DELTA Operation Manual

Dual Self Tune PID Temperature

This brief manual is primarily meant for quick reference to wiring connections
Controller and parameter searching. For more details on operation and application;
For RTD Pt100 please log on to www.ppiindia.net

INSTALLATION PARAMETERS : PAGE-10 Settings Settings Settings

Parameters Parameters Parameters (Default Value)
(Default Value) (Default Value)
Settings
Parameters (Default Value) Cycle Time For PID1 0.5 to 99.5 Seconds Communication Alarm Deviation
Yes Band -99 to 999
(in steps of 0.5 Sec.) Write Enable
Temperature Range
-199 to 600ºC (Default : 1.0) (Default : 0)
for PID1 No
(Default : 300) Proportional Band (Default : Yes)
for PID1 1 to 999ºC Alarm Window Band 3 to 999
(Default : 10) Cycle Time for PID2 0.5 to 99.5 Seconds
Zero Offset for PID1 (Default : 3)
-99 to +99ºC (in steps of 0.5 Sec.)
(Default : 0) (Default : 20.0 Sec.for
Integral Time (reset) Relay 1.0 Sec.for SSR) Alarm Logic
Normal
for PID1 0 to 999 Seconds
Control Action Proportional Band for
PID (Default : 100) Reverse
for PID1 PID2 1 to 999ºC
On-Off (Default : 10) (Default : Normal)
Derivative Time
(Default : PID) (rate) for PID1 0 to 250 Seconds Alarm Inhibit
Integral Time (reset) Yes
Hysteresis for PID1 (Default : 25)
1 to 999ºC for PID2 0 to 999 Seconds
(Default : 2) (Default : 100) No
View Output Power (Default : Yes)
Not Applicable
Temperature Range for PID2
(for View Only) Derivative Time (rate) Auxiliary Setpoint (Min. Range - SP) to
for PID2 -199 to 600ºC
(Default : Not Applicable) for PID2 0 to 250 Seconds (Max. Range - SP)
(Default : 300)
(Default : 25) for selected Input
(Default : 0)
Zero Offset for PID2 -99 to +99ºC CONFIGURATION PARAMETERS :PAGE-11 Control Hysteresis
Note: The Auxiliary function parameters for PID 1 & 1 to 999
(Default : 0)
Settings PID 2 are grouped on PAGE 13 & 14 and are (Default : 2)
Parameters (Default Value)
Control Action for mentioned together in the below table
PID Self-Tune on Setpoint Control Logic
PID2 Enable Normal
Change
On-Off
AUXILIARY FUNCTION PARAMETERS : PAGE-13/14
Disable Settings Reverse
(Default : PID) Parameters (Default Value)
(Default : Enable) (Default : Normal)
Hysteresis for PID2
1 to 999ºC Sensor Break Auxiliary Function Blower Setpoint
Auto None 0 to 250
(Default : 2) Strategy for PID1
(Default : 0)
Manual Alarm
(Default : Auto) Control Blower Hysteresis
OPERATOR PARAMETERS : PAGE-0 1 to 250
Setpoint Locking (Default : 2)
Settings None
Parameters Blower
(Default Value)
Control Setpoint (Default : None)
Tune command
Yes
for PID 1 Alarm Type
Auxiliary Setpoint Process Low
No
Both Control &
Auxiliary Setpoint Process High
(Default : No)
(Default : None)
Tune command Deviation Band
Yes Controller ID
for PID 2
Number 1 to 127 Window Band
No (Default : 1)
(Default : Process Low)
(Default : No) 101, Diamond Industrial Estate, Navghar,
Baud Rate Alarm Setpoint -199 to 600
1200bps Vasai Road (E), Dist. Palghar - 401 210.
(Default : 0)
PID CONTROL PARAMETERS : PAGE-12 T: 0250 - 6090063-76
2400bps
Settings
Parameters (Default Value)
M: 07498799226
4800bps
View Output Power
09321985369
Not Applicable 9600bps
for PID1 (for View Only) E: sales@ppiindia.net,
(Default : Not Applicable) (Default : 9.6 bps)
support@ppiindia.net
 FRONT PANEL LAYOUT ENCLOSURE ASSEMBLY WIRING CONNECTION
AUXILIARY OUTPUT
Front Panel Heater Indicator
for PID1
PPI DELTA Auxiliary Output
Indicator for PID1
Upper Readout
H

A Setpoint Indicator
'UP' inscribed on topside
S for PID1
H

Heater Indicator
Lower Readout

U
for PID2

P
A

U
P
S Auxiliary Output
Tune Indicator
for PID1 Indicator for PID2 Re Relay for AUX.
T1 T2
Setpoint Indicator m Output of PID1
Tune Indicator for PID2 ov
for PID2
ENTER key OU
al
DOWN Key OP TPU
UP key T
1
9

RTD-2
6 AU
X

INPUT
CO
5
7
8
M
NO
Keys Operation 4
10
9
C

RTD-1
3 P
P
DE 11I

Symbol Name Function When Setting Parameter

2
1
18
1
LT
A 12
13 L
N Bezel NC RELAY-1 +5 V 8
CO 7
16 14 A
AC AUX

SUPPLY
M
AU DC
O X 15

SERIAL
UT OP

COMMS.
PU B
+5 V
DOWN Key Press to decrease the parameter value T
2


A
LT

NO
C AUX
17
DE H
A
NC RELAY-2
UP Key Press to increase the parameter value
S

18
H
A
S

Press to store the set parameter value Relay for AUX.

ENTER Key
and / or scroll to the next parameter
Output of PID2

PV Error Indications T1
T2
Relay Board
Message Error Type Pl (View from Component Side)
ac
Over-range ing
(Temp. above Max. Range) Ba Front Label
Under-range ck
(Temp. below Min. Range) Pullout Grip
Sensor Break
(Thermocouple is open or broken)

ELECTRICAL CONNECTIONS WIRING CONNECTION MOUNTING DETAILS

CONTROL OUTPUT SERIAL COMM. MODULE

Power Supply Board

OUTPUT
1 Serial Communication

Module
OP AUX COM Relay for Control
Output of PID1 Plug & Socket
Connectors
6 7 8 9 10
RTD-2

9
5 11 NO
C
SUPPLY

7
INPUT

NC RELAY-1 +5 V
4 PPI 12 L AC OP
NO 16
DELTA 13 N DC +5 V
3 C OP
T1
RTD-1

T2

NC RELAY-2
2 14 A 18
COMMS.
SERIAL

1 18 17 16 15 B Relay for Control

Output of PID2
COM AUX OP S

Relay Board
A

OUTPUT
2
H


(View from Component Side)
S
A D
E
LT H
A Front Label
Upside-down
DELTA Operation Manual
Dual Self Tune PID Temperature Controller This brief manual is primarily meant for quick reference to wiring connections
and parameter searching. For more details on operation and application;
For J, K type Thermocouple please log on to www.ppiindia.net

INSTALLATION PARAMETERS : PAGE-10 PID CONTROL PARAMETERS : PAGE-12 Settings Settings Output Type for PID1 TABLE - 2
Parameters (Default Value) Parameters (Default Value)
Settings Settings Option What it means
Parameters (Default Value) Parameters (Default Value) Sensor Break Alarm Setpoint Min. to Max. Range
Auto specified for the Electromechanical Relay
Strategy
Input Type for PID1 View Output Power Not Applicable selected Input Type contacts
Refer Table 1
for PID1 (for View Only) Manual (Default : 0)
(Default : Type J) DC voltage pulses for driving
(Default : Not Applicable) (Default : Auto) Alarm Deviation external Solid State Relay
Output Type for PID1 Relay Band -99 to 999 (SSR)
Cycle Time For PID1 0.5 to 99.5 Seconds Setpoint Locking
None (Default : 0)
(in steps of 0.5 Sec.)
SSR
(Default : 20.0 Sec.for Control Setpoint PID1 STATUS TABLE
(Default : SSR) Relay 1.0 Sec. for SSR) Alarm Window Band 3 to 999 PID1 Functions
Temperature Range 0 to Max. Range Auxiliary Setpoint (Default : 3) Indicator
Proportional Band for
for PID1 Specified for the PID1 1 to 999°C Both Control & · Indicates the On/Off status of
selected Input type (Default : 10) Auxiliary Setpoint Alarm Logic H Heater Output for PID1
(Default : 300) Normal
(Default : None)
Offset for PID1 · Flashes while the Upper Readout
-99 to 99 Integral Time (reset) Controller ID Number Reverse
1 to 127 shows the Auxiliary Setpoint value
(Default : 0) for PID1 0 to 999 Seconds for PID1 in Operator Mode
(Default : 1) (Default : Normal) A
(Default : 100)
Alarm Inhibit · Indicates the On / Off status of
Control Action for PID1 Baud Rate Yes Auxiliary Output for PID1
PID 1200bps
Derivative Time (rate)
On-Off for PID1 0 to 250 Seconds No · Flashes while the Upper Readout
2400bps S shows the Control Setpoint value
(Default : 25) (Default : Yes)
(Default : PID) for PID1 in Operator Mode
4800bps Auxiliary Setpoint (Min. Range - SP) to
Input Type for PID2 Refer Table 1 View Output Power · Flashes while the PID1 Tuning is in
Not Applicable (Max. Range - SP) T1
for PID2 (for View Only) 9600bps for selected Input progress
(Default : Type J)
(Default : Not Applicable) (Default : 9.6 bps) (Default : 0)
Output Type for PID2 Relay PID2 STATUS TABLE
Communication Control Hysteresis 1 to 999
Cycle Time for PID2 0.5 to 99.5 Seconds Yes
Write Enable (Default : 2) PID2
(in steps of 0.5 Sec.) Functions
SSR Indicator
(Default : 20.0 Sec.for No
(Default : SSR) Relay 1.0 Sec. for SSR) Control Logic · Indicates the On/Off status of
(Default : Yes) Normal H Heater Output for PID2
Temperature Range 0 to Max. Range
for PID2 Specified for the Proportional Band for
PID2 1 to 999°C Reverse · Flashes while the Lower Readout
selected Input type shows the Auxiliary Setpoint
(Default : 10) (Default : Normal)
(Default : 300) AUXILIARY FUNCTION PARAMETERS : PAGE-13/14 value for PID2 in Operator Mode
A
Settings Blower Setpoint
Offset for PID2 -99 to 99 Integral Time (reset) Parameters 0 to 250 · Indicates the On/Off status of
(Default Value) Auxiliary Output for PID2
(Default : 0) for PID2 0 to 999 Seconds (Default : 0)
(Default : 100) Auxiliary Function
None · Flashes while the Lower Readout
for PID1 Blower Hysteresis
Control Action for PID2 1 to 250 S shows the Control Setpoint value
PID for PID2 in Operator Mode
Derivative Time (rate) Alarm (Default : 2)
for PID2 0 to 250 Seconds
On-Off · Flashes while the PID2 Tuning is
(Default : 25) Control T2
(Default : PID) in progress
Blower Input Type for PID 1 TABLE - 1
(Default : None)
OPERATOR PARAMETERS : PAGE-0 Option Range (Min. to Max.) Resolution
CONFIGURATION PARAMETERS : PAGE-11
Settings Alarm Type
Parameters Settings Process Low
(Default Value) Parameters (Default Value) 0 to 760°C
Process High J Type T/C Fixed
Tune command 101, Diamond Industrial Estate, Navghar,
Yes Self-Tune on 1°C
for PID1 Enable
Setpoint Change Deviation Band Vasai Road (E), Dist. Palghar - 401 210.
No 0 to 999°C
Disable K Type T/C T: 0250 - 6090063-76
(Default : No) Window Band
(Default : Enable) M:07498799226
Tune command (Default : Process Low)
Yes 09321985369
for PID2
E: sales@ppiindia.net,
No
support@ppiindia.net
(Default : No)
 FRONT PANEL LAYOUT ENCLOSURE ASSEMBLY MOUNTING DETAILS WIRING CONNECTION
OUTPUT MODULE PID 1 RELAY BOARD

Front Panel Heater Indicator

for PID1
PPI DELTA Auxiliary Output
H
Indicator for PID1
Upper Readout A Setpoint Indicator
S for PID1 Plug & Socket
Heater Indicator Connector
Lower Readout H

A for PID2
Auxiliary Output
'UP' inscribed on topside Auxiliary
Tune Indicator S
for PID1 Indicator for PID2 Output Module
T1 T2
Setpoint Indicator

U
Tune Indicator

P
for PID2

U
P
for PID2
ENTER key Re Relay for AUX.
m Output of PID1
DOWN Key UP key ov Projections
AU
X
al
N/C
OP1
C

OP
2
Keys Operation 6
5 7
N/O
RELA
SS Y NO 10

TC2
INPUT
8
4 9 R

3 P 10
C

TC1
P
2 DEL I 11
Symbol Name Function When Setting Parameter TA

11

OP
1
1 12
18
17
13 L
N AC Bezel NC RELAY-1 +5 V
16 14

SUPPLY
N/O
C
15 DC
AX OP2

RS
485
AU N SSR
DOWN Key Press to decrease the parameter value X
O /C

6
P2 R EL
A Y NO +5 V
A
LT
DE H C AX OP1
A
NC RELAY-2
5
S

UP Key Press to increase the parameter value H

A
S
Power Supply Board Slots
Press to store the set parameter value
ENTER Key Relay for AUX.
and / or scroll to the next parameter Output of PID2
T2
Relay Board
PV Error Indications Pl
T1

DE
(View from Component Side)
ac LT
A

Message Error Type ing H

Ba Front Label S

Over-range ck T1
T2
H

(Temp. above Max. Range) Pullout Grip Front Label Upright

A

S

Under-range

(Temp. below Min. Range)

Sensor Break
(Thermocouple is open or broken)

ELECTRICAL CONNECTIONS JUMPER SETTINGS MOUNTING DETAILS MOUNTING DETAILS

RELAY & SSR OUTPUT MODULE PID 2 SERIAL COMM. MODULE

Output Type Jumper Setting - A Jumper Setting - B Plug & Socket

Connector
Power Supply Board
Serial Communication
AUX
OP1 Relay Auxiliary Module
(Arrangement Output Module
N/C C N/O RELAY shown in Figure1)
Plug & Socket
SSR
Projections
Connectors

6 7 8 9 10
OP
2

OP
1

SSR Voltage
5 11 Pulses
SUPPLY

4 PPI 12 L AC
TC2

13 N DC
T1

DELTA
INPUT

3
T2

2 14
RS
485
TC1

CPU Board
1 18 17 16 15 Jumper Setting-B
Slots

SSR Jumper Setting-A S

S

A
A
H H

N/O C N/C RELAY

T2
S T1

A S
H

AUX
OP2
A D
E
LT H
Front Label
A
LT
DE A
Upside-down
Front Label

Upside-down