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PIPING MATERIAL SPECIFICATION

PIPING MATERIAL SPECIFICATION

(1139-ST-044)

Client : FLEX FILMS AFRICA PVT. LTD., LAGOS NIGERIA

Project : 2 x B36:45 L9 AG1, Gas Based Power Plant

Location : LAGOS NIGERIA

Project No. : 1139


PIPING MATERIAL SPECIFICATION

Client : FLEX FILMS AFRICA PVT. LTD., LAGOS NIGERIA Docc. No. : 1139-ST-044
Project : 2 x B36:45 L9 AG1, Gas Based Power Plant
Location : LAGOS NIGERIA

PIPING MATERIAL SPECIFICATION INDEX

Limiting Values
Piping Basic
Sr. No. Rating C.A Pressure, Temperature Service Remarks
Class Material
Kg/cm2 0
C
Cooling water, Utility Air, Purging line, Fuel gas
CARBON
1 CS1 150 1.5 10 100 system (vent line of fuel gas module), Vent line
STEEL
of crank case

CARBON Lube oil system, Fuel gas system (gas


2 CS2 150 1.5 10 150
STEEL conditioning unit to fuel gas module)

Control air piping, vent line of engine to


expansion tank on H.T system, Fuel gas system
3 SS1 150 Nil SS 304 10 150 (inbetween engine and Fuel Gas module), Lube
oil line after filter to engine inlet , pressure
sensing line & in between crank case to engine.

STARTING AIR
4 SS2 300 Nil SS 304 30 150
(HIGH PRESSURE COMPRESSED AIR)
PIPING MATERIAL SPECIFICATION

Client : FLEX FILMS AFRICA PVT. LTD., LAGOS NIGERIA Docc. No. : 1139-ST-044
Project : 2 x B36:45 L9 AG1, Gas Based Power Plant
Location : LAGOS NIGERIA Pipe Class : CS1 Sheet 1 OF 4

PIPE CLASS : CS1


RATING : 150 #
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 mm
SPECIAL REQUIREMENT :

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS

TEMP -29 38 93 149 204 260 316 343 371


PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73

SERVICE
COOLING WATER (H.T & L.T) , UTILITY AIR, PURGING LINE, FUEL GAS SYSTEM (VENT LINE OF FUEL GAS MODULE), VENT
LINE OF CRANK CASE.

SPECIAL NOTES

ITEM SIZE DESCRIPTION


MAINTAINENCE JOINT ALL FLANGED, TO BE KEPT MINIMUM
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
PIPING MATERIAL SPECIFICATION

Client : FLEX FILMS AFRICA PVT. LTD., LAGOS NIGERIA Docc. No. : 1139-ST-044
Project : 2 x B36:45 L9 AG1, Gas Based Power Plant
Location : LAGOS NIGERIA Pipe Class : CS1 Sheet 2 OF 4

14 T 14
BRANCH PIPE ( SIZE IN INCHES )

BRANCH PIPE ( SIZE IN INCHES )


12 T T 12
10 T T T 10
8 T T T T 8
6 T T T T P 6
4 T T T T P P 4
3 T T T T P P P 3
2.5 T T T P P P P P 2.5
2 T T T T P P P P P 2
1.5 T T T T H H H H H H 1.5
1 T T T T T H H H H H H 1
0.75 T T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H 0.5
0.5 0.75 1 1.5 2 2.5 3 4 6 8 10 12 14

RUN PIPE ( SIZE IN INCHES )

CODE DESCRIPTION

H H. COUPLING

P PIPE TO PIPE

T TEES
PIPING MATERIAL SPECIFICATION

Client : FLEX FILMS AFRICA PVT. LTD., LAGOS NIGERIA Docc. No. : 1139-ST-044
Project : 2 x B36:45 L9 AG1, Gas Based Power Plant
Location : LAGOS NIGERIA Pipe Class : CS1 Sheet 3 OF 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Lower Upper
Input Item Sch/ Note
Size Size Dmn. STD Material Description
Id. Type THK No.
( Inch ) ( Inch )

Pipe Group

ERW, PLAIN ENDS, ASTM A53


HVY GR. B, SCH 40 80/ ERW, BLACK,
PIP PIPE 0.50 0.75 ASME B 36.10 IS:1239 ASME B36.10, PLAIN ENDS
SCH 80
PART 1 HVY

ERW, PLAIN ENDS, ASTM A53


HVY GR. B, SCH 40 80/ ERW, BLACK,
PIP PIPE 1.00 1.50 ASME B 36.10 IS:1239 ASME B36.10, PLAIN ENDS
SCH 80
PART 1 HVY

ERW, PLAIN ENDS, ASTM


A53 GR. B, SCH 40 / ERW,
PIP PIPE 2.00 14.00 ASME B 36.10 BEVEL ENDS
SCH 80 BLACK, IS:1239,
PART 1 HVY ASME B36.10,

ERW, BLACK, IS:1239,


HVY
NIP NIPPLE 0.50 0.75 ASME B 36.10 PART 1 HVY ASME B36.10, PLAIN ENDS
SCH 80
SCH 80
ERW, BLACK, IS:1239,
HVY
NIP NIPPLE 1.00 1.50 ASME B 36.10 PART 1 HVY ASME B36.10, PLAIN ENDS
SCH 80
SCH 80

Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 GR.WPB BW, 1.5D
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 GR.WPB BW, 1.5D
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 GR.WPB BW
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 GR.WPB BW
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 GR.WPB BW
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 GR.WPB BW
SWGC SWAGE.CONC 0.50 2.00 M, M BS-3799 ASTM A 105 PE/BE
SWGE SWAGE.ECC 0.50 2.00 M, M BS-3799 ASTM A 105 PE/BE
CAP CAP 0.50 1.50 M B-16.11 ASTM A 105 THREADED NPT, 3000
CAP CAP 2.00 14.00 M B-16.9 ASTM A 234 GR.WPB BW
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 THREADED NPT, 3000
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000

Flange Group

FLG FLNG.WN 0.50 14.00 M DIN 2633 ASTM A 105 WNRF, PN 16

FLG FLNG.WN 0.50 14.00 M DIN 2533 ASTM A 105 WNRF, PN 16

FLG FLNG.WN 0.50 14.00 M DIN EN 1092-2 ASTM A 105 PN 16, SORF FLG.

FLG FLNG 0.50 14.00 M DIN 2576 ASTM A 105 PN 10, SOFF FLG.

FLG FLNG.SO 0.50 14.00 B-16.5 ASTM A 105 150, RF/125AARH

ONLY FOR
FLG FLNG.SO 0.50 14.00 B-16.5 ASTM A 105 150, FF/125AARH BUTTERFLY
VALVE

FLB FLNG.BLIND 0.50 14.00 B-16.5 ASTM A 105 150, RF/125AARH

Gasket Group
150 LB RF 125-250 Ra Flat
ASME B16.21 - Synthetic Fiber w/ Oil resistant
GAS GASKET 0.50 14.00 Ring TYPE NCAF , 2 mm
` ASME B16.5 binder
THK
150 LB RF 125-250 Ra Flat
ASME B-16.21- Synthetic Fiber w/ Oil resistant
GAS GASKET 0.50 14.00 Ring TYPE NCAF , 2 mm
DIN 2633 binder
THK

150 LB RF 125-250 Ra Flat


ASME B-16.21- Synthetic Fiber w/ Oil resistant
GAS GASKET 0.50 14.00 Ring TYPE NCAF , 2 mm
DIN 2533 binder
THK
150 LB RF 125-250 Ra Flat
ASME B-16.21- Synthetic Fiber w/ Oil resistant
GAS GASKET 0.50 14.00 Ring TYPE NCAF , 2 mm
DIN 2576 binder
THK
150 LB RF 125-250 Ra Flat
ASME B-16.21- Synthetic Fiber w/ Oil resistant
GAS GASKET 0.50 14.00 Ring TYPE NCAF , 2 mm
EN 1092 binder
THK
PIPING MATERIAL SPECIFICATION
PIPING MATERIAL SPECIFICATION

Client : FLEX FILMS AFRICA PVT. LTD., LAGOS NIGERIA Docc. No. : 1139-ST-044
Project : 2 x B36:45 L9 AG1, Gas Based Power Plant
Location : LAGOS NIGERIA Pipe Class : CS1 Sheet 4 OF 4

Lower Upper
Input Item Sch/ Note
Size Size Dmn. STD Material Description
Id. Type THK No.
( Inch ) ( Inch )

Bolt Group

ASME Bolt/Nut ASTM A193 / A194 -


BOS BOLT.NUTS 0.50 14.00
B18.2.1 /B18.2.2 Gr. B7 / Gr. 2H

Valves Group
BODY - ASTM A 105
GAV VLV.GATE 0.25 1.50 API-602 TRIM - STELLITED SW, 800, B-16.11
STEM - 13%CR.STEEL
BODY - ASTM A 216 FLGD, 150, B-16.5,
GAV VLV.GATE 2.00 14.00 API-600 GR.WCB, TRIM - RF/125AARH
13% CR.STEEL
BODY - ASTM A 105
GLV VLV.GLOBE 0.25 1.50 BS-5352 TRIM - STELLITED SW, 800, B-16.11
STEM - 13%CR.STEEL
BODY - ASTM A 216
FLGD, 150, B-16.5,
GLV VLV.GLOBE 2.00 14.00 BS-1873 GR.WCB, TRIM -
RF/125AARH
13% CR.STEEL
LIFT TYPE BODY - ASTM A 105
CHV 0.25 1.50 BS-5352 SW, 800, B-16.11
CHECK VLV. TRIM - STELLITED
BODY - ASTM A 216
SWING TYPE FLGD, 150, B-16.5,
CHV 2.00 14.00 BS 1868 GR.WCB, TRIM -
CHECK VLV. RF/125AARH
13% CR.STEEL
BODY - ASTM A 216
WAFER TYPE WAFL, 150, B-16.5,
CHV 2.00 14.00 BS 1868 GR.WCB, TRIM -
CHECK VLV. WAF/125AARH
13% CR.STEEL
BODY - ASTM A 105
BLV VLV.BALL 0.50 1.50 BS-5351 TRIM - BODY SEAT - SW, 800, B-16.11
RPTFE
BODY- ASTM 216
FLGD, 150, B-16.5,
BLV VLV.BALL 2.00 14.00 BS-5351 GR.WCB, TRIM -
RF/125AARH
BODY SEAT- RPTFE
BODY-ASTM A 105
API-609/ WAFL, 150, B-16.5,
BFV VLV.BTRFLY 2.00 14.00 / A 216GR.WCB,TRIM-
BS-5155 WAF/125AARH
13% CR.STEEL
PIPING MATERIAL SPECIFICATION

Client : FLEX FILMS AFRICA PVT. LTD., LAGOS NIGERIA Docc. No. : 1139-ST-044
Project : 2 x B36:45 L9 AG1, Gas Based Power Plant
Location : LAGOS NIGERIA Pipe Class : CS2 Sheet 1 OF 4

PIPE CLASS : CS2


RATING : 150 #
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 mm
SPECIAL REQUIREMENT :

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS

TEMP -29 38 93 149 204 260 316 343 371


PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73

SERVICE

LUBE OIL SYSTEM, FUEL GAS SYSTEM (GAS CONDITIONING UNIT TO FUEL GAS MODULE)

SPECIAL NOTES

ITEM SIZE DESCRIPTION


MAINTAINENCE JOINT ALL FLANGED, TO BE KEPT MINIMUM
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
PIPING MATERIAL SPECIFICATION

Client : FLEX FILMS AFRICA PVT. LTD., LAGOS NIGERIA Docc. No. : 1139-ST-044
Project : 2 x B36:45 L9 AG1, Gas Based Power Plant
Location : LAGOS NIGERIA Pipe Class : CS2 Sheet 2 OF 4

14 T 14
BRANCH PIPE ( SIZE IN INCHES )

BRANCH PIPE ( SIZE IN INCHES )


12 T T 12
10 T T T 10
8 T T T T 8
6 T T T T P 6
4 T T T T P P 4
3 T T T T P P P 3
2.5 T T T P P P P P 2.5
2 T T T T P P P P P 2
1.5 T T T T H H H H H H 1.5
1 T T T T T H H H H H H 1
0.75 T T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H 0.5
0.5 0.75 1 1.5 2 2.5 3 4 6 8 10 12 14

RUN PIPE ( SIZE IN INCHES )

CODE DESCRIPTION

H H. COUPLING

P PIPE TO PIPE

T TEES
PIPING MATERIAL SPECIFICATION

Client : FLEX FILMS AFRICA PVT. LTD., LAGOS NIGERIA Docc. No. : 1139-ST-044
Project : 2 x B36:45 L9 AG1, Gas Based Power Plant
Location : LAGOS NIGERIA Pipe Class : CS2 Sheet 3 OF 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Lower Upper
Input Item Sch/ Note
Size Size Dmn. STD Material Description
Id. Type THK No.
( Inch ) ( Inch )

Pipe Group
PIP PIPE 0.50 0.75 80 B-36.10 ASTM A 106 GR.B PE, SEAMLESS
PIP PIPE 1.00 1.50 40 B-36.10 ASTM A 106 GR.B PE, SEAMLESS
PIP PIPE 2.00 14.00 40 B-36.10 ASTM A 106 GR.B BE, SEAMLESS
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS

Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 GR.WPB BW, 1.5D
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 GR.WPB BW, 1.5D
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 GR.WPB BW
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 GR.WPB BW
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 GR.WPB BW
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 GR.WPB BW
SWGC SWAGE.CONC 0.50 2.00 M, M BS-3799 ASTM A 105 PE/BE
SWGE SWAGE.ECC 0.50 2.00 M, M BS-3799 ASTM A 105 PE/BE
CAP CAP 0.50 1.50 M B-16.11 ASTM A 105 THREADED NPT, 3000
CAP CAP 2.00 14.00 M B-16.9 ASTM A 234 GR.WPB BW
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 THREADED NPT, 3000
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000

Flange Group

FLG FLNG.WN 0.50 14.00 M DIN 2633 ASTM A 105 WNRF, PN 16

FLG FLNG.WN 0.50 14.00 M DIN EN 1092-2 ASTM A 105 PN 16, SORF FLG.

FLG FLNG 0.50 14.00 M DIN 2576 ASTM A 105 PN 10, SOFF FLG.

FLG FLNG.SO 0.50 14.00 B-16.5 ASTM A 105 150, RF/125AARH

ONLY FOR
FLG FLNG.SO 0.50 14.00 B-16.5 ASTM A 105 150, FF/125AARH BUTTERFLY
VALVE

FLB FLNG.BLIND 0.50 14.00 B-16.5 ASTM A 105 150, RF/125AARH

Gasket Group
150 LB RF 125-250 Ra Flat
ASME B16.21 - Synthetic Fiber w/ Oil resistant
GAS GASKET 0.50 14.00 Ring TYPE NCAF , 2 mm
` ASME B16.5 binder
THK
150 LB RF 125-250 Ra Flat
ASME B-16.21- Synthetic Fiber w/ Oil resistant
GAS GASKET 0.50 14.00 Ring TYPE NCAF , 2 mm
DIN 2633 binder
THK
150 LB RF 125-250 Ra Flat
ASME B-16.21- Synthetic Fiber w/ Oil resistant
GAS GASKET 0.50 14.00 Ring TYPE NCAF , 2 mm
DIN 2576 binder
THK
150 LB RF 125-250 Ra Flat
ASME B-16.21- Synthetic Fiber w/ Oil resistant
GAS GASKET 0.50 14.00 Ring TYPE NCAF , 2 mm
EN 1092 binder
THK

Bolt Group

ASME Bolt/Nut ASTM A193 / A194 -


BOS BOLT.NUTS 0.50 14.00
B18.2.1 /B18.2.2 Gr. B7 / Gr. 2H
PIPING MATERIAL SPECIFICATION

Client : FLEX FILMS AFRICA PVT. LTD., LAGOS NIGERIA Docc. No. : 1139-ST-044
Project : 2 x B36:45 L9 AG1, Gas Based Power Plant
Location : LAGOS NIGERIA Pipe Class : CS2 Sheet 4 OF 4

Lower Upper
Input Item Sch/ Note
Size Size Dmn. STD Material Description
Id. Type THK No.
( Inch ) ( Inch )

Valves Group
BODY - ASTM A 105
GAV VLV.GATE 0.25 1.50 API-602 TRIM - STELLITED SW, 800, B-16.11
STEM - 13%CR.STEEL
BODY - ASTM A 216
FLGD, 150, B-16.5,
GAV VLV.GATE 2.00 14.00 API-600 GR.WCB,TRIM -
RF/125AARH
13% CR.STEEL
BODY - ASTM A 105
GLV VLV.GLOBE 0.25 1.50 BS-5352 TRIM - STELLITED SW, 800, B-16.11
STEM - 13%CR.STEEL
BODY - ASTM A 216
FLGD, 150, B-16.5,
GLV VLV.GLOBE 2.00 14.00 BS-1873 GR.WCB, TRIM -
RF/125AARH
13% CR.STEEL
LIFT TYPE BODY-ASTM A 105,
CHV 0.25 1.50 BS-5352 SW, 800, B-16.11
CHECK VLV. TRIM - STELLITED
BODY - ASTM A 216
SWING TYPE FLGD, 150, B-16.5,
CHV 2.00 14.00 BS 1868 GR.WCB, TRIM -
CHECK VLV. RF/125AARH
13% CR.STEEL
BODY - ASTM A 216
WAFER TYPE WAFL, 150, B-16.5,
CHV 2.00 14.00 BS 1868 GR.WCB, TRIM -
CHECK VLV. WAF/125AARH
13% CR.STEEL
BODY - ASTM A 105
BLV VLV.BALL 0.50 1.50 BS-5351 TRIM - BODY SEAT - SW, 800, B-16.11
RPTFE
BODY-ASTM 216
FLGD, 150, B-16.5,
BLV VLV.BALL 2.00 14.00 BS-5351 GR.WCB, TRIM -
RF/125AARH
BODY SEAT - RPTFE
BODY - ASTM A 216
API-609/ WAFL, 150, B-16.5,
BFV VLV.BTRFLY 2.00 14.00 GR.WCB, TRIM -
BS-5155 WAF/125AARH
13% CR.STEEL
PIPING MATERIAL SPECIFICATION

Client : FLEX FILMS AFRICA PVT. LTD., LAGOS NIGERIA Docc. No. : 1139-ST-044
Project : 2 x B36:45 L9 AG1, Gas Based Power Plant
Location : LAGOS NIGERIA Pipe Class : SS1 Sheet 1 OF 4

PIPE CLASS : SS1


RATING : 150 #
BASE MATERIAL : STAINLESS STEEL
CORROSION ALLOWANCE : Nil
SPECIAL REQUIREMENT :

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS

TEMP -196 38 93 120


PRESS 19.33 19.33 16.17 15.32

SERVICE
Control Air Piping, Vent Line Of Engine To Expansion Tank On H.T System, Fuel Gas System (In-Between Engine And Fuel Gas Module), Lube Oil Line After
Filter To Engine Inlet , Pressure Sensing Line & In Between Crank Case To Engine.
SPECIAL NOTES

ITEM SIZE DESCRIPTION


MAINTAINENCE JOINT ALL FLANGED, TO BE KEPT MINIMUM
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
PIPING MATERIAL SPECIFICATION

Client : FLEX FILMS AFRICA PVT. LTD., LAGOS NIGERIA Docc. No. : 1139-ST-044
Project : 2 x B36:45 L9 AG1, Gas Based Power Plant
Location : LAGOS NIGERIA Pipe Class : SS1 Sheet 2 OF 4

14 T 14
BRANCH PIPE ( SIZE IN INCHES )

BRANCH PIPE ( SIZE IN INCHES )


12 T T 12
10 T T T 10
8 T T T T 8
6 T T T T P 6
4 T T T T P P 4
3 T T T T P P P 3
2.5 T T T P P P P P 2.5
2 T T T T P P P P P 2
1.5 T T T T H H H H H H 1.5
1 T T T T T H H H H H H 1
0.75 T T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H 0.5
0.5 0.75 1 1.5 2 2.5 3 4 6 8 10 12 14

RUN PIPE ( SIZE IN INCHES )

CODE DESCRIPTION

H H. COUPLING

P PIPE TO PIPE

T TEES
PIPING MATERIAL SPECIFICATION

Client : FLEX FILMS AFRICA PVT. LTD., LAGOS NIGERIA Docc. No. : 1139-ST-044
Project : 2 x B36:45 L9 AG1, Gas Based Power Plant
Location : LAGOS NIGERIA Pipe Class : SS1 Sheet 3 OF 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Lower Upper
Input Item Sch/ Note
Size Size Dmn. STD Material Description
Id. Type THK No.
( Inch ) ( Inch )

Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 TP304 PE, SEAMLESS
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 TP304 PE, SEAMLESS
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 TP304 BE, SEAMLESS
PIP PIPE 3.00 8.00 10S B-36.19 ASTM A 312 TP304 BE, SEAMLESS
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS

Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 GR.F304 SW, 3000
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 GR.WP304 BW, 1.5D
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 GR.F304 SW, 3000
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 GR.WP304 BW, 1.5D
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 GR.F304 SW, 3000
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 GR.WP304 BW
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F304 SW, 3000
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 GR.WP304 BW
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 GR.WP304 BW
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 GR.WP304 BW
SWGC SWAGE.CONC 0.50 2.00 M, M BS-3799 ASTM A 182 GR.F304 PE/BE
SWGE SWAGE.ECC 0.50 2.00 M, M BS-3799 ASTM A 182 GR.F304 PE/BE
CAP CAP 2.00 8.00 M B-16.9 ASTM A 403 GR.WP304 BW
FOR 8MM
WELDABLE
WSTUD 0.25 - B-16.11 ASTM A 182 GR.F304 SW, 3000 TUBING
STUD
CONN.
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 GR.F304 SW, 3000
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 GR.F304 SW, 3000
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 GR.F304 THREADED NPT, 3000
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 GR.F304 SW, 3000
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F304 SW, 3000

Flange Group
FLG FLNG.SO 0.50 8.00 B-16.5 ASTM SA 240 GR.F304 150, RF/125AARH

DIN 2633 ASTM SA 240 GR.F304 ONLY FOR


FLG FLNG.WN 2.00 8.00 M RF/125AARH
PN16 3 WAY VALVE

DIN 2576 ASTM SA 240 GR.F304


FLG FLNG.WN 2.00 8.00 M RF/125AARH
PN16

DIN EN 1092 ASTM SA 240 GR.F304


FLG FLNG.WN 2.00 8.00 M RF/125AARH
PN16

ONLY FOR
ASTM SA 240 GR.F304
FLG FLNG.SO 0.50 8.00 B-16.5 150, FF/125AARH BUTTERFLY
VALVE
FLB FLNG.BLIND 0.50 8.00 B-16.5 ASTM SA 240 GR.F304 150, RF/125AARH

Gasket Group

ASME B16.21 - 150 LB RF 125-250 Ra Flat


GAS GASKET 0.50 8.00 NON METALLIC CNAF
ASME B16.5 Ring TYPE , 2 mm THK

DIN 2576 150 LB RF 125-250 Ra Flat


GAS GASKET 0.50 8.00 NON METALLIC CNAF
PN16 Ring TYPE , 2 mm THK

DIN EN 1092 150 LB RF 125-250 Ra Flat


GAS GASKET 0.50 8.00 NON METALLIC CNAF
PN16 Ring TYPE , 2 mm THK

B-16.21- 150 LB RF 125-250 Ra Flat ONLY FOR


GAS GASKET 0.50 8.00 NON METALLIC CNAF
DIN 2633 PN16 Ring TYPE , 2 mm THK 3 WAY VALVE

Bolt Group
ASME Bolt/Nut ASTM A193 / A194 -
BOS BOLT.NUTS 0.50 8.00 HOT DIP GALV
B18.2.1 /B18.2.2 Gr. B7 / Gr. 2H

Copyright PCPL- All rights reserved


PIPING MATERIAL SPECIFICATION

Client : FLEX FILMS AFRICA PVT. LTD., LAGOS NIGERIA Docc. No. : 1139-ST-044
Project : 2 x B36:45 L9 AG1, Gas Based Power Plant
Location : LAGOS NIGERIA Pipe Class : SS1 Sheet 4 OF 4

Lower Upper
Input Item Sch/ Note
Size Size Dmn. STD Material Description
Id. Type THK No.
( Inch ) ( Inch )

Valves Group
BODY-ASTM A 182
GLV VLV.GLOBE 0.50 1.50 BS-5352 GR.F304, TRIM- STELLITED, SW, 800, B-16.11
STEM - SS304
BODY-ASTM A 351
FLGD, 150, B-16.5,
GLV VLV.GLOBE 2.00 8.00 BS-1873 GR.CF8, TRIM - STELLITED,
RF/125AARH
STEM - SS304
LIFT TYPE BODY-ASTM A 182
CHV 0.50 1.50 BS-5352 SW, 800, B-16.11
CHECK VLV. GR.F304, TRIM - STELLITED
BODY-ASTM A 351
SWING TYPE FLGD, 150, B-16.5,
CHV 2.00 8.00 BS-1868 GR.CF8, TRIM - STELLITED,
CHECK VLV. RF/125AARH
STEM - SS304
BODY-ASTM A 351
WAFER TYPE FLGD, 150, B-16.5,
CHV 2.00 8.00 BS-1868 GR.CF8, TRIM - STELLITED,
CHECK VLV. RF/125AARH
STEM - SS304
BODY-ASTM A 182
BLV VLV.BALL 0.50 1.50 BS-5351 GR.F304, TRIM- STELLITED, SW, 800, B-16.11
STEM- SS304
BODY-ASTM A 351
FLGD, 150, B-16.5,
BLV VLV.BALL 2.00 8.00 BS-5351 GR.CF8, TRIM - SEAT -
RF/125AARH
PCTFE
PIPING MATERIAL SPECIFICATION

Client : FLEX FILMS AFRICA PVT. LTD., LAGOS NIGERIA Docc. No. : 1139-ST-044
Project : 2 x B36:45 L9 AG1, Gas Based Power Plant
Location : LAGOS NIGERIA Pipe Class : SS2 Sheet 1 OF 4

PIPE CLASS : SS2


RATING : 300 #
BASE MATERIAL : STAINLESS STEEL
CORROSION ALLOWANCE : Nil
SPECIAL REQUIREMENT :

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS

TEMP -29 38 93 149 204 260 316 343 371


PRESS 52.02 52.02 47.45 46.05 44.64 42.18 38.66 37.61 37.61

SERVICE
STARTING AIR ( HIGH PRESSURE COMPRESSED AIR )

SPECIAL NOTES

ITEM SIZE DESCRIPTION


MAINTAINENCE JOINT ALL FLANGED, TO BE KEPT MINIMUM
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
PIPING MATERIAL SPECIFICATION

Client : FLEX FILMS AFRICA PVT. LTD., LAGOS NIGERIA Docc. No. : 1139-ST-044
Project : 2 x B36:45 L9 AG1, Gas Based Power Plant
Location : LAGOS NIGERIA Pipe Class : SS2 Sheet 2 OF 4

14 T 14
BRANCH PIPE ( SIZE IN INCHES )

BRANCH PIPE ( SIZE IN INCHES )


12 T T 12
10 T T T 10
8 T T T T 8
6 T T T T P 6
4 T T T T P P 4
3 T T T T P P P 3
2.5 T T T P P P P P 2.5
2 T T T T P P P P P 2
1.5 T T T T H H H H H H 1.5
1 T T T T T H H H H H H 1
0.75 T T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H 0.5
0.5 0.75 1 1.5 2 2.5 3 4 6 8 10 12 14

RUN PIPE ( SIZE IN INCHES )

CODE DESCRIPTION

H H. COUPLING

P PIPE TO PIPE

T TEES
PIPING MATERIAL SPECIFICATION

Client : FLEX FILMS AFRICA PVT. LTD., LAGOS NIGERIA Docc. No. : 1139-ST-044
Project : 2 x B36:45 L9 AG1, Gas Based Power Plant
Location : LAGOS NIGERIA Pipe Class : SS2 Sheet 3 OF 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Lower Upper
Input Item Sch/ Note
Size Size Dmn. STD Material Description
Id. Type THK No.
( Inch ) ( Inch )

Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 TP304 PE, SEAMLESS
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 TP304 PE, SEAMLESS
PIP PIPE 2.00 2.50 40S B-36.19 ASTM A 312 TP304 BE, SEAMLESS
PIP PIPE 3.00 8.00 10S B-36.19 ASTM A 312 TP304 BE, SEAMLESS
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS
NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS

Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 GR.F304 SW, 3000
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 GR.WP304 BW, 1.5D
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 GR.F304 SW, 3000
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 GR.WP304 BW, 1.5D
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 GR.F304 SW, 3000
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 GR.WP304 BW
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F304 SW, 3000
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 GR.WP304 BW
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 GR.WP304 BW
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 GR.WP304 BW
SWGC SWAGE.CONC 0.50 2.00 M, M BS-3799 ASTM A 182 GR.F304 PE/BE
SWGE SWAGE.ECC 0.50 2.00 M, M BS-3799 ASTM A 182 GR.F304 PE/BE
CAP CAP 2.00 8.00 M B-16.9 ASTM A 403 GR.WP304 BW
FOR 8MM
WELDABLE
WSTUD 0.25 - B-16.11 ASTM A 182 GR.F304 SW, 3000 TUBING
STUD
CONN.
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 GR.F304 SW, 3000
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 GR.F304 SW, 3000
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 GR.F304 THREADED NPT, 3000
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 GR.F304 SW, 3000
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F304 SW, 3000

Flange Group

FLG FLNG.SO 0.50 8.00 B-16.5 ASTM SA 240 GR.F304 300, RF/125AARH

FLB FLNG.BLIND 0.50 8.00 B-16.5 ASTM SA 240 GR.F304 300, RF/125AARH

Gasket Group

ASME B16.21 - 150 LB RF 125-250 Ra Flat


GAS GASKET 0.50 8.00 NON METALLIC CNAF
ASME B16.5 Ring TYPE , 2 mm THK

Bolt Group
ASME Bolt/Nut ASTM A193 / A194 -
BOS BOLT.NUTS 0.50 8.00 HOT DIP GALV
B18.2.1 /B18.2.2 Gr. B7 / Gr. 2H
PIPING MATERIAL SPECIFICATION

Client : FLEX FILMS AFRICA PVT. LTD., LAGOS NIGERIA Docc. No. : 1139-ST-044
Project : 2 x B36:45 L9 AG1, Gas Based Power Plant
Location : LAGOS NIGERIA Pipe Class : SS2 Sheet 4 OF 4

Lower Upper
Input Item Sch/ Note
Size Size Dmn. STD Material Description
Id. Type THK No.
( Inch ) ( Inch )

Valves Group
BODY-ASTM A 351
FLGD, 300, B-16.5,
GLV VLV.GLOBE 2.00 12.00 BS-1873 GR.CF8, TRIM - STELLITED,
RF/125AARH
STEM - SS304
BODY-ASTM A 351
SWING TYPE FLGD, 300, B-16.5,
CHV 2.00 14.00 BS 1868 GR.CF8, TRIM - STELLITED,
CHECK VLV. RF/125AARH
STEM - SS304
BODY-ASTM A 351
WAFER TYPE WAFL, 300, B-16.5,
CHV 2.00 14.00 BS 1868 GR.CF8, TRIM - STELLITED,
CHECK VLV. WAF/125AARH
STEM - SS304
BODY-ASTM A 182
BLV VLV.BALL 0.50 1.50 BS-5351 GR.F304, TRIM- STELLITED, SW, 800, B-16.11
STEM- SS304
BODY-ASTM A 351
FLGD, 300, B-16.5,
BLV VLV.BALL 2.00 14.00 BS-5351 GR.CF8, TRIM - SEAT -
RF/125AARH
PCTFE

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