ormation
Group 59
Release01
89109466
DRAFT
DRAFT
General ....................................................................................................................................1
Basic data gathering ................................................................................................................1
Basic data gathering, general ....................................................................................................1
General data ..........................................................................................................................2
Description of the fault..............................................................................................................4
Engine...................................................................................................................................5
Power transmission .................................................................................................................6
Brakes...................................................................................................................................7
Diagnostic Philosophy..............................................................................................................8
Tools........................................................................................................................................9
Special tools...........................................................................................................................9
Malfunction ............................................................................................................................ 10
Fault Codes.......................................................................................................................... 10
IECU–B15B6, Heat mirror output relay...................................................................................... 11
IECU–C1002, Rear fog lamp output relay.................................................................................. 12
IECU-P0704, Clutch switch..................................................................................................... 13
IECU–C0082, Brake light relay circuit ....................................................................................... 15
IECU–P0121, Accelerator pedal position 1 circuit range/performance............................................ 17
IECU–B150C, Accelerator pedal sensor ................................................................................... 19
IECU–P0853, Power relay coil................................................................................................. 21
IECU–B151A, Wiper motor on/off circuit.................................................................................... 22
IECU–U0001, Data link .......................................................................................................... 23
IECU–U0010, Data link .......................................................................................................... 26
IECU–U0100, Data Link ......................................................................................................... 31
IECU–U010E, Data link.......................................................................................................... 36
IECU–U0155, Data link .......................................................................................................... 40
IECU–U0243, Data link .......................................................................................................... 45
IECU–U1149, Data link .......................................................................................................... 50
IECU-P107B, Range neutral valve ........................................................................................... 55
IECU-C1001, PTO valve 2 ...................................................................................................... 56
IECU–U114A, IECU Control unit .............................................................................................. 57
IECU–U114B, IECU Control unit .............................................................................................. 58
IECU–B15B5, Cruise control switches ...................................................................................... 59
IC–U200B, IC control unit ....................................................................................................... 60
IC–P0460, Fuel level sensor A circuit ....................................................................................... 62
IC-C0045, Brake pressure sensor B ......................................................................................... 64
IC-C0044, Brake pressure sensor ............................................................................................ 66
IC–P257A, Air filter restriction.................................................................................................. 68
IC–P0070, Ambient Air Temperature Sensor A........................................................................... 69
ABS–C1007, Wheel speed sensor 4......................................................................................... 71
ABS–C1006, Wheel speed sensor 3......................................................................................... 73
ABS–C1005, Wheel speed sensor 2......................................................................................... 75
ABS–C1004, Wheel speed sensor 1......................................................................................... 77
ABS-C2000, Right rear ABS valve module ................................................................................ 79
ABS-C100B, Left rear ABS valve module .................................................................................. 80
ABS-C100A, Right front ABS valve module ............................................................................... 81
ABS-C1009, Left front ABS valve module.................................................................................. 82
ABS-C001D, Right rear ABS outlet valve .................................................................................. 83
ABS-C001C, Right rear ABS inlet valve .................................................................................... 85
ABS-C0019, Left rear ABS outlet valve ..................................................................................... 87
ABS-C0018, Left rear ABS inlet valve ....................................................................................... 89
ABS-C0015, Right front ABS outlet valve .................................................................................. 91
ABS-C0014, Right front ABS inlet valve .................................................................................... 93
ABS-C0011, Left front ABS outlet valve..................................................................................... 95
ABS-C0010, Left front ABS inlet valve ...................................................................................... 97
ABS–C2002, ABS control unit ................................................................................................. 99
ABS–C2001, ABS control unit ............................................................................................... 100
ABS-C1003, ABS Control unit ............................................................................................... 101
DRAFT
Group 59 Basic data gathering
DRAFT General
T0078267
“Engine”, page 5
“Brakes”, page 7
1
Group 59 General data
Copy the pages with the “General questions” and the pages
that cover the fault. Help the informant to fill in the answers to
the questions and save the form together with the work order.
Vehicle specification
Vehicle type ....................................................................... Model year..........................................................................
Chassis no. .......................................................................
. Delivery date ......................................................................
Mileage .........................................................................km Normal routes...............................meters above sea level
Vehicle, number of axles........x........ Type of transport ................................................................
2
Group 59 General data
Type of vehicle
Type of trailer
T2011839
For any other type of vehicle or vehicle combination than that given above, state which.............................................................
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Do a tire check of the whole vehicle combination and state if anything deviates from normal wear ............................................
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3
Group 59 Description of the fault
DRAFT
Engine type.......................................................................
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Engine no...........................................................................
DTC
FTB
Other information
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Does the fault always occur under the same conditions and if so what are these?
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Does the driver have any idea of what the possible cause of the fault may be?
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Engine
Under what driving conditions does the fault occur?
DRAFT
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Have any changes in the fuel consumption, oil consumption or power output been determined?...............................................
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Which repairs or remedial action have been done previously to the engine?...........................................................................
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Other information
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Power transmission
Under what driving conditions does the fault occur?
.......................................................... °C
Are additives used in the oil, in which case what are these? .........................................................................................
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When was the latest the oil change carried out? Date ................................. Mileage ...................................................
6
Group 59 Brakes
DRAFT
Other information ..................................................................................................................................................
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Brakes
ABS / vehicle spec
Yes No
ABS on tractor ...........................................................................
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Yes No
ABS on trailer ....................................................................................................................................
Yes No
Powertronic ...........................................................................
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Yes No
Geartronic .........................................................................................................................................
Tire dimensions
Yes No
Is the difference in tyre circumference between the axles less than 14% ........................................
First front axle Second front axle Leading rear axle Second rear axle Third rear axle
7
Group 59 Tire wear
Tire wear
DRAFT
Is any tyre more worn than the others? ...........................................................................
..................
Yes No
First front axle Second front axle Leading rear axle Second rear axle Third rear axle
Diagnostic Philosophy
• One problem is solved at a time. Diagnostics don’t
consider multiple problems.
• Resolve code related problems first
• Before doing actual test, read test completely
• Don’t skip the steps
• Refer Design and function for understanding the
functionality
• Refer Wiring Diagram manual for additional details of
Vehicle harness
• Use recommended tools while performing tests
• One problem need to be handled at a time
• Simple and faster steps need to be done first
• End point Diagnostics solves the problem quicker
8
Group 59 Special tools
Special tools
DRAFT Tools
For information on ordering special tools, please refer to special tools information in group
08.
9998699 9812519
Measurement box 62-pin Multimeter
9
Group 59 Fault Codes
Fault Codes
DRAFT Malfunction
10
Group 59 IECU–B15B6, Heat mirror output relay
(Cir-
age supply • Damaged wires
cuit • A149.PB:1 • Defective or faulty component
Short
To
Bat-
tery )
FTB
14
• Short circuit to • Info lamp lights up • Damaged connector
(Cir-
ground • Damaged wires
cuit • Open circuit • Defective or faulty component
Short • A149.PB:1
To
Grou-
nd or
Ope-
n)
Voltage measurement
• Connector check.
11
Group 59 IECU–C1002, Rear fog lamp output relay
(Cir-
ground • Fog lights cannot be deactivated • Damaged wires
cuit • A149.PB:3 • Defective or faulty component
Short
To
Grou-
nd )
FTB
12
• Short circuit to volt- • Info lamp lights up • Damaged connector
(Cir-
age supply • Fog lights cannot be deactivated • Damaged wires
cuit • A149.PB:3 • Defective or faulty component
Short
To
Bat-
tery)
Voltage measurement
• Connector check.
12
Group 59 IECU-P0704, Clutch switch
(Cir-
mal or open circuit • Cruise control does not function • Damaged wires
cuit • A149.PA:27 • Clutch pedal contact: Stuck open
Short position
To
Bat-
tery
or
Ope-
n)
Resistance measurement
Resistance measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
Signal Wire OFF S58:1 – S58:2 Open Circuit 9990008 Ped-
Sensor al Position:
Ground Pressed
14
Group 59 IECU–C0082, Brake light relay circuit
(Cir-
higher voltage • Brake lights lit constantly • Damaged wires
cuit • A149.PB:4 • Damaged relay
Short
To
Bat-
tery )
FTB
14
• Short circuit to • Info lamp lights up • Damaged connector
(Cir-
ground • Brake lights do not lit when foot brake is • Damaged wires
cuit • Open circuit pressed • Damaged relay
Short • A149.PB:4
To
Grou-
nd or
Ope-
n)
Voltage measurement
15
Group 59 Voltage measurement
Voltage measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
GND wire OFF PB:23 - GND 0-10 Ohm 998533,
9998699
• Check connectors.
16
IECU–P0121, Accelerator pedal position 1 circuit range/
Group 59
DRAFT
performance
(Gen-
sensor value • The engine does not respond when ac- • Damaged connector
changes and there
eral
is no change in idle
celerator pedal is pressed • Damaged wires
Elec-
validation switch
trical
value, or vice versa
Fail-
ure ) • Short circuit
• Open circuit
• A149.PA:23
Voltage measurement
Voltage measurement
17
Group 59 Voltage measurement
Voltage measurement
18
Group 59 IECU–B150C, Accelerator pedal sensor
(Cir-
A149.PB:8 is more
than 3.85V battery
• The engine does not respond when ac- • Damaged wires
cuit
voltage
celerator pedal is pressed • Defective or faulty component
Short
• A149.PB:8
• Cruise control does not function • Short circuit to battery voltage
To
Bat-
tery )
FTB
14
• The voltage at pin • Info lamp lights up • Damaged connector
(Cir-
A149.PB:8 is less • The engine does not respond when ac- • Damaged wires
than 0.6V
cuit celerator pedal is pressed • Defective or faulty component
Short • Short circuit to • Cruise control does not function
To ground
Grou- • Open circuit
nd or
Ope-
• A149.PB:8
n)
Voltage measurement
19
Group 59 Voltage measurement
Voltage measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
Signal Wire ON 8 - GND PB:8 – GND 0,45V – 0,75V 9998699
GND Point 9998533 Ped-
al Position:
Released
Voltage measurement
20
Group 59 IECU–P0853, Power relay coil
(Cir-
ground • Damaged wires
cuit • A149.PB:15 • Damaged Relay
Short
To
Grou-
nd)
Voltage measurement
21
Group 59 IECU–B151A, Wiper motor on/off circuit
Bat-
tery )
FTB
14
• Short circuit to • Windscreen Wiper does not work • Damaged connector
(Cir-
ground • Damaged wires
cuit • Open circuit • Defective or faulty component
Short • A149.PB:16
To
Grou-
nd or
Ope-
n)
Voltage measurement
22
Group 59 IECU–U0001, Data link
(Bus
range between • Damaged EMS control unit
CAN High wire and
off)
ground point • Short circuit between CAN High wire and
CAN Low wire
• Voltage out of
range between • Open Circuit in CAN High wire
CAN Low wire and • Open Circuit in CAN Low wire
ground point • CAN High wire shorted to ground
• Resistance out of • CAN Low wire shorted to ground
range between
CAN High wire and
CAN Low wire
Resistance measurement
Voltage measurement
23
Group 59 Voltage measurement
Voltage measurement
Voltage measurement
Resistance measurement
Voltage measurement
24
Group 59 Voltage measurement
Voltage measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
CAN High ON 6 - GND A:6 – GND 2V – 4V 9998699
Voltage 9813194
Resistance measurement
Voltage measurement
Voltage measurement
25
Group 59 IECU–U0010, Data link
(Bus
range between • Damaged terminating resistor (120 Ω)
CAN High wire and
off)
ground point • Short circuit between CAN High wire and
CAN Low wire
• Voltage out of
• Open Circuit in CAN High wire
range between
CAN Low wire and • Open Circuit in CAN Low wire
ground point • CAN High wire shorted to ground
• Resistance out of • CAN Low wire shorted to ground
range between
CAN High wire and
CAN Low wire
Resistance measurement
Voltage measurement
26
Group 59 Voltage measurement
Voltage measurement
Resistance measurement
Voltage measurement
Voltage measurement
27
Group 59 Resistance measurement
Resistance measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
Backbone1 OFF 9 - 10 A:9 – A:10 50Ohm – 9998699
Resistance 70Ohm 88890209
(CAN High -
CAN Low)
Voltage measurement
Voltage measurement
Resistance measurement
Voltage measurement
28
Group 59 Voltage measurement
Voltage measurement
Resistance measurement
Voltage measurement
Voltage measurement
29
Group 59 Voltage measurement
Voltage measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout box Wiring diagram
Supply ON 57 - GND 60 - EB:57 –GND, EB:60 ≈24V 9998699
Voltage GND –GND 9990014
30
Group 59 IECU–U0100, Data Link
(Mis-
range between • Damaged relay (K24)
CAN High wire and
sing
ground point • Blown fuse (F76)
Nes-
sag- • Voltage out of • Open Circuit in CAN High wire
Resistance measurement
Voltage measurement
31
Group 59 Voltage measurement
Voltage measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
CAN High ON 8- GND X1:8 – GND 2V – 4V 9998699,
Voltage 9990025
Resistance measurement
Voltage measurement
Voltage measurement
Resistance measurement
32
Group 59 Voltage measurement
Voltage measurement
Voltage measurement
Resistance measurement
Voltage measurement
33
Group 59 Voltage measurement
Voltage measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
CAN High ON 14 - GND A:14 – GND 2V – 4V 9998699
Voltage 9990014
Resistance measurement
Voltage measurement
Voltage measurement
Voltage measurement
DRAFT
35
Group 59 IECU–U010E, Data link
(Mis-
range between • Blown fuse (FA2)
CAN High wire and
sing
ground point • Open Circuit in CAN High wire
Nes-
sag- • Voltage out of • Open Circuit in CAN Low wire
Resistance measurement
Voltage measurement
Voltage measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
CAN High ON 8- GND X1:8 – GND 2V – 4V 9998699,
Voltage 9990025
Resistance measurement
Voltage measurement
Voltage measurement
Resistance measurement
37
Group 59 Voltage measurement
Voltage measurement
Voltage measurement
Resistance measurement
Resistance measurement
38
Group 59 Voltage measurement
Voltage measurement
Voltage measurement
39
Group 59 IECU–U0155, Data link
(Mis-
range between • Blown fuse (F02)
CAN High wire and
sing ground point • Open Circuit in CAN High wire
Nes-
sag- • Voltage out of • Open Circuit in CAN Low wire
Resistance measurement
Voltage measurement
40
Group 59 Voltage measurement
Voltage measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
CAN High ON 8- GND X1:8 – GND 2V – 4V 9998699,
Voltage 9990025
Resistance measurement
Voltage measurement
Voltage measurement
Resistance measurement
41
Group 59 Voltage measurement
Voltage measurement
Voltage measurement
Voltage measurement
Resistance measurement
42
Group 59 Resistance measurement
Resistance measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
CAN Low ON 10 - GND A:10 – GND 1V – 3V 9998699
Voltage) 9990014
Resistance measurement
Resistance measurement
Voltage measurement
Voltage measurement
43
Group 59 Voltage measurement
44
Group 59 IECU–U0243, Data link
(Mis-
range between • Blown fuse (F03, F35)
CAN High wire and
sing
ground point • Open Circuit in CAN High wire
Mes-
sag- • Voltage out of • Open Circuit in CAN Low wire
Resistance measurement
Voltage measurement
Voltage measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
CAN High ON 8- GND X1:8 – GND 2V – 4V 9998699,
Voltage 9990025
Voltage measurement
Resistance measurement
Voltage measurement
Voltage measurement
46
Group 59 Resistance measurement
Resistance measurement
Voltage measurement
Voltage measurement
Resistance measurement
47
Group 59 Resistance measurement
Resistance measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
CAN Low ON 10 - GND A:10 – GND 1V – 3V 9998699
Voltage) 9990014
Resistance measurement
Resistance measurement
Voltage measurement
Voltage measurement
48
Group 59 Voltage measurement
49
Group 59 IECU–U1149, Data link
(Mis-
range between • Damaged relay (K24
CAN High wire and
sing
ground point • Blown fuse (F66, F76)
Mes-
sag- • Voltage out of • Open Circuit in CAN High wire
Resistance measurement
Voltage measurement
50
Group 59 Voltage measurement
Voltage measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
CAN High ON 8- GND X1:8 – GND 2V – 4V 9998699,
Voltage 9990025
Voltage measurement
Resistance measurement
Voltage measurement
Voltage measurement
51
Group 59 Voltage measurement
Voltage measurement
Resistance measurement
Voltage measurement
Voltage measurement
52
Group 59 Resistance measurement
Resistance measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
Backbone1 OFF 14 - 10 A:14 – A:10 50Ohm – 9998699
Resistance 70Ohm 9990014
(CAN High -
CAN Low)
Resistance measurement
Resistance measurement
Resistance measurement
Voltage measurement
53
Group 59 Voltage measurement
Voltage measurement
54
Group 59 IECU-P107B, Range neutral valve
(Cir-
Ground or Open activated • Open circuit
cuit • Switch position: • Range Neutral Valve cannot be activated • Damaged component
Short S28B Not Pressed • Not possible to lock neutral hold position • Damaged connector
To • A149.PB:2
Grou- • Damaged wires
nd or
Open
)
Voltage measurement
55
Group 59 IECU-C1001, PTO valve 2
(Cir-
Battery deactivated • Short circuit to battery voltage
cuit • Switch position: • Damaged component
Short S28B Pressed
• Damaged connector
To • A149.PB:2
• Damaged wires
Bat-
tery )
FTB
14
• Circuit Short To • Power Take Off (PTO) cannot be • Short circuit to ground
(Cir-
Ground or Open activated • Open circuit
cuit • Switch position: • Damaged component
Short S28B Not Pressed
To • A149.PB:2
• Damaged connector
Voltage measurement
56
Group 59 IECU–U114A, IECU Control unit
57
Group 59 IECU–U114B, IECU Control unit
58
Group 59 IECU–B15B5, Cruise control switches
(Cir-
Battery expected • Short circuit to battery voltage
cuit • A149.PA:3 • Damaged component
Short
To
• Damaged connector
Voltage measurement
Voltage measurement
59
Group 59 IC–U200B, IC control unit
Voltage • Damaged or faulty component • Voltage supply from the control unit
Above • Voltage out of range • The fault code can be set as the result of abnormally large variations
Threshold in battery voltage
)
FTB 41 • Internal fault in control unit • Faulty control unit : Instrument Cluster
(General
Check- • Damaged or faulty component • Checksum data set error or program code missing
sum Fail- • Incorrect check sum in data set • Programming sequence interrupted
ure ) memory • Checksum error, main software
FTB 44
(Data
• Internal fault in control unit • Faulty control unit : Instrument Cluster
tion / Pa- • Damaged or faulty component • Internal memory fault (EEPROM) in the modulator
rameter
Memory
Failure )
FTB 49
(Internal
• Internal fault in control unit • Faulty control unit : Instrument Cluster
Electronic • Damaged or faulty component • Voltage supply from the control unit
Failure) • Voltage out of range • The fault code can be set as the result of abnormally large variations
in battery voltage
60
Group 59 Voltage measurement
Fault type
FTB 94
(Unexpec-
Conditions for fault code
•
DRAFT
Internal fault in control unit
Probable cause
ted Oper- • Damaged or faulty component • Checksum data set error or program code missing
ation) • Fault in main software
FTB 4B
(Over
• Internal fault in control unit • Faulty control unit : Instrument Cluster
Tempera- • High ambient temperature • The ambient temperature may be above threshold for a good func-
ture) • IC Control Unit temperature too tioning, cool down incab temperature
high
Voltage measurement
Voltage measurement
61
Group 59 IC–P0460, Fuel level sensor A circuit
(Cir-
range • Damaged connector
cuit • A03.A:6 • Damaged wires
Short
To
Bat-
tery )
FTB
14
• Voltage out of • Level sensor indicates 0 in tank • Damaged component
(Cir-
range • Damaged connector
cuit • Short circuit to • Damaged wires
Short ground
To • Open circuit
Grou-
nd or
• A03.A:6
Open
)
Voltage measurement
62
Group 59 Voltage measurement
Voltage measurement
63
Group 59 IC-C0045, Brake pressure sensor B
(Cir-
Battery • The vehicle can function abnormally • Short circuit to battery voltage
cuit • A03.A:8 • ABS does not work as expected (Lack of • Damaged component
Short
To
effectiveness under braking) • Damaged connector
Bat-
• Air pressure gauge for the front brake cir- • Damaged wires
cuit remains permanently at the min.
tery )
level
FTB
14
• Circuit Short To • Info lamp lights up • Short circuit to ground
(Cir-
Ground or Open • The vehicle can function abnormally • Open circuit
cuit • A03.A:8 • ABS does not work as expected (Lack of • Damaged component
Short
To
effectiveness under braking) • Damaged connector
Grou-
• Air pressure gauge for the front brake cir- • Damaged wires
cuit remains permanently at the min.
nd or
level
Open
)
FTB
21
• Signal Amplitude • Info lamp lights up • The control module registers a signal
(Sig-
Less Than • The vehicle can function abnormally (Ve- voltage from the component that is below
Minimum hicle pulls to the left or Vehicle pulls to 0.5 V
nal
Am- • A03.A:8 the right) • Damaged component
pli- • ABS does not work as expected (Lack of • Damaged connector
tude
Less
effectiveness under braking) • Damaged wires
Than
• Reduced braking power
Mini-
mum)
FTB
22
• Signal Amplitude • Info lamp lights up • The control module registers a signal
(Sig-
Greater Than
Maximum
• The vehicle can function abnormally (Ve- voltage from the component that ex-
ceeds 4.75 V
nal hicle pulls to the left or Vehicle pulls to
Am- • A03.A:8 the right) • Damaged component
pli- • ABS does not work as expected (Lack of • Damaged connector
tude
Grea-
effectiveness under braking) • Damaged wires
ter
• Reduced braking power
Than
Maxi-
mum)
64
Group 59 Voltage measurement
Voltage measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
Supply Wire ON 4- 30 A03.A:4 – A03. 4.75V-5.25V 88890209,
A:30 9998699
Voltage measurement
65
Group 59 IC-C0044, Brake pressure sensor
(Cir-
Battery • The vehicle can function abnormally • Short circuit to battery voltage
cuit • A03.A:7 • ABS does not work as expected (Lack of • Damaged component
Short
To
effectiveness under braking) • Damaged connector
Bat-
• Air pressure gauge for the front brake cir- • Damaged wires
cuit remains permanently at the min.
tery )
level
FTB
14
• Circuit Short To • Info lamp lights up • Short circuit to ground
(Cir-
Ground or Open • The vehicle can function abnormally • Open circuit
cuit • A03.A:7 • ABS does not work as expected (Lack of • Damaged component
Short
To
effectiveness under braking) • Damaged connector
Grou-
• Air pressure gauge for the front brake cir- • Damaged wires
cuit remains permanently at the min.
nd or
level
Open
)
FTB
21
• Signal Amplitude • Info lamp lights up • The control module registers a signal
(Sig-
Less Than • The vehicle can function abnormally (Ve- voltage from the component that is below
Minimum hicle pulls to the left or Vehicle pulls to 0.5 V
nal
Am- • A03.A:7 the right) • Damaged component
pli- • ABS does not work as expected (Lack of • Damaged connector
tude
Less
effectiveness under braking) • Damaged wires
Than
• Reduced braking power
Mini-
mum)
FTB
22
• Signal Amplitude • Info lamp lights up • The control module registers a signal
(Sig-
Greater Than
Maximum
• The vehicle can function abnormally (Ve- voltage from the component that ex-
ceeds 4.75 V
nal hicle pulls to the left or Vehicle pulls to
Am- • A03.A:7 the right) • Damaged component
pli- • ABS does not work as expected (Lack of • Damaged connector
tude
Grea-
effectiveness under braking) • Damaged wires
ter
• Reduced braking power
Than
Maxi-
mum)
66
Group 59 Voltage measurement
Voltage measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
Supply Wire ON 3 - 30 A03.A:3 – A03. 4.75V-5.25V 88890209,
A:30 9998699
Voltage measurement
67
Group 59 IC–P257A, Air filter restriction
mat-
ion )
Voltage measurement
68
Group 59 IC–P0070, Ambient Air Temperature Sensor A
(Cir-
Ground • Ambient temperature display shows • Damaged connector
cuit • A03.A:15 wrong value • Damaged wires
Short
To
Grou-
nd )
FTB
12
• Short circuit to bat- • Info lamp lights up • Damaged component
(Cir-
tery voltage • Ambient temperature display shows • Damaged connector
cuit • A03.A:15 wrong value • Damaged wires
Short
To
Bat-
tery )
FTB
13
• Current below nor- • Info lamp lights up • Damaged component
(Cir-
mal or open circuit • Ambient temperature display shows • Damaged connector
cuit • A03.A:15 wrong value • Damaged wires
Open
)
Voltage measurement
69
Group 59 Voltage measurement
Voltage measurement
DRAFT
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
Signal Wire OFF 32 – 33 TA:14 – TA:15 -30°C: 9990025,
Sensor 25,39KOhm; 9998699
Ground -10°C:
9,13KOhm; 0°
C: 5,73KOhm;
10°C:
3,68KOhm;
30°C:
1,65KOhm;
40°C:
1,14KOhm;
70
Group 59 ABS–C1007, Wheel speed sensor 4
(Sig-
of expected range • The vehicle can function abnormally (Ve- • Incorrectly installed sensor (incorrect dis-
nal • A12.X2:10 hicle pulls to the left or Vehicle pulls to tance to tooth wheel)
Sha- • A12.X2:11 the right) • Dirty sensor
pe / • ABS does not work as expected (Lack of • Wheel speed sensor
Wav- effectiveness under braking)
eform
Fail-
• Limited functionality
ure )
FTB
29
• Sensor signal out • Info lamp lights up • Tooth wheel
(Sig-
of expected range • The vehicle can function abnormally (Ve- • Incorrectly installed sensor (incorrect dis-
nal • A12.X2:10 hicle pulls to the left or Vehicle pulls to tance to tooth wheel)
inva- • A12.X2:11 the right) • Dirty sensor
lid ) • ABS does not work as expected (Lack of • Wheel speed sensor
effectiveness under braking)
• Limited functionality
FTB
2F
• Data erratic, inter- • Info lamp lights up • Tooth wheel
(Sig-
mittent, or incorrect • The vehicle can function abnormally (Ve- • Incorrectly installed sensor (incorrect dis-
nal • A12.X2:10 hicle pulls to the left or Vehicle pulls to tance to tooth wheel)
Errat- • A12.X2:11 the right) • Dirty sensor
ic ) • ABS does not work as expected (Lack of • Wrong number of teeth of the sensor
effectiveness under braking) wheel
• Limited functionality • Wheel speed sensor
FTB
31
• Sensor signal out • Info lamp lights up • Tooth wheel
(No
of expected range • The vehicle can function abnormally (Ve- • Wheel speed sensor
Sig- • A12.X2:10 hicle pulls to the left or Vehicle pulls to • Incorrectly installed sensor (incorrect dis-
nal ) • A12.X2:11 the right) tance to tooth wheel)
• ABS does not work as expected (Lack of • Dirty sensor
effectiveness under braking)
• Internal fault in control unit (ABS Control
• Limited functionality Unit)
71
Group 59 Voltage measurement
Fault
type
FTB
Conditions for fault
code
• Abnormal fre- •
DRAFT
Observable symptoms
• Tooth wheel
38
(Sig-
quency, pulse • The vehicle can function abnormally (Ve- • Wheel speed sensor
width, or period
nal hicle pulls to the left or Vehicle pulls to • Incorrectly installed sensor (incorrect dis-
Fre- • A12.X2:10 the right) tance to tooth wheel)
quen- • A12.X2:11 • ABS does not work as expected (Lack of • Dirty sensor
cy In- effectiveness under braking)
cor-
• Limited functionality
• Punctured tyre or Tyre with incorrect
rect ) circumference
FTB • Difference between • Info lamp lights up • Tyre with incorrect circumference
54
(Mis-
wheel speeds on
different axles is far
• The vehicle can function abnormally (Ve- • Calibration problem, Wheel speed
sing hicle pulls to the left or Vehicle pulls to sensor
too great
Cali-
•
the right) • Wrong number of teeth of the sensor
bra- A12.X2:5 • ABS does not work as expected (Lack of wheel
tion ) • A12.X2:8 effectiveness under braking) • Tooth wheel
• Limited functionality
Voltage measurement
72
Group 59 ABS–C1006, Wheel speed sensor 3
(Sig-
of expected range • The vehicle can function abnormally (Ve- • Incorrectly installed sensor (incorrect dis-
nal • A12.X2:15 hicle pulls to the left or Vehicle pulls to tance to tooth wheel)
Sha- • A12.X2:18 the right) • Dirty sensor
pe / • ABS does not work as expected (Lack of • Wheel speed sensor
Wav- effectiveness under braking)
eform
Fail-
• Limited functionality
ure )
FTB
29
• Sensor signal out • Info lamp lights up • Tooth wheel
(Sig-
of expected range • The vehicle can function abnormally (Ve- • Incorrectly installed sensor (incorrect dis-
nal • A12.X2:15 hicle pulls to the left or Vehicle pulls to tance to tooth wheel)
inva- • A12.X2:18 the right) • Dirty sensor
lid ) • ABS does not work as expected (Lack of • Wheel speed sensor
effectiveness under braking)
• Limited functionality
FTB
2F
• Data erratic, inter- • Info lamp lights up • Tooth wheel
(Sig-
mittent, or incorrect • The vehicle can function abnormally (Ve- • Incorrectly installed sensor (incorrect dis-
nal • A12.X2:15 hicle pulls to the left or Vehicle pulls to tance to tooth wheel)
Errat- • A12.X2:18 the right) • Wrong number of teeth of the sensor
ic ) • ABS does not work as expected (Lack of wheel
effectiveness under braking) • Dirty sensor
• Limited functionality • Wheel speed sensor
FTB
31
• Sensor signal out • Info lamp lights up • Tooth wheel
(No
of expected range • The vehicle can function abnormally (Ve- • Wheel speed sensor
Sig- • A12.X2:15 hicle pulls to the left or Vehicle pulls to • Incorrectly installed sensor (incorrect dis-
nal ) • A12.X2:18 the right) tance to tooth wheel)
• ABS does not work as expected (Lack of • Dirty sensor
effectiveness under braking)
• Internal fault in control unit (ABS Control
• Limited functionality Unit)
73
Group 59 Voltage measurement
Fault
type
FTB
Conditions for fault
code
• Abnormal fre- •
DRAFT
Observable symptoms
• Tooth wheel
38
(Sig-
quency, pulse • The vehicle can function abnormally (Ve- • Wheel speed sensor
width, or period
nal hicle pulls to the left or Vehicle pulls to • Incorrectly installed sensor (incorrect dis-
Fre- • A12.X2:15 the right) tance to tooth wheel)
quen- • A12.X2:18 • ABS does not work as expected (Lack of • Dirty sensor
cy In- effectiveness under braking)
cor-
• Limited functionality
• Punctured tyre or Tyre with incorrect
rect ) circumference
FTB • Difference between • Info lamp lights up • Tyre with incorrect circumference
54
(Mis-
wheel speeds on
different axles is far
• The vehicle can function abnormally (Ve- • Calibration problem, Wheel speed
sing hicle pulls to the left or Vehicle pulls to sensor
too great
Cali-
•
the right) • Wrong number of teeth of the sensor
bra- A12.X2:15 • ABS does not work as expected (Lack of wheel
tion ) • A12.X2:18 effectiveness under braking) • Tooth wheel
• Limited functionality
Voltage measurement
74
Group 59 ABS–C1005, Wheel speed sensor 2
(Sig-
of expected range • The vehicle can function abnormally (Ve- • Incorrectly installed sensor (incorrect dis-
nal • A12.X2:11 hicle pulls to the left or Vehicle pulls to tance to tooth wheel)
Sha- • A12.X2:14 the right) • Dirty sensor
pe / • ABS does not work as expected (Lack of • Wheel speed sensor
Wav- effectiveness under braking)
eform
Fail-
• Limited functionality
ure )
FTB
29
• Sensor signal out • Info lamp lights up • Tooth wheel
(Sig-
of expected range • The vehicle can function abnormally (Ve- • Incorrectly installed sensor (incorrect dis-
nal • A12.X2:11 hicle pulls to the left or Vehicle pulls to tance to tooth wheel)
inva- • A12.X2:14 the right) • Dirty sensor
lid ) • ABS does not work as expected (Lack of • Wheel speed sensor
effectiveness under braking)
• Limited functionality
• Dirty sensor
FTB
2F
• Data erratic, inter- • Info lamp lights up • Tooth wheel
(Sig-
mittent, or incorrect • The vehicle can function abnormally (Ve- • Incorrectly installed sensor (incorrect dis-
nal • A12.X2:11 hicle pulls to the left or Vehicle pulls to tance to tooth wheel)
Errat- • A12.X2:14 the right) • Dirty sensor
ic ) • ABS does not work as expected (Lack of • Wheel speed sensor
effectiveness under braking)
• Wrong number of teeth of the sensor
• Limited functionality wheel
FTB • Sensor signal out • Info lamp lights up • Tooth wheel
31
(No
of expected range • The vehicle can function abnormally (Ve- • Wheel speed sensor
Sig- • A12.X2:11 hicle pulls to the left or Vehicle pulls to • Incorrectly installed sensor (incorrect dis-
nal ) • A12.X2:14 the right) tance to tooth wheel)
• ABS does not work as expected (Lack of • Dirty sensor
effectiveness under braking)
• Internal fault in control unit (ABS Control
• Limited functionality Unit)
75
Group 59 Voltage measurement
Fault
type
FTB
Conditions for fault
code
• Abnormal fre- •
DRAFT
Observable symptoms
• Tooth wheel
38
(Sig-
quency, pulse • The vehicle can function abnormally (Ve- • Wheel speed sensor
width, or period
nal hicle pulls to the left or Vehicle pulls to • Incorrectly installed sensor (incorrect dis-
Fre- • A12.X2:11 the right) tance to tooth wheel)
quen- • A12.X2:14 • ABS does not work as expected (Lack of • Dirty sensor
cy In- effectiveness under braking)
cor-
• Limited functionality
• Punctured tyre or Tyre with incorrect
rect ) circumference
FTB • Difference between • Info lamp lights up • Tyre with incorrect circumference
54
(Mis-
wheel speeds on
different axles is far
• The vehicle can function abnormally (Ve- • Calibration problem, Wheel speed
sing hicle pulls to the left or Vehicle pulls to sensor
too great
Cali-
•
the right) • Wrong number of teeth of the sensor
bra- A12.X2:11 • ABS does not work as expected (Lack of wheel
tion ) • A12.X2:14 effectiveness under braking) • Tooth wheel
• Limited functionality
Voltage measurement
76
Group 59 ABS–C1004, Wheel speed sensor 1
(Sig-
of expected range • The vehicle can function abnormally (Ve- • Incorrectly installed sensor (incorrect dis-
nal • A12.X2:5 hicle pulls to the left or Vehicle pulls to tance to tooth wheel)
Sha- • A12.X2:8 the right) • Dirty sensor
pe / • ABS does not work as expected (Lack of • Wheel speed sensor
Wav- effectiveness under braking)
eform
Fail-
• Limited functionality
ure )
FTB
29
• Sensor signal out • Info lamp lights up • Tooth wheel
(Sig-
of expected range • The vehicle can function abnormally (Ve- • Incorrectly installed sensor (incorrect dis-
nal • A12.X2:5 hicle pulls to the left or Vehicle pulls to tance to tooth wheel)
inva- • A12.X2:8 the right) • Dirty sensor
lid ) • ABS does not work as expected (Lack of • Wheel speed sensor
effectiveness under braking)
• Limited functionality
FTB
2F
• Data erratic, inter- • Info lamp lights up • Tooth wheel
(Sig-
mittent, or incorrect • The vehicle can function abnormally (Ve- • Incorrectly installed sensor (incorrect dis-
nal • A12.X2:5 hicle pulls to the left or Vehicle pulls to tance to tooth wheel)
Errat- • A12.X2:8 the right) • Dirty sensor
ic ) • ABS does not work as expected (Lack of • Wheel speed sensor
effectiveness under braking)
• Limited functionality
FTB
31
• Sensor signal out • Info lamp lights up • Tooth wheel
(No
of expected range • The vehicle can function abnormally (Ve- • Incorrectly installed sensor (incorrect dis-
Sig- • A12.X2:5 hicle pulls to the left or Vehicle pulls to tance to tooth wheel)
nal ) • A12.X2:8 the right) • Dirty sensor
• ABS does not work as expected (Lack of • Internal fault in control unit (ABS Control
effectiveness under braking) Unit)
• Limited functionality
77
Group 59 Voltage measurement
Fault
type
FTB
Conditions for fault
code
• Abnormal fre- •
DRAFT
Observable symptoms
• Tooth wheel
38
(Sig-
quency, pulse • The vehicle can function abnormally (Ve- • Wheel speed sensor
width, or period
nal hicle pulls to the left or Vehicle pulls to • Incorrectly installed sensor (incorrect dis-
Fre- • A12.X2:5 the right) tance to tooth wheel)
quen- • A12.X2:8 • ABS does not work as expected (Lack of • Dirty sensor
cy In- effectiveness under braking)
cor-
• Limited functionality
• Punctured tyre or Tyre with incorrect
rect ) circumference
FTB • Difference between • Info lamp lights up • Tyre with incorrect circumference
54
(Mis-
wheel speeds on
different axles is far
• The vehicle can function abnormally (Ve- • Calibration problem, Wheel speed
sing hicle pulls to the left or Vehicle pulls to sensor
too great
Cali-
•
the right) • Wrong number of teeth of the sensor
bra- A12.X2:5 • ABS does not work as expected (Lack of wheel
tion ) • A12.X2:8 effectiveness under braking) • Tooth wheel
• Limited functionality
Voltage measurement
78
Group 59 ABS-C2000, Right rear ABS valve module
DRAFT
ABS-C2000, Right rear ABS valve module
(In-
out of range • The vehicle can function abnormally (Ve-
cor- hicle pulls to the left or Vehicle pulls to
rect the right)
Com- • Placeholder does not work as expected
po- (Lack of effectiveness under braking)
nent
In-
• The ABS function is out of order
stal-
led )
79
Group 59 ABS-C100B, Left rear ABS valve module
(In-
out of range • The vehicle can function abnormally (Ve-
cor- hicle pulls to the left or Vehicle pulls to
rect the right)
Com- • Placeholder does not work as expected
po- (Lack of effectiveness under braking)
nent
In-
• The ABS function is out of order
stal-
led)
80
Group 59 ABS-C100A, Right front ABS valve module
DRAFT
ABS-C100A, Right front ABS valve module
(In-
out of range • The vehicle can function abnormally (Ve-
cor- hicle pulls to the left or Vehicle pulls to
rect the right)
Com- • Placeholder does not work as expected
po- (Lack of effectiveness under braking)
nent
In-
• The ABS function is out of order
stal-
led )
81
Group 59 ABS-C1009, Left front ABS valve module
FTB
4A
• Calibration value • Info lamp lights up • Incorrect Component Installed
(In-
out of range • The vehicle can function abnormally (Ve-
cor- hicle pulls to the left or Vehicle pulls to
rect the right)
Com- • Placeholder does not work as expected
po- (Lack of effectiveness under braking)
nent
In-
• The ABS function is out of order
stal-
led )
82
Group 59 ABS-C001D, Right rear ABS outlet valve
(Cir-
Ground • The vehicle can function abnormally (Ve- • Damaged connector
cuit • A12.X2:13 hicle pulls to the left or Vehicle pulls to • Damaged wires
Short the right)
To • ABS does not work as expected (Lack of
• Defective or faulty, Solenoid valve(s)
(Cir-
Battery • The vehicle can function abnormally (Ve- wire (+)
cuit • A12.X2:13 hicle pulls to the left or Vehicle pulls to • Damaged connector
Short the right) • Damaged wires
To • Placeholder does not work as expected • Defective or faulty, Solenoid valve(s)
Bat- (Lack of effectiveness under braking)
tery ) • Short circuit to battery voltage
• The ABS function is out of order
FTB
13
• Current below nor- • Info lamp lights up • Open circuit, Control wire (+)
(Cir-
mal or open circuit • The vehicle can function abnormally (Ve- • Damaged connector
cuit • A12.X2:13 hicle pulls to the left or Vehicle pulls to • Damaged wires
Open the right)
) • ABS does not work as expected (Lack of
• Defective or faulty, Solenoid valve(s)
Voltage measurement
83
Group 59 Voltage measurement
84
Group 59 ABS-C001C, Right rear ABS inlet valve
(Cir-
Ground • The vehicle can function abnormally (Ve- • Damaged connector
cuit • A12.X2:10 hicle pulls to the left or Vehicle pulls to • Damaged wires
Short the right)
To • ABS does not work as expected (Lack of
• Defective or faulty, Solenoid valve(s)
(Cir-
Battery • The vehicle can function abnormally (Ve- wire (+)
cuit • A12.X2:10 hicle pulls to the left or Vehicle pulls to • Damaged connector
Short the right) • Damaged wires
To • Placeholder does not work as expected • Defective or faulty, Solenoid valve(s)
Bat- (Lack of effectiveness under braking)
tery ) • Short circuit to battery voltage
• The ABS function is out of order
FTB
13
• Current below nor- • Info lamp lights up • Open circuit, Control wire (+)
(Cir-
mal or open circuit • The vehicle can function abnormally (Ve- • Damaged connector
cuit • A12.X2:10 hicle pulls to the left or Vehicle pulls to • Damaged wires
Open the right)
) • ABS does not work as expected (Lack of
• Defective or faulty, Solenoid valve(s)
Voltage measurement
85
Group 59 Voltage measurement
86
Group 59 ABS-C0019, Left rear ABS outlet valve
(Cir-
Ground • The vehicle can function abnormally (Ve- • Damaged connector
cuit • A12.X2:17 hicle pulls to the left or Vehicle pulls to • Damaged wires
Short the right)
• Defective or faulty, Solenoid valve(s)
To • ABS does not work as expected (Lack of
Grou- effectiveness under braking)
nd )
• The ABS function is out of order
FTB
12
• Circuit Short To • Info lamp lights up • Short circuit to voltage supply, Control
(Cir-
Battery • The vehicle can function abnormally (Ve- wire (+)
cuit • A12.X2:17 hicle pulls to the left or Vehicle pulls to • Damaged connector
Short the right) • Damaged wires
To • Placeholder does not work as expected • Defective or faulty, Solenoid valve(s)
Bat- (Lack of effectiveness under braking)
tery )
• The ABS function is out of order
• Short circuit to battery voltage
FTB
13
• Current below nor- • Info lamp lights up • Open circuit, Control wire (+)
(Cir-
mal or open circuit • The vehicle can function abnormally (Ve- • Damaged connector
cuit • A12.X2:17 hicle pulls to the left or Vehicle pulls to • Damaged wires
Open the right)
• Defective or faulty, Solenoid valve(s)
) • ABS does not work as expected (Lack of
effectiveness under braking)
• The ABS function is out of order
Voltage measurement
87
Group 59 Voltage measurement
88
Group 59 ABS-C0018, Left rear ABS inlet valve
(Cir-
Ground • The vehicle can function abnormally (Ve- • Damaged connector
cuit • A12.X2:16 hicle pulls to the left or Vehicle pulls to • Damaged wires
Short the right)
• Defective or faulty, Solenoid valve(s)
To • ABS does not work as expected (Lack of
Grou- effectiveness under braking)
nd )
• The ABS function is out of order
FTB
12
• Circuit Short To • Info lamp lights up • Short circuit to voltage supply, Control
(Cir-
Battery • The vehicle can function abnormally (Ve- wire (+)
cuit • A12.X2:16 hicle pulls to the left or Vehicle pulls to • Damaged connector
Short the right) • Damaged wires
To • Placeholder does not work as expected • Defective or faulty, Solenoid valve(s)
Bat- (Lack of effectiveness under braking)
tery )
• The ABS function is out of order
• Short circuit to battery voltage
FTB
13
• Current below nor- • Info lamp lights up • Open circuit, Control wire (+)
(Cir-
mal or open circuit • The vehicle can function abnormally (Ve- • Damaged connector
cuit • A12.X2:16 hicle pulls to the left or Vehicle pulls to • Damaged wires
Open the right)
• Defective or faulty, Solenoid valve(s)
) • ABS does not work as expected (Lack of
effectiveness under braking)
• The ABS function is out of order
Voltage measurement
89
Group 59 Voltage measurement
90
Group 59 ABS-C0015, Right front ABS outlet valve
(Cir-
Ground • The vehicle can function abnormally (Ve- • Damaged connector
cuit • A12.X2:7 hicle pulls to the left or Vehicle pulls to • Damaged wires
Short the right)
To • ABS does not work as expected (Lack of
• Defective or faulty, Solenoid valve(s)
(Cir-
Battery • The vehicle can function abnormally (Ve- wire (+)
cuit • A12.X2:7 hicle pulls to the left or Vehicle pulls to • Damaged connector
Short the right) • Damaged wires
To • Placeholder does not work as expected • Defective or faulty, Solenoid valve(s)
Bat- (Lack of effectiveness under braking)
tery ) • Short circuit to battery voltage
• The ABS function is out of order
FTB
13
• Current below nor- • Info lamp lights up • Open circuit, Control wire (+)
(Cir-
mal or open circuit • The vehicle can function abnormally (Ve- • Damaged connector
cuit • A12.X2:7 hicle pulls to the left or Vehicle pulls to • Damaged wires
Open the right)
) • ABS does not work as expected (Lack of
• Defective or faulty, Solenoid valve(s)
Voltage measurement
91
Group 59 Voltage measurement
92
Group 59 ABS-C0014, Right front ABS inlet valve
(Cir-
Ground • The vehicle can function abnormally (Ve- • Damaged connector
cuit • A12.X2:4 hicle pulls to the left or Vehicle pulls to • Damaged wires
Short the right)
To • ABS does not work as expected (Lack of
• Defective or faulty, Solenoid valve(s)
(Cir-
Battery • The vehicle can function abnormally (Ve- wire (+)
cuit • A12.X2:4 hicle pulls to the left or Vehicle pulls to • Damaged connector
Short the right) • Damaged wires
To • Placeholder does not work as expected • Defective or faulty, Solenoid valve(s)
Bat- (Lack of effectiveness under braking)
tery ) • Short circuit to battery voltage
• The ABS function is out of order
FTB
13
• Current below nor- • Info lamp lights up • Open circuit, Control wire (+)
(Cir-
mal or open circuit • The vehicle can function abnormally (Ve- • Damaged connector
cuit • A12.X2:4 hicle pulls to the left or Vehicle pulls to • Damaged wires
Open the right)
) • ABS does not work as expected (Lack of
• Defective or faulty, Solenoid valve(s)
Voltage measurement
93
Group 59 Voltage measurement
94
Group 59 ABS-C0011, Left front ABS outlet valve
(Cir-
Ground • The vehicle can function abnormally (Ve- • Damaged connector
cuit • A12.X2:2 hicle pulls to the left or Vehicle pulls to • Damaged wires
Short the right)
• Defective or faulty, Solenoid valve(s)
To • ABS does not work as expected (Lack of
Grou- effectiveness under braking)
nd )
• The ABS function is out of order
FTB
12
• Circuit Short To • Info lamp lights up • Short circuit to voltage supply, Control
(Cir-
Battery • The vehicle can function abnormally (Ve- wire (+)
cuit • A12.X2:2 hicle pulls to the left or Vehicle pulls to • Damaged connector
Short the right) • Damaged wires
To • Placeholder does not work as expected • Defective or faulty, Solenoid valve(s)
Bat- (Lack of effectiveness under braking)
tery )
• The ABS function is out of order
• Short circuit to battery voltage
FTB
13
• Current below nor- • Info lamp lights up • Open circuit, Control wire (+)
(Cir-
mal or open circuit • The vehicle can function abnormally (Ve- • Damaged connector
cuit • A12.X2:2 hicle pulls to the left or Vehicle pulls to • Damaged wires
Open the right)
• Defective or faulty, Solenoid valve(s)
) • ABS does not work as expected (Lack of
effectiveness under braking)
• The ABS function is out of order
Voltage measurement
95
Group 59 Voltage measurement
96
Group 59 ABS-C0010, Left front ABS inlet valve
(Cir-
Ground • The vehicle can function abnormally (Ve- • Damaged connector
cuit • A12.X2:1 hicle pulls to the left or Vehicle pulls to • Damaged wires
Short the right)
• Defective or faulty, Solenoid valve(s)
To • ABS does not work as expected (Lack of
Grou- effectiveness under braking)
nd )
• The ABS function is out of order
FTB
12
• Circuit Short To • Info lamp lights up • Short circuit to voltage supply, Control
(Cir-
Battery • The vehicle can function abnormally (Ve- wire (+)
cuit • A12.X2:1 hicle pulls to the left or Vehicle pulls to • Damaged connector
Short the right) • Damaged wires
To • Placeholder does not work as expected • Defective or faulty, Solenoid valve(s)
Bat- (Lack of effectiveness under braking)
tery )
• The ABS function is out of order
• Short circuit to battery voltage
FTB
13
• Current below nor- • Info lamp lights up • Open circuit, Control wire (+)
(Cir-
mal or open circuit • The vehicle can function abnormally (Ve- • Damaged connector
cuit • A12.X2:1 hicle pulls to the left or Vehicle pulls to • Damaged wires
Open the right)
• Defective or faulty, Solenoid valve(s)
) • ABS does not work as expected (Lack of
effectiveness under braking)
• The ABS function is out of order
Voltage measurement
97
Group 59 Voltage measurement
98
Group 59 ABS–C2002, ABS control unit
First perform fault tracing on the following active or inac- • C1006 FTB 01, 25, 29, 2F, 31, 38, 54
tive fault codes(s) • C1007 FTB 01, 25, 29, 2F, 31, 38, 54
• C1004 FTB 01, 25, 29, 2F, 31, 38, 54 • C0045 22
• C1005 FTB 01, 25, 29, 2F, 31, 38, 54
99
Group 59 ABS–C2001, ABS control unit
formation • Damaged or faulty component • Brake pressure sensor (A damaged sensor will not
) • Brake pressure sensor (Sensor signal out of ex- send a correct signal)
pected range)
100
Group 59 ABS-C1003, ABS Control unit
FTB 94 • Internal fault in control unit • Faulty control unit : ABS Control Unit
• Damaged or faulty component • Voltage supply from the control unit
• Voltage out of range • The fault code can be set as the result of abnor-
mally large variations in battery voltage
Voltage measurement
101
Group 59 Voltage measurement
Voltage measurement
Voltage measurement
Measurement Key position Measurement points Expected Measured Other (Spe-
Value value cial Tool PN)
Breakout Wiring diagram
box
Supply Wire OFF Batt + Batt - 20V -32V 88890075
102
DRAFT
103
Last page
DRAFT
UD Trucks
Ageo, Japan