AD LV FACTORY ACCEPTANCE TEST PROTOCOL

Project nr / Project name: P/10002 PETROSINOVENSA

VEO Project nr / VEO Project name: KD10.7359 PETROSINOVENSA
Purchase Order (PO) number(s): PP 4501 364800
VEO representative: Leena Kallio
Customer representative:
End user representative:

For all inspections and checks the PURCHASE ORDER is to be used as reference.

INSPECTION INCLUDED: Date Accepted (Yes/No)

DOCUMENTATION 8.7.2010 Yes

VISUAL INSPECTION 6.8.2010 Yes

FUNCTIONAL TESTS 6.8.2010 Yes

(To be inspected by VEO)

PACKING INSPECTION 6.8.2010 Yes

(Way of packing inspected)

INSPECTION RESULT:
The object is accepted
The object is accepted with remarks.
The object is accepted after done corrective actions.
The object is not accepted. New inspection required. New date:
Remarks on the following pages:

This inspection does not release the manufacturer from his responsibility for the product.
Note! A report of the corrective actions is to be sent to the project responsible.
Enclosures:

(Pcs) (Pcs)

(Pcs) (Pcs)

(Pcs) (Pcs)

Original to: VEO Copy to:

1. Customer Project Manager
2. Packed and shipped with equipment
3. Electronic version of this FAT to be stored

WITNESSED BY: WITNESSED BY CHECKED BY:

CUSTOMER End user VEO

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LIST OF CONTENT

A. DOCUMENTATION......................................................................................................................... 3

1 DRAWINGS USED FOR ENGINEERING PRODUCED BY VEO OR SUB-SUPPLIER

AND DOCUMENTS RECEIVED FROM CUSTOMER....................................................... 3

B. VISUAL INSPECTION .................................................................................................................... 5

C. FUNCTIONAL TESTS..................................................................................................................... 8

D. PACKING INSPECTION ............................................................................................................... 10

1 THE ALTERNATIVES FOR PACKING INSPECTION ..................................................... 10

2 MARKING OF PACKING ACCORDING TO REFERENCE DOCUMENTS..................... 10

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A. DOCUMENTATION

1 Drawings used for engineering produced by VEO or sub-supplier and documents received
from Customer.
Not Available (N/A)
Accepted (Yes/No)
VEO Documents:
1.1 Panel (BFA901)Layout: KD10.7359-402 rev Yes
1.2 Panel (BFA901)List of apparatus: KD10.7359-403 rev Yes
1.3 Panel (BFA901)Lables: KD10.7359-403 rev Yes
1.4 Panel (BFA901)Main line diagram: KD10.7359-404 rev Yes
1.5 Panel (BFA901)Feeders: KD10.7359-405 rev Yes
1.6 Panel (BFA901)Motor starters: KD10.7359-406 rev Yes
1.7 Panel (BFA901)Control diagrams: KD10.7359-407 rev Yes
1.8 Panel ( )Layout: [Drawing number] rev ____
1.9 Panel ( )List of apparatus: [Drawing number] rev ____
1.10 Panel ( )Lables: [Drawing number] rev ____
1.11 Panel ( )Main line diagram: [Drawing number] rev ____
1.12 Panel ( )Feeders: [Drawing number] rev ____
1.13 Panel ( )Motor starters: [Drawing number] rev ____
1.14 Panel ( )Control diagrams: [Drawing number] rev ____
1.15 Panel ( )Layout: [Drawing number] rev ____
1.16 Panel ( )List of apparatus: [Drawing number] rev ____
1.17 Panel ( )Lables: [Drawing number] rev ____
1.18 Panel ( )Main line diagram: [Drawing number] rev ____
1.19 Panel ( )Feeders: [Drawing number] rev ____
1.20 Panel ( )Motor starters: [Drawing number] rev ____
1.21 Panel ( )Control diagrams: [Drawing number] rev ____
1.22 Panel ( )Layout: [Drawing number] rev ____
1.23 Panel ( )List of apparatus: [Drawing number] rev ____
1.24 Panel ( )Lables: [Drawing number] rev ____
1.25 Panel ( )Main line diagram: [Drawing number] rev ____
1.26 Panel ( )Feeders: [Drawing number] rev ____
1.27 Panel ( )Motor starters: [Drawing number] rev ____
1.28 Panel ( )Control diagrams: [Drawing number] rev ____
1.29 Panel ( ): [Drawing number] rev ____
1.30 Panel ( ): [Drawing number] rev ____
1.31 Panel ( ): [Drawing number] rev ____
1.32 Panel ( ): [Drawing number] rev ____
1.33 Panel ( ): [Drawing number] rev ____

Customer documents:
BFA901

1.34 Technical specification for LV system: DBAB294679 rev -.1 Yes

1.35 Low Voltage Switchgear principal Diagram: DBAB283519 rev a Yes
1.36 Monitoring point list: DBAB325617 rev e.2 Yes
1.37 Consumer list: DBAB283388 rev e.4 Yes

Other documents (please specify name, number and revision):

1.38 Cable list DBAB369658 rev a Yes

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1.39 rev ____
1.40 rev ____
1.41 rev ____
1.42 rev ____
1.43 rev ____
1.44 rev ____
1.45 rev ____
1.46 rev ____
1.47 rev ____
1.48 rev ____
1.49 rev ____

Order and project requirements according to technical specification

Not Available (N/A)
Accepted (Yes/No)

Main voltage: 480VAC Yes

Control voltage: 110VAC Yes
DC system Voltage: 110VDC Yes
Frequency: 60Hz Yes
Ambient temperature: 35°C Yes
Enclosure IP 31IP Yes

Remarks on inspection for documentation Section:

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B. VISUAL INSPECTION
[Panel name]
Not Available (N/A)
Accepted (Yes/No)

1.1 Switchgear type: VEDA 5000 Yes

1.2 Swg total dimensions and cubicle set up conforms with latest approved
drawings: mm ____
1.3 Rating plate marked for correct values and make:
Unom480V, fn60Hz, Inom2500A, ICW50kA Ipk105 kA Yes
1.4 Swg-code sign conform with customer instructions: Yes
1.5 Busbar material coating graduation and phasing correct, clearances sufficient and
section joints prepared for easy connections at site.
Busbar material: Cu Yes
1.6 Busbar-compartment not used for other cubicle oriented apparatus.
Bus supports complete with bus fastening screws etc.
(Busbar to be equipped on site): Yes
1.7 Cubicle dimensions and layout conforms with latest approved drawings: Yes
1.8 Painting free from defects, door mounted equipment sealed for IP: 31 Yes
1.9 Cubicle code signs, indication lamp and operating signs carrying correct codes and text: Yes
1.10 Bubar type: 3ph. + PE 3ph. + PEN 3 ph. + PE + N
Temporary earth: Earthing Switch Earthing Balls Yes
1.11 Outgoing cables: Going up Going down Both ways
Supply system: Busbar or Cable from above from beneath Yes
1.12 Equipment is firmly mounted, located and marked in acc. with documents: Yes
1.13 Cable intake space sufficient and connector-joints prepared for cable ending types
supposed to be used: Yes
1.14 Protection earthing (PE) –terminals clearly marked and dimensions sufficient for all
demands, transformer secondary voltages, cabinet and door bond to PE-potential: Yes
1.15 Cicuit breakers / isolators are of correct type, coil & motor ctrl voltage: 110 V Yes
1.16 Control- and meas. wiring / cables are well fastned or brought through pipes or inside
closed construction. Equipment is firmly mounted, located and marked in acc with
instructions Yes
1.17 Tripping values of MCB:s and fuses conform with loads and dimensions of cables
and conductors: Yes
1.18 Wire markings made correctly (both ends marked with the terminal block number),
wiring across hinges made using super stranded flexible types, all wires provided
with terminal casings: Yes
1.19 Terminal blocks are located for easy use, sectionable where needed, all numbered
and carrying max. 2 wires / side: Yes
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1.20 Frequency converter type:
The frequency converter is installed correctly (acc. to the EMC directive) N/A
1.21 Shielding / insulation of terminals, jumpers or other voltage carrying parts performed,
signal-voltage terminals and conductors isolated apart from >60V wiring details: Yes
1.22 Cabinet provided with door key:
Yes
1.23 Factory tests performed and protocols from these appended: Yes
1.24 Busbars packed for on-site installation including necessary fastening elements, bolts,
nuts etc. (if not assembled into cubicles): Yes
1.25 Spare parts enclosed accordingl to specification list as enclosed with documentation: Yes
1.26 Assembilng manual / installation instructions enclosed including all necessary
information (including torque values for tightening of nuts etc.): Yes
1.27 Correctly CE-marking for European projects: N/A

Serial numbers for main circuit breakers, protection relays & measuring
monitoring units

1.28 Device: [Name] serial number ____

1.29 Device: serial number ____
1.30 Device: serial number ____
1.31 Device: serial number ____
1.32 Device: serial number ____
1.33 Device: serial number ____
1.34 Device: serial number ____
1.35 Device: serial number ____
1.36 Device: serial number ____
1.37 Device: serial number ____
1.38 Device: serial number ____
1.39 Device: serial number ____
1.40 Device: serial number ____

Remarks on inspection for visual inspections Section:

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C. FUNCTIONAL TESTS
( IEC 60439-1:1999 + A1:2004)

Test performed by VEO personnel:

Hardware test:

Not Available (N/A)

Accepted (Yes/No)
ELECTRICAL

1 Insulation resistance random test(s) executed for largest possible circuitry

(Isolators, breakers and MCB´s closed, loading coils, transformers, and lamps
disconnected) including power cables and control circuitry No

1.1 Insulation resistance tests for L1-L2, L2-L3, L1,L3 >2000MΩ No

1.2 Insulation resistance tests for L1, L2, L3 - PE >2000MΩ No

1.3 Insulation resistance tests for N - PE >2000MΩ No

2 Voltage test on main circuit – frame 2,5kV 50Hz 5s rated value 0,48kV Yes

3 Phase order checked Yes

4 Supply voltage connected (correct phasing) and transformer secondary/converted

voltages measured to cconform with documents and connected apparatus Yes

5 Test voltages / currents connected onto measuring transformer and transformer

secondary voltages and currents measured for ratios to conform with documents and
connected apparatus Yes

6 Protective relays tested for tripping at set values. Relay data cards filled in Yes

7 Electrical motor and heater control circuits checked out (power MCB open) in every
control mode effecting (lifting, deranging) level and temperature switches and
closing / opening terminal-gaps for external (site mounted) control and interlocking circuits.
- Manual start / stop, interlocking Yes
- Automatically controlled start and stop N/A
- Standby-changeover functions Yes

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8 Thermal relays set to measured current values / nominal values if test conditions differ
from site conditions N/A

9 Running and fault indications, lamp tests functioning correctly. Special (I.e. separator)
controllers are checked out for full functionality Yes

10 Alarm indications on internal display / alarm outputs functioning correctly Yes

MEASURING INSTRUMENTS

11 Manufacturer: Kikusui Type TOS5050 Serial numberCA001520 Yes

12 Manufacturer: Fluke Type Multimeter Serial number62300359 Yes
13 Manufacturer: Type Serial number ____
14 Manufacturer: Type Serial number ____

Remarks on inspection for functional tests Section:

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D. PACKING INSPECTION

Checked
1 THE ALTERNATIVES FOR PACKING INSPECTION

1.1 International packing standard nr:

1.2 Internal packing directive nr: , accepted by customer

1.3 Heat treatment wood (according to the order)

1.4 The equipment / unit is safely fixed to the case

1.5 Equipment packed in a box must be stackable, according to the German HPE packing
standard, part: Assumed Load.

2 MARKING OF PACKING ACCORDING TO REFERENCE DOCUMENTS

1.1 Customer order specific marking

1.2 For large or heavy equipment, lifting instructions outside the packing

Remarks on inspection for packing inspections Section:

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