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Project Construction of Sewage Treatmeny Plant of Capacity 37 MLD on DBO Basis for UGSS

in Tiruchirappalli City Corporation


Prepared Checked Approved Rev
Doc.No., 19-TCC-STP-SBR-06-STR-001
RKK VJ MGK 0
Title Structural Design calculation of SBR Tank (C-Tech Basin)
Design of JIB Crane Supporting Arrangement
Design of Platform slab
Compressive Strength of concrete = 30 N/mm2
Yield strength of steel = 500 N/mm2
Cantilever slab =
Span of the slab, l . 1.5 m (Max.cantilever projection)
Thickness of the slab, D = 200 mm
Cover to reinforcement = 45 mm
Effective Depth of Slab at Midspan = 150 mm (200-45-10/2)
Floor finish, wd = 2.00 KN/m 2

Live Load, wl = 5.00 KN/m2


Total Load, w = 12.00 KN/m2 (200/1000*25 +2+5)
Total load, (wd) 7.00 KN/m2 (12-5)
Design of Support reinforcement
Maximum weight of pump used = 260 kg
Weight of pump considered = 500 kg
Moment due to point load (pump) = 5.75 KN-m
Maximum Bending Moment at support = Wd*l^2/2+Wl*l^2/2
= 19.25 KN-m (7*1.5^2/2+5*1.5^2/2)+5.75)

Mu/bd2 = 0.722
For M30 and Fe500, percentage of reinforcement,
pt = 0.5*Fck/Fy*(1- (1-(Mu/bd2)*4.589/Fck)* 100
= 0.171 %
Ast = Pt/100*b*d
= 0.171/100*1000*200
= 342 mm2
Assumed diameter of the slab reinft = 10 mm
Minimum % of reinforcement = 0.35 %
Minimum area of reinforcement = 350 mm2
Spacing of 10mm dia bars = Af/Ast.*1000
= 224.40 mm
= 200 mm
Minimum area of reinforcement = 0.35 %
Rounding off to = 450
= 150 mm
Required 10mm dia @150mm c/c

Check for Deflection


Ast provided = 10 @ 150 c/c
= 523.33 mm2
Ultimate Moment M = 28.88 KNm
Effective depth d = 150.0 mm
Project Construction of Sewage Treatmeny Plant of Capacity 37 MLD on DBO Basis for UGSS
in Tiruchirappalli City Corporation
Prepared Checked Approved Rev
Doc.No., 19-TCC-STP-SBR-06-STR-001
RKK VJ MGK 0
Title Structural Design calculation of SBR Tank (C-Tech Basin)
Mu/bd2 = 1.28
Modification factor = 0.55+(477-fs)/(120*(0.9+M/bd2))
fs = (0.58*fy*As req/ As prov)
= 189.517 N/mm2
Modification factor = 1.65
Allowable Deflection = 1.65*7
= 11.55
Actual Deflection L/d = 10.00
< 11.55
SAFE AGAINST DEFLECTION
(10<11.55)
Check for Crack width
Compressive strength of concrete = 30 N/mm2
Ec -Modulus of Elasticity of concrete = 27.39 kN/mm2
ES -Modulus of Elasticity of steel = 200 kN/mm2
Allowable crackwidth of the section = 0.2 mm
Dia of bar provided = 10 mm
Spacing provided = 150 mm
Area of steel provided on each face = 524 mm2
Service moment @ the point cons M = 19.25 kNm
Axial tension M = 0.00 kN
Breath of section b = 1000 mm
Overall depth D = 200.0 mm
Clear Cover to the main reinft. Cmin = 45 mm
Effective depth of the section d = 150 mm
Calculating properties of equivalent transformed section with Ee=Ec/2
Eeq = 13.695 kN/mm2
Modular ratio m = 14.6
pt = 0.0035
m*pt = 0.051
em - Average strain at the level where the crack is considered
x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.27
x = 40.86 mm
z (lever arm) = d-x/3 = 136.38 mm
Calculating average surface strain at tension face
fs= Ms/Ast*z stress due to bending moment = 269.57 N/mm2
stress due to tension force = 0.00 N/mm2
Project Construction of Sewage Treatmeny Plant of Capacity 37 MLD on DBO Basis for UGSS
in Tiruchirappalli City Corporation
Prepared Checked Approved Rev
Doc.No., 19-TCC-STP-SBR-06-STR-001
RKK VJ MGK 0
Title Structural Design calculation of SBR Tank (C-Tech Basin)
fs= Ms/Ast*z = 269.57 N/mm2
Strain es = fs /Es = 1.35E-03

Eh = (D-x)/(d-x)*es = 1.97E-03
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = 1.23E-03
Calculating crack width at critical positions
Effective Cover p = 50 mm
Bar dia /2 y = 5 mm
Spacing of bar = 150 mm

am=(p^2+(x/2))^2)^0.5-y] = 85.14 mm

wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = 0.208 mm
Unsafe

SLAB RESULT:

Slab Thk., Short Direction - Top Long Direction - Top


T 10 @ 150 mm c/c T 10 @ 150 mm c/c
200 Short Direction - Bottom Long Direction - Bottom
T 8 @ 150 mm c/c T 8 @ 150 mm c/c
Project Construction of Sewage Treatmeny Plant of Capacity 37 MLD on DBO Basis for UGSS
in Tiruchirappalli City Corporation
Prepared Checked Approved Rev
Doc.No., 19-TCC-STP-SBR-06-STR-001
RKK VJ MGK 0
Title Structural Design calculation of SBR Tank (C-Tech Basin)
Project Construction of Sewage Treatmeny Plant of Capacity 37 MLD on DBO Basis for UGSS in
Tiruchirappalli City Corporation
Prepared Checked Approved Rev
Doc.No., 19-TCC-STP-SBR-06-STR-001
RKK VJ MGK 0
Title Structural Design calculation of SBR Tank (C-Tech Basin)
Load Calculations

Self weight of JIB Crane = 30 kN


(Refer Vendor drawing)
JIB crane Capacity = 20 kN
(Refer Vendor drawing)
Span of Cantilever = 3m
(Refer Vendor drawing)
Cantilever Moment due to crane load = 75 kN-m
(20 x 1.25 x 3)
Cantilever Moment due to self weight = 19.35 kN-m
(4.3x3x3x0.5)
Point load due to self weight = 17.2 kN
(4.3x4)
Cantilever Moment due to Slab = 13.3 kN-m
(Refer Platform Slab)
Udl due to self weight, live load & floor finishes of = 11.4 kN/m
(Refer Platform Slab)
Point load in beam due to pump weight = 5 kN
Project Construction of Sewage Treatmeny Plant of Capacity 37 MLD on DBO Basis for UGSS in
Tiruchirappalli City Corporation
Prepared Checked Approved Rev
Doc.No., 19-TCC-STP-SBR-06-STR-001
RKK VJ MGK 0
Title Structural Design calculation of SBR Tank (C-Tech Basin)
Design of JIB Crane Beam(B1)
Project Construction of Sewage Treatmeny Plant of Capacity 37 MLD on DBO Basis for UGSS in
Tiruchirappalli City Corporation
Prepared Checked Approved Rev
Doc.No., 19-TCC-STP-SBR-06-STR-001
RKK VJ MGK 0
Title Structural Design calculation of SBR Tank (C-Tech Basin)
Check for Crack width
Compressive strength of concrete = 30 N/mm2
Ec -Modulus of Elasticity of concrete = 27.3861279 kN/mm2
ES -Modulus of Elasticity of steel = 200 kN/mm2
Allowable crackwidth of the section = 0.2 mm

Dia of bar provided = 20 mm


Spacing provided = 140 mm
Area of steel provided on each face = 1885 mm2

Service moment @ the point consider M = 55.32 kNm

Breath of section b = 800 mm


Overall depth D = 450 mm
Clear Cover to the main reinft. Cmin = 30 mm
Effective depth of the section d = 402 mm

Calculating properties of equivalent transformed section with Ee=Ec/2


Eeq = 13.6930639 kN/mm2
Modular ratio m = 14.6
pt = 0.0059
m*pt = 0.086

em - Average strain at the level where the crack is considered


x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.34
x = 135.45 mm
z (lever arm) = d-x/3 = 356.85 mm

Calculating average surface strain at tension face


fs= Ms/Ast*z = 82.23 N/mm2
Strain es = fs /Es = 4.11E-04

Eh = (D-x)/(d-x)*es = 4.85E-04
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = 2.23E-04
Calculating crack width at critical positions
Effective Cover p = 40 mm
Bar dia /2 y = 10 mm
Project Construction of Sewage Treatmeny Plant of Capacity 37 MLD on DBO Basis for UGSS in
Tiruchirappalli City Corporation
Prepared Checked Approved Rev
Doc.No., 19-TCC-STP-SBR-06-STR-001
RKK VJ MGK 0
Title Structural Design calculation of SBR Tank (C-Tech Basin)
Spacing of bar = 140 mm
am=(p^2+(x/2))^2)^0.5-y] = 70.62 mm
wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = 0.037 mm Safe
Project Construction of Sewage Treatmeny Plant of Capacity 37 MLD on DBO Basis for UGSS in
Tiruchirappalli City Corporation
Prepared Checked Approved Rev
Doc.No., 19-TCC-STP-SBR-06-STR-001
RKK VJ MGK 0
Title Structural Design calculation of SBR Tank (C-Tech Basin)
DESIGN OF COLUMN C7

Column Design Output

Provided:

14 Nos of 20 dia bar + 6 Nos of 16 dia bar


Project Construction of Sewage Treatmeny Plant of Capacity 37 MLD on DBO Basis for UGSS in
Tiruchirappalli City Corporation
Prepared Checked Approved Rev
Doc.No., 19-TCC-STP-SBR-06-STR-001
RKK VJ MGK 0
Title Structural Design calculation of SBR Tank (C-Tech Basin)
Check for Crack width
Compressive strength of concrete = 30 N/mm2
Ec -Modulus of Elasticity of concrete = 27.386128 kN/mm2
ES -Modulus of Elasticity of steel = 200 kN/mm2
Allowable crackwidth of the section = 0.2 mm

Dia of bar provided = 20 mm


Spacing provided = 200 mm
Area of steel provided on Tension face = 2240 mm2
(2 Nos of T25 and 4 Nos of T20)
Service moment @ the point consi M = 311.20 kNm

Breath of section b = 800 mm


Overall depth D = 800 mm
Clear Cover to the main reinft. Cmin = 40 mm
Effective depth of the section d = 742 mm

Calculating properties of equivalent transformed section with Ee=Ec/2


Eeq = 13.693064 kN/mm2
Modular ratio m = 14.6
pt = 0.0038
m*pt = 0.055

em - Average strain at the level where the crack is considered


x - Depth to NA assuming as cracked section
D - Overall depth of section
Cmin - Minimum Cover
acr - Dist. from the point considered to the surface of the nearest longitudinal bar
wcr - Design Surface crack width
x/d= - m*pt+((m*pt )*(2+m*pt))^0.5
x/d = 0.28
x = 208.83 mm
z (lever arm) = d-x/3 = 672.39 mm
Calculating average surface strain at tension face
fs= Ms/Ast*z = 206.62 N/mm2
Strain es = fs /Es = 1.03E-03

Eh = (D-x)/(d-x)*es = 1.15E-03
emh=Eh -(b*(D-x)^2/(3*Es*As*(d-x) = 7.55E-04
Calculating crack width at critical positions
Effective Cover p = 50 mm
Bar dia /2 y = 10 mm
Spacing of bar = 200 mm
Project Construction of Sewage Treatmeny Plant of Capacity 37 MLD on DBO Basis for UGSS in
Tiruchirappalli City Corporation
Prepared Checked Approved Rev
Doc.No., 19-TCC-STP-SBR-06-STR-001
RKK VJ MGK 0
Title Structural Design calculation of SBR Tank (C-Tech Basin)

am=(p^2+(x/2))^2)^0.5-y] = 101.80 mm
wm=3*am*emh/(1+((2*(am-Cmin))/(D-x))) = 0.191 mm Safe