of radioactive
material shall be designed to remain functional despite man-made
events that might occur due to activities at or near the site like dam
ruptures, mining operations and chemical operations etc. as identified
in AERB Siting Code (AERB/SC/S).
0358 If the likelihood of failure due to one of these events, taking into consideration
the future developments at or near the plant site can be inferred to be
extremely low, failure caused by that event need not be included in the
design basis for that Plant.
0359 To the extent possible, the design of the Plant shall include appropri-ate
provision against the possibility of sabotage.
Combination of Events
0360 The design basis for the structures, systems and components important to safety
shall reflect for each site:
0361 Initiating events and combinations thereof, operator errors are given in
document AERB/DSG-0361.1.
Environment
0362 Equipment design/selection shall take into consideration the effect of local
environment prevalent in normal and accident conditions, during
fabrication, transportation, storage, commissioning and operation.
Consideration shall be given to temperature, humidity, salinity, pollut-
ants, radioactivity, etc.
0363 Storage capacities of systems, important to safety (for example, emergency core
cooling system, instrument process air supply system, emergency
power supply system, etc.) shall be adequate to tide over the
anticipated operational occurrences and accident conditions.
Decommissioning
0364 At the design stage, special attention shall be paid to measures facilitating the
decommissioning of the plant. Attention should be directed to keep the
exposures of personnel and the public during decommissioning “as low
as reasonably achievable (ALARA)” and to ensure adequate protection
of the environment from radioactive con-tamination. A
decommissioning report should be prepared at the design stage itself.
0400 GENERAL REACTOR DESIGN
0401 The reactor core components and the associated coolant, moderator, control and
protective systems shall be designed with appropriate mar-gins to
assure that the specified acceptable design limits are not exceeded
during all operational states.
Core Components
Other internals like shut off rods, and control rod assemblies and associated
structures
Fuel Assemblies
0403 The design of the reactor core, pressure tubes, calandria vessel and the reactor
internal structures shall account for the static and dynamic loading
expected in the operational states and accident conditions with due
regard to the effects of temperature, pressure, irradiation, ageing, creep,
corrosion, erosion, hydriding, vibrations and fatigue. Under postulated
accident conditions, the adequate integrity of the reactor core
components shall be maintained to ensure:
(2) Coolable geometry and adequate core cooling such that fuel
design limits (AERB/DSG-0403.1) are not exceeded.
Fuel Assemblies
0404 The design of fuel assemblies shall be such that they will satisfactorily
withstand their intended exposure in the reactor core despite all
processes of deterioration that can occur.
0405 The design of fuel assemblies shall consider the coolant pressure, fission gas
pressure, swelling of fuel material, thermal expansion, pellet clad
interactions, power ramps, fuelling loads, dynamic load-ings including
flow induced vibrations, load variations, pressure drop,
sub-channel flow distribution, irradiation damage to design aspects and operational
limits for fuel assemblies (AERB/DSG-0403.1).
0406 Specified fuel design limits, including permissible fission product leakage, shall
not be exceeded in normal operation, and conditions that may be
transiently imposed during anticipated operational occur-rences shall
cause no significant additional deterioration. Fission product leakage
should be kept to a practicable minimum. In accident conditions the
fuel shall remain in position and shall not suffer distortion to an extent
that would render post-accident core cooling insufficiently effective;
specified fuel element limits for accident conditions shall not be
exceeded.
0407 The design of fuel assemblies shall consider post irradiation handling and
storage including those damaged during usage or handling.
0408 The Core and its control shall be so designed that, under no circum-stances
uncontrolled increase of power occurs. The control system worth and
the insertion rates shall be sufficient to override reactivity changes
including internal dynamic reactivity coefficients during all operational
states and accident conditions. Reactivity insertion rate shall be within
permissible limits (AERB/DSG-0408.1).
0409 Isotopic purity of heavy water coolant shall be above or equal to the design
value limits of positive void coefficient.
0410 The reactor core including the associated coolant, moderator, control and
protection system shall be designed to assure that power oscilla-tions
and/or unstable core coolant flow which can result in conditions
exceeding specified acceptable fuel design limits (AERB/DSG-0403.1)
are not possible or can be readily and reliably detected and suppressed.
0411 The fuel design limits shall not be violated under any shape and level of
neutron flux that can exist in any state of the core including those at
fresh start up, after shutdown, during and after refuelling and those
arising from anticipated operational occurrences and accident condi-
tions.
0412 The flux shapes shall be detected or inferred from measurements so as to ensure
that the fuel design limits are not violated in any region of the core.
0413 The design of the core and the fuel management scheme provided should
minimize the demands made on control system for maintaining flux
shapes and levels within stipulated limits in all operational states.
0414 The analytical methods used for calculating the reactivity coefficients, excess
reactivity and control element worth shall be verified in the
commissioning experiments at different power levels before the reac-
tor is operated at regular full power (AERB/DSG-040t1.1).
Reactor Shutdown
0415 The reactor shutdown system(s) shall be capable of making and holding the
core adequately subcritical in the event of any anticipated operational
occurrences and postulated accident conditions. The shutdown function
shall be ensured even for the most reactive situation of the core.
0417 The reactor shutdown shall be performed by two diverse systems of different
design principles. Each of the systems shall be on its own capable of
quickly rendering the nuclear reactor sub-critical by an adequate
margin from operating and accident conditions. Each of these systems
shall also be capable of reliably overriding reactivity changes resulting
from refuelling, during shutdown, and withdrawal of any control
rod/shut-off rods for maintenance during shutdown, and withdrawal
sequence of the shut-off rods for startup with reactor in cold condition.
One shutdown system shall be, on its own, capable of rendering the
reactor sub-critical from normal operating conditions and of
maintaining the reactor sub-critical by an adequate margin in the most
reactive situation of the core including the capability of reliably
overriding reactivity changes resulting from xenon decay after
shutdown.
0419 Instrumentation and tests shall ensure that the shutdown systems are in the state
required. Design shall ensure that periodic in-service inspec-tion,
calibration, functional testing and replacement are feasible.
0420 For the purpose of reactivity control and flux shaping during normal power
operation a portion of the shutdown means may be used if shutdown
capability is maintained at all times.
0500 REACTOR COOLANT SYSTEM
0501 Reactor coolant system includes the main coolant system, pressure control
system, residual heat removal system (shutdown cooling sys-tem),
emergency core cooling system and other associated systems.
0502 Fuelling machine and its associated control system shall also form part of
reactor coolant system during the period when it is connected to the
coolant channel.
0503 The components of reactor coolant system include pressure tubes, end fittings,
seal plugs, feeders, headers, pumps, steam generators, heat exchangers,
pressurise, accumulators, valves, connected piping and associated
component support structures.
General Requirements
0504 Components which are part of reactor coolant pressure boundary shall be
designed, fabricated, inspected, erected and tested to the quality
standards as given in Safety Guide (AERB/DSG-0504.1).
0505 The reactor coolant system and associated auxiliary, control and pressure relief
system shall be designed so that the reactor coolant pressure boundary
withstands all static and dynamic loads during all operational states and
accident conditions (AEKB/DSG-0504.1).
0506 Design shall reflect consideration of all conditions with due allowance made for
deterioration that may occur in service, such as by corrosion, erosion,
fretting, creep (limited to “pressure tubes”) fatigue, chemical
environment, radiation environment (AERB/DSG-0504.1) for any un-
certainties in determining initial state of component and in the state of
possible deterioration. In the design of the pressure retaining bound-
ary, consideration shall be given to obtaining characteristics which
ensure slow propagation of any flaw (e.g. related to delectability of
flaws: leak before break). Designs and conditions in which compo-
nents of the reactor coolant pressure boundary including coolant
channel assemblies could exhibit brittle behavior shall be avoided.
0507 The design of the components contained within the reactor coolant pressure
boundary, such as pump impellers and valve parts, shall be such as to
minimize the likelihood of failure and associated conse-quential
damage to other items of the primary coolant system impor-tant to
safety during all operational states and accident conditions with due
allowance made for deterioration that may occur in service.
In-Service Inspection of Reactor Coolant Boundary
0508 The reactor coolant boundary components shall be designed, manufac-tured and
laid out in such a way that it is possible, throughout the service life of
the Plant to carry out at appropriate intervals, adequate inspections and
tests of the boundary, wherever necessary (AERB/ DSG-0504.1).
0509 Monitoring for soundness of the reactor coolant pressure boundary shall be
provided by detection of flaws, distortion, or any abnormal behaviour
or of excessive leakage.
0510 Where the safety analysis of the Plant indicates that particular failures in the
secondary system (AERB/DSG-0361.1) may result in serious
consequences, it shall be possible to inspect the relevant parts of the
secondary cooling system.
0511 Provision shall be made to maintain the quantity or pressure of coolant to ensure
that specified design limits are not exceeded in any opera-tional state,
taking into account volumetric changes and leakage. The systems
performing this function shall have adequate flow capacity (flow rate
and storage) to meet this requirement. They may be composed of
components needed for the processes of power genera-tion or may be
specially provided for performing this function. The system shall be
designed assuming a single-failure.
0512 An on-line system shall be provided to clean the reactor coolant system from
corrosion products and radioactive substances including fission
products leaking from the fuel to minimize the crud and radioactivity
level and keep it below their specified limits.
0513 A system for removing residual heat shall be provided. The system’s safety
function shall be to transfer fission product decay and other residual
heat (AERB/DSG-0513.1 ) from the reactor core at a rate such that
specified fuel limits and design conditions of the reactor coolant
pressure boundary are not exceeded.
0515 Main coolant system coast down characteristics coupled with suitable
layout of the system, to ensure cooling by thermosyphon, may be
considered as part of residual heat removal system.
0516 Residual heat removal system shall have provision for fast removal of
residual heat to override emergencies.
0517 Adequate core cooling in the event of loss of coolant accident (LOCA) due to
rupture anywhere in the reactor coolant system shall be provided by
incorporating high pressure injection and long term recirculation
systems to limit the escape of fission products from the core (AERB/
DSG-0517.1) This means that cooling shall be of such efficiency that:
(1) the cladding temperature will not exceed the acceptable design
value for accident conditions (AERB/DSG-0403.1),
(3) the fuel and internal structural alterations will not significantly
reduce the effectiveness of the means of emergency core cooling,
(4) cooling of the core shall be ensured for all times, in conjunction
with other systems if required.
0520 An auxiliary feed water system of high reliability shall be provided to ensure
that process parameters of the reactor coolant system during specified
operational states and accident conditions are maintained within
stipulated limits.
Fuelling system
0521 During on power refuelling, the fuelling machine is considered a part of the
reactor coolant system starting from coupling of fuelling machine (to
coolant channel) till its decoupling (from coolant chan-nel).
0522 Fuelling machine integrity requirements shall be consistent with the integrity of
reactor coolant boundary. The probability of loss of coolant and/or
ejection of spent fuel should be minimized. In order to ensure the
integrity of reactor coolant pressure boundary during fuelling
operations, means shall be provided to verify the leak tight-ness of the
system before removal and after installation of the seal plug.
0523 Since the movement of fuelling machine connected to a fuel channel could lead
to breaching of reactor coolant boundary, measures to prevent this from
occurring shall be employed. Design of emergency core cooling system
and shut down cooling system shall take congnisance of refuelling
operation.
0600 CONTROL AND INSTRUMENTATION
General Requirements
0601 Instrumentation shall be provided to monitor variables and systems over their
ranges for normal operation, for anticipated operational occurrences
and for accident conditions as appropriate to assure adequate
information on plant status. Instrumentation shall be pro-vided for
measuring all main variables that can affect the fission process, the
integrity of the reactor core, the reactor cooling systems and the
containment and for obtaining any plant information required for the
reliable and safe operation of the plant. The instrumentation and
control system shall incorporate adequate redundancy and diver-sity to
achieve the required reliability, recording of measurements important
to safety shall be provided (AERB/DSG-0601.1).
0604 Design and layout of instrumentation systems shall be such as to permit periodic
testing and preventive maintenance, keeping the resultant radiation
exposure ALARA, in order to detect and rectify faults and incipient
failures of instruments and their components.
0605 Instrument Power supplies - both pneumatic and electrical- shall be designed,
installed and tested to ensure adequate availability and reliability
(AERB/DSG-0601.1).
Control Room
0606 A control room shall be provided from where the Plant can be safely operated in
all its operational states, and from where it can be brought and
maintained in the safe state after the onset of accident conditions and
such design basis events as are to be used in the design of Control
room. The Control Room design and layout shall ensure adequate
protection of occupants from hazards which could jeopardise neces-
sary operator actions.
0607 Displays in the Control room shall provide the operator with an adequate and
comprehensive information of the state and performance of the Plant.
The layout and design of the safety related instrumenta-tion, in
particular, shall ensure prompt attention of the operator and provide
him with accurate, complete and timely information on the states of all
safety systems during all operational states and accident conditions.
Also, if any part of the safety systems have been tempo-rarily rendered
inoperative for testing under administrative control, the bypaas shall
be automatically displayed in the Control room.
0608 An Emergency Control Room shall be provided in the Plant design, to provide
sufficient information and control equipment, so that during a loss of
ability to perform essential safety function from the main control room,
the following operations can be carried out :
General Requirements
0703 The design shall be such as to minimise the likelihood that operator actions
could defeat the effectiveness of the protection system.
0705 The protection system shall be designed to provide for testing and calibrating
the channels and the devices used to derive the final output signal from
the various channel signals. The system shall be designed to permit
periodic testing of its functioning when the reactor is in operation
(AERB/DSG-0361.1).
0706 Interference of the protection system and the control system shall be prevented
by avoiding interconnections or by suitable functional isolation. If
signals are used in common by both the protection system and any
control system, appropriate separation (e.g. by adequate decoupling)
shall be ensured and it shall be demonstrated that all stipulated safety
requirements of this Code are met.
0800 ELECTRIC POWER SYSTEMS
General Requirements
0801 Electric power system shall comprise of off-site supplies and on-site including
emergency power supply system (AERB/DSG-0801.1). These systems
shall be designed, installed, tested, operated and main-tained to permit
functioning of structures, systems and components important to safety
during normal operation, anticipated operational occurrences and
accident conditions (AERB/DSG-0361.1).
0802 Functional adequacy of both off-site and on-site systems shall be in system
assured by having adequate capacity, redundancy, independence and
adequate testability.
0803 Electric power from the transmission network to the on-site electric distribution
system shall be supplied by two physically independent circuits
designed and located so as to minimise the probability of their
simultaneous failure during normal operation and under accident
conditions. Switchyard common to both circuits is acceptable. Each
of these circuits shall be designed to be available on a long term basis
following a loss of Plant generation and loss of the other circuit, to
ensure continued availability of off-site power.
0804 After some PIEs, various systems and components important to safety will
require emergency power. The emergency power supply shall be able
to supply the necessary power during any PIE assuming the
coincidental loss of off-site power. Emergency power supply system
shall have sufficient redundancy, independence (including physical
separation between independent systems), and testability to perform
their safety functions, with high reliability assuming single failure.
0805 Various means of supplying emergency power are available, e.g., water, steam
or gas turbines, diesel engines and batteries. Power may be supplied
directly to the driven equipment or through an emergency electrical
system.
0806 The emergency electrical loads shall be identified; the safety functions to be
performed and the type of electric power for each safety load shall be
identified (AERB/DSG-0801.1).
Inspection and Emergency Power Supply Systems
Containment Design
0903 The design pressure of the containment shall not be less than the peak
pressure, as calculated by accepted methods (AERB/DSG-0902.1).
The design temperature of a region of the containment shall be its
maximum space average temperature occurring in the course of the
accident. In addition, the local transient temperatures and pressures in
certain internal pockets must be accounted for.
0904 The layout and surface conditions of the containment should be so designed
that sufficient testing, and repair if necessary, can be con-ducted at
any time during life of the Plant. In case of double contain
Containment Leakage
0905 The reactor containment system shall be designed such that the prescribed
maximum leakage rate is not exceeded during accident conditions
throughout the service life of the Plant (AERB/DSG- 0902.1). The
design leakage rate shall be kept to a minimum in keeping with the
ALARA principle.
Containment penetration
0908 All penetrations through the containment shall meet the same design
requirements as the containment structure itself. They shall be
protected against reaction forces stemming up from pipe movement or
accident loads such as missiles, jet forces, pipe whip etc.
0909 If resilient seals, expansion bellows or isolation valves are used with
penetration, they should be designed to have local leak testing capa-
bilities, independent of the overall rate determination of the contain-
ment.
Containment Isolation
0910 Each line that penetrates the containment and is directly connected to the
containment atmosphere or to the reactor coolant system shall be
automatically and reliably sealable in the accident conditions (AERB/
DSG-0361.1) in which the leak tightness of the containment is essential
to prevent the release of radioactivity to the environment above
acceptable limits. These lines should, therefore in general, be fitted
with atleast two containment isolation valves consistent with
containment design. Isolation valves shall be located as close to
the
containment boundary as is practical. Containment isolation shall be
accomplished assuming a single failure.
0911 If the application of this criterion reduces the reliability of a safety system (such
as ECCS) that penetrates containment, redundancy shall be provided in
such systems. Containment isolation should not jeopardise functioning
of safety systems.
0912 Each line that penetrates the primary reactor containment and is neither part of
the reactor coolant pressure boundary nor connected directly to the
containment atmosphere shall have atleast one adequate containment
isolation valve. This valve shall be outside the contain-ment and
located as close to the containment as is practical (AERB/ DSG-
0902.1 ).
0913 Personnel and equipment access to the containment shall be through air locks
equipped with doors that are interlocked to ensure that containment
integrity is not violated during reactor operation and under accident
conditions, considering single failure criterion.
0914 Pressure suppression system shall have adequate capacity and capabil-ity to
condense under accident conditions all steam passing from volume V1
to Volume V2. (Volumes V1 and V2 refer to those parts of the
containment which are upstream and downstream respectively of the
Pressure suppression pool). During its passage steam and air mixture
shall have sufficient contact with water in the suppression pool to
dissolve soluble radioactive releases. Vent shafts shall be suitably
located in volume V 1 to equalise pressure in building compartments.
Vent shafts shall be designed to withstand dynamic loading due to flow
of fluids. (AERB/DSG-0914.1). The interface between volume V1
and V2 shall have pressure sealing such that the prescribed equivalent
leakage path area is not exceeded.
Containment Intra-Connections
0915 The design shall provide ample flow routes between separate compart-ments
inside the containment designed to act as one single intercon-nected
volume during accident conditions. The cross sections of openings
between compartments shall be sized to ensure that the
pressure differentials during accident conditions do not result in damage to the
pressure bearing structure or to other systems of importance in limiting
the effects of accident conditions.
0916 In case, during normal operational states these openings are necessary to be
sealed, the sealing arrangement shall be designed to blow open under
accident conditions so that the pressure equalization proceeds as
designed.
0917 The openable hatches, doors etc. provided between the sealed safety related
volumes shall be designed and operated to maintain adequate leak
tightness.
0918 Capability to remove heat from the reactor containment during an accident
shall be ensured. In the event of an accident this system must be
capable of ensuring a sufficiently rapid reduction in temperature and
pressure in the containment. This system shall have adequate
reliability, diversity and redundancy to ensure that safety function can
be accomplished, assuming a single failure.
0919 Systems to control fission products, hydrogen, oxygen and other substances
which may be released into the reactor containment shall be provided
as necessary:
0920 The containment atmosphere cleanup systems shall have suitable redundancy in
components and features, to ensure that their safety functions can be
accomplished, assuming a single failure.
0921 Filter facilities intended for accident conditions should be separately located.
They should not be in continuous use during normal operation.
0922 The design of the plant shall be such that following an accident, it is possible to
isolate all sources of compressed air and other non- condensable gases
leading into the containment atmosphere, other than those required for
the operation of necessary equipment.
0923 The coverings and coatings for components and structures within the
containment system shall be selected and their methods of application
shall be specified, to ensure fulfillment of their safety function under
all states of operation and accident conditions and to minimize interfer-
ence with other safety functions in the event of deterioration.
0924 The containment and associated system shall be designed to permit appropriate
inspection and testing to ensure :
(2) leak tightness during the operational phase; this testing can be
done at a reduced pressure. The acceptable leak rate at this
reduced pressure shall be established during commissioning,
(3) minimising leakage from systems having heavy water and associ-
ated cover gas,
1002 Full account shall be taken of the build-up of radiation levels with time in areas
of personnel occupancy and the generation of radioactive materials as
wastes (AERB/DSG-1002.1).
1003 The Plant shall be designed to limit radiation exposures, both within and
outside the Plant to prescribed limits for the operational states and
acceptable levels for accident conditions.
1004 Suitable provisions shall be made in the design and layout of the Plant to
minimize exposure and contamination from all sources of radioac-
tivity. Such provisions will include shielding of radiation sources
means of monitoring, control of access to the Plant, and suitable
decontamination facilities.
1005 The shielding design shall be such that radiation levels in operating areas do not
exceed the prescribed limits and it shall facilitate maintenance so as to
reduce radiation exposure of maintenance personnel.
1006 The Plant arrangements shall provide for control of access into radiation and
contamination areas and shall also minimize contamina-tion from the
movement of radioactive materials and personnel within the Plant. The
Plant arrangements should also provide for efficient operation,
inspection, maintenance, and replacement of components, as
necessary, to minimise radiation exposure.
1007 Provision shall be made for appropriate decontamination facilities, for both
personnel and equipment, and for handling any radioactive waste
arising from decontamination activities.
Radiation Monitoring
(1) Stationary dose rate meters for monitoring the local radiation dose
rate at places routinely occupied by operating personnel and
where the changes in radiation level during normal operation or
anticipated operational occurrences may be such that access
should be limited during certain periods of time. Furthermore,
stationary dose rate meters shall be installed to indicate the
general radiation level at appropriate locations in case of accident
conditions. These instruments shall give sufficient information in
the control room and/or at the appropriate control positions so that
Plant personnel can initiate corrective action if required.
1010 Adequate systems shall be provided to treat the radioactive liquid and gaseous
effluents in order to keep the quantity and the concentration of
radioactive discharge with in prescribed limits. In addition ALARA
principle should be applied.
1011 Adequate systems shall be provided for the handling of radioactive solid or
concentrated wastes and for storing them for a reasonable period of
time, on the site. Transportation of solid wastes from the site shall be
accomplished according to the decisions of the AERB.
1012 Provisions shall be made for processing the liquid effluents that may be
generated during accident conditions.
1013 The Plant shall have suitable means to process the liquid effluents, to control the
release of liquid radioactive materials to the environment and to
maintain the discharges within prescribed limits (ALARA)
(AERB/DSG-1013.1).
Control of Airborne Radioactive Material
(6) ensure flow of air from low activity zones to high activity zones,
and
1015 Filter systems shall be sufficiently reliable and so designed that, under the
expected prevailing conditions, the necessary retention factors are
achieved. Filter systems shall be designed such that their efficiency
can be periodically tested during normal operation of the Plant.
1100 FUEL HANDLING AND STORAGE SYSTEMS
1101 Fuel handling and storage system includes equipment structures and tools for
fuel transfer and fuel storage.
1102 Fuel handling and storage systems shall be designed to assure adequate safety
under normal and accident conditions (AERB/DSG-1102.1).
1103 The unirradiated fuel handling and storage systems shall be designed
(AERB/DSG-1102.1):
1104 The spent fuel handling and storage systems shall be designed:
(3) with adequate shielding for radiation protection under all han-
dling and storage conditions during operational states and acci-
dent conditions,
(10) with provision for controlling clarity, the chemistry and radio-
activity of water in which the irradiated fuel is handled, in--
spected or stored,
1201 A safety analysis of the plant design shall be performed to establish and confirm
in an iterative process the design basis for the items important to safety
and to ensure that the overall plant design is capable of meeting the
prescribed and acceptable limits for radiation doses and releases set by
AERB.
(2) Characterisation of the PIEs that are appropriate for the Plant
design and its location,
1203 The applicability of the analysis methods shall be verified. The safety analysis
of the plant design shall be updated in the light of significant changes
of plant configuration and operating experience.
1204 In addition to the establishment of the design basis from the process as
described above a probabilistic safety assessment should be carried out
for identified PIEs in order :
_
to ensure that any design basis accident is not on a threshold of
a
_
sudden escalation of the consequences of PIEs,
_
to identify features that could reduce the probability of severe ac-
cidents or mitigate their consequences,
_
to ensure that adequate emergency procedures have been pro--
vided, and
_
to ensure that engineered safety features of the plant can cater to
the PIEs so as to meet the safety requirements.
Equipment Qualification
* * * * *
LIST OF PARTICIPANTS