CZX-22R Interposing Relay Set Instruction Manual (EN - CZXL0104.0234.1101)

CZX-22R
Interposing Relay Set

Instruction Manual
Nanjing Nari-Relays Electric Co., Ltd.

CZX-22R Interposing Relay Set
Preface
Before using this product, please read this chapter carefully.
This chapter describes the safety precautions recommended when using the equipment. Before
installing and using the equipment, this chapter must be thoroughly read and understood.
Instructions and Warnings
The following indicators and standard definitions are used:
DANGER means that death, severe personal injury, or considerable equipment damage will
occur if safety precautions are disregarded.
WARNING means the death, severe personal, or considerable equipment damage could occur
if safety precautions are disregarded.
CAUTION means the light personal injury or equipment damage may occur if safety
precautions are disregarded. This particularly applies to damage to the device and
to resulting damage of the protected equipment.
WARNING!
The firmware may be upgraded to add new features or enhance/modify existing features, please
make sure that the version of this manual is compatible with the product in your hand.
WARNING!
During operation of electrical equipment, certain parts of these devices are under high voltage.
Severe personal injury or significant equipment damage could result from improper behavior.
Only qualified personnel should work on this equipment or in the vicinity of this equipment. These
personnel must be familiar with all warnings and service procedures described in this manual, as
well as safety regulations.
In particular, the general facility and safety regulations for work with high-voltage equipment must
be observed. Noncompliance may result in death, injury, or significant equipment damage.
DANGER!
Never allow the current transformer (CT) secondary circuit connected to this equipment to be
opened while the primary system is live. Opening the CT circuit will produce a dangerously high
voltage.
WARNING!
l Exposed terminals
Do not touch the exposed terminals of this equipment while the power is on, as the high voltage
generated is dangerous
NANJING NARI-RELAYS ELECTRIC CO., LTD i

l Residual voltage
Hazardous voltage can be present in the DC circuit just after switching off the DC power supply. It
takes a few seconds for the voltage to discharge.
CAUTION!
l Earth
The earthing terminal of the equipment must be securely earthed
l Operating environment
The equipment must only be used within the range of ambient environment detailed in the
specification and in an environment free of abnormal vibration.
l Ratings
Before applying AC voltage and current or the DC power supply to the equipment, check that they
conform to the equipment ratings.
l Printed circuit board
Do not attach and remove printed circuit boards when DC power to the equipment is on, as this
may cause the equipment to malfunction.
l External circuit
When connecting the output contacts of the equipment to an external circuit, carefully check the
supply voltage used in order to prevent the connected circuit from overheating.
l Connection cable
Carefully handle the connection cable without applying excessive force.
Copyright
Version: CZX-22R V1.05_050743 NANJING NARI-RELAYS ELECTRIC CO., LTD.
Manual: V1.05 99 Shengtai Rd. Jiangning, Nanjing 211100，China
P/N: EN_CZXL0104.0234.1101 Tel: 86-25-52127776, Fax: 86-25-52127841
Website: www.nari-relays.com
Copyright © NR 2006. All rights reserved Email: international@nari-relays.com
We reserve all rights to this document and to the information

contained herein. Improper use in particular reproduction and
dissemination to third parties is strictly forbidden except where
expressly authorized.
The information in this manual is carefully checked periodically,

and necessary corrections will be included in future editions. If
nevertheless any errors are detected, suggestions for correction or
improvement are greatly appreciated.
We reserve the rights to make technical improvements without
notice.
ii NANJING NARI-RELAYS ELECTRIC CO., LTD

Table of Contents
Preface .............................................................................................................................................. i
Table of Contents........................................................................................................................... iii
Chapter 1 Introduction............................................................................................................... 1
1.1 Application............................................................................................................................. 1
1.2 Features ................................................................................................................................. 1
1.3 Ordering Options .................................................................................................................. 1
Chapter 2 Technical Data ........................................................................................................... 3
Chapter 3 Operation Theory...................................................................................................... 5
3.1 Schemetic Digrams............................................................................................................... 5
3.1.1 Auto-Reclosing and Manual Closing Circuit ............................................................... 5
3.1.2 Phase-Segregated Closing Circuit ............................................................................. 6
3.1.3 Phase-Segregated Trip Circuit, Group 1 .................................................................... 7
3.1.4 Phase-segregated Trip Circuit, Group 2..................................................................... 8
3.1.5 Trip and Auto-reclosing Target Circuit......................................................................... 9
3.1.6 Low Pressure Blocking Circuit.................................................................................. 10
3.1.7 Output Contacts ........................................................................................................ 11
3.2 Power Supply ...................................................................................................................... 12
3.2.1 Power Supply and Its Supervision............................................................................ 12
3.2.2 Swichover on Power Supply..................................................................................... 12
3.3 Closing Circuits................................................................................................................... 13
3.3.1 Auto-reclosing Circuit................................................................................................ 13
3.3.2 Manual and Remote Closing Circuit......................................................................... 13
3.3.3 Phase-Segregated Closing Circuit ........................................................................... 13
3.4 Trip Circuit ........................................................................................................................... 14
3.4.1 Manual and Remote Trip .......................................................................................... 14
3.4.2 Three Phase Trip Signal Inputs from Protection....................................................... 14
3.4.3 Phase-Segregated Trip Circuit 1 .............................................................................. 15
3.4.4 Phase-Segregated Trip Circuit 2 .............................................................................. 16
3.5 KKJ ....................................................................................................................................... 17
3.6 Pressure Supervision ......................................................................................................... 17
3.6.1 Low Pressure to Inhibit Trip ...................................................................................... 18
3.6.2 Low Pressure to Inhibit Auto-reclosing ..................................................................... 18
3.6.3 Low Pressure to Inhibit Closing ................................................................................ 18
3.6.4 Low Pressure to Inhibit Switching............................................................................. 19
3.7 Pole Disagreement.............................................................................................................. 19
3.8 Control Circuit Failure Alarm............................................................................................. 19
3.9 Spare Relays........................................................................................................................ 19
Chapter 4 Hardware................................................................................................................ 21
4.1 Modules................................................................................................................................ 21
4.2 Mechanical Layout.............................................................................................................. 21
4.3 Front View ............................................................................................................................ 22
NANJING NARI-RELAYS ELECTRIC CO., LTD iii

4.4 Terminals.............................................................................................................................. 22
Chapter 5 Settings.................................................................................................................... 25
Chapter 6 Human-Machine Interface ...................................................................................... 27
Chapter 7 Commissioning and Maintenance ........................................................................ 29
7.1 Visual Inspection................................................................................................................. 29
7.2 Storage ................................................................................................................................. 29
7.3 Installation ........................................................................................................................... 29
7.4 Commissioning Test........................................................................................................... 30
7.4.1 Visual Inspection....................................................................................................... 30
7.4.2 Choices ..................................................................................................................... 30
7.4.3 Electrical tests........................................................................................................... 30
7.5 Maintenance ........................................................................................................................ 30
iv NANJING NARI-RELAYS ELECTRIC CO., LTD

Chapter 1 Introduction
1.1 Application
CZX-22R interposing relay set provides auxiliary relays for switching of circuit breaker with two
group phase-segregated trip coils and one group phase-segregated close coils. Protection,
control and other relevant equipments can trip or close circuit breaker via this relay set.
1.2 Features
The equipment is an IEC standard 4U high and 19” wide rack with modular structure. It uses an
integral faceplate and plug terminal blocks on rear panel for external connections. It has features
of compact design, high security, flexibility and convenience.
Sealed relays with high impedance and low power dissipation are used in this relay set. As a
result, the power dissipation and heating is reduced largely, moisture proof is improved, ensuring
a long life even in extreme mechanical and ambient conditions.
Seal-in current of trip and close circuit can be configured easily by jumpers on site according to
the rated current of trip and close coil.
A special relay is equipped in the relay set, which will pick up and latch when circuit breaker is
closed manually, and reset when circuit breaker is tripped manually. The contacts of this special
relay can be used by substation automation system to issue an accident signal whenever the
circuit breaker is tripped un-manually. Moreover, together with normal closed auxiliary contact of
circuit breaker (52b), the contacts of this special relay can also be used to initiate auto-reclosure in
case that circuit breaker trips especially without any trip commands from protection and manual
switch.
Spare relays are provided for future application.
1.3 Ordering Options

Four options are available for rated auxiliary voltage: 250V, 220V, 125V, 110V.
The rated current of target and seal-in relays in trip and closing circuit can be configured as
0.5-4.0A with a step of 0.5A. They should be selected based on the amount of current the trip and
closing circuit drawn when operated.
The rated auxiliary voltage and nominal current of trip and close coil shall be claimed clearly when
ordering.
NANJING NARI-RELAYS ELECTRIC CO., LTD 1

2 NANJING NARI-RELAYS ELECTRIC CO., LTD

Chapter 2 Technical Data

Mechanical Specifications
Dimensions 482.6 mm (W) x 308 mm (D) x 177.8mm (H)
Flush Type Mounting Cutout 465mm (W) x 179mm (H)
Enclosure Protection Per IEC 60529:2001
IP40 for front panel
Weight 10kg
Terminals
Auxiliary Voltage and Binary I/O Soldering plug terminals
Power Supply
Auxiliary Voltage 250V, 220 V, 125V, 110 V,
Operating Range -20%, +15%
Per IEC60255-11, tolerable ac triple of up to 5%
Nominal Burden 25W
Power Supply Interruption Per IEC60255-11, 20ms without de-energizing
Performance
Seal-in Current of Trip & Closing Circuit 0.5A-4.0A (Configurable with a step of 0.5A)
Drop out Delay of Manual Closing Relay (21SHJ, 22SHJ, 23SHJ):
＞0.4s
Drop out Delay of Low Pressure Blocking Relay for Auto-Reclosing (21YJJ, 22YJJ):
＞0.3s
Drop out Delay of Low Pressure Blocking Relay for closing (3YJJ):
＞0.3s
Pulse Width of Trip Relay 11BJ, 12BJ, 21BJ, 22BJ:
≈0.3S
Power Supply Burden: <25W
Pickup Voltage of Relay 55%-65% nominal voltage
Capacity of Output Contacts

Signal contacts
Making and Carry Continuously DC 8 A
Break DC 220 V, 0.3 A, L/R < 40 ms
Tripping contacts
Break DC 220 V, 0.3 A, L/R < 40 ms
Other auxiliary relay contact
Break DC 220 V, 0.3 A, L/R < 40 ms

Environmental Conditions
Normal Operation -10 ℃ ~ +40 ℃
Extreme Range -10 ℃ ~ +55 ℃
Storage and Transport -25 ℃ ~ +70 ℃
Ambient Humidity: Up to 95% without condensing.
Insulation
Insulation resistance >100MΩ，500V, IEC 60255-5:2000
Dielectric Strength
Between independent circuits: 2000 VAC, 1 min
Between independent circuits and ground: 2000 VAC, 1 min.
Between terminals of an open contact: 1200 VAC, 1min
Impulse: 5 kV, 1.2/50 μs, 0.5J
Electromagnetic compatibility (EMC) test

1 MHz burst immunity test IEC 60255-22-1, class III
Electrostatic discharge test IEC 60255-22-2, class III
Radiated electromagnetic field disturbance test
IEC 60255-22-3, class III
Fast transient immunity test IEC 60255-22-4, class IV
Surge immunity test IEC 60255-22-5, class IV
Immunity to conducted disturbance induced by radio frequency field
IEC 60255-22-6, class III
Power frequency immunity tests IEC 60255-22-7, class A
Power frequency magnetic field immunity test IEC 61000-4-8, class IV
Pulse magnetic field immunity test IEC 61000-4-9, class III
Mechanical Robustness
Vibration Test Per IEC 60255-21-1:1988
Response Class I
Endurance Class I
Shock and Bump Test Per IEC 60255-21-2:1988
Shock response Class I
Shock withstand Class I
Bump Class I

Chapter 3 Operation Theory

3.1 Schematic Diagrams
3.1.1 Auto-Reclosing and Manual Closing Circuit
for trip coil group 2 for trip coil group 1

switchover three phase trip signal input
DC power
on DC power
supervision
Figure 3-1 Auto-reclosing and Manual Closing Circuit

3.1.2 Phase-Segregated Closing Circuit
Figure 3-2 Phase-segregated Closing Circuit

3.1.3 Phase-Segregated Trip Circuit, Group 1
Figure 3-3 Phase-segregated Trip Circuit, Group 1

3.1.4 Phase-segregated Trip Circuit, Group 2
Figure 3-4 Phase-segregated Trip Circuit, Group 2

3.1.5 Trip and Auto-reclosing Target Circuit
Figure 3-5 Trip and Auto-reclosing Target Circuit

3.1.6 Low Pressure Blocking Circuit
low pressure,
block trip
low pressure
block auto-
reclosing
low pressure
block closing
low pressure
block
switching
Figure 3-6 Low Pressure Blocking Circuit

3.1.7 Output Contacts
Figure 3-7 Output Contacts (Part 1)

Post-closing position
spare
pole
disagreement
accident
signal
Group1
control circuit
annunciation c ircuit
failure
circuit breaker
open status
Group2
control circuit
a nnunciation circuit
failure
DC failure, group 1
DC failure, group 2
low pressure to block ciruict breaker

tripping
closed status
low pressure to block
reclosing
closing
switching
Group1
remote signal
trip target
circuit breaker
status
Group2
Figure 3-8 Output Contacts (Part 2)
3.2 Power Supply

3.2.1 Power Supply and Its Supervision
Please refer to figure 3-1 to 3-6. Two auxiliary power supplies are used.
Auxiliary power 1 is supplied via terminal n6 and n98 to power the following circuits: closing circuit,
manual trip repetition, trip and auto-reclosing circuit, and trip circuit 1.
Auxiliary power 2 is supplied via terminal n9 and n99 to power trip circuit 2.
These two power supplies are supervised by relays 12JJ & 2JJ respectively as shown in figure 3
-1 , if the power supply fails, then an alarm will be issued by the normal closed contact of 12JJ or
2JJ via terminal n82-n83 and n82-n84 respectively.
An additional power supply namely auxiliary power 3 comes from terminal n10 and n100. If
applicable, low pressure blocking circuit shown in figure 3-6 and spare relays 1ZJ, 2ZJ in figure
3-1 are powered by this supply. Normally, this power supply comes from a switchover circuit of
auxiliary power 1 and 2 refer to figure 3-1.
3.2.2 Switchover on Power Supply

Normally, auxiliary power 3 is supplied by auxiliary 1 as shown in figure3-1. If auxiliary power 1
normal works, 11JJ operates and its normal open contacts are closed to connect auxiliary power 3
to auxiliary power 1. If auxiliary power 1 fails while auxiliary power 2 normal works, normal closed
contacts of relay 11JJ return to closure to connect auxiliary power 3 to auxiliary power 2.

3.3 Closing Circuits

3.3.1 Auto-reclosing Circuit
Please refer to Figure 3-1. When auto-reclosure issues a closing signal, it will connect power
supply to terminal n112, relays ZHJ and ZXJ will operate. ZHJ is a repetition relay of
auto-reclosing and ZXJ is a magnetic latching target relay. The normal open contacts of ZHJ will
energize phase-segregated closing circuits in figure 3-2. When ZXJ operates, as shown in figure
3-5, a LED XDz located in faceplate of the equipment will light to indicate an operation of
auto-reclosing circuit. This target relay can be reset by signal from n7-n143.
3.3.2 Manual and Remote Closing Circuit

When manual closing or remote closing signal arrives at terminal n101, 1SHJ, 21SHJ, 22SHJ and
23SHJ will operate, at the same time, the relay KKJ will operate and latch, please refer to 3.5 for
details of KKJ. The normal open contacts of 1SHJ will energize phase-segregated close circuits
as shown in figure 3-2. The normal open contacts of 21SHJ will block auto-reclosure via terminal
n172-n173, as figure 3-7 shows.
The normal open contacts of 22YJJ and 3YJJ in the circuit are provided to prevent manual closing
under low pressure. When the pressure is reduced to a limit that closing shall be blocked, these
two relays will drop out and cut the manual closing circuit. Please refer to 3.6.
The normal open contact of 23SHJ in parallel with coils of 21SHJ, 22SHJ and 23SHJ provides the
path to charge the capacitors when pickup and this circuit will prolong the signal pulse to ensure
that it is longer than 0.4s. This is essential to provide signal to protective relays to initiate switch
onto fault protection.
3.3.3 Phase-Segregated Closing Circuit

Phase-segregated closing circuit is shown in Figure 3-2. Terminal n104, n106, and n108 shall
connect to phase closing coils (CC) in series with normal closed auxiliary contact of circuit breaker
(52b).
3.3.3.1 Circuit Breaker Open State and Close Coil Supervision

The auxiliary relays 1TWJa, 2TWJa, 3TWJa, 1TWJb, 2TWJb, 3TWJb, 1TWJc, 2TWJc, 3TWJc,
are applied to supervise the open state of circuit breaker when terminal n103, 105, 107 is
connected to the negative pole of power supply in series with normal closed auxiliary contact of
each phase of circuit breaker (52b).
In addition, if terminal n103, 105, 107 is connected to terminal n104, n106 and n108 respectively,
i.e. connected to normal closed auxiliary contact of circuit breaker (52b) and its close coil (CC) of
each phase respectively, these auxiliary relays can provide supervision on health of close coil as
well.
As figure 3-7 and 3-8 shows, these relays can be regarded as multiplication relays of 52b, many
contacts of these supervision relays are provided for protection and auto-reclosure. Anyway, the
protection and auto-reclosure can uses auxiliary contacts 52b directly from circuit breaker. But this
feature provides a convenient solution in case there aren’t enough auxiliary contacts available.
The multiplication contacts of 52b for protection and auto-reclosure can be used in logic scheme
of pole discrepancy protection, switch onto fault protection, breaker 52b switch keying with echo

for pilot protection, auto-reclosing reclaim and initiation, and VT circuit supervision.
Some contacts are used in pole disagreement alarm and circuit failure alarm circuits, please refer
to 3.7, 3.8 and figure 3-8.
3.3.3.2 Closing Signal

Whenever auto-reclosing or manual/remote closing signal comes, the contacts of ZHJ or 1SHJ
will energize phase-segregated closing circuits. Please refer to 3.3.1 and 3.3.2.
3.3.3.3 Low Pressure Blocking

11YJJ is the low pressure blocking contact. Please refer to 3.6.1 for details. If this built-in feature is
not used, just shorten the associated normal open contacts of 11YJJ (terminal n6-n198).
3.3.3.4 Seal-in Relays

Seal-in relays SHJa, SHJb and SHJc are used in closing circuit. When closing signal disappears,
the normal open contacts of these relays will keep closing to maintain closing circuits working till
circuit breaker closed.
The pickup current can be configured as 0.5-4.0A with a step of 0.5A, please refer to chapter 5.
3.3.3.5 Anti-pump Circuit

1TBUJa, 2TBUJa, 1TBUJb, 2TBUJb, 1TBUJc, 2TBUJc are applied to achieve anti-pump function.
In the event that a breaker is closed onto a fault, while the operator is applying a close signal via a
close control switch, the circuit breaker will trip and prevent closing again until the closing circuit
has been de-energized by the operator's releasing the control switch.
When trip signal comes and at the same time close signal persists, the contacts of trip seal-in
relays 12TBIJa, 22TBIJa, 12TBIJb, 22TBIJb, 12TBIJc, 22TBIJc (please refer to 3.4.4.5 and
3.4.5.5) will close to activate 1TBUJa, 1TBUJb, 1TBUJc; then the contacts of 1TBUJa, 1TBUJb,
1TBUJc will activate 2TBUJa, 2TBUJb, 2TBUJc; 2TBUJa, 2TBUJb, 2TBUJc will operate and keep
sealed with their own normal open contacts until closing signal disappears. The normal closed
contacts of 1TBUJa, 2TBUJa, 1TBUJb, 2TBUJb, 1TBUJc, 2TBUJc will cut off closing circuits to
prevent any further closing.
If there are anti-pump circuits in circuit breaker itself, this built-in anti-pump function can be
released by shortening terminal n109-n104, n110-n106 and n111-n108 to bypass the normal
closed contacts of 1TBUJa, 2TBUJa, 1TBUJb, 2TBUJb, 1TBUJc, 2TBUJc.
3.4 Trip Circuit

3.4.1 Manual and Remote Trip
When manual trip or remote trip signal arrives at terminal n114, the interposing relays 1STJ, STJa,
STJb and STJc will operate, and the relay KKJ will drop out. Please refer to 3.5 for the details of
KKJ. The normal open contacts of STJa, STJb, and STJc will energize phase-segregated trip
circuits, as shown in figure 3-3 and 3-4. The normal open contact of 1STJ will block auto-reclosure
via terminal n170-n171, as figure 3-7 shows.
3.4.2 Three Phase Trip Signal Inputs from Protection

Please refer to figure 3-1. Two groups of trip-signal correspond to two groups of trip-coil
respectively.

Two types of trip signals are adopted:
3.3.3.6 Trip and Initiate Auto-reclosure

This kind of trip signal from protective relays is desired to initiate auto-reclosing.
The first trip signal from terminal n115 will activate 11TJQ, 12TJQ and 13TJQ; the second trip
signal from terminal n124 will activate 21TJQ, 22TJQ and 23TJQ. The normal open contacts of
11TJQ, 12TJQ, 21TJQ, 22TJQ will energize two groups of phase-segregated trip circuits
respectively, as shown in figure 3-3, 3-4. One group of their contacts is wired through terminal
n23-n24 to initiate auto-reclosure and breaker failure protection, and two spare contacts are
provided through terminal n61-n62, n65-n66, please refer to figure 3-7.
3.3.3.7 Trip and Block Auto-reclosure

This kind of trip signal from protective relays is desired to block auto-reclosing.
The first trip signal from terminal n116 will activate 11TJR, 12TJR and 13TJR; the second trip
signal from terminal n125 will activate 21TJR, 22TJR and 23TJR. The normal open contacts of
11TJR, 12TJR, 21TJR, 22TJR will energize two groups of phase-segregated trip circuits
respectively, as shown in figure 3-3, 3-4. One group of their contact is wired through terminal
n25-n26 to block auto-reclosure and initiate breaker failure protection, and two spare contacts are
provided through terminal n61-n62, n65-n66, please refer to figure 3-7.
3.4.3 Phase-Segregated Trip Circuit 1

Phase-segregated trip circuit 1 is shown in Figure 3-3. Terminal n118, n119, and n120 shall
connect to the first group of phase trip coils in series with normal open auxiliary contact of circuit
breaker (52a).
3.3.3.8 Circuit Breaker Closed State and Trip Coil Supervision circuit 1
The auxiliary relays 11HWJa, 12HWJa, 13HWJa, 11HWJb, 12HWJb, 13HWJb, 11HWJc, 12HWJc,
13HWJc are applied to supervise the closed state of circuit breaker when terminal n118, n119,
n120 are connected to the negative pole of power supply in series with normal open auxiliary
contact of each phase of circuit breaker (52a). Health of trip coils is monitored at the same time.
In figure 3-8, some contacts are provided as multiplication of 52a. Some contacts are used in pole
disagreement alarm and circuit failure alarm circuits, please refer to 3.7, 3.8 and figure 3-8.
LED 1JGa, 1JGb, 1JGc, which located on the faceplate of the equipment indicate the closed
position and health of trip coil 1 of circuit breaker.
3.3.3.9 Trip Signal

Manual/remote trip signals come from the contacts of STJa, STJb, STJc, please refer to 3.4.1
Three phase trip signals of protection come from the contacts of 11TJQ, 12TJQ, 11TJR, 12TJR.
Please refer to 3.4.2.
The first group of phase-segregated trip contacts from protective relays can be connected
between n198-n121 for phase a, n198-n122 for phase b and n198-n123 for phase c respectively.



Seal-in relays 11TBIJa, 12TBIJa, 11TBIJb, 12TBIJb, 11TBIJc, 12TBIJc are used in trip circuit.
When tipping signal disappears, the normal open contacts of these relays will keep closing to
maintain trip circuits working till circuit breaker tripped.
The pickup current can be configured as 0.5-4.0A with a step of 0.5A, please refer to chapter 5.
In addition, the contacts of 12TBIJa, 12TBIJb, 12TBIJc are also used in anti-pump logic scheme.
Please refer to 3.3.3.5.
3.3.3.12 Target Relays

The normal open contacts of 11TBIJa, 11TBIJb, 11TBIJc will activate magnetic latching target
relays 1TXJa, 1TXJb and 1TXJc respectively, as figure 3-5 shows. The contacts of 1TXJa, 1TXJb
and 1TXJc will light LEDs 1XDa, 1XDb and 1XDc.
A group of contacts of 1TXJa, 1TXJb and 1TXJc are provided via n139-n140, n141, n142, for
event recording or central annunciation. A group of contacts of 1TXJa, 1TXJb and 1TXJc are
provided via n82-n80 for annunciation.
LEDs 1XDa, 1XDb and 1XDc located in faceplate of the equipment show that certain protective
relays have tripped circuit breaker via the first group of trip coils.
Please note that the contacts of STJa, STJb, and STJc are in series with the activating circuits of
1TXJa, 1TXJb, 1TXJc, that means manual/remote trip will not activate target relays.
The magnetic latching target relays 1TXJa, 1TXJb and 1TXJc can be reset by signal from
n7-n143, as shown in figure 3-5.
3.4.4 Phase-Segregated Trip Circuit 2

Phase-segregated trip circuit 2 is shown in Figure 3-4. Terminal n127, n128, and n129 shall
connect to the second group of phase trip coils in series with normal open auxiliary contact of
circuit breaker (52a).
3.3.3.13 Circuit Breaker Closed State and Trip Coil Supervision circuit 2
The auxiliary relays 21HWJa, 22HWJa, 23HWJa, 21HWJb, 22HWJb, 23HWJb, 21HWJc,
22HWJc, 23HWJc are applied to supervise the closed state of circuit breaker when terminal n127,
n128, n129 are connected to the negative pole of power supply in series with normal open
auxiliary contact of each phase of circuit breaker (52a). Health of trip coils is monitored at the
same time.
In figure 3-8, some contacts are provided as multiplication of 52a. Some contacts are used in pole
disagreement alarm and circuit failure alarm circuits, please refer to 3.7, 3.8 and figure 3-8.
LED 2JGa, 2JGb, 2JGc, which located on the faceplate of the equipment indicate the closed
position and health of trip coil 2 of circuit breaker.
3.3.3.14 Trip Signal

Manual/remote trip signals come from the contacts of STJa, STJb, STJc, please refer to 3.4.1
Three phase trip signals of protection come from the contacts of 21TJQ, 22TJQ, 21TJR, 22TJR.
Please refer to 3.4.2.
The second group of phase-segregated trip contacts from protective relays can be connected
between n200-n130 for phase a, n200-n131 for phase b and n200-n132 for phase c respectively.



Seal-in relays 21TBIJa, 22TBIJa, 21TBIJb, 22TBIJb, 21TBIJc, 22TBIJc are used in trip circuit.
When tipping signal disappears, the normal open contacts of these relays will keep closing to
maintain trip circuits working till circuit breaker tripped.
The pickup current is be configured as 0.5-4.0A with a step of 0.5A, please refer to chapter 5.
In addition, the contacts of 22TBIJa, 22TBIJb, 22TBIJc are also used in anti-pump logic scheme.
Please refer to 3.3.3.5.
3.3.3.17 Target Relays

The normal open contacts of 21TBIJa, 21TBIJb, 21TBIJc will activate magnetic latching target
relays 2TXJa, 2TXJb and 2TXJc respectively, as figure 3-5 shows. The contacts of 2TXJa, 2TXJb
and 2TXJc will light LEDs 2XDa, 2XDb and 2XDc.
A group of contacts of 2TXJa, 2TXJb and 2TXJc are provided via n139-n140, n141, n142, for
event recording or central annunciation. A group of contacts of 2TXJa, 2TXJb and 2TXJc are
provided via n82-n81 for annunciation.
LEDs 2XDa, 2XDb and 2XDc located in faceplate of the equipment show that certain protective
relays have tripped circuit breaker via the second group of trip coils.
Please note that the contacts of STJa, STJb, and STJc are in series with the activating circuits of
2TXJa, 2TXJb, 2TXJc, that means manual/remote trip will not activate target relays.
The magnetic latching target relays 2TXJa, 2TXJb and 2TXJc can be reset by signal from
n8-n144, as shown in figure 3-5.
3.5 KKJ
Please refer to figure 3-1. KKJ is a bistable auxiliary relay, which is called as “post-closing position
relay”. When circuit breaker is closed manually, the relay KKJ will pick up and latch. When circuit
breaker is tripped manually, the relay KKJ will reset. The contacts of this special relay can be used
by substation automation system to issue an accident signal whenever circuit breaker is tripped
un-manually. Moreover, together with normal closed auxiliary contact of circuit breaker (52b), the
contacts of this special relay can also be used to initiate auto-reclosure in case that circuit breaker
trips especially without any trip commands from protection and manual switch. The contacts of
KKJ are wired at terminal n213-n214 and n211-n212, as shown in figure 3-8.
3.6 Pressure Supervision

Pressure supervision circuit is shown in figure 3-6. This circuit is energized by the third power
supply from terminals n10-n100; please refer to 3.2 for details.
Four levels of pressure are provided:
-Low pressure to inhibit auto-reclosing from terminal n12/n68
-Low pressure to inhibit closing from terminal n13/n70
-Low pressure to inhibit trip from terminal n11/n67
-Low pressure to inhibit switching (both closing and trip) from n14/n145

3.6.1 Low Pressure to Inhibit Trip

If normal open contact of low pressure to block trip is applied, this contact can connect terminal
n67 and negative pole of auxiliary power; terminal n11 shall connect to positive pole of power
supply. While if normal closed contact of low pressure to block trip is applied, this contact can
connect terminal n11 and positive pole of auxiliary power; terminal n67 shall keep unconnected.
When the relay 4YJJ picks up, it will release 11YJJ and 12YJJ to block trip. 4YJJ is a low pressure
to block switching (both trip and closing), please refer to 3.6.4 for details.
The normal open contacts of 11YJJ are used in phase-segregated closing circuit and
phase-segregated trip circuit to permit switch of circuit breaker. Please refer to 3-2, 3-3 and 3-4. If
this built-in feature is not used, just shorten the associated normal open contacts of 11YJJ.
Another normal closed contact of 11YJJ is provided via terminal n82-n76 for annunciation shown
in figure 3-8.
3.6.2 Low Pressure to Inhibit Auto-reclosing

If normal open contact of low pressure to block auto-reclosing is applied, this contact can connect
terminal n68 and negative pole of auxiliary power; terminal n12 shall connect to positive pole of
power supply. While if normal closed contact of low pressure to block auto-reclosing is applied,
this contact can connect terminal n12 and positive pole of auxiliary power; terminal n68 shall keep
unconnected.
The diode, capacitors and resistor series-parallel connected with relay 21YJJ, 21YJJ’ and 22YJJ
in the circuit are used to delay the dropout of 21YJJ, 21YJJ’ and 22YJJ by not shorter than 0.3s.
This feature is useful to ensure a successful reclosing when circuit breaker pressure goes low
temporarily after the auto-reclosure being initiated.
In normal condition, the relays will operate and the normal open contact of 22YJJ will permit
closing, please refer to 3.3.2.
One normal closed contact of 21YJJ is provided through terminal n25-n27 to block the
auto-relocsure if the pressure goes low to a certain limit, please refer to figure 3-7.
Another normal closed contact of 21YJJ is provided via terminal n82-n77 for annunciation shown
in figure 3-8.
3.6.3 Low Pressure to Inhibit Closing

If normal open contact of low pressure to block closing is applied, this contact can connect
terminal n70 and negative pole of auxiliary power; terminal n13 shall connect to positive pole of
power supply. While if normal closed contact of low pressure to block closing is applied, this
contact can connect terminal n13 and positive pole of auxiliary power; terminal n70 shall keep
unconnected.
In normal condition, the relay 3YJJ will operate and the normal open contact of 3YJJ will permit
manual/remote closing, please refer to 3.3.2.
The diode, capacitors and resistor in the circuit are used to delay the dropout of 3YJJ by not
shorter than 0.3s. This feature is useful to ensure a successful closing when circuit breaker
pressure goes low temporarily after the closing being initiated.

Another normal closed contact of 3YJJ is provided via terminal n82-n78 for annunciation shown in
figure 3-8.
3.6.4 Low Pressure to Inhibit Switching

If normal closed contact of low pressure to block switching (both trip and closing) is applied, this
contact can connect terminal n145 and negative pole of auxiliary power; terminal n14 shall
connect to positive pole of power supply. While if normal open contact of low pressure to block
switching is applied, this contact can connect terminal n14 and positive pole of auxiliary power;
terminal n145 shall keep unconnected.
Whenever this signal comes, one normal open contact of 4YJJ will close and release 11YJJ and
12YJJ immediately to block both trip and closing circuit, please refer to 3.6.1.
The other two contacts of 4YJJ are provided via terminal n168-n169 and n176-n177 for future
application in figure 3-7.
Another normal open contact of 4YJJ is provided via terminal n82-n79 for annunciation shown in
figure 3-8.
3.7 Pole Disagreement

Please refer to figure 3-8. A series-parallel connected circuit is employed to provide a pole
disagreement signal via terminal n71-n73. Contacts of 1TWJa, 1TWJb, 1TWJc can be regarded
as multiplication of 52b, and 13HWJa, 13HWJb, 13HWJc, 23HWJa, 23HWJb, 23HWJc can be
regarded as multiplication of 52a. Please refer to 3.3.3, 3.4.4.2 and 3.4.5.2.
3.8 Control Circuit Failure Alarm

Please refer to figure 3-8.
As mentioned in 3.3.3, 3.4.4.1, 3.4.4.2, 3.4.5.1 and 3.4.5.2:
-The relays 2TWJa, 2TWJb, 2TWJc can supervise the health of closing coils in open state;
-The relays 11HWJa, 11HWJb and 11HWJc can supervise the health of trip coil 1 in closed state;
-The relays 21HWJa, 21HWJb and 21HWJc can supervise the health of trip coil 2 in closed state.
Whenever there is a failure in trip coil under closed state or a failure in closing coils under open
state, an alarm will be issued via terminal n72-n74, n75, refer to figure 3-8.
3.9 Spare Relays

Please refer to figure 3-1. Two spare relays 1ZJ, 2ZJ are provided for future application. This
circuit is energized by the third power supply from terminals n10-n100; please refer to 3.2 for
details.
The diode, capacitors and resistor series-parallel connected with relay 1ZJ are used to prolong
the signal pulse to ensure that it is longer than 0.4s.
The contacts of 1ZJ and 2ZJ are shown in figure 3-7.


Chapter 4 Hardware
Chapter 4 Hardware
The equipment is an IEC standard 4U high and 19” wide rack with modular structure. It
uses an integral faceplate and plug terminal blocks on rear panel for external connections.
It has features of compact design, high security, flexibility and convenience.
4.1 Modules
There are 14 modules plugged into chassis of CZX-22R from the front side, and then an
integrated faceplate is fastened to cover these modules. From left to right in front view,
these modules are:
Table 4-1 Modules

SLOT DESIGNATION FUNCTION
low pressure blocking circuit;
1 QYBS
2 ST1B three phases trip circuit (part 1)
3 ST2A three phases trip circuit (part 2)
4 FTHL trip circuit 1 of phase a
5 FTHL trip circuit 1 of phase b
6 FTHL trip circuit 1 of phase c
7 HZHL manual closing, auto-reclosing circuits
8 FHHL closing circuit of phase a
9 FHHL closing circuit of phase b
10 FHHL closing circuit of phase c
11 FTHL trip circuit 2 of phase a
12 FTHL trip circuit 2 of phase b
13 FTHL trip circuit 2 of phase c
14 ZJ trip coil supervision circuit in open state.
4.2 Mechanical Layout

The case material of the equipment is constructed from pre-finished steel that has a conductive
covering of aluminum and zinc. This provides good earthing at all joints giving a low impedance
path to earth that is essential for performance in the presence of external noise.
Medium duty soldering plug terminal blocks are used for inputs, outputs and the power supply.
Figure 4-1 shows the dimensions of the equipment.

Chapter 4 Hardware
308
CB A CLOSE CB B CLOSE CB C CLOSE RECLOSE CB A CLOSE CB B C LOSE CB C CLOSE
TRIP A TRIP B T RIP C TRIP A T RIP B T RIP C
CZX-22R
INTERPOSING RELAY SET
Figure 4-1 Dimensions
4.3 Front View

The front panel of the equipment includes 13 LEDs. The function of these LEDs will be described
in chapter 6.
CB A CLOSE CB B CLOSE CB C CLOSE RECLOS E CB A CLOSE CB B CLOSE CB C CLOSE

TRIP A TRIP B TRIP C TRIP A TRIP B TRIP C
CZX-22R
INTERPOSING RELAY SET
Figure 4-2 Front View
4.4 Terminals
There are eight 30-pin connectors used as terminals of external connection mounted on
rear plate of the device. From right to left on the rear, they are denoted as connector A to
connector H respectively. For functions of these terminals, please refer to chapter 3.

Chapter 4 Hardware
H G F E D C B A
n211 n181 n151 n121 n91 n61 n31 n1
n212 n182 n152 n122 n92 n62 n32 n2
n213 n183 n153 n123 n93 n63 n33 n3
n214 n184 n154 n124 n94 n64 n34 n4
n215 n185 n155 n125 n95 n65 n35 n5
n216 n186 n156 n126 n96 n66 n36 n6
n217 n187 n157 n127 n97 n67 n37 n7
n218 n188 n158 n128 n98 n68 n38 n8
n219 n189 n159 n129 n99 n69 n39 n9
n220 n190 n160 n130 n100 n70 n40 n10
n221 n191 n161 n131 n101 n71 n41 n11
n222 n192 n162 n132 n102 n72 n42 n12
n223 n193 n163 n133 n103 n73 n43 n13
n224 n194 n164 n134 n104 n74 n44 n14
n225 n195 n165 n135 n105 n75 n45 n15
n226 n196 n166 n136 n106 n76 n46 n16
n227 n197 n167 n137 n107 n77 n47 n17
n228 n198 n168 n138 n108 n78 n48 n18
n229 n199 n169 n139 n109 n79 n49 n19
n230 n200 n170 n140 n110 n80 n50 n20
n231 n201 n171 n141 n111 n81 n51 n21
n232 n202 n172 n142 n112 n82 n52 n22
n233 n203 n173 n143 n113 n83 n53 n23
n234 n204 n174 n144 n114 n84 n54 n24
n235 n205 n175 n145 n115 n85 n55 n25
n236 n206 n176 n146 n116 n86 n56 n26
n237 n207 n177 n147 n117 n87 n57 n27
n238 n208 n178 n148 n118 n88 n58 n28
n239 n209 n179 n149 n119 n89 n59 n29
n240 n210 n180 n150 n120 n90 n60 n30
Figure 4-3 Terminal Blocks (Rear View)

Chapter 4 Hardware

Chapter 5 Settings
Chapter 5 Settings
In order to facilitate production and operation, jumpers are used for configurating trip and
closing seal-in current of this device. Schematic diagrams of related circuits are shown as
follows:
Tripping circuit closing circuit
Figure 5-1 Configuration of Seal-in Current
Table 5-1 Selection on Target Seal-in Current

Target Seal-in
Jumper 0.5A Jumper 1A Jumper 2A
Current
OFF OFF OFF 0.5A
ON OFF OFF 1.0A
OFF ON OFF 1.5A
ON ON OFF 2.0A
OFF OFF ON 2.5A
ON OFF ON 3.0A
OFF ON ON 3.5A
ON ON ON 4.0A
Jumpers for trip seal-in current configuration are mounted in modules #4, #5, #6 and #11,
#12, #13; jumpers for closing seal-in current configuration are mounted in modules #8, #9,
#10. Please refer to 4.1.
Note: The seal-in current can be set the same as or slight smaller than the current drawn
by the trip or closing coils when operated.
CAUTION!
The seal-in rating of trip circuit and that of closing circuit may be different. They should be
selected based on the current the trip and closing circuit drawn when operated
respectively.
All the jumpers have been configured according to the ordering information before the

Chapter 5 Settings
equipment being delivered, when nevertheless it needs to re-configure them on site,

please turn off the auxiliary supply, remove the front panel, draw out the relative modules
and change the jumpers.
WARNING!
Before removing the front panel to make a configuration the auxiliary supply must be
removed, and wait 5s for capacitors to discharge. It is also strongly recommended that the
trip and closing circuit are isolated.

Chapter 6 Human-Machine Interface
Chapter 6 Human-Machine Interface

Some LED indicators are provided as human-machine interface, as listed in table 6-1 and 6-2.
Table 6-6-1 Left Group of Indicators
DESIGNATION FUNCTION
ON: Phase a is closed, and trip coil 1 of phase a is healthy
CB A CLOSE
OFF: Phase a is open, or trip coil 1 of phase a is broken
ON: Phase b is closed, and trip coil 1 of phase b is healthy
CB B CLOSE
OFF: Phase b is open, or trip coil 1 of phase b is broken
ON: Phase c is closed, and trip coil 1 of phase c is healthy
CB C CLOSE
OFF: Phase c is open, or trip coil 1 of phase c is broken
ON: Auto-reclosure has operated to close circuit breaker through
RECLOSE this equipment.
OFF: In normal condition
ON: Protective relay has operated to trip circuit breaker phase a
TRIP A by trip coil 1 through this equipment.
ON: Protective relay has operated to trip circuit breaker phase b
TRIP B by trip coil 1 through this equipment.
ON: Protective relay has operated to trip circuit breaker phase c
TRIP C by trip coil 1 through this equipment.
The “RECLOSE”, “TRIP A”, “TRIP B” and “TRIP C” can be reset, please refer to 3.3.1, 3.4.4.6 and
figure 3-7.

Chapter 6 Human Machine Interface
Table 6-6-2 Right Group of Indicators
DESIGNATION FUNCTION
ON: Phase a is closed, and trip coil 2 of phase a is healthy
CB A CLOSE
OFF: Phase a is open, or trip coil 2 of phase a is broken
ON: Phase b is closed, and trip coil 2 of phase b is healthy
CB B CLOSE
OFF: Phase b is open, or trip coil 2 of phase b is broken
ON: Phase c is closed, and trip coil 2 of phase c is healthy
CB C CLOSE
OFF: Phase c is open, or trip coil 2 of phase c is broken
ON: Protective relay has operated to trip circuit breaker phase a
TRIP A by trip coil 2 through this equipment.
ON: Protective relay has operated to trip circuit breaker phase b
TRIP B by trip coil 2 through this equipment.
ON: Protective relay has operated to trip circuit breaker phase c
TRIP C by trip coil 2 through this equipment.
The “RECLOSE”, “TRIP A”, “TRIP B” and “TRIP C” can be reset, please refer to 3.4.5.6 and figure
3-7.

Chapter 7 Commissioning and Maintenance
Chapter 7 Commissioning and Maintenance

7.1 Visual Inspection
Upon receipt, it is recommended to carry out an immediate visual check, in order to make sure
that the relay has not been damaged during transportation.
Make sure that the model of relay set matches the order data.
7.2 Storage
The device shall be kept in the original package. And a dry, cool and ventilated place is required
during storage.
7.3 Installation
Please refer to 4.2 for the dimensions of this relay set.
For installation on a panel, figure 7-1 gives the cut-out and drilling.
Figure 7-1 Panel Cutout and Drilling

Chapter 7 Commission and Maintenance
7.4 Commissioning Test

7.4.1 Visual Inspection
Carry out a visual inspection, in order to make sure that the relay set has not been damaged.
7.4.2 Choices
Make the options according to the application specification, please refer to chapter 4.
7.4.3 Electrical tests

Apply power supply to the relay set, and check the corresponding logic schemes and contacts.
7.5 Maintenance
It is recommended that a periodic test program be followed. Given that the intervals between
these tests vary for different types of relays and installations as well as the experience of the user
performing the tests, it is recommended that the relay is tested at least every 3 years.

CZX-22R Interposing Relay Set Instruction Manual (EN - CZXL0104.0234.1101)

Diunggah oleh

Informasi Dokumen

Judul Asli

Hak Cipta

Format Tersedia

Bagikan dokumen Ini

Bagikan atau Tanam Dokumen

Opsi Berbagi

Apakah menurut Anda dokumen ini bermanfaat?

Apakah konten ini tidak pantas?

Hak Cipta:

Format Tersedia

CZX-22R Interposing Relay Set Instruction Manual (EN - CZXL0104.0234.1101)

Diunggah oleh

Hak Cipta:

Format Tersedia

CZX-22R

Interposing Relay Set

Nanjing Nari-Relays Electric Co., Ltd.

Instructions and Warnings

The following indicators and standard definitions are used:

NANJING NARI-RELAYS ELECTRIC CO., LTD i

The earthing terminal of the equipment must be securely earthed

l Printed circuit board

Carefully handle the connection cable without applying excessive force.

We reserve all rights to this document and to the information

The information in this manual is carefully checked periodically,

ii NANJING NARI-RELAYS ELECTRIC CO., LTD

NANJING NARI-RELAYS ELECTRIC CO., LTD iii

iv NANJING NARI-RELAYS ELECTRIC CO., LTD

Spare relays are provided for future application.

1.3 Ordering Options

NANJING NARI-RELAYS ELECTRIC CO., LTD 1

2 NANJING NARI-RELAYS ELECTRIC CO., LTD

Chapter 2 Technical Data

Capacity of Output Contacts

NANJING NARI-RELAYS ELECTRIC CO., LTD 3

Electromagnetic compatibility (EMC) test

4 NANJING NARI-RELAYS ELECTRIC CO., LTD

Chapter 3 Operation Theory

for trip coil group 2 for trip coil group 1

Figure 3-1 Auto-reclosing and Manual Closing Circuit

NANJING NARI-RELAYS ELECTRIC CO., LTD 5

3.1.2 Phase-Segregated Closing Circuit

Figure 3-2 Phase-segregated Closing Circuit

6 NANJING NARI-RELAYS ELECTRIC CO., LTD

3.1.3 Phase-Segregated Trip Circuit, Group 1

Figure 3-3 Phase-segregated Trip Circuit, Group 1

NANJING NARI-RELAYS ELECTRIC CO., LTD 7

3.1.4 Phase-segregated Trip Circuit, Group 2

Figure 3-4 Phase-segregated Trip Circuit, Group 2

8 NANJING NARI-RELAYS ELECTRIC CO., LTD

3.1.5 Trip and Auto-reclosing Target Circuit

Figure 3-5 Trip and Auto-reclosing Target Circuit

NANJING NARI-RELAYS ELECTRIC CO., LTD 9

3.1.6 Low Pressure Blocking Circuit

Figure 3-6 Low Pressure Blocking Circuit

10 NANJING NARI-RELAYS ELECTRIC CO., LTD

3.1.7 Output Contacts

Figure 3-7 Output Contacts (Part 1)

NANJING NARI-RELAYS ELECTRIC CO., LTD 11

low pressure to block ciruict breaker

Figure 3-8 Output Contacts (Part 2)

3.2 Power Supply

3.2.2 Switchover on Power Supply

12 NANJING NARI-RELAYS ELECTRIC CO., LTD

3.3 Closing Circuits

3.3.2 Manual and Remote Closing Circuit

3.3.3 Phase-Segregated Closing Circuit

3.3.3.1 Circuit Breaker Open State and Close Coil Supervision

NANJING NARI-RELAYS ELECTRIC CO., LTD 13

3.3.3.2 Closing Signal

3.3.3.3 Low Pressure Blocking

3.3.3.4 Seal-in Relays

3.3.3.5 Anti-pump Circuit

3.4 Trip Circuit

3.4.2 Three Phase Trip Signal Inputs from Protection

14 NANJING NARI-RELAYS ELECTRIC CO., LTD

Two types of trip signals are adopted: