PROYEK AUTOMASI UREA HANDLING

MECHANICAL PROCEDURE
DUST COLLECTOR & DUCTING INSTALATION PROCEDURE

PROJECT : PROYEK AUTOMASI UREA HANDLING

OWNER : PT. PUPUK SRIWIDJAJA PALEMBANG

CONTRACTOR : BORNEO MITRA SINERGI

LOCATION : PALEMBANG SUMATERA SELATAN

PROJECT NO : 118/SPMK/DIR/2019

DOCUMENT NO. : AUH-EX3-L1-PE-2002-BMS

0 ISSUED FOR REVIEW 12-08-2019 ADL AMH YAS

REV DESCRIPTION DATE PREPARED CHECKED APVD

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PROJECT NO. : 118/SPMK/DIR/2019 REV

PROYEK AUTOMASI UREA HANDLING .
DOC. NO. AUH-EX3-L1-PE-2002-BMS 0
0
0
MECHANICAL PROCEDURE DATE BY CHKD APVD
DUST COLLECTOR & DUCTING INSTALATION PROCEDURE 12 AUGUST 2019 ADL AMH ERW

REVISION HISTORICAL SHEET

Rev No Date Description

0 12 August 2019 Issued For Review

DISTRIBUTION ORDER

PT. BORNEO MITRA SINERGI PT. PUPUK SRIWIDJAJA PALEMBANG

Lead Engineer Project Manager

Project Control Lead Engineer
Site Manager Project Control
Project Manager Construction Manager

PT. BORNEO MITRA SINERGI

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PROJECT NO. : 118/SPMK/DIR/2019 REV

PROYEK AUTOMASI UREA HANDLING .
DOC. NO. AUH-EX3-L1-PE-2002-BMS 0
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MECHANICAL PROCEDURE DATE BY CHKD APVD
DUST COLLECTOR & DUCTING INSTALATION PROCEDURE 12 AUGUST 2019 ADL AMH ERW

COMMENT AND RESPONSE SHEET

Name Name
No Owner Comment Contractor Response
& Title & Title

PT. BORNEO MITRA SINERGI

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PROJECT NO. : 118/SPMK/DIR/2019 REV

PROYEK AUTOMASI UREA HANDLING .
DOC. NO. AUH-EX3-L1-PE-2002-BMS 0
0
0
MECHANICAL PROCEDURE DATE BY CHKD APVD
DUST COLLECTOR & DUCTING INSTALATION PROCEDURE 12 AUGUST 2019 ADL AMH ERW

TABLE OF CONTENTS
REVISION HISTORICAL SHEET ............................................................................................................2
DISTRIBUTION ORDER ............................................................................................................................2
COMMENT AND RESPONSE SHEET .....................................................................................................3
1. PROJECT DESCRIPTION ..................................................................................................................5
2. SCOPE ....................................................................................................................................................5
3. DEFINITION .........................................................................................................................................5
3.1 General ........................................................................................................................................ 5

4. REFERENCE.........................................................................................................................................5
5. DUST COLLECTOR INSTALLATION.............................................................................................6
5.1 Inspection .................................................................................................................................... 6

5.2 Equipment / Tools required ......................................................................................................... 6

5.3 Assembly of Unit ......................................................................................................................... 6

5.4 Compressed Air Installation ........................................................................................................ 8

5.5 Electrical Instlallation .................................................................................................................. 8

6. DUCTING INSTALLATION ...............................................................................................................9

PT. BORNEO MITRA SINERGI

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PROJECT NO. : 118/SPMK/DIR/2019 REV

PROYEK AUTOMASI UREA HANDLING .
DOC. NO. AUH-EX3-L1-PE-2002-BMS 0
0
0
MECHANICAL PROCEDURE DATE BY CHKD APVD
DUST COLLECTOR & DUCTING INSTALATION PROCEDURE 12 AUGUST 2019 ADL AMH ERW

1. PROJECT DESCRIPTION

PT. Pupuk Sriwidjaja Palembang plan to develop urea handling automation where the main
equipment are Automatic Bagging Machine and High Level Palletizer complete with
supporting facility. The plant is located in building 2D and warehouse area F of PT. Pupuk
Sriwidjaya Palembang, South Sumatera province.

2. SCOPE

This procedure defines the minimum requirement for the Dust Collector and ducting installation.
Dust Collector and ducting installation shall perform mechanical and electrical document review,
inspection of equipment, installation and surroundings comformity with the safety manner,
safety tagging and barricade for installation. This activity shall be performed by contractor,
supervised and approved by owner.

3. DEFINITION

3.1 General

Owner PT. Pupuk Sriwidjaja Palembang which is the party that owns the project
Contractor PT. Borneo Mitra Sinergi which is the party specifying / purchasing the
equipment for and on behalf of the Owner.

Vendor The party which manufactures or supplies the equipment and / or services as
specified by the Contractor or Owner.

4. REFERENCE

Installation Procedures of the Dust Collector and ducting shall be in accordance with the current
edition of the following document in order of precedence :

• Applicable Indonesian laws, rules, and regulations;

• Project documentation (Specification, Data Sheet and Drawing);

In case of conflict between documents, the vendor shall take responsibility and will ask for
Contractor and Owner approval to decide which codes and standards or the specification
correction shall be chosen.

PT. BORNEO MITRA SINERGI

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PROJECT NO. : 118/SPMK/DIR/2019 REV

PROYEK AUTOMASI UREA HANDLING .
DOC. NO. AUH-EX3-L1-PE-2002-BMS 0
0
0
MECHANICAL PROCEDURE DATE BY CHKD APVD
DUST COLLECTOR & DUCTING INSTALATION PROCEDURE 12 AUGUST 2019 ADL AMH ERW

5. DUST COLLECTOR INSTALLATION

5.1 Inspection

The Dust Collector is shipped on one skid. The skid should be inspected for any visible
damage that may have occurred during shipment. One skid of the blower motor , collector
cabinet, dust collection hopper, mounting legs.

5.2 Equipment / Tools required

Equipment and tools needed for proper installation will include the following :

1. Crane or Lisf Truck

2. Lift Straps or Chain

3. ½” Socket Wrench

4. Pipe Wrench

5.3 Assembly of Unit

1. Determine the location where the unit is to be installed. Be sure to allow sufficient room
to access the unit for servicing and maintenance on all sides.

2. Lift the unit with a lift truck or overhead crane using the four lifting lugs located at the
corners of the unit (see Figure 1).

Figure. 1

PT. BORNEO MITRA SINERGI

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PROJECT NO. : 118/SPMK/DIR/2019 REV

PROYEK AUTOMASI UREA HANDLING .
DOC. NO. AUH-EX3-L1-PE-2002-BMS 0
0
0
MECHANICAL PROCEDURE DATE BY CHKD APVD
DUST COLLECTOR & DUCTING INSTALATION PROCEDURE 12 AUGUST 2019 ADL AMH ERW

Each lifting strap or chain should be rated for 2000 lb. The chains located on the motor
side should be 10 inches shorter that the chains on the fi lter side to properly balance the
unit while lifting. The unit should be lifted off the skid and set into position by utilizing
the lifting lugs provided. Severe damage may result from any other lifting method.

3. Bolt on the four legs. The two lower bolts at each corner will be removed and used to
attach each leg (see Figure 2).

Figure. 2

The unit should be lifted off the skid and set into position by utilizing the lifting lugs
provided. Severe damage may result from any other lifting method.

4. When the legs have been completely installed each leg should be bolted to the ground
using the hole provided in the base plate of the leg (see Figure 3).

PT. BORNEO MITRA SINERGI

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PROJECT NO. : 118/SPMK/DIR/2019 REV

PROYEK AUTOMASI UREA HANDLING .
DOC. NO. AUH-EX3-L1-PE-2002-BMS 0
0
0
MECHANICAL PROCEDURE DATE BY CHKD APVD
DUST COLLECTOR & DUCTING INSTALATION PROCEDURE 12 AUGUST 2019 ADL AMH ERW

Figure. 3

5. After the legs have been properly anchored, the dust containment system can be installed.

5.4 Compressed Air Installation

The compressed air inlet for the Roto-Pulse cleaning system is at the top of the piping
assembly located on the backside of the unit near the blower motor (see Figure 3) minimum of
a 3/4 inch line and plant air at a pressure at 80 psi is required for proper operation of Pulse
cleaning system. Clean, dry, compressed air at the correct pressure is required for the cleaning
system to operate correctly. It is recommended that a pressure regulator and coalescing fi lter
be installed between the compressed air source and the inlet to the dust collector.

5.5 Electrical Instlallation

1. Remove the electrical box cover located on the backside of the unit near the blower motor.

2. Make connections from your supply power to terminal L1, L2, and L3. Wire size should

be rated for motor horsepower load needed for your application. 7/8” diameter hole is
provided for conduit connection of supply power.

3. Connect the power. Momentarily turn the unit on and off with the start/stop switches. Note
the rotation of the motor. Proper rotation can be viewed at the open end of the blower
motor (remove the motor access plate if your unit has been supplied with a motor/silencer
shroud). The proper rotation is in the clockwise direction.

4. If motor rotation is in the proper direction then AMP draw of the motor should be
PT. BORNEO MITRA SINERGI
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PROJECT NO. : 118/SPMK/DIR/2019 REV

PROYEK AUTOMASI UREA HANDLING .
DOC. NO. AUH-EX3-L1-PE-2002-BMS 0
0
0
MECHANICAL PROCEDURE DATE BY CHKD APVD
DUST COLLECTOR & DUCTING INSTALATION PROCEDURE 12 AUGUST 2019 ADL AMH ERW

checked. Correct motor AMP draw information is located on the inside of the Electrical
Box Cover. If motor current is higher than rated for the motor supplied, do not continue
operation. Re-check your wiring (refer to the inside of the electrical box cover) and if
problems continue contact your Dust Collector representative for instructions.

5. Reassemble the electrical box cover onto the enclosure.

6. DUCTING INSTALLATION

1. Marking the ducting installation path referring to the approved drawing.

2. Choose materials that are according to specifications or that have been approved.

3. fabricating duct parts with approved material and referring to the working drawings.
Manufacturing carried out in ducting work including :

• Sizing, take measurements and mark plates for cutting.

• Cutting

• Forming

• Assembling

• Insulating

• Jointing

• And Supporting.

4. After the fabrication process is finished, proceed with the installation

5. Prepare work tools and assistive devices.

6. Use safety (safety) such as helmets, safety body hardness and work shoes.

7. Perform Measurement, installation support and installation of ducting installation, connection

to the unit

8. Testing and balancing after all systems are connected to the unit and the unit is ready to
operate.

PT. BORNEO MITRA SINERGI