Process Automation
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Catalogs for SIMATIC ST PCS 7 T
Process Automation SIMATIC PCS 7
Process Control System
Technology components
www.siemens.com/pa-catalogs E86060-K4678-A141-A3-7600
E86060-K4678-A111-C4-7600 www.siemens.com/industrymall
SIMATIC ST PCS 7 AO
Add-ons for the
SIMATIC PCS 7
Process Control System
PDF (E86060-K4678-A121-B3-7600)
© Siemens AG 2017
© Siemens AG 2017
Appendix
5
© Siemens AG 2017
1
© Siemens AG 2017
Siemens AP 11 · 2018
© Siemens AG 2017
Special features
• Heated probe with external filter element (outlet filter) ■ Selection and ordering data
• Can be ordered with or without weatherproof cover
Article No.
• Simple removal of the external filter by rotating the handle by
Gas sampling probe
90°
With self-regulating heating elements,
• The probe body and the area of the connection gland for the with low temperature alarm, heated,
heated sample gas line are completely insulated. 115 … 230 V AC,
• Self-regulated heating up to approx. 180 °C with low 50/60 Hz, 400 VA
Complete thermal insulation with pro-
temperature alarm tective sleeve
• For dust loads up to 2 g/m3 • without weatherproof cover 7MB1943-2FA00
• This probe is not suitable for use in hazardous areas. • with weatherproof cover 7MB1943-2FA01
■ Dimensional drawings
Calibration gas connection option Ø6 Flange DN 65, PN 6
Ø160
Filter (accessory)
Ø130
Insulation
Ø14
126
Plug-in connector
3-pin + PE
line supply
Ø6
Line Line
supply supply
215
Alarm- Alarm-
output autput Plug-in connector
130 3-pin + PE
G¾
ambient tempera-
ture alarm
62,5
150
222 Ø50
108
268 27
Gas sampling probe with external, electrically heated filter, with self-regulating heating elements (weatherproof cover indicated by dash-dotted line)
■ Dimensional drawings
Calibration gas port Ø 6 (option)
Flange DN 65 PN 6
Ø 160
Ø 130 Temperature controller/Pt100 Filter (accessories)
Insulation
Ø 14
126
Ø6
ENTER
130
G3/4
62,5
150
Sample gas
outlet
222 Ø 50 NPT 1/4"
407
108
268 27
Power low/high temperature alarm
M20 x 1,5 M20x1,5
Gas sampling probe with external, electrically heated filter, weatherproof cover, and temperature controller
This probe is suitable for use in Zone 1, 21 and for sampling from Temperature self-regulating Approx. 80 °C
Zone 0, 20. Ex identification of basic devices II 1GD / 2GD T4 T130 °C
It should be noted that the permissible field of application of the More precise specifications on Ex
probes may be limited when specially selected accessories are protection:
EC type-examination certificate
used. Please note the operating instructions of the probes, as BVS 07 ATEX E 050 X
well as the designation on the respective rating plate.
Special features
• Heated probe with external filter element (outlet filter) and
■ Selection and ordering data
weatherproof cover Article No.
• Simple removal of outlet filter by rotating the handle by 90° Gas sampling probe (Ex)
• The probe body and the area of the connection gland for the Protection type II 1GD / 2GD T4
heated sample gas line are completely insulated T130 °C according to ATEX, with
weatherproof cover and Ex junction
• Self-regulated heating up to approx. 80 °C box
• For dust loads up to 2 g/m3 • 230 V AC, 50/60 Hz 7MB1943-2FC01
• 115 V AC, 50/60 Hz 7MB1943-2FC02
■ Dimensional drawings
1
Flange DN 65, PN 6
Calibration gas port (option) Heater, self-regulating
Ø160
Ø130 Explosion proofed terminal box Filter (accessory)
Insulation
Ø14
125,5
G¾
215
Ø6
130
62,5
150
Sample gas
M20x1,5 outlet
108
222 Clamping range NPT ¼"
Ø50
Ø6,5 ... 12 mm
392
268 27
Gas sampling probe with external, electrically heated filter, weatherproof cover and self-regulating heater, explosion-proof version according to ATEX
A calibration gas connection with a non-return valve can also be Ambient temperature range -20 … +70 °C (can be limited by
mounted options)
optionally ordered.
The probe can be heated to 200 °C. A heater overtemperature
or undertemperature alarm is output via an isolated changeover ■ Selection and ordering data
contact.
Article No.
A minimum dead volume in the probe permits a short T90 time
for the measuring equipment. The external filter element in the Gas sampling probe
for supply voltage 230 V AC, 2A,
probe can be replaced quickly and easily without tools and with- 50/60 Hz, with shut-off valve, weather-
out the need to dismantle the sample line. proof cover, regulated heating with
alarm output, and backflushing con-
The probe always has a weatherproof cover. nection
Special features Basic version with manual shut-off 7MB1943-2FA02
ball valve, without backflushing, with-
• Heated probe with shut-off ball valve, inlet filter and/or external out calibration gas connection
filter with weatherproof cover
Basic version with manual shut-off 7MB1943-2FA03
• Simple removal of outlet filter by rotating the handle by 90° valve, without backflushing, with
• The probe body and the area of the connection gland for the calibration gas connection 6 mm and
non-return valve
heated sample gas line are completely insulated.
with backflushing for customer con- 7MB1943-2FA04
• Electronic temperature control up to 200 °C with under/ troller without heating of the air reser-
overtemperature alarm and display voir, without calibration gas
• For dust loads up to 2 g/m3, for inlet filter 10 g/m3, and more connection
to approx. 20 g/m3 with backflushing for customer con- 7MB1943-2FA05
troller without heating of the air reser-
• This probe is not suitable for use in hazardous areas. voir, with calibration gas connection
• Can also be ordered with calibration gas connection 6 mm and non-return valve
with backflushing for customer con- 7MB1943-2FA06
troller and with heated air reservoir,
without calibration gas connection
with backflushing for customer con- 7MB1943-2FA07
troller and with heated air reservoir,
with calibration gas connection 6 mm
and non-return valve
13
13
13
■ Dimensional drawings
Ø130 Flange DN 65, PN 6
Purge conncetion G3/8 Insulation
Ø160
39 Filter (accessory)
Ø14 Temperature controller/Pt100 Ø20,5 Ball valve
126
65
ENTER
G¾
135,5
62,5
171
50
NPT 1/4"
Ø6
12 67 152 Ø50
222 242
407 398 27
Calibration gas connection option
Line supply Under/overtemperature alarm
Pneumatic cylinder option
M20x1,5 M20x1,5
Ø6 ... 12 mm Ø6 ... 12 mm
Gas sampling probe with shut-off ball valve, external, electrically heated filter, weatherproof cover and backflushing connection, ball valve
253
Bypass NPT ¼" Bypass NPT ¼"
42 42
V = 5L V = 5L
300
300
Ø154 Ø154
Filling Filling
160
160
connection
211
211
connection
NPT ¼" NPT ¼"
Condensate
drain G½
Condensate
drain G½
205 205
282 111 282 111
192
90
90
Air reservoir
■ Design
1
Depending on the application, a complete gas sampling probe Each component is selected individually. The following table will
comprises the following elements: help you to select the components. In addition to the dust con-
• Inlet filter that extends into the sample gas stream centration, the temperature and corrosiveness of the media are
criteria for selecting the probe components.
• Extension for inlet filter
• Sampling pipe Further special versions are available on request as required.
• Probe body
• External filter element (outlet filter)
• Screw-in fitting for connection to the sample gas line
Dust Sample gas Installation Probe type
in the sample gas Wet Dry Indoors Outdoors
1 < 20 mg/m3 x x x 7MB1943-1EA01/02
2 < 2 g/m3 x x x 7MB1943-2FA00
3 < 2 g/m3 x x x x 7MB1943-2FA01
4 < 2 g/m3 x x x x 7MB1943-2FB01/02
5 < 20 g/m3 x x x x 7MB1943-2FA02/03/04/05/06/07
Filter of star-crimped stainless steel fabric, 7MB1943-2FE22 Supporting sleeve for screw-in fitting
pore size 10 µm, with O-rings of Viton Is required in addition to the screw-in fitting to secure
a PTFE hose to the probe
Inlet filter
• Supporting sleeve for 6 mm hose 7MB1943-2DA10
Up to < 10 g/m³ dust: 7MB1943-2FE03 • Supporting sleeve for 8 mm hose 7MB1940-6AB01
Filter made of sintered stainless steel, L = 237 mm,
connection G¾", wrench size 36, gas temperature up Sampling pipes with male thread G¾ stainless
to 600 °C, pore size 5 µm, external diameter 51 mm steel
Up to < 20 g/m³ dust: 7MB1943-2FE04 Sampling pipe made of stainless steel 1.4571, 7MB1943-2FE12
Filter made of sintered stainless steel, L = 538 mm, L = 1 000 mm, D = 20 mm,
connection G¾", wrench size 36, gas temperature up gas temperature up to 600 °C,
to 600 °C, pore size 5 µm, external diameter 60 mm without connection for inlet filter
For high-temperature applications: 7MB1943-2FE07 Sampling pipe made of ceramics, 7MB1943-2FE02
Filter made of ceramic/1.4571, L = 478 mm, L = 1 000 mm, D = 24 mm,
connection G¾", gas temperature up to 1 000 °C (with gas temperature up to 1 600 °C,
oxidizing atmosphere max. 750 °C, with reducing without connection for inlet filter
atmosphere max. 600 °C), with adapter flange DN 65, Sampling pipe made of Inconel 600, 7MB1943-2FE08
PN 6, pore size 2 µm L = 1 000 mm, D = 21.3 mm,
Extensions, unheated gas temperature up to 1 050 °C,
Type G¾, pipe of stainless steel 1.4571, at one end without connection for inlet filter
G¾ male thread, at the other end G¾ female thread, Sampling pipe made of Hastelloy C4, 7MB1943-2FE06
wrench size 36 L = 1 000 mm, D = 12 mm,
Length 200 mm 7MB1943-2FA08 gas temperature up to 400 °C,
without connection for inlet filter
Length 500 mm 7MB1943-2FA16
Sampling pipe made of PVDF with demister made 7MB1943-2FA14
Length 700 mm 7MB1943-2FA10 of ETFE
Length 1 000 mm 7MB1943-2FA11 L = 800 mm, D = 50 mm,
gas temperature up to 120 °C,
Length 1 200 mm 7MB1943-2FA12 without connection for inlet filter
Length 1 500 mm 7MB1943-2FA13 Substitute demister made of ETFE 7MB1943-2FA15
Substitute O-rings made of Viton for the external 7MB1943-2FE23
filter element (outlet filter), 1 set
1 set comprising:
• 1 O-ring 29.82 x 2.62 mm Viton 500
• 2 O-rings 15.54 x 2.62 mm
• 1 micro tube, content 0.5 ml,
filled with O-ring grease up to 280 °C
Protection plate
Material: Stainless steel
Protection plate as mechanical protection for inlet filter
• For filter 7MB1943-2FE04 7MB1943-2FE14
1 ■ More information
Configuration example
Configuration example
Probe body
7MB1943-2FA00
Process gas
7MB1943-2FA01
7MB1943-2FB01
Sampling pipe 7MB1943-2FB02
7MB1943-2FE02 7MB1943-2FC01
7MB1943-2FE06 7MB1943-2FC02
7MB1943-2FE08 7MB1943-2FA02
7MB1943-2FE12 7MB1943-2FA03
7MB1943-2FA14 7MB1943-2FA04
7MB1943-2FA05
7MB1943-2FA06
7MB1943-2FA07
Inlet filter
7MB1943-2FE03
7MB1943-2FE04
7MB1943-2FE07
Screw-in fitting
7MB1943-2DA20
7MB1940-6AA01
Extension pipe
7MB1943-2FA08
7MB1943-2FA16 Sample gas line
7MB1943-2FA10
7MB1943-2FA11
7MB1943-2FA12
7MB1943-2FA13 External filter element
7MB1943-2FE20
7MB1943-2FE21
7MB1943-2FE22
Siemens AP 11 · 2018
© Siemens AG 2017
2 • Gas couplings
• Pump manifold
Polyvinylidene fluoride (PVDF)
PVDF
110
Max. permissible ambient tempera- 50 ºC
87
ture
Degree of protection acc. to IP20
EN 60529
21
Power supply See ordering data
Power consumption 6.5 VA, approx. 45 mA at 230 V AC,
50 Hz
76
Weight Approx. 1.2 kg
62
l/min 70
Ø4
50
40
60
Suction load only Pressure load only
Ø5 Ø3
mbar 127
140
Vacuum atm. pressure Overpressure
■ Application
Vacuum Atm. pressure Overpressure
Transportation of corrosive gases at temperatures up to 100 °C.
Nl/h
Special features 450
• Suitable for continuous operation 400
Delivery rate
300
• Integrated bypass
250
• Simple, robust design
200
• Easy to replace valves
150
2
• Bellows made of one solid piece 100 Adjustment range
with bypass valve
• Pumps sample gases containing condensation 50
• Long service life
-0.6 -0.5 -0.4 -0.3 -0.2 -0.1 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 bar
■ Dimensional drawings
24
IN OUT
207
64.5
186
14
Ø22
Ø11G6
Ø11k6
63 -0.5
10
8
Ø7 27
100
104 80
125
247.5
125
■ Application
18 l/min
Transportation of corrosive gases at temperatures up to 40 °C
with large volume flows. 15
Special features 12
• High capacity 9
• Capacity adjustable using built-in bypass valve 6
• Pump head pointing downwards with gas inlet and outlet from Adjustment range
below 3
■ Dimensional drawings
220
6 11
71 60.5 90
266
Rc1/4 171.5
3/2 Temperature-controlled,
heated sample gas lines
Non-replaceable Teflon core
3/2 Max. 120 °C, can be shortened
3/3 Max. 200 °C
3/4 Max. 190 °C, for FIDAMAT total
hydrocarbon analyzer
3/5 Temperature-controlled,
heated sample gas filter
3/5 Max. 180 °C, for FIDAMAT total
hydrocarbon analyzer
Siemens AP 11 · 2018
© Siemens AG 2017
Outer sheath Polyamide corrugated hose PA12 Preassembled pack for temperature-controlled, 7MB1943-2AB13
black, waterproof, flame retardant heated sample gas line for operating tempera-
acc. to UL94 HB, thermally stable tures up to 120 °C; can be shortened (delivery
from -50 … +120 °C, short-term unit 1 line)
+150 °C Both ends preassembled, with PTFE hose
Temperature sensor Pt100 in 2-wire system Non-replaceable Teflon core, with 1 Pt100 tempera-
ture sensor
Heat conductor/PE conductor Copper braiding
Item II
Power supply connection Power supply and sensor cables with
common outlet, end sleeves, Length-dependent data
l = 3 000 mm (delivery unit 1 m)
Implemented tests acc. to VDE 0721 Part 1 Outer sheath
• High-voltage test Polyamide corrugated hose (PA12)
• Insulation resistance test Hose
• PTFE hose 4/6 mm 7MB1943-2AB10
■ Technical specifications • PTFE hose 6/8 mm 7MB1943-2AB12
l=3m
Ø6 or 8
Ø43
Pt 100
Ø48
105
Temperature sensor Pt100 in 2-wire system (Pt100 resis- Special version for Gasmet CEMS FTIR
tance thermometer) Preassembly for temperature-controlled, 7MB1943-2BA04
Power supply connection Power supply and sensor cables with heated sample gas line for operating tempera-
common outlet, end sleeves, tures up to 200 °C
l = 3 000 mm (delivery unit 1 unit)
Non-replaceable Teflon core,
Implemented tests acc. to VDE 0721 Part 1 with 1 thermocouple type K Ni-CrNi without silicon
• High-voltage test end cap on the electrical connection side
• Insulation resistance test
Item 2
3
■ Technical specifications Length-dependent data
(delivery unit 1 m)
Pt 100/thermocouple type K
l=3m
Ø48
Ø43
Ø6 or 8
105
1 000 25
l= _____ m
3
Hose: PTFE hose 4/6 mm
Max. production length 5m
Model b 7MB1943-2AA77
Safety class I As model a,
Degree of protection IP54 except hose: PTFE hose 6/8 mm
Outer diameter Approx. 33 mm Recommended temperature controller 3RS1042-1GW70
Smallest bending radius 200 mm
Max. permissible operating pressure 10 bar ■ Dimensional drawings
Power supply 230 V AC, 50/60 Hz
L
Rated power 100 W/m
Only for indoor use N
PE
PE 100
Pt 100
Ø6 or 8
Ø38
Ø33
105
70
25
Ø6 or 8
300
l = ____ m
3
filtered in the cold sample conditioning system.
Electrically heated sample gas filter
up to max. 180 °C "FIDAMAT"
Gas inlet on left 7MB1943-2AA80
Gas inlet on right 7MB1943-2AA81
Replacement filter element
Made of PTFE, fineness 2 μm 7MB1943-2AA14
■ Dimensional drawings
Mains
230 V, 50 Hz
(115 V, 60 Hz)
Contact output
Min. temperature Height:
8 7 6 5 43 21
'LL N approx. 140 mm
Tu<-30°C
Tsoll
0-180°C
Reset
300
To>+30°C
270
Gas outlet
unheated
330
350
Temperature-controlled, heated sample gas filter for operating temperatures up to max. 180 °C, gas inlet on left (for FIDAMAT total hydrocarbon
analyzer)
Mains
230 V, 50 Hz
(115 V, 60 Hz)
Contact output
Min. temperature Height:
8 7 6 5 43 21
'LL N approx. 140 mm
Tu<-30°C
Tsoll
0-180°C
Reset
300
To>+30°C
270
Gas outlet Gas inlet
heated heated
3 Gas outlet
unheated
330
350
Temperature-controlled, heated sample gas filter for operating temperatures up to max. 180 °C, gas inlet on right (for FIDAMAT total hydrocarbon
analyzer)
4/2 Filters
4/2 Room air filter
4/3 Front mounting filter
4/4 Coalescence filter
4/6 Universal filter
4/8 Moisture sensor and wiring modules
4/26 Flowmeters
4/26 Glass flowmeter
4/27 Isolated switch amplifier
4/32 Fittings
4/32 Fittings made of PVDF
Siemens AP 11 · 2018
© Siemens AG 2017
±2
Article No.
Room air filter C79127-Z400-A1
■ Technical specifications Ø 70
30 36
Filter fineness (pore size) 0.1 μm 58
Ø 65
Max. permissible sample gas tem- 80 °C
perature
Dead volume 30 ml
Sample gas connections G1/8
M4
Type of mounting Fitting in front panel
Material of parts wetted by the sample PVDF, glass, Viton Borehole in front panel Ø 50
gas
Weight 280 g
Article No.
Front mounting filter 7MB1943-2CA30
With glass-fiber filter element 0.1 µm
Consumables
Article No.
Glass-fiber filter element 0.1 μm 7MB1943-2CA32
To remove aerosols (fine drops of liquid) from the gas stream. Sample gas pressure Max. 4 bar
Filter surface 28 cm²
The collected condensation is drained in the case of pressurized
systems via automatic condensation drain valves, or in the case Dead volume 73 ml
of vacuum systems via hose pumps. Type of mounting Wall mounting
Caution! Operating temperature Max. 100 °C
Condensation can be corrosive. Observe the accident preven- Weight Approx. 0.24 kg
tion regulations and other directives.
The coalescence filter comprises:
• Filter head (PVDF)
■ Selection and ordering data
• Filter bubble (Duran glass)
• Gasket material (Viton) Article No.
Coalescence filter 7MB1943-2AC12
Special features With filter insert made of borosilicate
• User-friendly and unique quick-release connection, allows fiber
extremely simple and rapid replacement of the filter element
without tools Accessories
• Additional connection in filter head (G ¼") for moisture sensor Article No.
or bypass
Filter insert 7MB1943-2AC13
• Connection of automatic condensation drains possible Made of borosilicate fiber (1 unit)
For use in hazardous areas
The filters comply with the basic safety requirements of directive
94/9/EC and are thus suitable for use in hazardous areas (Zone
1, Group IIB). Non-flammable gases and flammable gases of
Group IIB or IIC (which can be occasionally explosive in normal
operation, Zone1) can be passed through the filters depending
on the filter element used.
4
The information in the associated Operating Instructions must
be observed!
■ Dimensional drawings
60
View A
17
G1/4
B B
29
55
G1/4
G1/4
103
138
Section B-B
6.5
35
25.5
Middle junction
„in-out“
GL 25
39.5 4
65
Coalescence filter
The universal filter with quick-release fastener has a filter mesh Filter surface
of 2 μm. The quick-release fastener means that the PTFE or • Glass fiber 80 cm²
glass-fiber filter insert can be easily changed. Dry dusts are fil- • Teflon (PTFE) 60 cm²
tered out reliably, and a moisture sensor can be installed on re- Dead volume 57 ml
quest. The filter insert can be easy checked through the trans- Type of mounting Wall mounting
parent housing.
Operating temperature Max. 100 °C
Special features Materials
• User-friendly and unique quick-release connection, allows • Filter head PVDF
extremely simple and rapid replacement of the filter element • Enclosure Duran glass
without tools • Gasket Viton
• Low dead volume Weight Approx. 0.30 kg
• Additional connection in filter head (G ¼") for moisture sensor,
bypass or vent
For use in hazardous areas ■ Selection and ordering data
The filters comply with the basic safety requirements of directive
Article No.
94/9/EC and are thus suitable for use in hazardous areas (Zone
1, Group IIB). Non-flammable gases and flammable gases of Universal filter
Group IIB or IIC (which can be occasionally explosive in normal For filter insert made of glass fibers, 7MB1943-2AC00
operation, Zone1) can be passed through the filters depending pore size 2 μm
on the filter element used.
For filter insert made of Teflon, pore 7MB1943-2AC01
The information in the associated Operating Instructions must size 2 μm
be observed!
Accessories and consumables
Article No.
Filter inserts
(per 5 units)
Made of glass fiber, pore size 2 μm, 7MB1943-2AC10
■ Dimensional drawings
A
60 View A
17
B B
G¼
55
29
G¼
103
130
Universal filter
Section B-B
5
6.5
35
Middle junction
25.5
„in-out“
39.5
Ø 40 65
Universal filter
4
Article No.
Moisture sensor 7MB1943-2AC51
Cable length 4 m, connection G¼
Wiring modules
With intrinsically-safe output for appli-
cations according to ATEX
• For 1 moisture sensor, 7MB1943-2AC40
power supply 230 V AC,
48 … 62 Hz
• For 1 moisture sensor, 7MB1943-2AC41
power supply 115 V AC,
48 … 62 Hz
For use in accordance with
IEC General Purpose
• For max. 2 moisture sensors, 7MB1943-2AC42
power supply 24 V DC
Flow adapter
Made of PVDF, for moisture sensor for 7MB1943-2AC06
installation in sample gas line
Made of stainless steel 1.4571, for 7MB1943-2AC43
installation in piping
■ Dimensional drawings
Moisture sensor SW17 Wiring module
Flat gasket
22.5
M12x1
G1/4
NO1 C1 N L1
1.5
22 14 11 N L1
21 22 24 12
40
Kabelbruch
ER-145/A
Flow adapter
6
99
G1/4
Kond.
6
E1
18.5
E2 E1 E2
30
G1/4
E1 E2 E1 E2
45 20 A000102D
Moisture sensor, wiring module with intrinsically-safe output for applications according to ATEX, and flow adapter
4
1 2 3 4 5 6 7 8 9 10 11 12 13
115V
230V NL
MOISTURE BROKEN WIRE
MOISTURE
RESET
BROKEN WIRE
POWER
EXTERNAL
RESET
RESET BW SHIELD
SHIELD
ON OFF
F F
14 15 16 17 18 19 20 21 22 23 24 25 26
Accessories
■ Application
Article No.
The condensation trap is positioned in the hose directly up-
2 units Connection adapter (PP) 7MB1943-2AC34
stream of the gas analyzer. If the assigned gas preparation sys- 1/8" NPT threaded connection to hose
tem fails (cooler, hose pump, dust filter or similar), the semiper- connection 6/4 mm
meable diaphragm protects the gas analyzer from condensation
and dust.
The plug-in socket relay with standard plug socket and two
■ Selection and ordering data
changeover contacts can be used in conjunction with the con- Article No.
densate monitor for simple automation tasks.
The coupling relay is used to implement an alarm and direct Plug-in relay, complete unit, LZS:RT4A4L24
24 V DC LED module red
switching of a sample gas pump at the same time.
■ Circuit diagrams
+24 V DC
A1 11 21
-KR1
A2
14 12 24 22
LZS:RT4A4L24
0 V DC
■ Dimensional drawings
Connection of PTFE hose 4/6
BERO encoder
4
BN
WH (NC)
L+
BK (NO)
BU
L-
10 ... 65 V DC
NO + NC 0.2 A
■ More information
The liquid limit monitor (BERO sensor) must be ordered sepa-
rately and fitted by the customer into the fixing bracket on the
condensation tank.
See the connection diagram for the electrical connection of the
BERO sensor.
■ Dimensional drawings
Hose pump
■ Overview ■ Application
Reduction of the dew point of moist sample gases in order to
bring the sample gas to a stable, low dew point. The gas cooler
prevents condensation of the sample gas in the subsequent
sample preparation system and in the analyzer. As a result of the
constant, low dew point, the use of gas coolers also largely re-
duces water vapor cross-sensitivity (e.g. with NDIR devices) and
volume errors.
The non-explosion-proof compressor gas coolers are available
with 1, 2 or 4 cooling circuits/heat exchangers (for 1 to 4 sample
gas streams). The explosion-proof compressor gas coolers can
be fitted with 1 or 2 cooling circuits/heat exchangers.
With the non-explosion-proof compressor gas coolers, the con-
densation produced in the respective heat exchanger is dis-
posed of using hose pumps. The hose pumps guarantee that the
system is sealed off from the atmosphere. This prevents the
sucking-in of "incorrect air" or the discharge of sample gas in the
case of an overpressure.
With the explosion-proof gas coolers, the condensation must be
disposed of externally (e.g. via automatic condensation traps or
explosion-proof hose pumps).
Some versions of the non-explosion-proof gas coolers (type
CSS-V) are also equipped with a fine filter with moisture sensor
and evaluation electronics in addition to the hose pumps.
The status alarm is triggered if there is an inrush of liquid.
■ Design
Flow diagram of the non-explosion-proof compressor gas coolers
ECM
5 °C
DN 4/6 DN 4/6 sample gas output 1
1sample gas inlet 1
1x 250 Nl/h
DN 4/6
condensate output 1
DN 4/6
sample gas output 1 sample gas inlet 2
CSS-V1S
5 °C Filter FPF-2
DN 4/6
M1 M2
DN 4/6 DN 4/6
condensate output 1
condensate output 2
CSS-V2S
Filter 1 FPF-2
DN 4/6 DN 4/6 sample gas output 1
sample gas inlet 1
1x 150 Nl/h
5 °C
liquid sensor 1
Filter 2 FPF-2
DN 4/6 DN 4/6
sample gas output 2
sample gas inlet 2
black 1x 150 Nl/h
black
liquid sensor 2
M1 M2
DN 4/6 DN 4/6
condensate output 1
condensate output 2
4
1/4" female 1/4" female 1x 250 Nl/h
sample gas inlet 2 sample gas output 2
M1 M2 M3 M4
DN 4/6 DN 4/6
DN 4/6 DN 4/6
■ Technical specifications
Non-Ex-protected compressor gas coolers
Type Unit ECM CSS-V1S ECS
CSS-V2S
Gas paths / heat exchangers (HE) Units 1 2 4
Material PVDF
Integrated hose pump (SR25.2) Units 1 2 4
Integrated fine filter with moisture sensor Units 0 1 or 2 0
Gas flow l/h Max. 2501) Max. 2 x 1501) Max. 4 x 2501)
1) 1)
Gas inlet temperature °C Max. 180 Max. 105 Max. 1801)
1)
Gas inlet dew point °C Max. 80
Gas outlet dew point °C Factory setting +5; range of adjustment 2 … 7
Ambient temperature °C 10 … 50 10 … 40 5 … 45
Gas pressure bar a Max. 2 0.7 ... 1.4 Max. 2
Dead volume/HE ml 100 25 70
Wetted parts material PVDF, Novopren PVDF, Novopren, PVC, FPM, PPH, PVDF, Novopren
PTFE
Operational readiness min < 15 10 < 30
Power consumption VA Max. 220 Max. 280
Power supply connection 230 V AC; 50 Hz 230 V AC; 50 Hz 230 V AC; 50 Hz
115 V AC; 60 Hz optional 115 AC; 50 … 60 Hz 115 V AC; 60 Hz
Electric connection Terminals 2.5 mm² Appliance plug with 2 m cable Terminals 2.5 mm²
Status alarm 2 Changeover contacts 1 Changeover contact as com- 2 Changeover contacts
(max. 250 V 2 A AC/DC 500 VA, 50 W) (potential-free) mon alarm (potential-free)
Degree of protection for housing IP 20 (EN 60529)
Housing design/type of mounting Wall mounting 19" rack mounting or wall mounting
Housing dimensions (W x H x D) mm 270 x 270 x 316 483 x 268 x 348 483 x 360 x 406
Weight kg Approx. 14 Approx. 23 Approx. 34
4
Gas/condensation connections For PTFE hose 4/6
Housing color RAL 9003 7035 9003
1)
Technical data with maximum values must be evaluated with consideration of the total cooling capacity at 25 °C and an outlet dew point of 5 °C.
4
Accessories for non-Ex-protected compressor gas coolers
Article No.
Hose pump, complete (SR25.2) 7MB1943-3AA26
Spare hose with connection glands 7MB1943-3AA27
Hose reel stand, complete 7MB1943-3AA28
Spare filter, glass fiber, 0.3 µm 7MB1943-3AC40
(25 units/pack)
O-ring for filter, FPF-2/54, Viton 7MB1943-3AC41
~70,5
temperature
Max. permissible ambient tempera- 120 °C
ture Borehole Ø 16,5
Material PVDF
Gas connection Threaded joint for hose 4/6 M16x1
20
Weight Approx. 0.1 kg
G¼“
Ø 20
Ø 25
■ Selection and ordering data
Article no.
Needle valve made of PVDF 7MB1943-2BA13
50
■ Technical specifications
Gas connection Screw-in fitting G¼
Nominal diameter 4 mm
Permissible operating overpressure 10 bar
Max. permissible sample temperature 140 °C
Max. permissible ambient tempera- 90 °C1)
ture
Material of parts wetted by the sample Polyvinylfluoride (PVDF) / Viton
gas
Type of mounting With mounting clamp
1) Shut-off ball valve
140 °C on request
■ Dimensional drawings
4
29
91
24
35
46 M4 / 5 deep
70 38
■ Dimensional drawings
4
29
91
24
35
46 M4 / 5 deep
70 38
125
≈ 221
■ Technical specifications
125
145
80
Ø 4.3
Flowmeter
Measuring range 10 ... 100 l gas/h
22.5
Materials
Ø 16
• Heads PVDF
• Cone Borosilicate glass ≈ 82 28 Pg11
• Float
- 7MB1 943-2BB30/35 Stainless steel (mat. No. 1.4401) without limit signal transmitter with limit signal transmitter
4
Inherent capacitance 90 nF
Permissible ambient temperature -25 ... +100 °C
Degree of protection to EN 60529 IP67
Accessories
2 screw-in fittings with G¼ female thread are optionally required
in addition, see "Connection elements/Connection elements
made of PVDF".
Accessories
Two screw-in fittings with G¼ female threads are required in ad-
dition. They are available in two versions. For ordering data see
"Connection elements/Connection elements made of PVDF".
■ Circuit diagrams
hazardous area
Isolated switch amplifier, front view
■ Application
• Inputs (intrinsically-safe) acc. to DIN EN 60947-5-6 (NAMUR)
or mechanical contacts
4
■ Technical specifications
Switching capacity Signal outputs (not intrinsically-safe)
with changeover contact max. 253 V;
2A Output Power supply
Accessories
An isolated switch amplifier is required to use the inductive con-
4 tact (see "Flowmeters/Isolated switch amplifier").
Two-stage pressure reducer with metal diaphragms for corrosive Outlet pressure range 1 … 10 bar
and non-corrosive gases for connection to gas cylinders. • For corrosive gases; material: 7MB1943-1QA01-3AC*
stainless steel
Housing with minimized dead space, made of stainless steel (for
• For non-corrosive gases; 7MB1943-1QB01-3AC*
corrosive gases) or chromium-plated brass (for non-corrosive material: chromium-plated brass
gases).
When using Teflon hose 4 x 6 instead of piping, always ensure Gas type Cylinder connection "*" Replace by
acc. to DIN 477 (last digit of Article
that the connection between the hose and the clamping ring No.)
connection is secure.
Hydrogen H2 No. 1 2
Version with contact manometer on the high-pressure side Nitrogen N2 No. 10 3
Electric signal when a minimum pressure is reached allows early Synthetic air or oxygen No. 9 5
replacement of gas cylinder.
4
O2
Calibration gas mixtures No. 14 6
■ Technical specifications Accessories
Two-stage pressure reducer for connection to gas cylinders
An isolated switch amplifier is required to use the inductive con-
Gas connection, outlet Threaded joint for pipe or hose with tact (see "Flowmeters/Isolated switch amplifier").
6 mm outer diameter (clamping ring
connection)
Inlet pressure Max. 200 bar
Outlet pressure range 0.1 ... 1.5 bar or 1 ... 10 bar
Temperature range -20 ... +70 °C
Contact manometer
Type of contact Inductive contact, isolated switch
amplifier required
ATEX identification of inductive con- II 2 G EEx ia IIC T6
tact sensor
■ Übersicht ■ Benefits
• 19" rack-mounted enclosure
• High conversion rate > 97%
• High NO2 conversion capability (max. 300 ppm NO2)
• Long service life
• Easy replacement of converter cartridge without tools
• Integrated maintenance calculator for service life monitoring
• Bypass solenoid valves (optional)
■ Application
The gas converter enables the continuous measurement of the
significant NOxcomponents (NO + NO2) by converting the NO2
portion into dry sample gases in NO. The sum NOx can thus be
measured indirectly with the ULTRAMAT 23 or ULTRAMAT 6.
■ Design
The NO2-NO converter is available as a 19" rack unit. A con- No conversion of NO2 to NO takes place in bypass operation.
verter with bypass solenoid valves (optional) is available in ad- The maintenance workload for the device is minimized by the re-
dition. actor fastener on the front panel. The converter is intended for
conversion after the sample gas cooler. The input dew point of
the sample gas cannot be lower than 10 °C.
&RQYHUWHUZLWKRXWVROHQRLGYDOYHV &RQYHUWHUZLWKVROHQRLGYDOYHV
9 6 9 6
5 5
4 4
4
7
3 3
1 2 1 2
8 8
1 5HDFWRUFDUWULGJH 5 %12[FRQWUROXQLW
2 5RWDU\NLOQ 6 6LJQDOLQSXWVDQGRXWSXWV
3 7HPSHUDWXUHFRQWUROOHU 7 ZD\VROHQRLGYDOYHV
4 7HPSHUDWXUHLQGLFDWRU 8 *DVLQOHW
9 *DVRXWOHW
■ Mode of operation
The NO2 is converted into NO in a heated reactor cartridge. The
reactor filling and the special design of the reactor cartridge al- 20
low a very high conversion rate of NO2. During normal operation,
the current converter temperature is shown on the display. The 70 l/h gasflow with 6 % O2
Lifetime [month]
remaining service life of the converter cartridge can be calcu-
(laboratory conditions)
15
35 l/h gasflow with 6 % O2
lated based on the operating conditions and a service request
can be generated.
10
■ Technical specifications
General information 5
Operating temperature 400 °C
Operational readiness After a warm-up time of approx. 0
30 min 20 30 40 50 60 70 80 90 100 110 120 130
Gas inlet conditions NO2 content [ppm]
Sample gas pressure Max. 1.5 bar a
Sample gas flow Max. 120 l/h (max. 2 l/min)
Sample gas temperature
Dew point
5 … 80 °C
< 10 °C
■ Selection and ordering data
Climatic conditions Article no.
Permissible ambient temperature NO2-NO converter
• Operation 5 … 50 °C 230 V, 50/60 Hz 7MB1943-2DB50
• Storage and transport -20 … +70 °C
115 V, 50/60 Hz 7MB1943-2DB51
Permissible ambient humidity < 80% relative humidity for storage
and transport NO2-NO converter with bypass
valve
Electrical specifications
230 V, 50/60 Hz 7MB1943-2DB53
Power supply 115 V AC or 230 V AC 50/60 Hz
115 V, 50/60 Hz 7MB1943-2DB54
Power consumption < 500 W
Replacement reactor cartridge 7MB1943-2DB52
Thermal load 85 W with an oven temperature of (typ: MC) for Bünox2+
400 °C
Replacement reactor cartridge 7MB1943-2DB42
4
Electrical inputs and outputs (typ: MC) for Bünox Generation 1
Status outputs 3 change-over contacts for service,
operating mode and temperature
max. 230 V AC/DC, 1 A
Signal input Control of solenoid valves, with exter-
nal switch, 24 V DC, 1 mA
Dimensions
19" rack unit, 3 U 133 x 483 x 285 (H x W x D)
Degree of protection IP20 (EN 60529)
Gas connections 6 mm
Conversion properties (NO2 -> NO)
Degree of conversion NO2 -> NO ≥ 97% with new cartridge
Cartridge service life Depending on load > 12 months (see
diagram)
Maximum load Approx. 300 ppm NO2 at 70 l/h
Conversion temperature 400 °C
Bulkhead union
T-coupling
Appendix
Siemens AP 11 · 2018
© Siemens AG 2017
Appendix
PIA Life Cycle Portal
Engineering, Ordering, Installation and Operation Tool
■ Overview
The PIA Life Cycle Portal provides the appropriate functionality
in all stages of the Product Life Cycle for products of Process In-
strumentation, Process Analytics and Weighing Technology.
The application guides you through Engineering & Selection,
supports you at the Order and provides tools and information for
Installation and Operation.
■ More information
PIA Life Cycle Portal
Ostliche Rheinbrückenstraße 50
76187 Karlsruhe, Germany
Tel.: +49 (721) 595 2114
E-Mail: support.pia-portal@siemens.com
www.siemens.com/pia-portal
Appendix
Subject Index
A M
Alarm function ...................................................................................4/11 Moisture sensor .................................................................................. 4/8
B N
Bellows pump .....................................................................................2/3 Needle valve ..................................................................................... 4/22
NO2-NO converter ........................................................................... 4/30
C
Coalescence filter ...............................................................................4/4 P
Compressor gas coolers ..................................................................4/15 Pressure reducers ............................................................................ 4/28
Condensate monitor .........................................................................4/11 Pumps ................................................................................................ 2/2
Condensation removal ......................................................................4/13
R
Condensation tank ...........................................................................4/13
Condensation trap ............................................................................4/10 Room air filter ..................................................................................... 4/2
Coupling relay ...................................................................................4/12 S
D Sample gas line ................................................................................. 3/2
Diaphragm pump ...............................................................................2/2 Sample gas filter ................................................................................ 3/5
Direct wiring of a sample gas pump .................................................4/12 Sample gas pumps ............................................................................ 2/4
Shut-off and multiway ball valves made of PVDF ............................. 4/23
Solenoid valves ................................................................................ 4/24
F
U
Filters ..................................................................................................4/2
Fittings ..............................................................................................4/32 Universal filter .................................................................................... 4/6
Flowmeters .......................................................................................4/26 V
Front mounting filter ............................................................................4/3
Valves ............................................................................................... 4/22
G
W
Gas coolers ......................................................................................4/15
Wiring modules .................................................................................. 4/8
Gas sampling probes .........................................................................1/2
H
Heated sample gas lines ....................................................................3/2
Heated sample gas filter ....................................................................3/5
Hose pump for condensation removal .............................................4/14
Appendix
Article No. Index
Appendix
Notes
Appendix
Conditions of sale and delivery
Catalogs
Digital Factory, Process Industries and Drives and Energy Management
Further information can be obtained from our branch offices listed at www.siemens.com/automation-contact
Process Instrumentation and Analytics Digital: These catalogs are only available as a PDF.
Digital: Field Instruments for Process Automation FI 01
Digital: Display Recorders SIREC D MP 20 Information and Download Center
Digital: SIPART Controllers and Software MP 31 Digital versions of the catalogs are available on the Internet at:
Products for Weighing Technology WT 10 www.siemens.com/industry/infocenter
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Digital: Process Analytics, Components for Continuous AP 11 Please note the section “Downloading catalogs” on page
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© Siemens AG 2017